Toro Z Master Series, Z590 Z Master Setup Instructions

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Kubota-PoweredZMaster

forAustraliaMowers

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

FormNo.3361-750RevA

Mowers

SetupInstructions

ProcedureDescription

1 2 3

Qty.

Nopartsrequired

Rearwheels2Installthedrivewheels.

Rollbar,rightsection1 Rollbar,leftsection Rollbar,centersection1 Bolt,(3/8x1inch) Curvedwasher Flangenut,(3/8inch) Bolt,(1/2x3–1/4inch) Flangenut,(1/2inch)

Nopartsrequired

J-bolt2 Wingnut2 Holddownclamp1

Nopartsrequired

–

8 8 8 2 2

–

Removepartsfromthecrate.

Checkthetirepressure.

InstalltheRolloverProtectionSystem (ROPS).

Addfueltothemachine.

Installabattery

Chargethebattery.

Use

Number2generalpurposelithiumbase

9 10

ormolybdenumbasegrease.(Purchase separately.)

Nopartsrequired

Operator’sManual EngineOwner’sManual RegistrationCard Operatortrainingmaterial Key2

1tube

–

1 1 1 1

Checkthemachineforgrease.

Checktheengineoillevel.

Preparethesidedischargechute.

Checkthemachinebeforedeliveryto thecustomer.

Deliveringthemachinetothecustomer.

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

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RemovingPartsfromtheCrate

NoPartsRequired

Procedure

RemovethetiresandthepartsfortheROPSfromthe shippingcrate.

CheckingtheTirePressure

NoPartsRequired

Procedure

Pressure:13psi(90kPa)

Note:Thefrontcasterwheelisasemi-pneumatictire anddoesnotneedtobechecked.

Checktheairpressureinthedrivetires.

RaisingtheMachineUpand InstallingtheDriveWheels

Partsneededforthisprocedure:

2Rearwheels

Procedure

1.Removethescrewsholdingtherightangleretaining platetothecrate.

Figure2

2.Raisethebackofthemachineupandsupportitwith jack-stands.

Figure1

Figure3

3.Removethewheelnutsfrombothsidesofthe vehicleandremovetherightangleretainingplate. Discardthescrewsandretainingplate.

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Figure4

4.Mountthewheelswiththevalvestemtotheoutside andsecurethemwiththewheelnutspreviously removed.

5.Torquethewheelnutsto95ft-lb(128N·m).

6.Removethejack-stands.

Figure5

InstallingtheRollOver ProtectionSystem

Partsneededforthisprocedure:

Figure6

2.Installthelanyardclipsontothelongbolts(1/2x 3-1/4inch).

Note:Makesurethebenttabpointstowardthe headofthebolt.

Figure7

3.Lightlyoiltheendsofthecenterrollbarsection.

4.Looselyinstallthecenterrollbarsectionusing2 bolts(1/2x3-1/4inch)and2angenuts(1/2inch).

Note:Makesuretheboltsareinstalledfromthe outsideoftherollbar.

1Rollbar,rightsection

Rollbar,leftsection

1Rollbar,centersection

Bolt,(3/8x1inch)

Curvedwasher

Flangenut,(3/8inch)

Bolt,(1/2x3–1/4inch)

Flangenut,(1/2inch)

Procedure

1.Looselyinstalltherightandleftrollbarsectionto theframe,with8bolts(3/8x1inch),8curved washers,and8angenuts(3/8inch).

Note:Thecurvewasherconemustbeinstalled towardthebolthead.

Note:Makesurethelanyardtabisinstalledasshow andpointsforward.

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Figure8

6.Torquealllowerfasteners,attachedtothemachine frame,to30ft-lb.

7.Tightenthecenterrollbarbolts(1/2x3-1/4inch) soitrotatesfreelywithsomeresistance.

Note:Nomorethanonethreadshouldbeexposed outsidethenut.

5.Raisetherollbarintotheuprightpositionandsecure itwiththepinsandhairpincotterpinsfastenedto thelanyards

Figure10

AddingFueltotheMachine

NoPartsRequired

Procedure

Addfueltothemachinebeforestartingit.Refertoyour Operator’sManual.forthecorrectfuelandprocedure.

Figure9

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InstallingaBattery

Partsneededforthisprocedure:

2J-bolt

2Wingnut

1Holddownclamp

Procedure

Purchasea12Vbatteryandinstallitintothemachine. Theenginerequiresaminimumof540CCA.

Figure11

Usethehardwareincludedtoinstallthenewbattery. RefertoInstallingtheBatteryintheOperator’sManual.

ChargingtheBattery

NoPartsRequired

Procedure

Chargingthebatteryproducesgassesthatcan explodeandcauseseriousinjury.

•Keepcigarettes,sparksandamesaway fromthebattery.

•Makesuretheignitionswitchisoff.

CheckingtheMachinefor Grease

Partsneededforthisprocedure:

1tube

Procedure

1.Removethebeltcoversasshownbelow .

Number2generalpurposelithiumbaseor molybdenumbasegrease.(Purchaseseparately .)

•Ventilatewhenchargingorusingthebattery inanenclosedspace.

Important:Donotrunthemachinewiththe batterydisconnected;electricaldamagemayoccur totheengine.

Chargethebattery.RefertotheOperator’ sManualfor instructions.

Figure12

2.Checkthetensioningarmforgrease.

3.Checkthegreaseforthethreespindlebearings.If needed,addgreaseuntilitcomesoutofthelower seals.

4.Installthebeltcovers.

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Figure13

CheckingtheSideDischarge Chute

NoPartsRequired

Procedure

Ifthereareplastictiesholdingthesidedischargechute up,removethemandlowerthechuteintoplace.

5.Checkthegreaseforthepumpdrivebeltidlerarm.

6.CheckthegreaseforthePTOdrivebeltidlerarm.

Figure14

Anuncovereddischargeopeningcouldallow thelawnmowertothrowobjectsinthe operator’sorbystander’sdirectionandresultin seriousinjuryordeath.Also,contactwiththe bladecouldoccur.

Neveroperatethelawnmowerwiththegrass deectorremovedunlessyouinstallacover plate,amulchplate,oragrasschuteand catcher.

1.MakesuretheLendofspringisinstalledbehind thedeckedgebeforeinstallingtheboltasshownin Figure15.

2.PlacetheJhookendofspringaroundgrassdeector (Figure15).

Important:Thegrassdeectormustbefreeto rotatewithdownwardtension.Liftthedeector uptothefullopenpositionandensurethatit rotatesfreely,withoutbindingintothefulldown position.

CheckingtheEngineOilLevel

NoPartsRequired

Procedure

Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoChecking OilLevelinOperator’ sManual.

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Figure15

1.GrassDeector4.Lendofspring,place

2.Spring

3.Jhookendofspring

behinddeckedgebefore installingbolt

5.Deckedge

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CheckingtheMachineBeforeDeliverytotheCustomer

NoPartsRequired

Procedure

Beforedeliveringthemachinetothecustomer,ensurethatyouperformorhaveperformedtheprocedureslistedin thefollowingtableandinitialeachwhennished.RefertotheOperator’sManualforinstructionsonperforming theseprocedures.

Initial

Checkthetirepressure.

Checkthelevelofthemower.

Checkthatallmowerspindlesaregreased.

Checktheengineoillevel.

Checkthehydraulicuidlevel.

CheckROPSissecure.

Onliquidcooledmachines,checkthelevelofthecoolantintheradiatorandoverowbottle.

Checktheadjustmentoftheparkingbrake.

Ensurethatthemachinetrackscorrectly;refertotheOperator’sManualfortheadjustmentprocedure.

Checkthesafetyinterlocksystem;refertotheOperator’sManual.

EnsurethatthePTOworks.

Checkallfastenersyouinstalledtoensurethattheyaretight.

CheckProcedure

Whenyounishsettingupthemachine,signanddateinthespaceprovidedbelow:

Signature:Date:

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DeliveringtheMachinetotheCustomer

Partsneededforthisprocedure:

Operator’sManual

EngineOwner’sManual

RegistrationCard

Operatortrainingmaterial

2Key

Procedure

Atdelivery,Fillinthemodelandserialnumberandcompletetheitemslistedinthefollowingtableandinitial eachwhennished.

ModelNo.SerialNo.

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DealerInitial

CustomerInitialCheckProcedure

Showthecustomerwherethefollowingfeaturesarelocatedandhowtheyfunction:

Fueltankcaps

Oilllcap/Oildipstick

Engineoillter

Engineoildrain

Fuellters

Airlter

Radiatorcoolant

Hydraulicuidreservoir

Hydrauliclter

Battery

Ignitionswitch

Throttlelever

Glowpluglightandswitch

Powertakeoffswitch(PTO)

Motioncontrollevers

Parkingbrake

Mowerheight-of-cut

Liftassistlever

ZStand®(OnlyonInternationalmachines)

Adjustableseat

Hydraulicbypassvalves

RolloverProtectionSystem(ROPS)

Mowerdeckowbafe

RefertotheOperator’sManualtopointoutsafetyprocedures,operation,and maintenanceprocedures.

ReviewthewarrantystatementasshownintheOperator’sManual.

Describethepostsaleserviceproceduresforyourstore.

Assistthecustomerinllingoutandmailingtheregistrationcardorregisteronlineat www.T oro.com

MakesurethatthecustomerreceivestheOperator’sManual,EngineOwner’sManual, SetUpInstructions,andoperatortrainingmaterial.

MakesurethecustomerknowsthePartsCatalogisavailableatwww.Toro.com

Assistthecustomerinloadingthemower.

Note:Whenyou,thedealerrepresentative,havenisheddeliveringthemachinetothecustomer,signanddatein thespaceprovidebelowandkeepacopyofthispagefordealerrecords.

Signature:

Signature:Date:

Date:

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Notes:

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