This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily.
To enter the Service Mode, press both set key and remote control key for more than 2 seconds.
Set Key
VOL. (-) MIN0
VOL. (-) MIN1
VOL. (-) MIN
VOL. (-) MIN
VOL. (-) MIN
Remocon KeyOperations
Reset the user setting items (PICTURE, VOLUME and LANGUAGE) to the initial state
for delivery.
Initialization of the factory.
NOTE:
POWER ON total hours is displayed on the screen.
6
8
9
Refer to the "CONFIRMATION OF HOURS USED".
Can be checked of the INITIAL DATA of MEMORY IC.
Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".
Writing of EEPROM initial data.
NOTE: Do not use this for the normal servicing.
Display of the Adjustment MENU on the screen.
Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment).
Do not use this for the normal servicing.
If you set a factory initialization, the memories are reset such as the
channel setting, and the POWER ON total hours.
CONFIRMATION OF HOURS USED
POWER ON total hours can be checked on the screen. Total hours are displayed in 16 system of notation.
NOTE: If you set a factory initialization, the total hours is reset to "0".
1.
Set the VOLUME to minimum.
2.
Press both VOL. DOWN button on the set and Channel
button (6) on the remote control for more than 2 seconds.
3.
After the confirmation of using hours, turn off the power.
ADDRESS DATA
INIT 01 00
CRT ON 0010
FIG. 1
Initial setting content of MEMORY IC.
POWER ON total hours.
= (16 x 16 x 16 x thousands digit value)
+ (16 x 16 x hundreds digit value)
+ (16 x tens digit value)
+ (ones digit value)
WHEN REPLACING EEPROM (MEMORY) IC
If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to
ensure correct data settings while making reference to TABLE 1.
NOTE: No need setting for after INI 16 due to the adjustment value.
1.
Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 2 seconds.
2.
ADDRESS and DATA should appear as FIG 1.
ADDRESS is now selected and should "blink". Using the VOL. +/- button on the remote, step through the ADDRESS until
3.
required ADDRESS to be changed is reached.
Press OK to select DATA. When DATA is selected, it will "blink".
4.
Again, step through the DATA using VOL. +/- button until required DATA value has been selected.
5.
Pressing OK will take you back to ADDRESS for further selection if necessary.
6.
Repeat steps 3 to 6 until all data has been checked.
7.
When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.
8.
After the data input, set to the initializing of shipping.
Turn POWER on.
9.
Press both VOL. DOWN button on the set and Channel button (1) on the remote control for more than 2 seconds.
10.
After the finishing of the initializing of shipping, the unit will turn off automatically.
11.
The unit will now have the correct DATA for the new MEMORY IC.
C-1
ELECTRICAL ADJUSTMENTS
1. ADJUSTMENT PROCEDURE
Read and perform these adjustments when repairing the
circuits or replacing electrical parts or PCB assemblies.
CAUTION
•
Use an isolation transformer when performing any
service on this chassis.
•
Before removing the anode cap, discharge electricity
because it contains high voltage.
•
When removing a PCB or related component, after
unfastening or changing a wire, be sure to put the wire
back in its original position.
•
When you exchange IC and Transistor for a heat sink,
apply the silicon grease on the contact section of the
heat sink. Before applying new silicon grease, remove all
the old silicon grease. (Old grease may cause damages
to the IC and Transistor).
Prepare the following measurement tools for electrical
adjustments.
1. Oscilloscope
2. Digital Voltmeter
3. Pattern Generator
On-Screen Display Adjustment
1. In the condition of NO indication on the screen.
Press the VOL. DOWN button on the set and the
Channel button (9) on the remote control for more than
2 seconds to appear the adjustment mode on the
screen as shown in Fig. 1-1.
TV
2. BASIC ADJUSTMENTS
2-1: CONSTANT VOLTAGE
Place the set with Aging Test for more than 15 minutes.
1.
Connect the digital voltmeter to TP502.
2.
Set condition is AV MODE without signal.
3.
Adjust the VR501 until the DC voltage is 135 ± 0.5V.
4.
2-2: VCO
1.
Place the set with Aging Test for more than 10 minutes.
2.
Connect the oscillator (38.9MHz) to TP003.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (13) on the remote control to
select "VCO COARSE".
4.
Press the VOL. +/- button on the remote control until
the "OK" appear on the screen. If the "OK" is not
displayed, select the "+" side on the changed from "+"
to "-".
5.
Press the Page UP button once to set to "VCO FINE"
mode.
6.
Press the VOL. +/- button on the remote control to
select the 5 step down point from the upper limit on the
"OK".
(Example: In case of the "OK" range 30~41, select 36.)
2-3: AGC VOLTAGE
1.
Place the set with Aging Test for more than 15 minutes.
2.
Receive the UHF (63 ± 1dB).
3.
Connect the digital voltmeter to TP002.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (01) on the remote control to
select "RF AGC".
5.
Press the VOL. +/- button on the remote control until the
digital voltmeter is 2.5 ± 0.05V.
35 H. POSI OSD 128
Fig. 1-1
2.3.Use the Channel button (0-9) or Channel UP/DOWN
button on the remote control to select the options
shown in Fig. 1-2.
Press the MENU button on the remote control to end
the adjustments.
FUNCTION
NO.
CUT OFF
00
RF AGC
01
AGC GAIN
02
R DRIVE
03
R CUTOFF
04
G DRIVE
05
G CUTOFF
06
B DRIVE
07
H POSI (50)
08
V POSI (50)
09
V POSI (60)
10
V SIZE (50)
11
V SIZE (60)
12
VCO COARSE
13
VCO FINE
14
VCO COARSE L1
15
VCO FINE L1
16
BRIGHT CENT
17
BRIGHT MAX
18
BRIGHT MIN
19
NO.
FUNCTION
20
TINT
21
SHARP
22
CONTRAST CENT
23
CONTRAST MAX
24
CONTRAST MIN
25
COLOR CENT
26
COLOR MAX
27
COLOR MIN
28
M R CUT OFF
29
M G CUT OFF
30
M B CUT OFF
31
CVBS OUT
32
APR THRESHOLD
33
BELL FILTER
34
BANDPASS
35
H POSI OSD
36
V POSI OSD
37
H POSI TEXT
38
V POSI TEXT
39
H POSI (60)
Fig. 1-2
2-4: CUT OFF
1.
Set condition is AV MODE without signal.
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Place the set with Aging Test for more than 15 minutes.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (00) on the remote control to
select "CUT OFF".
5.
Adjust the Screen Volume until a dim raster is obtained.
2-5: WHITE BALANCE
NOTE: Adjust after performing CUT OFF adjustment.
1.
Place the set with Aging Test for more than 10 minutes.
2.
Receive the gray scale pattern from the Pattern
Generator.
3.
Using the remote control, set the brightness and
contrast to normal position.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (03) on the remote control to
select "R DRIVE".
5.
Press the Page UP/DOWN button on the remote control
to select the "R DRIVE", "G DRIVE", "M R CUTOFF" or
"M G CUTOFF".
6.
Adjust the VOL. +/- button on the remote control to
whiten the R DRIVE, G DRIVE, M R CUT OFF, and M G
CUT OFF at each step tone sections equally.
7.
Perform the above adjustments 5 and 6 until the white
color is looked like a white.
D-1
ELECTRICAL ADJUSTMENTS
2-6: FOCUS
Receive a 70dB monoscope pattern.
1.
Turn the Focus Volume fully counterclockwise once.
2.
Adjust the Focus Volume until picture is distinct.
3.
2-7: HORIZONTAL POSITION
1.
Receive the monoscope pattern from the Pattern
Generator.
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (08) on the remote control to
select "H POSI (50)".
4.
Press the VOL. +/- button on the remote control until
the SHIFT quantity of the OVER SCAN on right and left
becomes minimum.
5.
Receive the monoscope pattern of NTSC. (Audio Video
Input)
6.
Using the remote control, set the brightness and
contrast to normal position.
7.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (39) on the remote control to
select "H POSI (60)".
8.
Press the VOL. +/- button on the remote control until
the SHIFT quantity of the OVER SCAN on right and left
becomes minimum.
2-8: VERTICAL SIZE
Receive the monoscope pattern from the Pattern
1.
Generator.
Using the remote control, set the brightness and
2.
contrast to normal position.
Activate the adjustment mode display of Fig. 1-1 and
3.
press the channel button (11) on the remote control to
select "V SIZE (50)".
Adjust by using the VOL. +/- button on the remote
4.
control so that the Up/Down OVER SCAN Quantity
becomes equal to the Right/Left OVER SCAN Quantity.
Receive a broadcast and check if the picture is normal.
5.
Receive the monoscope pattern of NTSC. (Audio Video
6.
Input)
Using the remote control, set the brightness and
7.
contrast to normal position.
Activate the adjustment mode display of Fig. 1-1 and
8.
press the channel button (12) on the remote control to
select "V SIZE (60)".
Adjust by using the VOL. +/- button on the remote
9.
control so that the Up/Down OVER SCAN Quantity
becomes equal to the Right/Left OVER SCAN Quantity.
2-10: BRIGHT CENT
1.
Receive the PAL black pattern*. (RF Input)
2.
Using the remote control, set the brightness and
contrast to normal position.
3.
Place the set with Aging Test for more than 15 minutes.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (17) on the remote control to
select "BRIGHT CENT".
5.
Press the VOL. +/- button on the remote control until
the screen begin to shine.
6
Receive the PAL black pattern*. (Audio Video Input)
7.
Set to the AV mode. Then perform the above
adjustments 2~5.
*The Black Pattern means the whole black raster signal.
Select the "RASTER" of the pattern generator, set to
the OFF position for each R, G and B.
2-11: CONTRAST CENT
1.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (22) on the remote control to
select "CONTRAST CENT".
2.
Press the VOL. +/- button on the remote control until
the contrast step No. becomes "35".
3.
Receive a broadcast and check if the picture is normal.
4.
Set to the AV mode. Then perform the above
adjustments 1~3.
2-12: COLOR CENT
1.
Receive the PAL color bar pattern. (RF Input)
2.
Using the remote control, set the brightness, contrast
and color to normal position.
3.
Connect the oscilloscope to TP023.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (25) on the remote control to
select "COLOR CENT".
5.
Adjust the VOLTS RANGE VARIABLE knob of the
oscilloscope until the range between white 100% and
0% is set to 5 scales on the screen of the oscilloscope.
6.
Press the VOL. +/- button on the remote control until
the red color level is adjusted to 100 ± 10% of the
white level. (Refer to Fig. 2-1)
7.
Receive the PAL color bar pattern. (Audio Video Input)
8.
Set to the AV mode. Then perform the above
adjustments 2~6.
2-9: VERTICAL POSITION/VERTICAL LINEARITY
Receive the monoscope pattern from the Pattern
1.
Generator.
Using the remote control, set the brightness and
2.
contrast to normal position.
Adjust the VR401 until the horizontal line becomes fit to
3.
the notch of the shadow mask.
Adjust the VR420 until the SHIFT quantity of the OVER
4.
SCAN on upside and downside becomes minimum.
100%
Fig. 2-1
D-2
ELECTRICAL ADJUSTMENTS
2-13: TINT
1.
Receive the NTSC color bar pattern. (Audio Video Input)
2.
Using the remote control, set the brightness and contrast
to normal position.
3.
Connect the oscilloscope to TP024.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (20) on the remote control to
select "TINT".
5.
Press the VOL. +/- button on the remote control until the
section "A" becomes a straight line. (Refer to Fig. 2-2)
"A"
Fig. 2-2
2-14: Confirmation of Fixed Value (Step No.)
Please check if the fixed values of the each adjustment
items are set correctly referring below.
NO.
FUNCTION
02
AGC GAIN
04
R CUTOFF
06
G CUTOFF
07
B DRIVE
09
V POSI (50)
10
V POSI (60)
18
BRIGHT MAX
19
BRIGHT MIN
20
TINT
21
SHARP
23
CONTRAST MAX
24
CONTRAST MIN
26
COLOR MAX
27
COLOR MIN
30
M B CUT OFF
31
CVBS OUT
32
APR THRESHOLD
33
BELL FILTER
34
BANDPASS
35
H POSI OSD
36
V POSI OSD
37
H POSI TEXT
38
V POSI TEXT
*To check for the fixed values of the RF (60Hz), indicate
the adjustment mode screen while input the 60Hz video
signal.
RF
00
00
00
45
08
08
30
10
32
02
63
10
45
10
127
31
00
00
00
126
50
122
58
AV
---
---
---
---
---
--30
10
ADJ.
02
63
10
45
10
---
---
---
---
---
---
---
---
---
D-3
ELECTRICAL ADJUSTMENTS
3.
PURITY AND CONVERGENCE
ADJUSTMENTS
NOTE
Turn the unit on and let it warm up for at least 30
1.
minutes before performing the following adjustments.
Place the CRT surface facing east or west to reduce the
2.
terrestrial magnetism.
Turn ON the unit and demagnetize with a Degauss Coil.
3.
3-1: STATIC CONVERGENCE (ROUGH ADJUSTMENT)
Tighten the screw for the magnet. Refer to the adjusted
1.
CRT for the position. (Refer to Fig. 3-1)
If the deflection yoke and magnet are in one body,
untighten the screw for the body.
Receive the green raster pattern from the color bar
2.
generator.
Slide the deflection yoke until it touches the funnel
3.
side of the CRT.
Adjust center of screen to green, with red and blue on the
4.
sides, using the pair of purity magnets.
Switch the color bar generator from the green raster
5.
pattern to the crosshatch pattern.
Combine red and blue of the 3 color crosshatch pattern
6.
on the center of the screen by adjusting the pair of
4 pole magnets.
Combine red/blue (magenta) and green by adjusting the
7.
pair of 6 pole magnets.
Adjust the crosshatch pattern to change to white
8.
by repeating steps 6 and 7.
3-2: PURITY
NOTE
Adjust after performing adjustments in section 3-1.
1.
Receive the green raster pattern from color bar
generator.
2.
Adjust the pair of purity magnets to center the
color on the screen.
Adjust the pair of purity magnets so the color at the
ends are equally wide.
3.
Move the deflection yoke backward (to neck side)
slowly, and stop it at the position when the whole
screen is green.
4.
Confirm red and blue colors.
5.
Adjust the slant of the deflection yoke while watching the
screen, then tighten the fixing screw.