Torqueedo Power 26-77 Operating Instructions Manual

Operation Manual for Torqeedo Power 26-77
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Contents
2. About this operating manual ................................................................................... 3
3. Important safety and handling instructions ............................................................. 4
4. Conformity declaration............................................................................................ 4
5. Operating elements ................................................................................................ 5
5.1 Status display.................................................................................................... 5
5.2 Battery-state of charge display.......................................................................... 6
5.3 Ventilation ......................................................................................................... 6
8. Storage and care instruction................................................................................... 7
9. Technical data ........................................................................................................ 8
10. Disposal instructions............................................................................................. 8
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1. Introduction
Torqeedo Power 26 – 77 is a high performance battery for extreme applications. In general they are used where ever low weight; high electric capacity and high cur-
rent are needed.
The last generation of lithium-manganese cells (LIMA) is used in the Torqeedo bat­teries. Batteries with these cells offer the following advantages:
Increased energy density over lead batteries: the high-power batteries of the Torqeedo Power range are lithium based and have an enormous energy density. This is a decisive advantage when you consider the limited volume and weight in the boat. There are also significant advantages over heavy lead batteries when it comes to handling.
Improved resistance to high current: conventional batteries can only provide a fraction of their nominal capacity in the case of load in the typical power range of larger electric motors. Torqeedo Power batteries, on the other hand, never let you down even when faced with the utmost loads on a boat.
Higher charge stability: Torqeedo Power batteries remain charged for several months even when they are stored. This is particularly important for the use of the electric drive as an auxiliary motor. Making it way superior to conventional batteries.
Improved performance in the cold: lead batteries hardly perform at all at cold external temperatures. The Torqeedo power, on the other hand, releases prac­tically its full power even at cold outside temperatures. This is a tremendous advantage should an electric motor be used in cold weather situations.
Higher safety standard than all other lithium-ion based battery systems: the LIMA lithium-manganese cells used by Torqeedo are currently the only lith­ium-ion batteries which also withstand all safety standards when the safety electronics are switched off. Nevertheless, each and every cell of the Torqeedo Power battery has its own safety mechanism. Torqeedo is the first provider to make the LIMA cells available for boat drives.
2. About this operating manual
This operating manual will help you to use your Torqeedo Power safely and effi­ciently. All information is given accordingly to our latest knowledge and is subject to technical changes.
Indicates a danger or a procedure that may cause injury and property damage.
Indicates a danger or a procedure that may cause property damage.
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3. Safety instructions
Please read this manual carefully and respect the safety instruc­tions.
The connecting of several batteries must only be carried out by qualified personnel.
When connecting the motor or other electrical device only use suit­able wire cross sections (see chapter „Installation“).
Please complete your electrical installation with a battery main switch, which is approved for at least 125A and a fuse of 125A or use a cable set that is equipped with both.
Please make sure that the junctions of the contacts are well done.
Protect Torqeedo Power against wet conditions.
Check the housing regularly for mechanical damages.
Only use charger, which are approved for lithium-ion batteries and
respect the maximum final charge voltage and the maximum charge current.
Do not open or drill any holes in the housing.
Protect the Torqeedo Power battery against sliding and inclining.
Protect Torqeedo Power battery against direct sun exposure.
The battery should have a remaining capacity of 80% to 100% if
you want to store it for a longer period of time.
4. Conformity declaration
We, Torqeedo GmbH, with sole responsibility, declare the conformity of Torqeedo Power 26-77 with the following provisions:
Small water vehicles Electrical system Low voltage direct current (DC) systems (DIN EN ISO 10133:2000)
Starnberg, May 2008
………………………………………… Signature Managing Director
The above mentioned company has the following technical documents available for viewing:
- Required operating manual
- Plans/software source code (EU authorities only)
- Inspection records (EU authorities only)
- Other technical documentation (EU authorities only)
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5. Operating elements
The ON/OFF button is not activated.
5.1 Status display
Overcurrent: not active Overvoltage: Voltage above 29.4 V. Undervoltage: Voltage below 17.5V. Balancing: not active High Temperature: The temperature of the battery is higher
than 70°C.
Two cathode clamps (M16)
Two anode clamps (M16)
Service plug
Display
Ventilation
(back side)
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5.2 Battery state of charge display
LED Description 20 blinking Remaining charge below 19% 20 constant Remaining charge between 20% – 39% 40 constant Remaining charge between 40% - 59% 60 constant Remaining charge between 60% - 79% 80 constant Remaining charge between 80% - 97% 100 constant The battery is fully charged (over 97%)
The LED’s on und off do not have any function.
5.3 Ventilation
In order to avoid any over pressure Torqeedo Power is equipped with a ventilation on the backside of the hermetically closed housing and a hydrophobic membrane.
Do not damage the ventilation.
Do not cover the ventilation.
In case of damage please contact the Torqeedo Service.
6. Installation
Only qualified personnel are allowed to install Torqeedo-Power batteries.
Please take care that the wire cross section corresponds to the mentioned values in the table.
We do not recommend using wire cross sec­tions smaller than 25mm².
Cable loss in Watts depending on wire cross section and length of
cable. For T
orqeedo Cruise 2.0, 24V, 2.000 W
Wire cross section in mm² □ cable losses < 2.5%
cable losses > 2.5%
Length of cable
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7. Charging
To charge the Torqeedo Power Battery please make sure to use only charging units which were approved by Torqeedo. In case you use a “none approved” charging unit the 2 year warranty will be voided.
Charging times of approved charging units:
Charge power
Charging times to 100%
450 W approx. 4.8 h
900 W approx. 2.6 h
Please respect the following security instruction independently from the used charger.
Each cell must be charged separately in case of serial connected batteries.
Please make sure of sufficient ventilation in order to evacuate the generated heat.
Please make sure that the opening of the ventilation of the battery is not covered.
Please make sure that the connected motor or electrical device is switched off during the loading process.
Please respect the following instructions for the Torqeedo charging unit:
1. Please connect the battery with the charger first.
2. Please plug the charger.
3. The charging process is starting automatically.
4. The charging process terminates automatically as soon as the battry is fully loaded (100%).
For any other charger please respect the operating instructions of the used charger.
8. Storage and care instructions
You can use all commercially available detergents, which are suitable for plastics for cleaning Torqeedo Power. Please use contact oil to service cathode and anode.
The optimal storage temperature is between 5° and 15°C. Please notice that the bat­tery should have a remaining capacity between 80% and 100% if you want to store it for a longer period.
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9. Technical Data
General Data Value
Capacity 2,0 kWh Charge 77 Ah Rated Voltage 25,9 V Final rated voltage 29,4 V Maximum charge current 35 A Maximum yield 3,1 kW Maximum power consumption 120 A Operating temperature -20°C to +65°C Optimal storage temperature +5°C to +15°C Ambient air temperature 0°C to +45°C
10. Disposal instructions
All Torqeedo products are manufactured in accordance with EU Di­rective 2002/96. This directive regulates the disposal of electrical and electronic devices for the protection of the environment.
You can, in line with regional regulations, hand in the battery at a collecting point. From there it will be professionally disposed.
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Version DW 039-00001
Torqeedo Service Centers
Europe und international
Torqeedo GmbH Petersbrunner Str. 3a 82319 Starnberg Germany
service_international@torqeedo.com
T +49 – 8151 – 2 68 67 – 26 F +49 – 8158 – 2 68 67 – 19
North America
Torqeedo Inc. 22705 W Lochanora Drive, IL 60047 U.S.A.
service_usa@torqeedo.com
T +1 – 847 – 726 0071 F +1 – 847 – 726 0084
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