Toshiba 1400 Series, 1400 Plus Series Operation Manual

UNINTERRUPTIBLE POWER SYSTEM
SINGLE PHASE - .6/.8/1.0/1.2/1.5/2 KVA
SINGLE PHASE - .5/.75/1.0/1.5 KVA PLUS
and
MANUFACTURED IN THE U.S.A.
OPERATION MANUAL
February, 1993 Part #37725
WARRENTY CARD
INSERT
iii
WARRENTY CARD
INSERT
iv
TOSHIBA
INTRODUCTION
Thank you for purchasing the 1400/1400 Plus Series UPS. This Series features the very latest state of the art microprocessor technology and also uses IGBT transistors for fast, high power and low noise PWM (pulse width modulation) switching. Also, the Plus Series features a low impedence output transformer to provide isolation even during bypass operation.
It is the intent of this manual to provide a guide for installing, operating, and maintaining the UPS. Please read this manual thoroughly before installation and operation. All warnings and precautions should be observed for both personal safety and for proper equipment performance and longevity.
Important safety instructions are found on page viii. These safety instructions should be read and saved for future reference.
The manual is divided into major sections of interest. All of the initial inspection, storage, installation and operating precautions can be found in Sections 1 and 2 while Section 3 concentrates on the theory of operation and applications.
Section 4 contains the equipment standard specifications and Section 5 outlines the operating modes, protective features, battery recharging, battery low voltage tolerances, alarm and panel indicator functions.
Sections 6 and 7 are devoted to troubleshooting procedures, preventative maintenance techniques and periodic parts replacement. A fuse rating chart is also shown.
Section 8 shows front, rear, and side panel layout views with dimensional data. Labels, connector and switch placement, and shipping weights are also shown.
Section 9 shows the control interface pin configurations. And finally, we hope that you find this manual informative and easy to understand, and once
again thank you for the purchase of this product.
TOSHIBA INTERNATIONAL CORPORATION
Copyright 1993/February
©
v
TOSHIBA
CONTENTS
SECTION PAGE
Warranty Card.........................................................................................iii-iv
Introduction............................................................................................... v
Contents................................................................................................. vi-vii
Important Safety Instructions .................................................................viii
1.0 Inspection/Storage ..................................................................................1-1
1.1 Inspection of the new UPS equipment ..............................................1-1
1.2 Storage of UPS equipment..............................................................1-1
2.0 Precautions..............................................................................................2-1
2.1 Installation Precautions ....................................................................2-1
2.2 Prestart Precautions ........................................................................2-1
2.3 Operating Precautions.....................................................................2-1
3.0 Product Description ................................................................................3-1
3.1 Theory of Operation .........................................................................3-1
3.2 Application and Use ........................................................................3-1
3.3 Power Backup .................................................................................3- 1
3.4 Power Conditioning .........................................................................3-1
4.0 Specifications ..........................................................................................4-1
4.1 Standard Series Specifications .......................................................4-1
4.2 Plus Series Specifications (w/output isolation transformer) ..............4-3
5.0 Operating the UPS...................................................................................5-1
5.1 Operation Modes.............................................................................5-1
5.1.1 AC Input Mode (normal operation)...........................................5-1
5.1.2 Battery Backup Mode .............................................................5-2
5.1.3 Circuit Bypass Mode...............................................................5-3
5.2 System Protection Features ............................................................5-4
5.3 Front Panel Indicator LED Functions...............................................5-5
5.4 Battery Backup Time .......................................................................5-5
5.5 Battery Recharging..........................................................................5-6
5.6 Battery Low Voltage Tolerances ......................................................5- 7
5.7 Audible Alarm Functions..................................................................5-7
vi
TOSHIBA
CONTENTS (Cont'd)
SECTION PAGE
6.0 Troubleshooting Procedures .................................................................6-1
6.1 AC Line Indicator LED Not Lighting .................................................6-1
6.2 Inverter Indicator LED Not Lighting ...................................................6-2
6.3 Fault Indicator LED Lights................................................................6-3
6.4 AC Output Voltage Not Available .....................................................6-4
7.0 Preventive Maintenance/Parts Replacement.........................................7- 1
7.1 Preventive Maintenance...................................................................7-1
7.2 Parts Replacement..........................................................................7-1
7.3 Input/Output Fuse Rating Chart ........................................................7-1
8.0 External Dimensions/Shipping Weights/Panel Layout.........................8-1
8.1 External Dimensions for 500 through 1200 VA Model ......................8-1
8.2 External Dimensions for 1500 through 2000 VA Model ....................8-2
8.3 Panel Layout....................................................................................8-3
8.4 Shipping Weights ............................................................................8-3
9.0 Control Interface ......................................................................................9-1
9.1 Interface for 500 through 1200 VA Models .......................................9-1
9.2 Interface for 1500 and 2000 VA Models...........................................9-1
vii
TOSHIBA
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS- This manual cont ains important instructions
for models UC0A1A005C6T, UC0A1A006C6, UC0A1A007C6T, UC0AIA008C6, UC0A1A010C6, UC0A1A010C6T, UC0A1A012C6, UC0A1A015C6, UC0A1A015C6T, and UC0A1A020C6 that should
be followed during the installation and maintenance of the UPS and it's batteries.
- The maximum ambient temperature in which this UPS unit should be operated or stored is 104 deg F (40 deg C).
- The nominal battery voltage range is indicated in Section 5.6 on page 5-7.
- Servicing of the batteries should only be performed by a qualified Toshiba Representative who is knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from
batteries.
- When replacing batteries, use the same number and type of one of the following sealed, lead-acid batteries:
Model Capacity Manufacturer Type Quantity
500 VA Panasonic LCR 12V6.5BP 3
600 VA Panasonic LCR 12V6.5BP 3
750 VA Panasonic LCR 12V6.5BP 4
800 VA Panasonic LCR 12V6.5BP 4
1000 VA Panasonic LCR 12V6.5BP 5
1200 VA Panasonic LCR 12V6.5BP 6
1500 VA Panasonic LCR 12V6.5BP 6
2000 VA Panasonic LCR 12V6.5BP 8
- CAUTION- Do not dispose of the batteries in a fire. The batteries may explode.
- CAUTION- Do not open or mutilate the batteries. Released electrolyte is harmful to the eyes
and skin and could also be toxic.
Panasonic LCR 12V7.2P 3
Yuasa NP7 - 12 3
Panasonic LCR 12V7.2P 3
Yuasa NP7 - 12 3
Panasonic LCR 12V7.2P 4
Yuasa NP7 - 12 4
Panasonic LCR 12V7.2P 4
Yuasa NP7 - 12 4
Panasonic LCR 12V7.2P 5
Yuasa NP7 - 12 5
Panasonic LCR 12V7.2P 6
Yuasa NP7 - 12 6
Panasonic LCR 12V7.2P 6
Yuasa NP7 - 12 6
Panasonic LCR 12V7.2P 8
Yuasa NP7 - 12 8
- CAUTION- A battery can present a risk of electrical shock and high short circuit current. The
following precautions should be observed when working on the batteries:
1) Verify that the UPS is off and that the power cord is disconnected from the power source.
2) Remove watches, rings or other metal objects.
3) Use tools with insulated handles to prevent inadvertent shorts.
4) Wear rubber gloves and boots.
5) Do not lay tools or metal parts on top of batteries.
6) Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source of ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance.
viii
1.0 Inspection/Storage
1.1 Inspection of the new UPS equipment
Upon receipt of the UPS, a careful inspection for shipping damage should be made.
After Uncrating:
1) Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred during shipment, keep all original crating and packing materials for return to shipping agent. Warranty will not apply to units which are damaged during shipment.
2) Check to see that the rated capacity and the model number specified on the nameplate conform to the order specifications.
1.2 Storage of UPS equipment.
If the UPS equipment is to be subject to long or short term storage the following guidelines should be used.
Avoid:
1) Storage in sites subject to extreme changes in temperature or high humidity.
2) Storage in sites subject to exposure of high levels of dust or metal particles
3) Storage on inclined floor surfaces or in sites subject to excessive vibration.
TOSHIBA
Before storing:
1) Charge the units batteries.
2) Place the UPS ON/OFF switch in the OFF position.
Storing:
1) Store within a temperature range of -20 to 40 deg C (-4 to 104 deg F).
2) For best results, store the UPS in the original shipping container and place on a wood or metal pallet.
3) The optimum storage temperature is 21 deg C (70 deg F). Higher ambient temperatures cause UPS batteries to need recharging more frequently.
After storing:
1) If stored in an ambient temperature under 20 deg C (68 deg F); recharge the batteries every 9 months.
2) If stored in an ambient temperature of 20 to 30 deg C (68 to 86 deg F); recharge the batteries every 6 months.
3) If stored in an ambient temperature of 30 to 40 deg C (86 to 104 deg F); recharge the batteries every 3 months.
1 - 1
TOSHIBA
2.0 Precautions
2.1 Installation Precautions
1) Install the unit in a well ventilated location; allow at least 10 cm (4 inches) on
2) Install the unit in a stable, level, and upright position which is free of vibration.
3) Install the unit in an environment where the ambient temperature is
4) Do not install the UPS in areas that are subject to high humidity.
5) Do not allow direct sunlight to shine on the unit.
6) Do not install the UPS in areas which are subject to contamination such as
7) Avoid installation near sources of electrical noise and always make sure that
all sides for air ventilation and for maintenance.
between 0 to 40 deg C (32 to 104 deg F).
high levels of airborne dust, metal particles, or inflammable gas.
the unit ground is intact to prevent electrical shock and to help reduce electrical noise.
8) Do not install where water or any foreign object may get inside the UPS.
9) This UPS generates and can radiate radio-frequency energy during operation. Although RFI noise filters are installed inside the unit there is no guarantee that the UPS will not influence some sensitive devices which are operating close by. If such interference is experienced, the UPS should be installed farther away from the effected equipment and/or powered from a different source than that of the affected equipment.
2.2 Prestart Precautions
1) Before connecting the UPS to a power source; move the ON/OFF switch, on the front panel (See Section 8.1), to the OFF position.
2.3 Operating Precautions
1) The UPS should not be powered up until the entire operation manual has been reviewed.
2) The input power source voltage must be within +10% to -30% of the rated input voltage. The input frequency must be within the rated input frequency range. Voltages and frequencies outside of the permissible tolerance range may cause internal protection devices to activate.
3) The UPS should not be used with a load whose rated input is greater than the rated UPS output.
4) Do not use the UPS to provide power to motors that require high starting current or a long starting time such as vacuum cleaners and machine tools.
5) Do not insert metal objects or combustible materials in the unit's ventilation slots.
6) Do not place, hang, or paste any objects on the top or on the exterior surfaces of the UPS.
2 - 1
3.0 Product Description
3.1 Theory of Operation
An uninterruptible power supply is a system that is installed between the commercial power and the load equipment. It is used during short-term blackouts or brownouts. The UPS provides steady ac output power during these commercial power interruptions. This power is provided for a long enough time so that the load can be shutdown in an orderly fashion. This prevents loss of data and possible damage to both hardware and software.
During normal operation the UPS uses commercial ac power. In addition, it also takes in all of the high voltage spikes and transients caused by switching and faults, and all of the common mode and normal mode noise which is associated with commercial ac power. The UPS converts it all to flat dc power. From this dc power, the UPS charges its batteries and generates its own extremely high quality ac waveform output. The result of this process is maximum power conditioning.
If the ac power supplied to the UPS drops below a specified voltage level, the unit's batteries automatically begin supplying power instead of receiving it. This insures that the loads connected to the UPS continue to receive power with no interruption. When ac input power becomes available again, operation returns to normal. The unit's batteries begin to recharge so they will be ready for the next power interruption.
TOSHIBA
3.2 Application and Use
Toshiba's 1400 Series of on-line uninterruptible power supply (UPS) systems provide continuous computer-grade ac power in a compact, high performance, and energy efficient unit. The UPS unit assures safe and reliable operation of critical office equipment. This can range from word processors and personal computers to mini­computers and local area networks. All units feature an audible alarm which sounds if the battery voltage drops below standard during use. This is an additional aid to help in retaining the valuable office data banks. All units allow for computer interfacing and and an external battery pack option (see specifications).
3.3 Power Backup
When an electrical power failure occurs, the UPS unit's internal maintenance-free batteries automatically supply back-up power to the load without interruption. For example, when used to support a computer, the UPS back-up assures enough additional time to complete the activity and store data. This allows an orderly shutdown after a power failure has occurred.
3.4 Power Conditioning
When commercial power is present, the UPS supplies conditioned power to the load while maintaining its batteries in a charged condition. The UPS protects against the normal everyday problems associated with heavy use of raw commercial ac power, including power sags, surges, signal interference, and spikes. This protection keeps power-line problems from reaching the loads where they can cause equipment to operate erratically, hard-disk crashes, or cause damage to hardware and software.
3 - 1
Loading...
+ 21 hidden pages