Toro 74918, 74930, 74926, 74928, 78926 Operator's Manual

...
FormNo.3400-714RevA
ZMaster
®
Professional5000or
6000SeriesRidingMower
with52in,60in,or72inTURBOFORCE DischargeMower
ModelNo.74906—SerialNo.316000001andUp ModelNo.74918—SerialNo.316000001andUp ModelNo.74926—SerialNo.316000001andUp ModelNo.74928—SerialNo.316000001andUp ModelNo.74930—SerialNo.316000001andUp ModelNo.78926—SerialNo.316000001andUp ModelNo.78928—SerialNo.316000001andUp
®
Side
Registeratwww.T oro.com. OriginalInstructions(EN)
*3400-714*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadianICES-002
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineonany forest-covered,brush-covered,orgrass-coveredlandunless theengineisequippedwithasparkarrester,asdenedin Section4442,maintainedineffectiveworkingorderorthe engineisconstructed,equipped,andmaintainedforthe preventionofre.
Theenclosed
Engine Owner's Man ual
informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
issuppliedfor
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafety-alertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobeused byresidentialhomeownersorprofessional,hiredoperators. Itisdesignedprimarilyforcuttinggrassonwell-maintained lawnsonresidentialorcommercialproperties.Itisnot designedforcuttingbrushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct safetyandoperationtrainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
©2015—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
SlopeIndicator.......................................................6
SafetyandInstructionalDecals.................................7
ProductOverview.........................................................13
Controls...............................................................13
Specications........................................................14
Operation....................................................................15
AddingFuel...........................................................15
CheckingtheEngine-OilLevel.................................16
BreakinginaNewMachine......................................16
UsingtheRolloverProtectionSystem(ROPS)............16
ThinkSafetyFirst...................................................17
OperatingtheParkingBrake....................................18
OperatingtheMowerBlade-ControlSwitch
(PTO)...............................................................18
OperatingtheThrottle............................................19
OperatingtheIgnitionSwitch..................................19
UsingtheFuel-ShutoffValve...................................19
StartingandStoppingtheEngine..............................19
TheSafety-InterlockSystem....................................20
DrivingForwardorBackward..................................21
StoppingtheMachine.............................................22
AdjustingtheHeightofCut.....................................22
AdjustingtheAnti-ScalpRollers...............................23
AdjustingtheFlowBafeCamLocks........................24
PositioningtheFlowBafe......................................24
PositioningtheSeat................................................25
UnlatchingtheSeat.................................................25
ChangingtheSeatSuspension..................................26
UsingtheDrive-Wheel-ReleaseValves.......................26
UsingtheSideDischarge.........................................26
TransportingtheMachine........................................27
LoadingtheMachine..............................................27
OperatingTips......................................................29
Maintenance.................................................................30
RecommendedMaintenanceSchedule(s)......................30
Lubrication...............................................................31
LubricatingtheMachine..........................................31
GreasingtheMower...............................................31
LubricatetheCasterWheelHubs..............................33
EngineMaintenance..................................................34
ServicingtheAirCleaner.........................................34
ServicingtheEngineOil..........................................35
ServicingtheSparkPlugs.........................................38
CheckingtheSparkArrester.....................................40
FuelSystemMaintenance...........................................40
ServicingtheElectronicFuelInjection
System..............................................................40
ReplacingtheLow-PressureFuelFilter......................40
ServicingtheHigh-PressureFuelFilter......................41
ServicingtheFuelTank...........................................41
ElectricalSystemMaintenance....................................41
ServicingtheBattery...............................................41
ServicingtheFuses.................................................43
Jump-StartingtheMachine......................................43
DriveSystemMaintenance.........................................44
CheckingtheSeatBelt.............................................44
CheckingtheRollover-Protection-System(ROPS)
Knobs...............................................................44
AdjustingtheTracking............................................45
CheckingtheTirePressure......................................45
CheckingtheWheelLugNuts..................................46
CheckingtheWheelHubSlottedNut........................46
AdjustingtheCasterPivotBearing............................46
UsingtheClutchShim............................................46
CoolingSystemMaintenance......................................48
CleaningtheEngineScreenandEngine-Oil
Cooler...............................................................48
CleaningtheEngineCoolingFinsand
Shrouds.............................................................48
CheckandCleantheHydraulic-UnitShrouds.............49
BrakeMaintenance....................................................50
AdjustingtheParkingBrake.....................................50
BeltMaintenance......................................................51
InspectingtheBelts................................................51
ReplacingtheMowerBelt........................................51
ReplacingtheHydraulicPumpDriveBelt...................52
ControlsSystemMaintenance.....................................53
AdjustingtheControl-HandlePosition......................53
AdjustingtheMotion-ControlLinkage......................53
AdjustingtheMotion-ControlDamper.....................54
AdjustingtheMotion-ControlNeutral-Lock
Pivot.................................................................54
HydraulicSystemMaintenance....................................55
ServicingtheHydraulicSystem.................................55
MowerDeckMaintenance...........................................57
LevelingtheMowerDeck........................................57
ServicingtheCuttingBlades.....................................60
RemovingtheMowerDeck.....................................62
ReplacingtheGrassDeector..................................64
Cleaning...................................................................64
CleaningundertheMower.......................................64
DisposingofWaste.................................................64
Storage........................................................................65
CleaningandStorage..............................................65
Troubleshooting...........................................................66
Schematics...................................................................69
3
Safety
Improperlyusingormaintainingthemachinecanresult ininjury.Toreducethepotentialforinjury,complywith thesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbol,whichmeans
Danger
withtheinstructionmayresultinpersonalinjuryor death.
Thisproductiscapableofamputatinghandsandfeetand throwingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecyclinggrassor, whenequippedwithagrassbagger,forcatchingcutgrass. Anyuseforpurposesotherthanthesecouldprovedangerous totheuserandbystanders.
—personalsafetyinstruction.Failuretocomply

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromANSI B71.4-2012.
Training
ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadorunderstand theinformationitistheowner'sresponsibilitytoexplain thismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof theoperator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeopleordamageto property.
Preparation
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform thejob.Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.
Wearappropriateclothingincludingsubstantial
slip-resistantfootwear,safetyglasses,andhearing protection.Tielonghairbackanddonotwearjewelry.
Inspecttheareawheretheequipmentistobeusedand
removeallobjectssuchasrocks,toys,andwirewhichcan bethrownbythemachine.
Checkthatoperator'spresencecontrols,safetyswitches,
andshieldsareattachedandfunctioningproperly.Donot operateunlesstheyarefunctioningproperly.
Caution, W ar ning ,
Operation
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.
or
Neverrunanengineinanenclosedarea.
Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
Besurealldrivesareinneutralandparkingbrakeis
engagedbeforestartingtheengine.Onlystarttheengine fromtheoperator'sposition.
Besureofyourtractionwhileusingthismachine,
especiallywhenbackingup.Walk;donotrun.Never operateonwetgrass.Reducedfootingcouldcause slipping.
Slowdownanduseextracareonhillsides.Besureto
travelsidetosideonhillsides.Turfconditionscanaffect thestabilityofthemachine.Usecautionwhileoperating neardrop-offs.
Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
Neverraisedeckwiththebladesrunning.
NeveroperatewiththePTOshieldorotherguardsnot
securelyinplace.Besureallinterlocksareattached, adjustedproperly ,andfunctioningproperly.
Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Stoponlevelground,disengagedrives,engagethe
parkingbrake(ifprovided),andshutofftheenginebefore leavingtheoperator'spositionforanyreason,including emptyingthecatchersoruncloggingthechute.
Stopequipmentandinspectbladesafterstrikingobjects
orifanabnormalvibrationoccurs.Makenecessary repairsbeforeresumingoperations.
Keephandsandfeetawayfromthecuttingunit.
Lookbehindanddownbeforebackinguptobesureof
aclearpath.
Nevercarrypassengersonthemachine.
Keeppetsandbystandersaway .
Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopbladesifnotmowing.
Beawareofthemowerdischargedirectionanddonot
pointitatanyone.
Donotoperatethemowerundertheinuenceofalcohol
ordrugs.
Usecarewhenloadingorunloadingthemachineinto
orfromatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
4
RolloverProtectionSystem (ROPS)—UseandMaintenance
TheROPSisanintegralandeffectivesafetydevice.Keep
afoldingROPSintheraisedandlockedpositionanduse theseatbeltwhenoperatingthemachine.
LowerafoldingROPStemporarilyonlywhenabsolutely
necessary.Donotweartheseatbeltwhenfoldeddown.
Beawarethereisnorolloverprotectionwhenafolded
ROPSisinthedownposition.
Iffuelisspilledonclothing,changeclothingimmediately.
Neveroverllfueltank.Replacefuelcapandtighten
securely.
MaintenanceandStorage
Disengagedrives,settheparkingbrake,stoptheengine
andremovethekeyordisconnectthespark-plugwire. Waitforallmovementtostopbeforeadjusting,cleaning orrepairingthemachine.
Becertainthattheseatbeltcanbereleasedquicklyin
theeventofanemergency.
Checktheareatobemowedandneverfolddowna
foldingROPSinareaswherethereareslopes,dropoffs orwater.
Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany objectsanddonotcontactthem.
KeeptheROPSinsafeoperatingconditionby
periodicallythoroughlyinspectingfordamageand keepingallmountingfastenerstight.
ReplaceadamagedROPS.Donotrepairorrevise.
DonotremovetheROPS.
AnyalterationstoaROPSmustbeapprovedbythe
manufacturer.
SafeHandlingofFuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedfuelcontainer.
Neverremovefuelcaporaddfuelwiththeengine
running.
Allowenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater heateroronotherappliances.
Cleangrassanddebrisfromthecuttingunit,thedrives,
themufers,andtheenginetohelppreventres.Clean upoilorfuelspillage.
Lettheenginecoolbeforestoringanddonotstorenear
ame.
Shutoffthefuelwhilestoringortransporting.Donot
storefuelnearamesordrainindoors.
Parkthemachineonlevelground.Settheparkingbrake.
Neverallowuntrainedpersonneltoservicethemachine.
Usejackstandstosupportcomponentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Disconnectthebatteryorthespark-plugwirebefore
makinganyrepairs.Disconnectthenegativeterminal rstandthepositivelast.Connectthepositiverstand negativelast.
Usecarewhencheckingtheblades.Wraptheblade(s)
orwearthickly-paddedgloves,andusecautionwhen servicingthem.Onlyreplaceblades.Neverstraighten orweldthem.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourToroequipment,countonToro genuineparts.Whenitcomestoreliability,Torodelivers replacementpartsdesignedtotheexactengineering specicationsofourequipment.Forpeaceofmind,insist onTorogenuineparts.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.
Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch equipmentwithaportablecontainer,ratherthanfroma fueldispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelockopendevice.
Hauling
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usefullwidthrampsforloadingthemachineintoatrailer
ortruck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected downandoutwardfromthemachine.
5
SlopeIndicator
G011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
58-6520
1.Grease
93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto115-149N-m(85-110ft-lb).
106-2655
1.Warning-donottouchorapproachmovingbelts;remove theignitionkeyandreadtheinstructionsbeforeservicing orperformingmaintenance.
106-5517
1.Warning—donottouchthehotsurface.
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
7
107-3069
1.Warning-thereisnorolloverprotectionwhentherollbaris down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarinthefullyraisedandlockedpositionandwear theseatbelt.Lowertherollbaronlywhenabsolutely necessary;donotweartheseatbeltwhentherollbaris down.
3.ReadtheOperator’smanual;driveslowlyandcarefully.
110-2068
1.ReadtheOperator'sManual.
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin place.
114-4466
1.Main,25A
2.PTO,10A
3.Charge,25A
4.Auxiliary,15A
110-2067
115-7445
1.Greasepulleysandspindles
2.Maintenanceinterval—50hours
8
116-1716
1.Fuel6.Hourmeter
2.Empty
3.Half
4.Full9.Neutral
5.Battery
7.PTO
8.Parkingbrake
10.Operator-presenceswitch
116-4858
117-0346
1.Fuelleakhazard—readtheOperator'sManual;donot attempttoremovetherollbar;donotweld,drillormodify therollbarinanyway.
116-5988
1.Parkingbrake—engaged2.Parking brake—disengaged
116-8726
1.ReadtheOperator’sManualforrecommendedhydrooil.
117-3848
1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine
2.Thrownobjecthazard,mower-donotoperatewithoutthe deector,dischargecoverorgrasscollectionsystemin place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts;keepallguardsandshieldsinplace.
9
1.ReadtheOperator’s
Manual.
117-3864
2.Filltobottomofllerneck;
126-2055
1.Wheellugnuttorque129N∙m(95ft-lb)(4x)
2.Wheelhubnuttorque319N∙m(235ft-lb)
3.ReadandunderstandtheOperator’sManualbefore performinganymaintenance,checktorqueafterrst100 hoursthenevery500hoursthereafter.
warning—donotoverll thetank.
120–5899
1.PTO(PowerTake-off)3.Continuousvariable
2.Slow
setting
4.Fast
121–7586
1.Fast
2.Variablespeedcontrol
3.Slow
4.Powertake-off(PTO)
1.ReadtheOperator’s
manual
2.Lock
126-4398
3.Unlock
10
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.ReadtheOperator's
2.Height-of-cut
Manual.
127-0326
3.Removethekeyfrom theignitionandreadthe Operator'sManualbefore performingmaintenance orservicingthemachine.
1.Explosionhazard
2.Nore,opename,or smoking
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe distancefromthebattery.
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
10.Containslead;donot discard.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
125–9383
1.Checkhydraulicoilevery50operatinghours.3.Checkthetirepressureevery50operatinghours.
2.ReadtheOperator’sManualforinformationonlubricating themachine.
4.ReadtheOperator’sManualbeforeservicingorperforming maintenance.
11
132-0871
1.Warning—readtheOperator’sManual;donotoperatethe machineunlessyouaretrained;wearhearingprotection.
2.Cuttingandpinchinghazard—keephandsandfeetawayfrom movingparts;keepallguardsandshieldsinplace.
3.Thrownobjecthazard—keepbystandersaway .6.Tippinghazardonslopes—donotuseonslopesnearopen
4.Ramphazard—whenloadingontoatrailer,donotusedual ramps;onlyuseasingularrampwideenoughforthemachine andthathasaninclinelessthan15degrees;backupthe ramp(inreverse)anddriveforwardofftheramp.
5.Bodilyharmhazard—lookbehindyouwhenmowingin reverse.
water;donotuseonslopesgreaterthan15degrees.
12
ProductOverview
g027333
g0131 12
1
2
3
4
5
6
25
25
10
15
C
H
ECK
ENG
IN
E
FuelGauge
Thefuelgaugeislocatedwiththehourmeter,andthebars lightupwhentheignitionswitchison(Figure6).
Theindicatorlightappearswhenthefuellevelis low—approximately3.8L(1USgallon)remaininginthe fueltank.
Figure4
1.Height-of-cutdecklift pedal
2.Transportlock
3.Parking-brakelever8.Fuelcap
4.Controls
5.Motion-controllevers
6.Rollbar
7.Seatbelt
9.Mowerdeck
10.Casterwheel
Controls
Becomefamiliarwithallthecontrolsbeforeyoustartthe engineandoperatethemachine(Figure4andFigure5).
Figure5
1.PTOSwitch
2.Throttlecontrol5.Ignitionswitch
3.Malfunctionindicatorlight (MIL)
4.Hour meter/Safety-interlock display/Fuelgauge
6.Fuses
Figure6
1.Fuelgauge(bars)4.Safety-interlocksymbols
2.Batterylight
3.Hourmeter
5.Low-fuelindicatorlight
HourMeter
Thehourmeterrecordsthenumberofhourstheenginehas operated.Itoperateswhentheengineisrunning.Usethese timesforschedulingregularmaintenance(Figure6).
Safety-InterlockIndicators
Therearesymbolsonthehourmeterwhichindicatewitha blacktrianglethattheinterlockcomponentisinthecorrect position(Figure6).
BatteryIndicatorLight
WhentheignitionkeyisinitiallyturnedtotheRunposition forafewseconds,thebatteryvoltagewillbedisplayedinthe areawherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturnedonand whenthechargeisbelowthecorrectoperatinglevel(Figure
6).
ThrottleControl
ThethrottlecontrolisvariablebetweenFastandSlow.
Blade-ControlSwitch(PTO)
Theblade-controlswitch(PTO)isusedtoengagetheelectric clutchanddrivethemowerblades.Pulltheswitchupto engagethebladesandrelease.Todisengagetheblades, pushtheblade-controlswitch(PTO)downormovea motion-controlleverintotheneutrallockposition.
13
IgnitionSwitch
Length:
Thisswitchisusedtostartthemowerengineandhas3 positions:START,RUNandOFF.
Motion-ControlLevers
Themotion-controlleversareusedtodrivethemachine forward,reverse,andturneitherdirection.
Neutral-LockPosition
Usetheneutral-lockpositionwiththesafety-interlocksystem toengageandtodetermineNEUTRALposition.
Fuel-ShutoffValve
Closethefuel-shutoffvalve(undertheseat)when transportingorstoringthemower.
ElectronicControlUnitMalfunction IndicatorLight
Theelectroniccontrolunit(ECU)continuouslymonitorsthe operationoftheEFIsystem.
52-inchDeck60-inchDeck72-inchDeck
RollBar—Up
Roll Bar—Down
201cm(79 inches)
206cm(81 inches)
211.1cm (83.1inches)
215.4cm (84.8inches)
Height:
RollBar—UpRollBar—Down
179.1cm(70.5inches)118.9cm(46.8inches)
Weight:
ModelWeight
74906
74926,78926,and74930
74918,74928,and78928
533kg(1,174lb)
569kg(1,255lb)
612kg(1,350lb)
218.7cm (86.1inches)
223.0cm (87.8inches)
Ifthesystemdetectsaproblemorfault,themalfunction indicatorlight(MIL)illuminates.
TheMIListheredlightlocatedintherightconsolepanel.
IftheMILilluminates,performtheinitialtroubleshooting checks;refertotheMILsectioninTroubleshooting(page66).
Ifthesechecksdonotcorrecttheproblem,furtherdiagnosis andservicingbyanAuthorizedServiceDealerisnecessary.
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .Toro.comforalistofallapproved attachmentsandaccessories.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Width:
52-inchDeck60-inchDeck72-inchDeck
WithoutDeck
DeectorUp146cm(58
Deector Down
116cm(46 inches)
inches)
172cm(68 inches)
134.6cm (53.0inches)
156.8cm (61.7inches)
192.2cm (75.7inches)
150.1cm (59.1inches)
187cm(73.6 inches)
222.4cm (87.6inches)
14
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
DANGER
Incertainconditionsduringfueling,static electricitycancauseasparkwhichcanignitethe gasolinevapors.Areorexplosionfromgasoline canburnyouandothersandcandamageproperty.

AddingFuel

Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or higher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume isacceptable.EthanolandMTBEarenotthesame. Gasolinewith15%ethanol(E15)byvolumeisnot approvedforuse.Neverusegasolinethatcontainsmore than10%ethanolbyvolume,suchasE15(contains15% ethanol),E20(contains20%ethanol),orE85(contains upto85%ethanol).Usingunapprovedgasolinemay causeperformanceproblemsand/orenginedamage whichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanygasoline thatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis6to13 mm(1/4to1/2inch)belowthebottomofthe llerneck.Thisemptyspaceinthetankallows gasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwheregasoline fumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Neverbuy morethana30-daysupplyofgasoline.
Donotoperatewithouttheentireexhaust systeminplaceandinproperworkingcondition.
Alwaysplacegasolinecontainersontheground awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicleor onatruckortrailerbed,becauseinteriorcarpets orplastictruck-bedlinersmayinsulatethe containerandslowthelossofanystaticcharge.
Whenpractical,removegas-poweredequipment fromthetruckortrailerandfueltheequipment withthewheelsontheground.
Ifthisisnotpossible,thenfuelsuchequipment onatruckortrailerfromaportablecontainer, ratherthanfromagasoline-dispensernozzle.
Ifagasolinedispensermustbeused,keepthe nozzleincontactwiththerimofthefueltank orcontaineropeningatalltimesuntilfuelingis complete.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor conditionerbottleopening.
Avoidcontactwithskin;washoffspillswith soapandwater.
UsingFuelStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetokeepthe fuelfreshduringstorageof90daysorless.Ifyouarestoring themachineforlonger,drainthefueltank;refertoServicing
theFuelTank(page41).
Important:Donotusefueladditivescontaining methanolorethanol.
Addthecorrectamountoffuelstabilizer/conditionertothe fuel,andfollowthedirectionsofthemanufacturer.
Note:Fuelstabilizer/conditionerismosteffectivewhen mixedwithfreshgasoline.Tominimizethechanceofvarnish depositsinthefuelsystem,usefuelstabilizeratalltimes.
15
FillingtheFuelTank
G009189
1.Parkthemachineonlevelground.
2.Shuttheengineoffandsettheparkingbrake.
3.Cleanaroundthefuel-tankcapandremoveit.Add regularunleadedgasolinetothefueltankuntilthelevel is6to13mm(1/4to1/2inch)belowthebottom ofthellerneck.Thisspaceinthetankallowsthe gasolinetoexpand.Donotllthefueltankcompletely full;referto(Figure7).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mowerdecks anddrivesystemshavehigherfrictionwhennew,placing additionalloadontheengine.Allow40to50hoursof break-intimefornewmachinestodevelopfullpowerand bestperformance.

UsingtheRolloverProtection System(ROPS)

WARNING
Toavoidinjuryordeathfromrollover:keeptheroll barinthefullyraisedlockedpositionandusethe seatbelt.
Ensurethattherearpartoftheseatissecuredwith theseatlatch.
WARNING
Thereisnorolloverprotectionwhentherollbaris inthedownposition.
Lowertherollbaronlywhenabsolutely necessary.
Donotweartheseatbeltwhentherollbaris inthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearancepermits.
Checkcarefullyforoverheadclearances(i.e., branches,doorways,electricalwires)before drivingunderanyobjects,anddonotcontact them.
Important:Lowertherollbaronlywhenabsolutely necessary.
1.Tolowertherollbar,applyforwardpressuretothe upperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90°sothatthey arenotengaged(Figure8).
Figure7

CheckingtheEngine-OilLevel

Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoCheckingthe
Engine-OilLevel(page35).
3.Lowertherollbartothedownposition(Figure8).
16

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthesafety section.Knowingthisinformationcouldhelpyouor bystandersavoidinjury.
DANGER
Operatingthemachineonwetgrassorsteepslopes cancauseslidingandlossofcontrol.
Donotoperateonslopesgreaterthan15degrees.
Reducespeedanduseextremecautionon slopes.
Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancauserollovers, whichmayresultinseriousinjury,death,or drowning.
Donotoperatethemachineneardrop-offs.
Figure8
1.ROPSknob
2.PullROPSknoboutand rotate90degrees
3.Rollbarintheupright position
4.Rollbarinthefolded position
4.Toraisetherollbar,raisetherollbartotheoperate position,rotatetheknobssothattheymovepartially intothegrooves(Figure8).
5.Raisetherollbartothefulluprightpositionwhile pushingontheupperrollbarandthepinswillsnap intopositionwhentheholesalignwiththepins(Figure
8).Pushontherollbarandensurethatbothpinsare
engaged.
Important:Alwaysusetheseatbeltwiththeroll barinthefullyraisedposition.
DANGER
Operatingthemachinewhiletherollbarisdown mayleadtoseriousinjuryordeathintheeventofa rollover.
Alwayskeeptherollbarinthefullyraisedand lockedpositionandusetheseatbelt.
Figure9
1.SafeZone—usethe ZMasterhereonslopes lessthan15degreesor atareas.
2.DangerZone—usea walk-behindmowerand/or ahandtrimmeronslopes greaterthan15degrees, neardrop-offsandwater.
3.Water
17
CAUTION
G009027
1
2
g027334
g027335
G008945
G009174
Thismachineproducessoundlevelsinexcessof 85dBAattheoperator’searandcancausehearing lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis machine.
Theuseofprotectiveequipmentforeyes,ears,hands,feet, andheadisrecommended.
Figure10
1.Wearsafetyglasses
2.Wearhearingprotection
ReleasingtheParkingBrake
Figure12

OperatingtheMower Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthemower bladesandanypoweredattachments.

OperatingtheParkingBrake

Alwayssettheparkingbrakewhenyoustopthemachineor leaveitunattended.
SettingtheParkingBrake
WARNING
Theparkingbrakemaynotholdamachineparked onaslopeandcouldcausepersonalinjuryor propertydamage.
Donotparkthemachineonslopesunlessthe wheelsarechockedorblocked.
EngagingtheBlade-ControlSwitch (PTO)
Note:Engagingtheblade-controlswitch(PTO)withthe
throttlepositionathalforlesswillcauseexcessivewearto thedrivebelts.
Figure13
DisengagingtheBlade-ControlSwitch (PTO)
Figure11
Figure14
18

OperatingtheThrottle

G008946
START
RUN
STOP
G008947
G008948
1
2
YoucanmovethethrottlecontrolbetweenFASTandSLOW positions(Figure15).
AlwaysusetheFASTpositionwhenturningonthemower deckwiththeblade-controlswitch(PTO).
Figure15

OperatingtheIgnitionSwitch

1.TurntheignitionkeytotheSTARTposition(Figure16).
Note:Whentheenginestarts,releasethekey .
Important:Donotengagethestarterformore
than5secondsatatime.Iftheenginefailsto start,wait15secondsbetweenattempts.Failureto followtheseinstructionscanburnoutthestarter motor.
Note:Youmayneedmultipleattemptstostartthe enginewhenyoustartitthersttimeafterthefuel systemhasbeenwithoutfuelcompletely.
Figure17
1.On2.Off

StartingandStoppingthe Engine

StartingtheEngine
Important:Donotengagestarterformorethan5
secondsatatime.Iftheenginefailstostartallowa15 secondcool-downperiodbetweenattempts.Failureto followtheseinstructionscanburnoutthestartermotor.
Note:Y oumayneedtoattempttostarttheenginemultiple timeswhenyoustartitforthersttimeafterthefuelsystem hasbeenwithoutfuelcompletely.
Figure16
2.TurntheignitionkeytotheSTOPpositiontostopthe engine.

UsingtheFuel-ShutoffValve

Thefuel-shutoffvalveislocatedundertheseat.Movethe seatforwardtoaccessit.
Closethefuel-shutoffvalvefortransport,maintenance,and storage.
Ensurethatthefuel-shutoffvalveisopenwhenstartingthe engine.
19
Figure18
g027337
A B
C D
E
Figure19
StoppingtheEngine
CAUTION
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhileitis unattended.
Alwaysremovetheignitionkeyandsettheparking brakewhenleavingthemachineunattended,even ifjustforafewminutes.
Lettheengineidleatslowthrottle(turtle)for60seconds beforeturningtheignitionswitchoff.
Important:Makesurethatthefuelshutoffvalveis closedbeforetransportingorstoringthemachine,as fuelleakagemayoccur.Settheparkingbrakebefore transporting.Makesuretoremovethekeyasthefuel pumpmayrunandcausethebatterytolosecharge.

TheSafety-InterlockSystem

CAUTION
Ifsafety-interlockswitchesaredisconnectedor damagedthemachinecouldoperateunexpectedly causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches dailyandreplaceanydamagedswitchesbefore operatingthemachine.
UnderstandingtheSafety-Interlock System
Thesafety-interlocksystemisdesignedtopreventtheengine fromstartingunless:
Theparkingbrakeisengaged.
20
Theblade-controlswitch(PTO)isdisengaged.
G009181
1
Themotion-controlleversareintheNEUTRAL-LOCK
position
Thesafety-interlocksystemalsoisdesignedtostopthe enginewhenyoumovethetractioncontrolsfromthelocked positionwiththeparkingbrakeengagedorifyourisefrom theseatwhenthePTOisengaged.
orreverse;theengineshouldstop.Repeatforother motion-controllever.
5.Sitontheseat,disengagetheparkingbrake,movethe blade-controlswitch(PTO)totheOFFposition,and movethemotion-controlleverstoNEUTRAL-LOCK position.Trystartingtheengine;theengineshould notcrank.
Thehourmeterhassymbolstonotifytheuserwhenthe interlockcomponentisinthecorrectposition.Whenthe componentisinthecorrectposition,atrianglelightsupin thecorrespondingsquare.
Figure20
1.Triangleslightupwhentheinterlockcomponentsareinthe correctposition
TestingtheSafety-InterlockSystem
ServiceInterval:Beforeeachuseordaily

DrivingForwardorBackward

Thethrottlecontrolregulatestheenginespeedasmeasured inrpm(revolutionsperminute).Placethethrottlecontrolin theFASTpositionforbestperformance.Alwaysoperatein thefullthrottlepositionwhenmowing.
CAUTION
Machinecanspinveryrapidly.Youmaylose controlofmachineandinjureyourselfordamage themachine.
Usecautionwhenmakingturns.
Slowthemachinedownbeforemakingsharp turns.
UsingtheMotion-ControlLevers
Testthesafety-interlocksystembeforeyouusethemachine eachtime.Ifthesafetysystemdoesnotoperateasdescribed below,haveanAuthorizedServiceDealerrepairthesafety systemimmediately.
1.Sitontheseat,engagetheparkingbrakeandmovethe blade-controlswitch(PTO)totheONposition.Try startingtheengine;theengineshouldnotcrank.
2.Sitontheseat,engagetheparkingbrakeandmovethe blade-controlswitch(PTO)totheOFFposition.Move eithermotion-controllever(outoftheNEUTRAL-LOCK position).Trystartingtheengine;theengineshould notcrank.Repeatfortheothercontrollever.
3.Sitontheseat,engagetheparkingbrake,movethe blade-controlswitch(PTO)totheOFFposition,and movethemotion-controlleverstotheNEUTRAL-LOCK position.Starttheengine.Whiletheengineisrunning, releasetheparkingbrake,engagetheblade-control switch(PTO),andriseslightlyfromtheseat;theengine shouldstop.
4.Sitontheseat,engagetheparkingbrake,movethe blade-controlswitch(PTO)totheOFFposition,and movethemotion-controlleverstoNEUTRAL-LOCK position.Starttheengine.Whiletheengineisrunning, centereithermotion-controlleverandmoveitforward
Figure21
1.Motion-control lever—NEUTRAL-LOCK position
2.Center,unlockedposition5.Frontofmachine
3.Forward
4.Backward
21
DrivingForward
G008952
G008953
DrivingBackward
Note:Theengineshutsoffifyoumovethetraction-control
leverswiththeparkingbrakeengaged.
Tostop,pullthemotion-controlleverstotheNEUTRAL position.
1.Releasetheparkingbrake;refertoReleasingthe
ParkingBrake(page18).
2.Movetheleverstothecenter,unlockedposition.
3.Togoforward,slowlypushthemotion-controllevers forward(Figure22).
1.Movetheleverstothecenter,unlockedposition.
2.Togobackward,slowlypullthemotion-controllevers rearward(Figure23).
Figure23
Figure22

StoppingtheMachine

Tostopthemachine,movethemotion-controlleversto neutralandthentotheNEUTRAL-LOCKposition,disengage theblade-controlswitch(PTO),andturntheignitionkeyto theOFFposition.
Settheparkingbrakewhenyouleavethemachine;referto
SettingtheParkingBrake(page18).Removethekeyfrom
theignitionswitch.
CAUTION
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhileitis unattended.
Alwaysremovetheignitionkeyandsettheparking brakewhenleavingthemachineunattended,even ifjustforafewminutes.

AdjustingtheHeightofCut

UsingtheTransportLock
Thetransportlockhas2positions,andisusedwiththe deck-liftpedal.ThereisaLOCKpositionandanUNLOCK
22
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