Toshiba 100, 125, 225, 300, 480 User Manual

UNINTERRUPTIBLE POWER SYSTEM (UPS)

G8000 SERIES

INSTALLATION and

OPERATION MANUAL

480/480 V 80/100/125/150/225/300/500 kW

Document: 61001-002
April 2013

© Copyright 2013 Toshiba International Corporation
All rights reserved.

UNINTERRUPTIBLE POWER SYSTEM (UPS)

G8000 SERIES

INSTALLATION and OPERATION MANUAL

480/480 V 80/100/125/150/225/300/500 kW

Document: 61001-002

April 2013

© Copyright 2013 Toshiba International Corporation
All rights reserved.

G8000 Series Installation and Operation Manual

The Toshiba products listed in this document are intended for usage in general electronics applications

(computer, personal equipment, ofce equipment, measuring equipment, industrial robotics, domestic

appliances, etc.). These Toshiba products are neither intended nor warranted for usage in equipment that
requires extraordinarily high quality and/or reliability; nor are they intended to be used in equipment that, if
a malfunction or failure occurs, may result in loss of human life or bodily injury (collectively referred to as
“Unintended Usage”). Unintended Usage includes atomic energy control instruments, airplane or spaceship

instruments, transportation instruments, trafc signal instruments, combustion control instruments, life

support equipment, all types of safety devices, etc. Unintended Usage of Toshiba products listed in this
document shall be made at the customer’s own risk.

NOTICE

PLEASE INFORM TOSHIBA INTERNATIONAL CORPORATION OR AUTHORIZED

REPRESENTATIVE IN CASE OF INCONSISTENCIES, OMISSIONS, OR QUESTIONS.

The instructions contained in this manual are not intended to cover all of the details or variations in equipment,
nor to provide for every possible contingency concerning installation, operation, or maintenance. Should

further information be required or if problems arise which are not covered sufciently contact your Toshiba
sales ofce.

The contents of this instruction manual shall not become a part of or modify any prior or existing agreement,
commitment, or relationship. The sales contract contains the entire obligation of Toshiba International
Corporation’s UPS Division. The warranty contained in the contract between the parties is the sole warranty
of Toshiba International Corporation’s UPS Division and any statements contained herein DO NOT create
new warranties or modify the existing warranty.

Any electrical or mechanical modications to this equipment without prior written consent of Toshiba
International Corporation will void all warranties and may void the UL/CUL listing. Unauthorized modications

can also result in personal injury, death, or destruction of the equipment.

QUALIFIED PERSONNEL ONLY

Qualied Personnel is one that has the skills and knowledge relating to the construction, installation,

operation, and maintenance of the electrical equipment and has received safety training on the
hazards involved (Refer to the latest edition of NFPA 70E for additional safety requirements).

G8000 Series Installation and Operation Manual

UNINTERRUPTIBLE POWER SYSTEM (UPS)

Please complete the following information and retain for your records.

Unless otherwise specied, the warranty period for the UPS or UPS part is 12 months from the shipment

date (see Toshiba International Corporation bill of lading).

Unless otherwise specied, the warranty period for a UPS battery is 36 months from the shipment date (see

Toshiba International Corporation Bill of Lading for shipping date).

JOB NUMBER

MODEL NUMBER

SERIAL NUMBER

APPLICATION

SHIPMENT DATE

INSTALLATION DATE

INSPECTED BY

G8000 Series Installation and Operation Manual

Purpose

This manual provides information on how to safely install and operate your Toshiba International Corporation
power electronics product. This manual includes a section of general safety instructions that describes the
warning labels and symbols that are used throughout the manual. Read the manual completely before
installing, operating, or performing maintenance on this equipment.

This manual and the accompanying drawings should be considered a permanent part of the equipment and
should be readily available for reference and review. Dimensions shown in the manual are in metric and/or
the English customary equivalent.

Toshiba International Corporation reserves the right, without prior notice, to update information, make

product changes, or discontinue any product or service identied in this publication.

Toshiba is a registered trademark of the Toshiba Corporation. All other product or trade references appearing
in this manual are registered trademarks of their respective owners.

Toshiba International Corporation shall not be liable for direct, indirect, special, or consequential damages
resulting from the use of the information contained within this manual.

This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without
the prior written consent of Toshiba International Corporation.

© Copyright 2013 Toshiba International Corporation
All rights reserved.
Printed in the U.S.A.

Toshiba’s Customer Support Center

Contact the Toshiba Customer Support Center for assistance with application information or for any
problems that you may experience with your Uninterruptible Power System (UPS).

Toshiba Customer Support Center

8 a.m. to 5 p.m. (CST) - Monday through Friday
USA Toll Free [phone]
Tel [phone]
Fax [phone]

You may also contact Toshiba by writing to:

Toshiba International Corporation

13131 West Little York Road
Houston, Texas 77041-9990
Attn: UPS Product Manager

For further information on Toshiba’s products and services, please visit our website at:

www.toshiba.com/ind

G8000 Series Installation and Operation Manual

Table of Contents

1 Introduction ..........................................................................................................................1

2 General Safety Instructions ................................................................................................2

2.1 Symbols .......................................................................................................................2

2.2 Signal Words ................................................................................................................3

2.3 Qualied Personnel ......................................................................................................3

2.4 Factory Authorized Personnel ......................................................................................4

3 Important Safety Instructions .............................................................................................4

4 Safety Precautions ..............................................................................................................5

4.1 Disclaimer ....................................................................................................................5

4.2 General Maintenance ...................................................................................................6

4.3 Transporting/Unpacking ...............................................................................................6

4.4 Inspection/Storage .......................................................................................................8

5 Installation Precautions ......................................................................................................9

5.1 Wiring/Connection ........................................................................................................13

6 Warning Labels ....................................................................................................................14

6.1 Warning Label Locations ..............................................................................................15

7 Weight and Dimensions .....................................................................................................18

8 Transporting .........................................................................................................................19

8.1 Transporting By Crane .................................................................................................20

8.2 Transporting By Forklift ................................................................................................21

9 Storage/Operating Environment ........................................................................................23

9.1 Operating Precautions .................................................................................................23

9.2 Maintenance Precautions ............................................................................................25

9.3 Disposal .......................................................................................................................26

10 Installation..........................................................................................................................27

10.1 Unpacking ..................................................................................................................28

10.2 UPS Clearance ..........................................................................................................28

10.3 Anchor Bolts ...............................................................................................................29

11 UPS Wiring .........................................................................................................................30

11.1 80/100/125 kVA Terminal Blocks and Power Cables ...................................................32

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11.2 150, 225, 300, and 500 kVA Buss Strip Terminals and Power Cables .......................34

11.3 UPS Power Cable Conduit Landing Plates ................................................................39

11.4 External Breakers .......................................................................................................42

11.5 Grounding Wire ..........................................................................................................42

11.6 Control Wires..............................................................................................................44

11.7 Grounding Conguration ............................................................................................45

12 UPS Specications ............................................................................................................49

12.1 Specication Table .....................................................................................................49

12.2 Typical Efciency vs. Load .........................................................................................52

13 Operator Interface .............................................................................................................53

13.1 Key-Switch and Buttons .............................................................................................54

13.2 LCD/LED Indicators ...................................................................................................55

13.3 LCD Indicators ...........................................................................................................56

13.4 Normal Display ...........................................................................................................57

13.5 Fault Display ..............................................................................................................59

13.6 LCD Scroll ..................................................................................................................60

14 Operating the UPS .............................................................................................................61

14.1 Operation Types .........................................................................................................62

14.2 Pre-operational Check ...............................................................................................62

14.3 Startup Procedures ....................................................................................................63

14.4 Switch Power Supply (UPS to Bypass) ......................................................................65

14.5 Stop ............................................................................................................................66

14.6 Complete Shutdown ...................................................................................................67

14.7 Changing Between Float Charge and Equalize Charge ............................................68

14.8 Changing to Float Charge from Protection Charge (If applicable) .............................69

14.9 Emergency Power Off (EPO) .....................................................................................70

15 Troubleshooting ................................................................................................................70

15.1 Types of Errors ...........................................................................................................70

15.2 Faults and Warnings Data Screen .............................................................................71

15.3 LCD Fault & Warning Displays ...................................................................................72

15.4 Fault Messages ..........................................................................................................73

15.5 LCD Scroll (w/ faults or warnings) ..............................................................................75

15.6 Restoring UPS Operation ..........................................................................................76

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G8000 Series Installation and Operation Manual

16 Periodic Maintenance/Parts Replacement ......................................................................77

16.1 Scheduled Maintenance ............................................................................................77

16.2 Parts Replacement ....................................................................................................77

Appendix A - Installation Planning Guides .............................................................................79

80kVA IPG .............................................................................................................................79

100kVA IPG ...........................................................................................................................82

125kVA IPG ...........................................................................................................................85

150kVA IPG ...........................................................................................................................88

225kVA IPG ...........................................................................................................................91

300kVA IPG ...........................................................................................................................94

500kVA IPG ...........................................................................................................................97

Appendix B - Outline Drawings ................................................................................................101

Appendix C - 500kVA Input- and Output- Cabinet Joining Instructions ...............................105

G8000 Series Installation and Operation Manual

iii

iv

G8000 Series Installation and Operation Manual

1 Introduction

This manual provides information on how to safely operate your G8000 Series Uninterruptible Power
System (UPS). This manual includes a section of general safety instructions that describes the warning
labels and symbols that are used throughout the manual. Read the manual completely before installing,
operating, or performing maintenance on this equipment.

Qualied personnel should read this manual carefully before transporting, installing and wiring the UPS. In

addition have a thorough understanding of the information provided in the chapters titled:

• General Safety Instructions

• Important Safety Instructions

• Safety Precautions

• Installation Precautions

Please read the G8000 Series Operation Manual for important instructions on operating the UPS. This
manual and the accompanying drawings should be considered a permanent part of the equipment and
should be readily available for reference and review. Dimensions shown in the manual are in metric and/or
the English customary equivalent.

Keep the Installation Manual and the Operation Manual near the UPS for necessary reference.

SAVE THESE INSTRUCTIONS

G8000 Series Installation and Operation Manual

1

2 General Safety Instructions

DO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and
understood all of the product safety information provided in this manual.

2.1 Symbols

The symbols listed below are used throughout this manual. When symbols are used in this manual they will
include important safety information that must be carefully followed.

Safety Alert Symbol indicates that a potential

personal injury hazard exists.

Prohibited Symbol indicates DO NOT take action.

Mandatory Symbol indicates that the following

instruction is required.

Ground Symbol indicates the location of the

equipment grounding conductor.

Electrical - Voltage & Shock Hazard Symbol

indicates parts inside may cause electric shock.

Explosion Hazard Symbol indicates parts may

explode.

2

G8000 Series Installation and Operation Manual

2.2 Signal Words

The signal words listed below are used throughout this manual. When the words DANGER, WARNING,
CAUTION and ATTENTION are used in this manual they will include important safety information that
must be carefully followed.

The word DANGER in capital letters preceded by

DANGER

WARNING

CAUTION

the safety alert symbol indicates that an imminently
hazardous situation exists, and if not avoided
will result in loss of life or serious injury to
personnel.

The word WARNING in capital letters preceded by
the safety alert symbol indicates that a potentially

hazardous situation exists, and if not avoided
may result in loss of life or serious injury to
personnel.

The word CAUTION in capital letters preceded by
the safety alert symbol indicates that a potentially

hazardous situation exists, and if not avoided may
result in minor or moderate injury.

The word NOTICE in capital letters without the safety

NOTICE

alert symbol indicates a potentially hazardous
situation exists, and if not avoided may result in

equipment and property damage.

2.3 Qualied Personnel

Installation, operation, and maintenance shall be performed by Qualied Personnel Only. A Qualied

Person is one that has the skills and knowledge relating to the construction, installation, operation, and
maintenance of the electrical equipment and has received safety training on the hazards involved (Refer
to the latest edition of NFPA 70E for additional safety requirements).

Qualied Personnel shall:

• Have read the entire operation manual.

• Be familiar with the construction and function of the UPS, the equipment being driven, and the

hazards involved.

• Be trained and authorized to safely energize, de-energize, ground, lockout/tagout circuits and

equipment, and clear faults in accordance with established safety practices.

• Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves,

hard hats, safety glasses, face shields, ash clothing, etc., in accordance with established safety

practices.

G8000 Series Installation and Operation Manual

3

• Be trained in rendering rst aid.

For further information on workplace safety visit www.osha.gov.

2.4 Factory Authorized Personnel

Factory authorized personnel have been factory trained and certied to install, service, and repair the

UPS. Contact the Toshiba Customer Support Center for assistance in locating the factory authorized
personnel nearest you.

3 Important Safety Instructions

The following contains important instructions that should be followed during the installation, operation, and
maintenance of the G8000 Series UPS.

Please refer to the battery manufacturer’s instructions for details on operating, maintaining and/or replacing

the batteries for each system. Keep unauthorized personnel from batteries. Only a certied service

representative with battery experience should perform service on batteries.

CAUTION

Misuse of this equipment could result in personal injury and/or equipment damage.
In no event will Toshiba Corporation be responsible or liable for either indirect or
consequential damage or injury that may come from the use of this equipment.

The UPS system input and output is NOT equipped with an over-current protection device, or an
output disconnection at the AC output. The user should provide circuit breakers between the UPS AC

input (or Bypass input) and the power sources and between the UPS output and the critical load input. The
minimum device ratings are listed in Table 3.1.

TABLE 3.1 UPS MINIMUM DEVICE RATINGS

CapaCity Rated Output input BReakeR Rating Output BReakeR Rating

80 kVA 480 V/277 V 480 V – 150 A 480 V – 125 A

100 kVA 480 V/277 V 480 V – 200 A 480 V – 150 A

125 kVA 480 V/277 V 480 V – 200 A 480 V – 200 A

150 kVA 480 V/277 V 480 V – 300 A 480 V – 250 A

225 kVA 480 V/277 V 480 V – 400 A 480 V – 350 A

300 kVA 480 V/277 V 480 V – 600 A 480 V – 500 A

500 kVA 480 V/277 V 480 V – 800 A 480 V – 800 A

80/100/150/225/300 kVA Temperature restrictions: The maximum operating ambient temperature is 86 °F
(30 °C) at 1.0 PF, and 104 °F (40 °C) at 0.8 PF. If the UPS is exposed to the same ambient temperature as
the battery system, the maximum operating ambient temperature is 86 °F (30 °C) at 1.0 PF, 90 °F (32 °C)
at 0.8 PF. Table 3.2 lists the nominal battery voltage.

4

G8000 Series Installation and Operation Manual

TABLE 3.2 UPS NOMINAL BATTERY VOLTAGE

CapaCity nOminal VOltage FlOat VOltage

80 kVA 360 Vdc 405 V

100 kVA 360 Vdc 405 V

125 kVA 360 Vdc 405 V

150 kVA 360 Vdc 405 V

225 kVA 360 Vdc 405 V

300 kVA 360 Vdc 405 V

500 kVA 480 Vdc 540 V

4 Safety Precautions

The Toshiba products listed in this document are intended for usage in general electronics applications

(computer, personal equipment, ofce equipment, measuring equipment, industrial robotics, domestic

appliances, etc.). These Toshiba products are neither intended nor warranted for use in equipment that, if
a malfunction or failure occurs, may result in loss of human life or bodily injury (collectively referred to as
“Unintended Usage”). Unintended Usage includes atomic energy control instruments, airplane or spaceship

instruments, transportation instruments, trafc signal instruments, combustion control instruments, medical

operating room or life support equipment, all types of safety devices, etc. Unintended Usage of Toshiba
products listed in this document shall be made at the customer’s own risk.

The application of the UPS without special consideration for equipment that supports human safety and/or
maintain public services may cause serious accidents.

4.1 Disclaimer

IN NO EVENT WILL TOSHIBA CORPORATION BE RESPONSIBLE OR LIABLE FOR EITHER INDIRECT
OR CONSEQUENTIAL DAMAGE OR INJURY THAT MAY COME FROM THE MISUSE OF THIS
EQUIPMENT. ANY MODIFICATIONS WITHOUT AUTHORIZATION BY TOSHIBA COULD RESULT IN
PERSONAL INJURIES, DEATH OR DESTRUCTION OF THE UPS.

TOSHIBA RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY
PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. TOSHIBA DOES NOT
ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR UPS
DESCRIBED HEREIN; NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR
THE RIGHTS OF OTHERS.

G8000 Series Installation and Operation Manual

5

4.2 General Maintenance

DO NOT remove the rear/side panels, or any sheet metla not
designed to be removed.

Removing rear/side panels may result in electric shock, burns,
personal injuries or UPS failure.

Keep the area arround the UPS clean.

Use a vacuum cleaner to clean the UPS.

Only factory authorized personnel sould perform internal general
maintenance on the UPS.

Contact the authorized Toshiba Customer Support Center or
an authorized Toshiba representative for informaton on proper
disposal of UPS components.

It is illegal to dispose of certain components without conforming to
environmental regulations for indusrial/commercial waste.

WARNING

4.3 Transporting/Unpacking

When transporting the UPS by crane, follow the SPECIFIED WORK PROCEDURE.
The suspension wire angle should be less than 60°.

The UPS falling or overturning may cause crushing, trapping or other personal
injuries.

See Installation Manual: Chapter 8 - Transporting

DO NOT tilt the UPS more than 10° from upright position.

Tilting the UPS more than 10° may cause crushing, trapping or other
personal injuries.

WARNING

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G8000 Series Installation and Operation Manual

CAUTION

DO NOT transport, move, store, or place the UPS on its side.

Forces due to heavy components inside may damage the UPS.

Avoid vibration or shock exceeding 0.5G.

Failing to observe this precaution may cause damage to the UPS.

DO NOT allow the UPS to suffer shock or impact when
unpacking.

Tools used to remove packaging materials may cause damage to the
UPS.

DO NOT push or pull on the sides of the packaging.or the
UPS to move it. Always use a crane, forklift, or pallet jack for
transporting and positioning the UPS.

Pushing/pulling on the sides of the unit to move it may result in damage
to the UPS. See Figure 4.1 Exterior Handling label.

Fig. 4.1 Exterior Handling label

BY CRANE

-Cablesshouldhavesufficientrating

andequallength.

-KeepUPSleveledwhenlifting/lowering

andavoidimpacts.

BY FORKLIFT

Donotpushor
pullfromsides

Donotpushor
pullfromsides

BACKSIDE

FORKS (4Ft.Minimumlength)

WARNING:
Riskoftipping. Forsafehandling,lift frombackandsidesonly(asshownabove)

UPS

-Verifyforkliftmaximumloadcapacity.

-Ensurethattheforksarelongenough

tosupporttheUPSandareinserted

properly.

-DonotswingortilttheUPSwhen

liftingand/ortransporting.

:

:

Seemanualforcompletedetails.

G8000 Series Installation and Operation Manual

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4.4 Inspection/Storage

Inspection

Upon receipt of the UPS, an inspection for shipping damage should be performed. Use caution when
removing the unit from the pallet. Refer to labels or documentation attached to packing material.

Unpacking

Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred during shipping,
keep all original crating and packing materials for return to the shipping agent.

NOTE: The factory warranty does not apply to damage incurred during shipping!

Ensure that the rated capacity and the model number specied on the nameplate conform to the order
specications.

Storage

During periods of non-use, the following guidelines are recommended for storage.

Storage Preparation

1) Power up the UPS and allow it to operate with no load for 24 hours to fully charge
the batteries.

2) Stop the unit.

3) Place the Main Circuit Breaker switch in the “OFF” position.

Storage Conditions

• For best results, store the UPS in the original shipping container and place on a wood

or metal pallet

• Storage temperature range: -4 to 104 °F (-20 to 40 °C)

• The optimum storage temperature is 70 °F (21 °C). A higher ambient temperature will

require recharging more frequently during storage

Avoid the following storage locations:

• Locations that are subject to extreme temperature changes or high humidity

• Locations that are subject to high levels of dust or metal particles

• Locations that are subject to excessive vibration

• Inclined oor surfaces

8

G8000 Series Installation and Operation Manual

5 Installation Precautions

CAUTION

Install the UPS in a controlled environment.

Improper storage and installation environment may deteriorate
insulation, shorten component life and cause malfunctions.

See Table 5.1 - UPS Installation Environment Standards

DO NOT tilt the UPS more than 10° from upright position.

Tilting the UPS more than 10° may cause crushing, trapping or other
personal injuries and cause physical damage to internal components.

WARNING

Keep the SPECIFIED CLEARANCE around the UPS.

Inadequate space around the UPS makes it difcult to perform
maintenance/inspections, will lead to insufcient ventilation, and/or

cause malfunctions.

Install anchor bolts to secure the UPS to the installation oor.

The UPS may fall during an earthquake if the anchor bolts are not
installed and secured.

Only factory authorized personnel should relocate, modify, or
replace parts in the UPS after initial installation.

Electrical shock, injury or UPS failure may occur if non-authorized
technicians attempt to modify or relocate the UPS.
Please contact Toshiba Customer Support Center if you plan to move

or make modications to the UPS

G8000 Series Installation and Operation Manual

9

DO NOT block air vents.

Blocking the vents will increase the internal temperatures and may

result in UPS failure or re.

DO NOT install the UPS where water may fall on it.

Water may cause electrical shock, personal injury or UPS failure.

DO NOT use oor wax that contains silicon in the UPS storage

area and/or nearby rooms.

Floor wax that contains silicon may cause static electricity.

WARNING

The UPS should be installed per local and/or national electric codes

by qualied personnel.

Faults or improper operation may occur if the UPS is not installed
properly.

When an external maintenance bypass is installed for the UPS,
before switching to external bypass, ensure that the UPS unit is
switched to AC Bypass mode and the UPS control panel display

veries the unit is Bypass mode.

Switching to the external bypass while the unit is in UPS mode may
damage the UPS.

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G8000 Series Installation and Operation Manual

TABLE 5.1 - UPS INSTALLATION ENVIRONMENT STANDARDS

Item Environment standard

Installation Location Indoors

Minimum operating temperature: 32 °F (0 °C).

Maximum operating temperature: 86 °F (30 °C) at 1.0 PF (UPS with/without
battery system).

Ambient
Temperature

Relative Humidity

Altitude

Vibration and
Mechanical Shock

Dust

Maximum operating temperature: 90 °F (32 °C) at 0.8 PF (UPS with battery
system).

Maximum operating temperature: 104 °F (40 °C) at 0.8 PF (UPS only).

Average 24-hour operating temperature: 86 °F (30 °C) at 1.0 PF and 41 – 95 °F

(5 – 35 °C) at 0.8 PF.

The relative humidity must be between 30 and 90% noncondensing due to
temperature changes.

These specications are for altitudes up to 3240 ft. (1000 m) above sea level.

Consult with the factory to determine the derating factor for installations above
3240 ft. (1000 m).

Installation environment must not have vibration frequencies 10 Hz – 20 Hz.

The acceleration due to vibrations less than 10 Hz must not exceed 0.5 G.

The acceleration due to vibrations 20 Hz – 50 Hz must not exceed 0.5 G.

The total amplitude due to vibrations 50 Hz – 100 Hz must not exceed 0.1 mm.

Dust must not exceed normal atmospheric levels and must not include conductive
particles, silicone or oils.

No ammable and/or explosive gas.

Hydrogen sulde (H2S) Less than or equal to 0.0001 PPM

Sulfurous acid gas (SO2) Less than or equal to 0.05 PPM

Chlorine gas (Cl2) Less than or equal to 0.002 PPM

Flammable Gas

Ammonia gas (NH3) Less than or equal to 0.1 PPM

Nitrous acid gas (NO2) Less than or equal to 0.02 PPM

Nitrous oxides (NOx) Less than or equal to 0.02 PPM

Ozone (O3) Less than or equal to 0.002 PPM

Hydrochloric acid mist (HCl) Less than or equal to 0.1 mg/m

Installation Precautions

1) Install the unit in a stable, level and upright position that is free of excessive
vibration.

2) Install the unit where the ambient temperature is within the specied range.

3) DO NOT install the UPS in areas that are subject to high humidity.

4) DO NOT install the UPS in areas that allow exposure to direct sunlight.

5) DO NOT install the UPS in areas that allow exposure to high levels of airborne dust,

metal particles, or ammable gases.

6) DO NOT install the UPS in areas near sources of electrical noise. Ensuring a proper
earth ground will reduce the effects of electrical noise and will reduce the potential for
electrical shock.

G8000 Series Installation and Operation Manual

3

11

7) The UPS generates and can radiate radio-frequency energy during operation. Although

RFI noise lters are installed inside of the unit, there is no guarantee that the UPS will
not inuence some sensitive devices that are operating near by. If such interference

is experienced, the UPS should be installed further away from the affected equipment
and/or powered from a different source than that of the installed equipment.

8) The user should provide over-current protection for hardwired UPS systems between
the UPS output and the load input.

9) After ensuring that all power sources are turned “OFF” and isolated in accordance with
established lockout/tagout procedures, connect the power source wiring of the correct
voltage to the input terminals of the UPS.

NOTE: Ensure the input phasing is connected in clockwise rotation (CW). UPS internal

circuitry is designed to disable further UPS operation if the input phasing is
installed in counter-clockwise rotation (CCW).

10) Connect the output terminals of the UPS to the load (refer to NEC Article 300 - Wiring
Methods and Article 310 - Conductors For General Wiring). Size the branch circuit
conductors in accordance with NEC Table 310.16 as published 9/2007.

WARNING

METAL CONDUIT IS NOT AN ACCEPTABLE GROUND.

Conductor Routing and Grounding

1) Use separate metal conduits for routing the input power, output power, and control
circuits.

2) Follow the wire size and tightening torque specications.

3) Always ground the unit to reduce the potential for electrical shock and to help reduce
electrical noise.

4) A separate ground cable should be run inside the conduit with the input power, output
power, and control circuits.

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G8000 Series Installation and Operation Manual

5.1 Wiring/Connection

Perform wiring and connections with correct polarity.

Be careful when connecting the UPS to the battery system. A wrong
connection may cause damage to the UPS, battery, or charger.

Connect ONLY one (1) ground wire to the earth ground terminal.

A missing ground wire may cause an electrical shock hazard.
Connecting to more than one ground may cause a ground loop.

See Chapter 8 - UPS Wiring

DO NOT force, bend, or pull wires.
DO NOT damage wire insulation.
DO NOT place heavy objects on top of UPS.

Observe the above precautions when making wire connections or
handling the wires. Failing to observe these precautions may damage

the insulation of the wires or may cause a re or an electric shock

hazard.

WARNING

Follow the torque criteria for tightening screws.

Loose connections may cause re due to heating.

See Chapter 11 - UPS Wiring

G8000 Series Installation and Operation Manual

NOTICE

13

6 Warning Labels

Below are representative warning labels and their location on the UPS. Exterior Handling labels shown in
section 4.3, Transporting/Unpacking, are in the manual packet, and attached to the UPS shipping cover­ing and shipping pallet.

NOTICE

Make sure all the warning labels are installed in the appropriate locations.

If a label is missing or illegible, contact Toshiba Customer Support Center or an
authorized representative.

(B) 40308(A) 48082

DANGER

AC VOLTAGE

This UPS receives power from more
than one source. Disconnect all AC
sources before performing any service
or testing inside this unit

48082

56875 FOR 80, 100, 150, 225 KVA

(C) 56875 FOR 100, 150, 225KVA

REFER TO INSTRUCTION MANUAL FOR WIRE SIZE AND TIGHTENING TORQUE

2V3W4

1

U

480V

AC INPUT

(C) 58708 FOR 300KVA

REFER TO INSTRUCTION MANUAL FOR WIRE SIZE AND TIGHTENING TORQUE

1

U

AC INPUT

58708

USE COPPER CONDUCTORS ONLY!

5V6W7N8U9V10W11

U

480V

BYPASS INPUT

USE COPPER CONDUCTORS ONLY !

2V3

480V

4

W

-

400V

BATTERY

12

N

480V

AC OUTPUT

6

5

+

7V8W9N10U11V12

U

480V

BYPASS INPUT

-

400V

BATTERY

W

480V

AC OUTPUT

DANGER

HAZARDOUS VOLTAGES

Hazardous voltages are used in the operation
of this equipment and could cause severe personal
injury or loss of life.
The following precautions should be observed to
reduce the risk of injury or death.

Only qualified technicians familiar with this equipment and the
information supplied with it should be permitted to install and
operate this equipment.

Installation of electrical equipment must be done in
accordance with National Electrical Code and any other state
or local codes. Proper grounding and conductor sizing mu st
be installed for safe operation.

During operation, keep all covers in place and cabinet
doors shut.

When performing visual inspections and maintenance, if
possible, be sure the UPS is turned off and the incoming
AC feed is turned off and locked out.

The UPS and Battery Cabinet will have hazardous
voltages present even after the AC feed is turned off.

If i t i s ne ces s ary to make meas ur eme nts with t he power
on, do not touch any electrical connection points. Rem ov e
all j ewelry from wrists and finge rs. Make s ure te st equipment

13

+

is in good, safe operating condition.

While servicing, stand on some type of insulation, and be
sure not to be grounded.

Follow the safety instructions given in the equipment manual
carefully and observe all danger, warning and caution notices.

4030 8

(D) 40830

WARNING

CRITICAL FUSE S IZING

Incorrect fuse replacement size
may res ul t in fire or ina deq uate
equ ip men t pr ot ecti on .

Replace only with same type
and rating of fuse.

PN 40830

14

G8000 Series Installation and Operation Manual

DANGER

Hazardous voltages are used in the operation
of this equipment and could cause severe personal
injury or loss of life.
The following precautions should be observed to
reduce the risk of injury or death.

HAZARDOUS VOLTAGES

Only qualified technicians familiar with this equipment and the
information supplied with it should be permitted to install and
operate this equipment.

Installation of electrical equipment must be done in
accordance with National Electrical Code and any other state
or local codes. Proper grounding and conductor sizing must
be installed for safe operation.

During operation, keep all covers in place and cabinet
doors shut.

When performing visual inspections and maintenance, if
possible, be sure the UPS is turned off and the incoming
AC feed is turned off and locked out.

If i t is ne ces sar y to ma ke mea surem en ts with th e power
on, do not touch any electrical connection points. Rem ov e
all jewe lry from w rists and f ingers. Make sur e test equipment
is in good, safe operating condition.

While servicing, stand on some type of insulation, and be
sure not to be grounded.

Follow the safety instructions given in the equipment manual
carefully and observe all danger, warning and caution notices.

4030 8

The UPS and Battery Cabinet will have hazardous
voltages present even after the AC feed is turned off.

DANGER

AC VOLTAGE

This UPS receives power from more
than one source. Dis connect all AC
sources before performing any service
or testing inside this uni t

48082

2V3W4

U

REFER TO INSTRUCTION MANU AL FOR WIRE SIZE AND TIGHTENING TORQUE

480V

AC INPUT

480V

BYPASS INPUT

1

U

480V

AC OUTPUT

400V

BATTERY

5V6W7N8U9V10W11

N

USE COPPER CONDUCTORS ONLY!

12

13

-

+

(B) 40308(A) 48082

(C) 56875 FOR 100, 150, 225KVA

(C) 58708 FOR 300KVA

2V3

W

6

U

REFER TO INSTRUCTION MANU AL FOR WIRE SIZE AND TIGHTENING TORQUE

480V

AC INPUT

480V

BYPASS INPUT

1

U

480V

AC OUTPUT

400V

BATTERY

7V8W9N10U11V12

W

USE COPPER CONDUCTORS ONLY !

4

5

-

+

58708

PN 40830

Incorrect fuse replacement size
may res ul t in fire or ina deq uate
equ ipm ent pro tection .

Replace only with same type
and rating of fuse.

CRITICAL FUSE S IZING

WARNING

(D) 40830

(E) 39561

DANGER

RISK OF ELECTRIC SHOCK

Capacitors stay charged after power
has been shut off.
Accidental contact with live parts can
cause personal injury and death.

Turn off and lock out all power sources.
Wait at least five (5) minutes for power
to dissipate then check voltage before
servici ng.

3956 1

(I) 40831

CAUTION

Heat sink not grounded.

Risk of electrical shock.

Disconnect UPS and electrically
test heat sink before touching.

6.1 Warning Label Locations

(F) 58705 SERIAL LABEL

UNINT ERR UPT IBLE POW ER SUP PLY

58705

MFD . IN U.S .A. FR OM FO REIGN AN D DOMES TIC C OMPON ENTS

HOUSTON, TEXAS

PN 40831

LISTED

27E5

®

®

(J) 57053

(control power source sw itch)

Do no t turn off while ope rating.

(G) 57055

GND

CAUTION

8A

FIGURE 6.2 – 80/100/125 KVA UPS WARNING LABELS

G8000 Series Installation and Operation Manual

15

FIGURE 6.3 – 150/225 KVA UPS WARNING LABELS

16

FIGURE 6.4 - 300 KVA UPS WARNING LABELS

G8000 Series Installation and Operation Manual

FINAL LAYOUT NOT AVAILABLE AT THIS TIME:

CONTACT THE FACTORY FOR ADDITIONAL

FIGURE 6.3 – 500 KVA UPS WARNING LABELS

INFORMATION

G8000 Series Installation and Operation Manual

17

7 Weight and Dimensions

Table 7.1 lists the unit and shipping weights for G8000 UPS models. See Appendix B for detailed outline
and dimensioins of all models.

TABLE 7.1 G8000 UPS UNIT AND SHIPPING WEIGHTS

Model Unit Shipping

80 kVA 1390 lb. (630 kg) 1440 lb. (652 kg)

100 kVA 1740 lb. (789 kg) 1790 lb. (812 kg)

125 kVA 1740 lb. (789 kg) 1790 lb. (812 kg)

150 kVA 2467 lb. (1119 kg) 2556 lb. (1159 kg)

225 kVA 2980 lb. (1352 kg) 3069 lb. (1392 kg)

300 kVA 4575 lb. (2075 kg) 4725 lb. (2143 kg)

500 kVA (Input Cabinet) 1570 lb. (712 kg)1 ~1620 lb. (735 kg)

500 kVA (Output Cabinet) 4950 lb. (2245 kg)

 1-Weightsareapproximate.

1

~5100 lb. (2313 kg)

1

1

18

G8000 Series Installation and Operation Manual

8 Transporting

When transporting the UPS by crane, follow the SPECIFIED WORK PROCEDURE.
The suspension wire angle should be less than 60°.

The UPS falling or overturning may cause crushing, trapping or other personal
injuries.

DO NOT tilt the UPS more than 10° from upright position.

Tilting the UPS more than 10° may cause crushing, trapping or other
personal injuries.

DO NOT transport, move, store, or place the UPS on its side.

Excessive force applied from heavy components inside may damage
the UPS.

WARNING

CAUTION

Avoid vibration or shock exceeding 0.5G.

Failing to observe this precaution may cause damage to the UPS.

DO NOT allow the UPS to suffer shock or impact when
unpacking.

Tools used to remove packaging materials may cause damage to the
UPS.

DO NOT install the UPS where water may fall on it.

Water may cause electrical shock, personal injury or UPS failure.

DO NOT push or pull on the sides of the packaging.or the
UPS to move it. Always use a crane, forklift, or pallet jack for
transporting and positioning the UPS.

Pushing/pulling on the sides of the unit to move it may result in damage
to the UPS. (See Figure 4.1 Exterior Handling label.)

The UPS may be packed in a crate for extra protection during transportation. Avoid impact or vibration
against the UPS during transportation. DO NOT expose the UPS directly to water.

G8000 Series Installation and Operation Manual

19

8.1 Transporting By Crane

Cables should have sufcient ratings and be of the same length. Make sure the suspension cables are

hooked at eyebolts. See Figure 8.1. Keep the angle less than 60° between cables.

Refer to Chapter 7 - Weight and Dimension for UPS cabinet weight.

Keep UPS leveled when lifting. DO NOT swing or tilt the UPS. Minimize the impact when lowering the UPS

to the oor. Figure 8.2 and 8.3 indicate unacceptable lifting.

Figure 8.4 and 8.5 show examples of acceptable and unacceptable operations.

Less than 60°

FIGURE 8.1 - CABLES AND EYEBOLTS TO LIFT THE UPS

FIGURE 8.1 - CABLES AND EYEBOLTS TO LIFT THE UPS

More than 60°

FIGURE 8.2 - ANGLE MORE THAN 60°

FIGURE 8.2 - ANGLE MORE THAN 60° FIGURE 8.3 - UNEVEN CABLES

FIGURE 8.4 - ACCEPTABLE OPERATION FIGURE 8.5 - UNACCEPTABLE OPERATION

FIGURE 8.3 - UNEVEN CABLES

Uneven Cables

20

G8000 Series Installation and Operation Manual