TOSHIBA 1400XL PLUS User Manual
TOSHIBA
Battery Cabinet System
SINGLE PHASE - 2.4/3.6/6.0/8.0 KVA PLUS
MANUFACTURED IN THE U.S.A.
OPERATION MANUAL
October, 1996
Part # 43241-002
TOSHIBA
TOSHIBA
NOTE
These instructions are not intended to cover all of the details or variations in
equipment, nor to provide for every possible contingency to be met in connection
with installation, operation, or maintenance. This manual may change without
notice. Contact your local Toshiba sales office to verify that this is the latest
revision. Should further information be desired or should particular problems arise
which are not covered sufficiently for the purchaser's purposes, the matter should
be referred to the local Toshiba sales office.
The contents of this instruction manual shall not become a part of or modify any
prior or existing agreement, commitment, or relationship. The sales contract
contains the entire obligation of Toshiba International Corporation's UPS Division.
The warranty contained in the contract between the parties is the sole warranty of
Toshiba International Corporation's UPS Division and any statements contained
herein do not create new warranties or modify the existing warranty.
UNINTERRUPTIBLE POWER SUPPLY
Please complete the enclosed Extended Warranty Card and return it by prepaid mail
to Toshiba. This activates the extended warranty. If additional information or technical
assistance is required call Toshiba's marketing department toll free at
1-800-231-1412 or write to: Toshiba International Corporation, 13131 W. Little York
Road, Houston, TX 77041-9990.
Please complete the following information for your records and to remain within this
equipment manual:
Model Number:
Serial Number:
Date of Installation:
Inspected By:
i
TOSHIBA
GENERAL SAFETY INSTRUCTIONS
Warnings in this manual appear in any of four ways:
1) Danger- The danger symbol is a lightning bolt mark enclosed in a triangle which precedes
the 3/16" high letters spelling the word "DANGER". The danger symbol is used to indicate
imminently hazardous situations, locations, and conditions which, if not avoided, WILL
result in death, serious injury, and/or severe property damage.
DANGER
2) Warning - The warning symbol is an exclamation mark enclosed in a triangle which
precedes the 3/16" high letters spelling the word "WARNING". The warning symbol is
used to indicate potentially hazardous situations and conditions which, if not avoided
COULD result in serious injury or death. Severe property damage COULD also occur.
WARNING
3) Caution - The caution symbol is an exclamation mark enclosed in a triangle which
precedes the 3/16" high letters spelling the word "CAUTION". The caution symbol is used
to indicate potentially hazardous situations and conditions which, if not avoided may result
in injury. Equipment damage may also occur.
CAUTION
4) Attention warnings - The attention warning symbol is an exclamation mark enclosed in a
triangle which precedes the 3/16" high letters spelling the word "ATTENTION". The
Attention warning symbol is used to indicate situations and conditions that can cause
operator injury and/or equipment damage:
ATTENTION
Other warning symbols may appear along with the Danger and Caution symbol and are used to specify
special hazards. These warnings describe particular areas where special care and/or procedures are
required in order to prevent serious injury and possible death:
1) Electrical warnings - The electrical warning symbol is a lighting bolt mark enclosed in
a triangle. The Electrical warning symbol is used to indicate high voltage locations and
conditions that may cause serious injury or death if the proper precautions are not
observed:
2) Explosion warnings - The explosion warning symbol is an explosion mark enclosed in
a triangle. The Explosion warning symbol is used to indicate locations and conditions
where molten, exploding parts may cause serious injury or death if the proper
precautions are not observed:
ii
TOSHIBA
CONTENTS
SECTION PAGE
Disclaimer ............................................................................................................. i
General Safety Instructions ................................................................................. ii
Contents ............................................................................................................... iii
1.0 Important Safety Instructions............................................................................ 1-1
2.0 Inspection/Storage/Disposal ............................................................................. 2-1
2.1 Inspection of the new Battery System ...................................................... 2-1
2.2 Storage of the Battery System .................................................................. 2-1
2.3 Disposal .................................................................................................... 2-1
3.0 Precautions ......................................................................................................... 3-1
3.1 Installation Precautions............................................................................. 3-1
3.2 Prestart Precautions ................................................................................. 3-1
3.3 Operating Precautions .............................................................................. 3-1
4.0 UPS Connections ............................................................................................... 4-1
4.1 Power Connections .................................................................................. 4-1
4.2 Terminal Block Details .............................................................................. 4-1
4.3 Wire Size and Tightening Torque ............................................................. 4-1
5.0 6.0/8.0KVA Connection ...................................................................................... 5-1
5.1 Battery connections .................................................................................. 5-1
5.2 Illustration ................................................................................................. 5-1
5.3 Connection Procedure .............................................................................. 5-1
5.4 Charger connection .................................................................................. 5-1
6.0 2.4/3.6KVA Connection ...................................................................................... 6-1
6.1 Battery connections .................................................................................. 6-1
6.2 Illustration ................................................................................................. 6-1
6.3 Connection Procedure .............................................................................. 6-1
6.4 Charger connection .................................................................................. 6-1
7.0 Preventative Maintenance/Parts Replacement ................................................ 7-1
7.1 Preventative Maintenance ........................................................................ 7-1
7.2 Parts Replacement ................................................................................... 7-1
8.0 External Layouts ................................................................................................ 8-1
8.1 External layouts ........................................................................................ 8-1
8.2 Dimensions ............................................................................................... 8-1
8.3 Shipping Weights ...................................................................................... 8-1
9.0 EPO connection .................................................................................................. 9-1
9.1 Shunt Trip ................................................................................................. 9-1
9.2 Connection diagram ................................................................................. 9-1
iii
TOSHIBA
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
0630, 0660, and 0830 that should be followed during the installation and maintenance of the Battery
System.
The maximum ambient temperature in which the Battery System should be operated is 40° C.
The nominal battery voltages for these models are as follows:
2.4 KVA: 96VDC
3.6 KVA: 144VDC
6.0 KVA: 216VDC
8.0 KVA: 252VDC
Servicing of the batteries should only be performed by a qualified Toshiba Representative who is
knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from
batteries.
When replacing batteries, use the same number and type of one of the following sealed, lead-acid
batteries:
Model C apa city Manufac ture r Type Quant ity
UC3-BC-0230
UC3-BC-0260 24
UC3-BC-0330 12
UC3-BC-0360 36
Yuasa NP7-12FR
This manual contains important instructions
for models UC3-BC-0230, 0260, 0330, 0360,
8
UC3-BC-0630 18
UC3-BC-0660 54
UC3-BC-0830 42
CAUTION
either indirect or consequential damage or injury that may result from the use of this equipment.
CAUTION
CAUTION
WARNING
and/or flame. Annual preventative maintenance must be performed by an authorized, trained
technician.
WARNING
resulting in secondary faults such as odor, smoke, and fire.
Misuse of this equipment could result in human injury and equipment
damage. In no event will Toshiba Corporation be responsible or liable for
Do not dispose of the batteries in a fire. The batteries may explode.
Do not open or mutilate the batteries. Released electrolyte is harmful to the
eyes and skin and could also be toxic.
This unit contains sealed lead acid batteries. Lack of preventative
maintenance could result in batteries exploding and emitting gasses
Failure to replace a battery before it becomes exhausted may cause the
case to crack, possibly releasing electrolytes from inside the battery, and
WARNING
unauthorized personnel away from the batteries.
Installation and servicing of batteries should be performed by personnel
knowledgeable of batteries and the required precautions. Keep
1-1
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