Toshiba 1450 TB Service Manual

TOSHIBA 1450 TB
1
General Information
Chassis : C4E-R
Also Covers 1450 RB
fragments. Use shatter proof goggles and
Safety Instructions
X-RAY RADIATION PRECAUTION
1. The E.H.T. must be checked every time the receiver is serviced to ensure that the C.R.T. does not emit X-ray radiation as result of excessive E.H.T. voltage. The nominal E.H.T. for this receiver is 24.0 kV at zero beam current (minimum brightness) operating at 240V a.c. The maximum E.H.T. voltage permissible in any operating circumstances must not exceed 26.0 kV. When checking the E.H.T., use the ‘High Voltage Check’ proce­dure in this manual using an accurate E.H.T. voltmeter.
2. The only source of X-RAY radiation in this receiver is the C.R.T. To prevent X-ray radiation, the replacement C.R.T. must be identical to the original fitted as specified in the Parts List.
3. Some components used in this receiver have safety related characteristics preventing the C.R.T. from emitting X-ray radiation. For continued safety, replacement component should only be made after referring the Product Safety Notice.
SAFETY PRECAUTION
1. This receiver has a nominal working E.H.T. voltage of 22.5 kV. Extreme caution should be exercised when working on the receiver with the back removed. Do not attempt to service this receiver if you are not conversant with the precautions and procedures for working on high voltage equipment. When handling or working on the C.R.T., always discharge the anode to the receiver chassis before removing the anode cap. The C.R.T., if broken, will violently expel glass
take extreme care while handling. Do not hold the C.R.T. by the neck as this is a very dangerous practice.
2. It is essential that to maintain the safety of the customer all cable forms be replaced exactly as supplied from factory.
3. A small part of the chassis used in this receiver is, when operating, at approximately half mains potential at all times. It is therefore essential in the interest of safety that when serving or connecting any test equipment the receiver should be supplied via a suitable isolating transformer of adequate rating.
4. Replace blown fuses within the receiver with the fuse specified in the parts list.
5. When replacing wires or components to terminals or tags, wind the leads around the terminal before soldering. When replacing safety components identified by the interna­tional hazard symbols on the circuit diagram and parts list, it must be a Toshiba approved type and must be mounted as the original.
6. Keep wires away from high temperature components.
PRODUCT SAFETY NOTICE
Many electrical and mechanical components in this chassis have special safety-related characteristics. These characteristics are often passed unnoticed by a visual inspection and the X-ray radiation protection afforded by them cannot necessarily be obtained by using replacements rated at higher voltages or wattage, etc. Components which have these special safety characteristics in this manual and its supplements are identified by the interna­tional hazard symbols on the schematic diagram and parts list. Before replacing any of these components read the parts list carefully.
Recommended Safety Parts
Item Part No. Description
A401 23425821 Back Cover C440 24082347 PF, 6700pF, ±3%, 1500V C463 24212222 CD, 2200pF, ±10% C801 24082363 PF, 0.22pF, ±20%, AC250V C802 24094656 CD, 2200pF, ±20%, AC400V C803 24094656 CD, 2200pF, ±20%, AC400V R327 24339569 MF, 5.6 ohm, 2W R444 24338398 ME, 0.39 ohm, 1W R448 24338338 ME, 0.33 ohm, 1W R801 24009954 Metal-Glazed Resistor, 2.2M ohm, 1/2W R844 24005007 Metal-Glazed Resistor, 8.2M ohm, 1W R890 24000918 PTC Thermistor, 18 ohm, ±20%, 290V R920 24000884 FR, 3 ohm, 1W L462 ------------ DY, Supplied with V901 L901 23200691 Coil, Degaussing, TSB-2229AT T401 23224983 Transformer, Horiz. Drive, TLN1039 T461 23236501 Transformer, Flyback, TFB4124AE T801 23211929 Line Filter, TRF3130 T803 23217274 Transformer, Converter,TPW3322AR Q404 A6871242 Transistor, 2SD1554 Q826 A8643108 Photo Coupler, TLP621(GR-LF F801 23144898 Fuse, 3.15A F803 23144876 Fuse, 0.5A P801 23372012 Power Cord S801 23145434 Switch, Power, 2C2P V901A 23902022 Socket, CRT, 8P V901 23312582 Picture Tube, A34EAC01X65
Substitute replacement components which do not have the same safety characteristics as specified in the parts list may create X-ray radiation
Service Adjustments
GENERAL INFORMATION
All adjustments are thoroughly checked and corrected when the receiver leaves the factory. Therefore the receiver should operate normally and produce proper colour and B/W pictures upon installation. However, several minor adjustments may be required depending on the particular location in which the receiver is operated. This receiver is shipped completely in cardboard carton. Carefully draw out the receiver from the carton and remove all packing materials. Plug the power cord into a convenient 240 volts 50 Hz AC two pin power outlet. Turn the receiver ON. Check and adjust all the customer controls such as BRIGHTNESS, CONTRAST and COLOUR Controls to obtain natural colour or B/ W picture.
AUTOMATIC DEGAUSSING
A degaussing coil is mounted around the picture tube so that external degaussing after moving the receiver is normally unnecessary, providing the receiver is properly degaussed upon installation. The degaussing coil operates for about 1 second after the power to the receiver is switched ON. If the set is moved or faced in a different direction, the power switch must be switched off at least 30 minutes in order that the automatic degaussing circuit operates properly. Should the chassis or parts of the cabinet become magnetized to cause poor colour purity, use an external degaussing coil. Slowly move the degaussing coil around the faceplate of the picture tube, the sides and front of the receiver and slowly withdraw the coil to a distance of about 2 m before disconnecting it from AC source. If colour shading still persists, perform the COLOUR PURITY ADJUSTMENT and CONVERGENCE ADJUSTMENTS procedures.
HIGH VOLTAGE CHECK
CAUTION: There is no HIGH VOLTAGE
ADJUSTMENT on this chassis.
1. Connect an accurate high voltage meter to the second anode of the picture tube.
2. Turn on the receiver. Set the BRIGHTNESS and CONTRAST Controls to minimum (zero beam current).
3. High voltage will be measured below 26.0 kV.
4. Change the BRIGHTNESS Control to both extremes to be sure the high voltage does not exceed the limit of 26.0 kV under any conditions.
HEIGHT ADJUSTMENT
1. Receive the WG PHILIPS pattern, and set the contrast and colour to minimum, and the brightness to centre.
2. Ajust HEIGHT Control (R351) so that white blocks at top and bottom of the picture are are just masked.
HORIZONTAL CENTRE ADJUSTMENT
1. Receive the UK PHILIPS pattern.
2. Set the contrast and colour to centre, and the brightness to centre.
3. Adjust H. CENTER USER Control (R451) so the pattern can be located for d-c to be + 4.0 mm.
FOCUS ADJUSTMENT
Adjust FOCUS Control on FLYBACK TRANS. (T461) for well defined scanning lines in the centre area on the screen.
DELAYED R-F AGC ADJUSTMENT
1. Tune the set to the strongest station in your area.
2. Turn AGC DELAY Control (R151) on PIF Board to fully counterclockwise position.
3. Adjust AGC DELAY Control clockwise until noise (snow) disappears on the screen.
CRT GREY SCALE ADJUSTMENT
1. Press VIDEO INPUT button on Remote Control unit to turn TV to video input mode. Next press PICTURE SELECT button to select function and set CONTRAST to minimum, BRIGHTNESS to maximum, COLOUR to minimum.
2. Turn the SCREEN Control (on T461) fuly counterclockwise.
3. Set the RED, GREEN and BLUE CUT OFF Controls (R557, R558, R559) counterclockwise to the centre position.
4. Set the CUT OFF SW. (S202) in the H. line position.
5. Set the SUB BRIGHTNESS Control to minimum.
6. Rotate the SCREEN Control gradually clockwise until the first horizontal line of a colour (RED, GREEN or BLUE) appears slightly on the screen. Set the SCREEN Control to this position.
7. Adjust the CUT OFF Controls to obtain the slightly lighted horizontal lines in the same levels of three colours (RED, GREEN and BLUE). The lines may look like white if the CUT OFF Controls are adjusted properly.
8. Return the CUT OFF SW. (S202) in the receiving position.
9. Set the BRIGHTNESS Control to the maxi­mum and COLOUR Control to the centre.
10.Set the BRIGHTNESS and CONTRAST Controls to obtain dark grey raster. Then check the white balance in low brightness. If the white balance is not proper, retouch the
CUT OFF Controls to obtain a good white balance in both low and high light areas.
SUB-BRIGHTNESS ADJUSTMENT
1. Tune in a colour programme of Philips pattern.
2. Set the CONTRAST Control to the minimum and the BRIGHTNESS Control to the centre.
3. Set the COLOUR Control to the minimum.
4. Set the SUB-BRIGHT. Control (R551) so that the voltage across terminals Y-Z can be 0.2 ±
0.05V with voltmeter and leave the receiver for five minutes in this state.
5. Watching the picture well, adjust the SUB­BRIGHT. Control in the position where the picture does not show evidence of blooming in high bright area and not appear too dark in low bright portion.
6. Check the proper picture variation by rotating the CONTRAST and BRIGHTNESS Controls to both extremes.
7. If the picture does not appear dark with the CONTRAST and BRIGHTNESS Controls turned to the minimum, or not appear bright with the controls turned to the maximum, adjust the SUB-BRIGHT. Control again for the acceptable picture.
BUS DATA SETTING
1. In the TV set of initial lot of production, SAA5290ZP/024 is used for QA01. But replace with SAA5290ZP/032 for servicing.
2. When QA01 only is replaced, it is not necessary to change the mode data.
3. When memory IC (QA02) is replaced, change the mode data in the manner below.
ADJUSTMENT METHOD FOR SERVICING
1.OUTLINE
In the service mode, MODE DATA adjustments can be made easily with user remote control unit. (CT-9689 only)
2.SERVICE MODE OPERATION
2-1. How to Enter the Service Mode
2-2. How to Exit from the ServIce Mode
Exit the service mode by turning the power on/ off with the remote control.
3. ADJUSTMENT IN THE SERVICE MODE
Service Mode Level Adjustments
+ key (simultaneous push) to
1) Push appear Mode Data to be adjusted.
2) Adjust with the level UP/DOWN (VOL UP/ DOWN) key.
Example of screen display in level adjustment
PICTURE I-F ALIGNMENT
GENERAL
Refer to figure 4 for test equipment connection.
PRELIMINARY STEPS
Supply +5 volts to the 5V-1 line.
SIGNAL GENERATOR
Connect to both leads of R101 with signal level of 75 dBµ, and open the solder-link at IF OUT of tuner on the Main Board. (See figure 4.)
DVM
Connect to pin #44 of 1C501 on the Main Board through the detector.
Figure 4. Picture IF Alignment
STEP
Detector Coil
SIGNAL GENERATOR
39.5 MHz CARRIER WAVE (Level 75 dBµ)
ADJUST
T103
REMARKS
1. Supply external DC power (+ 5V) to 5V-1 line.
2. Supply + 8V to pin 36 of IC501.
3. Supply external DC power to + 12V line.
4. Apply test signal to IF input.
5. Short pin 30 of ICA01 to ground.
6. Open pin 30 of ICA01.
7. Adjust T103 so that DC voltage at pin 44 of IC501 becomes 3.2V ± 0.5V.
After completing the above steps, disconnect the equipment and re-solder the links on the Main Board, and adjust the AGC Delay control (R151) following DELAYED RF AGC ADJUST­MENTS.
Safety Parts / Service Adjustments / Safety Instructions / Main Diagram / Main Diagram Cont’d
TOSHIBA 1450 TB
Main Diagram
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