Toshiba 1421D2 Schematic

TOSHIBA
SERVICE MANUAL
COLOUR TELEVISION
14N21D2
PRINTED IN UK. 2002 C
SERVICE MODE LIST
This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily. To enter the Service Mode, press both set key and remote control key for more than 2 seconds.
Set Key
VOL. (-) MIN 0
VOL. (-) MIN 1
VOL. (-) MIN
VOL. (-) MIN
VOL. (-) MIN
Remocon Key Operations
Reset the user setting items (PICTURE, VOLUME and LANGUAGE) to the initial state for delivery.
Initialization of the factory. NOTE:
POWER ON total hours is displayed on the screen.
6
8
9
Refer to the "CONFIRMATION OF HOURS USED". Can be checked of the INITIAL DATA of MEMORY IC.
Refer to the "WHEN REPLACING EEPROM (MEMORY) IC". Writing of EEPROM initial data.
NOTE: Do not use this for the normal servicing. Display of the Adjustment MENU on the screen.
Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment).
Do not use this for the normal servicing. If you set a factory initialization, the memories are reset such as the channel setting, and the POWER ON total hours.
CONFIRMATION OF HOURS USED
POWER ON total hours can be checked on the screen. Total hours are displayed in 16 system of notation.
NOTE: If you set a factory initialization, the total hours is reset to "0".
1.
Set the VOLUME to minimum.
2.
Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 2 seconds.
3.
After the confirmation of using hours, turn off the power.
ADDRESS DATA
INIT 01 00 CRT ON 0010
FIG. 1
Initial setting content of MEMORY IC. POWER ON total hours.
= (16 x 16 x 16 x thousands digit value) + (16 x 16 x hundreds digit value) + (16 x tens digit value) + (ones digit value)
WHEN REPLACING EEPROM (MEMORY) IC
If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to ensure correct data settings while making reference to TABLE 1.
NOTE: No need setting for after INI 16 due to the adjustment value.
INI
+0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +A +B +C +D +E +F
00 27 07 83 00 06 00
--- 00 00 00 00 60 80 60 68 60 10 80 80 80 BC 00 --- --- ---10 00 --- --- --- --- --- ---
Table 1
Enter DATA SET mode by setting VOLUME to minimum.
1. Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 2 seconds.
2. ADDRESS and DATA should appear as FIG 1. ADDRESS is now selected and should "blink". Using the VOL. +/- button on the remote, step through the ADDRESS until
3. required ADDRESS to be changed is reached. Press OK to select DATA. When DATA is selected, it will "blink".
4. Again, step through the DATA using VOL. +/- button until required DATA value has been selected.
5. Pressing OK will take you back to ADDRESS for further selection if necessary.
6. Repeat steps 3 to 6 until all data has been checked.
7. When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.
8.
After the data input, set to the initializing of shipping.
Turn POWER on.
9. Press both VOL. DOWN button on the set and Channel button (1) on the remote control for more than 2 seconds.
10. After the finishing of the initializing of shipping, the unit will turn off automatically.
11.
The unit will now have the correct DATA for the new MEMORY IC.
C-1
ELECTRICAL ADJUSTMENTS
1. ADJUSTMENT PROCEDURE
Read and perform these adjustments when repairing the circuits or replacing electrical parts or PCB assemblies.
CAUTION
Use an isolation transformer when performing any service on this chassis.
Before removing the anode cap, discharge electricity because it contains high voltage.
When removing a PCB or related component, after unfastening or changing a wire, be sure to put the wire back in its original position.
When you exchange IC and Transistor for a heat sink, apply the silicon grease on the contact section of the heat sink. Before applying new silicon grease, remove all the old silicon grease. (Old grease may cause damages to the IC and Transistor).
Prepare the following measurement tools for electrical adjustments.
1. Oscilloscope
2. Digital Voltmeter
3. Pattern Generator
On-Screen Display Adjustment
1. In the condition of NO indication on the screen.
Press the VOL. DOWN button on the set and the Channel button (9) on the remote control for more than 2 seconds to appear the adjustment mode on the screen as shown in Fig. 1-1.
TV
2. BASIC ADJUSTMENTS
2-1: CONSTANT VOLTAGE
Place the set with Aging Test for more than 15 minutes.
1. Connect the digital voltmeter to TP502.
2. Set condition is AV MODE without signal.
3. Adjust the VR501 until the DC voltage is 135 ± 0.5V.
4.
2-2: VCO
1.
Place the set with Aging Test for more than 10 minutes.
2.
Connect the oscillator (38.9MHz) to TP003.
3.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (13) on the remote control to select "VCO COARSE".
4.
Press the VOL. +/- button on the remote control until the "OK" appear on the screen. If the "OK" is not displayed, select the "+" side on the changed from "+" to "-".
5.
Press the Page UP button once to set to "VCO FINE" mode.
6.
Press the VOL. +/- button on the remote control to select the 5 step down point from the upper limit on the "OK". (Example: In case of the "OK" range 30~41, select 36.)
2-3: AGC VOLTAGE
1.
Place the set with Aging Test for more than 15 minutes.
2.
Receive the UHF (63 ± 1dB).
3.
Connect the digital voltmeter to TP002.
4.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (01) on the remote control to select "RF AGC".
5.
Press the VOL. +/- button on the remote control until the digital voltmeter is 2.5 ± 0.05V.
35 H. POSI OSD 128
Fig. 1-1
2.3.Use the Channel button (0-9) or Channel UP/DOWN button on the remote control to select the options shown in Fig. 1-2. Press the MENU button on the remote control to end the adjustments.
FUNCTION
NO.
CUT OFF
00
RF AGC
01
AGC GAIN
02
R DRIVE
03
R CUTOFF
04
G DRIVE
05
G CUTOFF
06
B DRIVE
07
H POSI (50)
08
V POSI (50)
09
V POSI (60)
10
V SIZE (50)
11
V SIZE (60)
12
VCO COARSE
13
VCO FINE
14
VCO COARSE L1
15
VCO FINE L1
16
BRIGHT CENT
17
BRIGHT MAX
18
BRIGHT MIN
19
NO.
FUNCTION
20
TINT
21
SHARP
22
CONTRAST CENT
23
CONTRAST MAX
24
CONTRAST MIN
25
COLOR CENT
26
COLOR MAX
27
COLOR MIN
28
M R CUT OFF
29
M G CUT OFF
30
M B CUT OFF
31
CVBS OUT
32
APR THRESHOLD
33
BELL FILTER
34
BANDPASS
35
H POSI OSD
36
V POSI OSD
37
H POSI TEXT
38
V POSI TEXT
39
H POSI (60)
Fig. 1-2
2-4: CUT OFF
1.
Set condition is AV MODE without signal.
2.
Using the remote control, set the brightness and contrast to normal position.
3.
Place the set with Aging Test for more than 15 minutes.
4.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (00) on the remote control to select "CUT OFF".
5.
Adjust the Screen Volume until a dim raster is obtained.
2-5: WHITE BALANCE NOTE: Adjust after performing CUT OFF adjustment.
1.
Place the set with Aging Test for more than 10 minutes.
2.
Receive the gray scale pattern from the Pattern Generator.
3.
Using the remote control, set the brightness and contrast to normal position.
4.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (03) on the remote control to select "R DRIVE".
5.
Press the Page UP/DOWN button on the remote control to select the "R DRIVE", "G DRIVE", "M R CUTOFF" or "M G CUTOFF".
6.
Adjust the VOL. +/- button on the remote control to whiten the R DRIVE, G DRIVE, M R CUT OFF, and M G CUT OFF at each step tone sections equally.
7.
Perform the above adjustments 5 and 6 until the white color is looked like a white.
D-1
ELECTRICAL ADJUSTMENTS
2-6: FOCUS
Receive a 70dB monoscope pattern.
1.
Turn the Focus Volume fully counterclockwise once.
2.
Adjust the Focus Volume until picture is distinct.
3.
2-7: HORIZONTAL POSITION
1.
Receive the monoscope pattern from the Pattern Generator.
2.
Using the remote control, set the brightness and contrast to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (08) on the remote control to select "H POSI (50)".
4.
Press the VOL. +/- button on the remote control until the SHIFT quantity of the OVER SCAN on right and left becomes minimum.
5.
Receive the monoscope pattern of NTSC. (Audio Video Input)
6.
Using the remote control, set the brightness and contrast to normal position.
7.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (39) on the remote control to select "H POSI (60)".
8.
Press the VOL. +/- button on the remote control until the SHIFT quantity of the OVER SCAN on right and left becomes minimum.
2-8: VERTICAL SIZE
Receive the monoscope pattern from the Pattern
1.
Generator. Using the remote control, set the brightness and
2.
contrast to normal position. Activate the adjustment mode display of Fig. 1-1 and
3.
press the channel button (11) on the remote control to select "V SIZE (50)". Adjust by using the VOL. +/- button on the remote
4.
control so that the Up/Down OVER SCAN Quantity becomes equal to the Right/Left OVER SCAN Quantity. Receive a broadcast and check if the picture is normal.
5.
Receive the monoscope pattern of NTSC. (Audio Video
6.
Input) Using the remote control, set the brightness and
7.
contrast to normal position. Activate the adjustment mode display of Fig. 1-1 and
8.
press the channel button (12) on the remote control to select "V SIZE (60)". Adjust by using the VOL. +/- button on the remote
9.
control so that the Up/Down OVER SCAN Quantity becomes equal to the Right/Left OVER SCAN Quantity.
2-10: BRIGHT CENT
1.
Receive the PAL black pattern*. (RF Input)
2.
Using the remote control, set the brightness and contrast to normal position.
3.
Place the set with Aging Test for more than 15 minutes.
4.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (17) on the remote control to select "BRIGHT CENT".
5.
Press the VOL. +/- button on the remote control until the screen begin to shine.
6
Receive the PAL black pattern*. (Audio Video Input)
7.
Set to the AV mode. Then perform the above adjustments 2~5.
*The Black Pattern means the whole black raster signal.
Select the "RASTER" of the pattern generator, set to the OFF position for each R, G and B.
2-11: CONTRAST CENT
1.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (22) on the remote control to select "CONTRAST CENT".
2.
Press the VOL. +/- button on the remote control until the contrast step No. becomes "35".
3.
Receive a broadcast and check if the picture is normal.
4.
Set to the AV mode. Then perform the above adjustments 1~3.
2-12: COLOR CENT
1.
Receive the PAL color bar pattern. (RF Input)
2.
Using the remote control, set the brightness, contrast and color to normal position.
3.
Connect the oscilloscope to TP023.
4.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (25) on the remote control to select "COLOR CENT".
5.
Adjust the VOLTS RANGE VARIABLE knob of the oscilloscope until the range between white 100% and 0% is set to 5 scales on the screen of the oscilloscope.
6.
Press the VOL. +/- button on the remote control until the red color level is adjusted to 100 ± 10% of the white level. (Refer to Fig. 2-1)
7.
Receive the PAL color bar pattern. (Audio Video Input)
8.
Set to the AV mode. Then perform the above adjustments 2~6.
2-9: VERTICAL POSITION/VERTICAL LINEARITY
Receive the monoscope pattern from the Pattern
1.
Generator. Using the remote control, set the brightness and
2.
contrast to normal position. Adjust the VR401 until the horizontal line becomes fit to
3.
the notch of the shadow mask. Adjust the VR420 until the SHIFT quantity of the OVER
4.
SCAN on upside and downside becomes minimum.
100%
Fig. 2-1
D-2
ELECTRICAL ADJUSTMENTS
2-13: TINT
1.
Receive the NTSC color bar pattern. (Audio Video Input)
2.
Using the remote control, set the brightness and contrast to normal position.
3.
Connect the oscilloscope to TP024.
4.
Activate the adjustment mode display of Fig. 1-1 and press the channel button (20) on the remote control to select "TINT".
5.
Press the VOL. +/- button on the remote control until the section "A" becomes a straight line. (Refer to Fig. 2-2)
"A"
Fig. 2-2
2-14: Confirmation of Fixed Value (Step No.)
Please check if the fixed values of the each adjustment items are set correctly referring below.
NO.
FUNCTION
02
AGC GAIN
04
R CUTOFF
06
G CUTOFF
07
B DRIVE
09
V POSI (50)
10
V POSI (60)
18
BRIGHT MAX
19
BRIGHT MIN
20
TINT
21
SHARP
23
CONTRAST MAX
24
CONTRAST MIN
26
COLOR MAX
27
COLOR MIN
30
M B CUT OFF
31
CVBS OUT
32
APR THRESHOLD
33
BELL FILTER
34
BANDPASS
35
H POSI OSD
36
V POSI OSD
37
H POSI TEXT
38
V POSI TEXT
*To check for the fixed values of the RF (60Hz), indicate
the adjustment mode screen while input the 60Hz video signal.
RF
00 00 00 45 08 08 30 10 32 02 63 10 45 10
127
31 00 00 00
126
50
122
58
AV
---
---
---
---
---
--­30 10
ADJ.
02 63 10 45 10
---
---
---
---
---
---
---
---
---
D-3
ELECTRICAL ADJUSTMENTS
3.
PURITY AND CONVERGENCE ADJUSTMENTS
NOTE
Turn the unit on and let it warm up for at least 30
1.
minutes before performing the following adjustments. Place the CRT surface facing east or west to reduce the
2.
terrestrial magnetism. Turn ON the unit and demagnetize with a Degauss Coil.
3.
3-1: STATIC CONVERGENCE (ROUGH ADJUSTMENT)
Tighten the screw for the magnet. Refer to the adjusted
1.
CRT for the position. (Refer to Fig. 3-1) If the deflection yoke and magnet are in one body, untighten the screw for the body. Receive the green raster pattern from the color bar
2.
generator. Slide the deflection yoke until it touches the funnel
3.
side of the CRT. Adjust center of screen to green, with red and blue on the
4.
sides, using the pair of purity magnets. Switch the color bar generator from the green raster
5.
pattern to the crosshatch pattern. Combine red and blue of the 3 color crosshatch pattern
6.
on the center of the screen by adjusting the pair of 4 pole magnets. Combine red/blue (magenta) and green by adjusting the
7.
pair of 6 pole magnets. Adjust the crosshatch pattern to change to white
8.
by repeating steps 6 and 7.
3-2: PURITY NOTE
Adjust after performing adjustments in section 3-1.
1.
Receive the green raster pattern from color bar generator.
2.
Adjust the pair of purity magnets to center the color on the screen. Adjust the pair of purity magnets so the color at the ends are equally wide.
3.
Move the deflection yoke backward (to neck side) slowly, and stop it at the position when the whole screen is green.
4.
Confirm red and blue colors.
5.
Adjust the slant of the deflection yoke while watching the screen, then tighten the fixing screw.
DEFLECTION YOKE DEFLECTION YOKE SCREW MAGNET SCREW
3-3: STATIC CONVERGENCE NOTE
Adjust after performing adjustments in section 3-2.
1.
Receive the crosshatch pattern from the color bar generator.
2.
Combine red and blue of the 3 color crosshatch pattern on the center of the screen by adjusting the pair of 4 pole magnets.
3.
Combine red/blue (magenta) and green by adjusting the pair of 6 pole magnets.
3-4: DYNAMIC CONVERGENCE NOTE
Adjust after performing adjustments in section 3-3.
1.2.Adjust the differences around the screen by moving the deflection yoke upward/downward and right/left.
(Refer to Fig. 3-2-a)
Insert three wedges between the deflection yoke and CRT funnel to fix the deflection yoke.
(Refer to Fig. 3-2-b)
R G B
R G B
UPWARD/DOWNWARD SLANT RIGHT/LEFT SLANT
WEDGE
WEDGE POSITION
R G B
Fig. 3-2-a
WEDGE
WEDGE
Fig. 3-2-b
R G B
Fig. 3-1
PURITY MAGNETS 6 POLE MAGNETS
4 POLE MAGNETS
D-4
ELECTRICAL ADJUSTMENTS
4. ELECTRICAL ADJUSTMENT PARTS LOCATION GUIDE (WIRING CONNECTION)
CD803
J701
FB401
CP401
CRT
DEGAUSS
COIL
CP803A
VR501
L503
CP502
VR420
VR401
TP502
R527
TP002
CP101
TP003
CP802A
TU001
CP1001
CD802
TP023
CD802B
R805
TP024
R807
CD803B
CRT PCB
J801
CP801
CP806
AC IN
MAIN PCB
SPEAKER
CD801 GND CRT
D-5
Q506
P.FAIL
REG. 6V IC IC502 KIA7806API
1
OS101
1
RESET IC IC102 PST3231NR
REG. 9V IC IC503 KIA78R09API
4
1
T501
CH UP
CH DOWN
VOL UP
VOL DOWN
Q510, Q511
P.CON SW.
1
MICON W/T.TEXT IC IC101 OECF013A
A_MUTE
3
56
KEY IN
REMORT
1
POWER
10
POWER FAIL
55
RESET
2
ON_TIMER
49
Q501
POWER
Q502
POWER
OSD_B
OSD_FB
OSC IN
OSC_OUT
AV1
Q103
LED SW
Q102
17OSD_R 16OSD_G
15
18
20SCL 19SDA
51
50 42 41V-SYNC
40H-SYNC
LED SW
D501~D504
RECTIFIER
X101 4 MHz
SDA
5
D101
TU001
SCL
4
9
11
AGCIF
1
Q201
VIF PRE. AMP
MEMORY IC IC199 S-24C16AFJA-TB-01
6
SCL SDA
5
BLOCK DIAGRAM
CF202
SAW FILTER
4
1
5
36 35 34 37
42 25
51 52 20
28 27
26 49
IC401 TDA8174A
V-DRIVE IC
413
CHROMA IC IC201 STV2246E
RF_AGC_OUT
8
PIFIN2
7
6
PIFIN1
OSD_R OSD_G OSD_B OSD_BK
X1/VAMP/CHR_OUT B_EXT/U_EXT
SCL SDA CVBSIN2
BLK_EXT
R_EXT/V_EXT
G_EXT/Y_EXT
LBF/SSC
10
2
AUDIO_OUT
FM_OUT
CVBSIN1
INT_CVBS_OUT
XTAL1
VERT
B.OUT
G.OUT
H.OUT
Y/CVBS_IN3
R.OUT
EXT_AUDIO_IN
48 49
55 11 18
13 40
47 30
31
48
22
32 14 46BCL/SAF
IC1001 AN7511
2
SOUND AMP
4
X601
4.433619MHz
Q402
H. DRIVE
Q401
H. OUTPUT
J1001
HEADPHONE_JACK
2 3 1
8
IC
5 6
AUDIO SW (MONO) IC IC703 NJM2233BM-T1
2 7
1 3
FRONT AUDIO J703
SP1001
SPEAKER
2
FRONT AUDIO J702
2
Q802
Q803
Q801
RED OUT
GREEN OUT
BLUE OUT
397
Heater
F8
4
V801 CRT
RGB
E-1
15
13
17
5 3
IC504 LTV-817M-VB
FEED BACK
8
Q507
FEED BACK SWITCHING
AC IN
F501
L503
DEGAUSS COIL
L501
2 4
1 3
J701
2
16
15 11
7
19 20
6 1 3
FB401
3 1
FBT
7 2
DY
10
F S
HV
5
E-2
Loading...
+ 16 hidden pages