Toro Workman 07040, Workman 07042, Workman 07059, Workman 07060, Workman 07132 Operator's Manual

...

FormNo.3421-347RevA

Workman

GTXGasoline/Petrol

UtilityVehicle

ModelNo.07040—SerialNo.401400001andUp ModelNo.07042—SerialNo.401400001andUp ModelNo.07059—SerialNo.400000000andUp ModelNo.07060—SerialNo.400000000andUp ModelNo.07130TC—SerialNo.400000000andUp ModelNo.07132—SerialNo.400000000andUp ModelNo.07132TC—SerialNo.400000000andUp ModelNo.07152—SerialNo.400000000andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3421-347*A

ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.

Pleaserefertotheenginemanufacturer’sinformation includedwiththemachine.

Introduction

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.

g235847

Figure1

BottomofSeatAssemblyShown

1.Modelandserial-numberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

Thisutilityvehicleisintendedtobeprimarilyused off-highwaytotransportpeopleandmaterialloads.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

YoumaycontactT orodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DistributororT oroCustomerServiceandhavethe modelandserialnumbersofyourproductready .

Figure1identiesthelocationofthemodelandserial

numbersontheproduct.Writethenumbersinthe spaceprovided.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup........................................................................9

1InstallingtheSteeringWheel(International

ModelsOnly)...................................................9

2CheckingtheFluidLevelsandTire

Pressure.........................................................9

3BurnishingtheBrakes....................................10

4ReadingtheManualandViewingthe

SetupMaterial...............................................10

ProductOverview....................................................11

Controls...........................................................12

Specications..................................................15

Attachments/Accessories.................................15

BeforeOperation.................................................16

BeforeOperationSafety...................................16

PerformingDailyMaintenance..........................16

CheckingtheTirePressure...............................16

AddingFuel......................................................17

BreakinginaNewMachine..............................17

DuringOperation.................................................18

DuringOperationSafety...................................18

OperatingtheCargoBed..................................20

UsingtheRearCargoBedAccessory

Mount............................................................22

LoadingtheCargoBed.....................................23

StartingtheEngine...........................................23

StoppingtheMachine.......................................24

ParkingtheMachine.........................................24

AfterOperation....................................................24

AfterOperationSafety......................................24

TransportingtheMachine.................................24

TowingtheMachine..........................................25

TowingaTrailer................................................25

Maintenance...........................................................26

RecommendedMaintenanceSchedule(s)...........27

DailyMaintenanceChecklist.............................28

MaintainingtheMachineunderSpecial

OperatingConditions....................................28

Pre-MaintenanceProcedures..............................29

MaintenanceSafety..........................................29

PreparingtheMachineforMaintenance............29

LiftingtheMachine...........................................30

AccessingtheHood..........................................30

RaisingandLoweringtheSeat

Assembly......................................................31

RemovingtheSeatAssembly...........................31

InstallingtheSeatAssembly.............................31

Lubrication..........................................................32

GreasingtheMachine.......................................32

GreasingtheFrontWheelBearings..................32

EngineMaintenance...........................................35

EngineSafety...................................................35

ServicingtheAirCleaner..................................35

ServicingtheEngineOil....................................37

ServicingtheSparkPlug...................................38

AdjustingtheHigh/LowIdle..............................39

FuelSystemMaintenance...................................39

InspectingFuelLinesandConnections.............39

ReplacingtheFuelFilter...................................39

ServicingtheCarbonCanister..........................40

ElectricalSystemMaintenance...........................41

ElectricalSystemSafety...................................41

ServicingtheBattery.........................................41

ReplacingtheFuses.........................................43

MaintainingtheHeadlights...............................44

DriveSystemMaintenance..................................45

MaintainingtheTires........................................45

AdjustingtheFrontWheelAlignment................45

CheckingtheTransaxle-FluidLevel..................47

ChangingtheTransaxleFluid...........................47

CheckingtheNeutralGear-Shift

Position.........................................................47

AdjustingtheNeutralGear-Shift

Position.........................................................48

MaintainingthePrimary-DriveClutch................48

ReducingtheT opSpeed...................................49

CoolingSystemMaintenance..............................50

CleaningtheEngine-CoolingAreas..................50

BrakeMaintenance.............................................50

CheckingtheParkingBrake.............................50

AdjustingtheParkingBrake..............................50

CheckingtheBrake-FluidLevel........................51

InspectingtheBrakes.......................................51

ChangingtheBrakeFluid.................................51

BeltMaintenance................................................52

ServicingtheDriveBelt.....................................52

AdjustingtheStarter-GeneratorBelt.................52

ChassisMaintenance...........................................53

AdjustingtheCargo-BedLatches.....................53

Cleaning..............................................................53

WashingtheMachine.......................................53

Storage...................................................................54

StorageSafety..................................................54

StoringtheMachine..........................................54

Safety

Improperuseormaintenancebytheoperatoror ownercanresultininjury.T oreducethepotential forinjury,complywiththesesafetyinstructions andalwayspayattentiontothesafety-alert symbol(Figure2),whichmeansCaution,Warning, orDanger—personalsafetyinstruction.Failureto complywiththeinstructionmayresultinpersonal injuryordeath.

Thismachinehasbeendesignedinaccordancewith therequirementsofSAEJ2258.

GeneralSafety

Thisproductiscapableofcausingpersonalinjury. Alwaysfollowallsafetyinstructionstoavoidserious personalinjury.

Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofthis

Operator’sManualbeforeyoustarttheengine. Ensurethateveryoneusingthisproductknows howtouseitandunderstandsthewarnings.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand workingonthemachine.

•Keepthemachineasafedistanceawayfrom

bystanderswhileitismoving.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicingorfueling.

Improperlyusingormaintainingthismachinecan resultininjury.Toreducethepotentialforinjury , complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere neededthroughoutthismanual.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

99-7345

1.Warning—readtheOperator'sManual.

2.Hotsurface/burnhazard—stayasafedistanceawayfrom thehotsurface.

3.Entanglementhazard,belt—stayawayfrommovingparts; keepallguardsinplace.

4.Crushinghazard,cargobed—usetheproprodtosupport thecargobed.

decal131-8410

decal99-7345

1.Firehazard—shutofftheenginebeforefueling.

131-8410

115-2047

1.Warning—donottouchthehotsurface.

115-7739

1.Falling,crushinghazard,bystanders—noridersonmachine

120-9570

1.Warning—stayawayfrommovingparts;keepallguards andshieldsinplace.

decal115-2047

decal115-7739

decal120-9570

131-8413

CarburetorModelsOnly

1.Horn4.Engine—start

2.Off5.Tostarttheengine:1)Sit

intheoperator'sposition;

2)Disengagetheparking brake;3)Turnthekeyto theengineSTARTposition;

4)Engagethechoke;5) Pressdownonthepedal.

3.On6.Toshutofftheengine:

1)Releasethepedal;2) Engagetheparkingbrake;

3)TurnthekeytotheOFF position;4)Removethe key.

decal131-8413

1.Warning—readthe Operator'sManual.

131-8414

3.Tippinghazard—drive slowlyacrossorupslopes;

decal131-8414

taketurnsslowly;donot exceedspeedsof25kph (16mph);driveslowly whenhaulingcargo;drive slowlyonuneventerrain.

2.Warning—receiveproper trainingbeforeoperating themachine.

4.Fallinghazard;severing hazardoflimbs—donot carrypassengersinthe bed;donotcarryextra passengersinbetween theseats;donotputyour armsorlegsoutsideofthe machinewhileoperating.

1.Forward3.Reverse

2.Neutral

decal131-8463

131-8463

131-8492

200 LBS

91 KG

1500 LBS

680 KG

137-9984

1.Headlight—on3.Raisethebed.

2.Headlight—off

4.Lowerthebed.

1.ReadtheOperator’sManualformoreinformationon servicingthemachine.

decal131-8492

decal133-7148

133-7148

CarburetorModelsOnly

131-8552

1.ReadtheOperator's Manualforfuse

information.

2.Horn(30A)5.USBpowerpoint/options

3.Mainpower(15A)6.Optionalliftkit(15A)

4.Headlights(10A)

(10A)

decal131-8552

decal137-9984

137-9984

1.Donotexceedatongue weightof91kg(200lb).

2.Donotexceedatransport loadof680kg(1,500lb).

138-3528

EFIModelsOnly

decal138-3528

decal138-3397

138-3397

EFIModelsOnly

1.Horn4.Engine—start

2.Off5.Tostarttheengine:1)Sit intheoperator'sposition;

2)Disengagetheparking brake;3)Turnthekeyto theengineSTARTposition;

4)Pressthebrakepedal.

3.On6.Toshutofftheengine:1) Releasethebrakepedal;

2)Engagetheparking brake;3)Turnthekey totheOFFposition;4) Removethekey .

1.ReadtheOperator’s

5.Sparkplugairgap Manualbeforeperforming maintenance.

2.Engineintake/airlter

6.Engineoil

3.Fuellter7.Transmissionuid

4.Sparkplug8.Brakeuid

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Steeringwheel Steeringwheelcover

2 3

Washer(1/2inch) Dustcover1

Nopartsrequired

Operator'sManual Engineowner'smanual1 Registrationcard1 PredeliveryInspectionForm1 CerticateofQuality Key2

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Qty.

1 1 1

–

4.Securethesteeringwheeltotheshaftwiththe locknut(1/2inch)andtightenitto18to30N∙m (13to22ft-lb).

5.Installthecoveronthesteeringwheel(Figure3).

Installthesteeringwheel(International modelsonly).

Checktheuidlevelsandtirepressure.

Burnish(break-in)thebrakes.

ReadtheOperator'sManualandview thesetupmaterialbeforeoperatingthe machine.

Use

InstallingtheSteering Wheel(InternationalModels Only)

Partsneededforthisprocedure:

Steeringwheel

Steeringwheelcover

Washer(1/2inch)

1Dustcover

Procedure

1.Ifthecoverisinstalled,removeitfromthehub ofthesteeringwheel(Figure3).

2.Removethelocknut(1/2inch)fromthesteering shaft(Figure3).

3.Slidethesteeringwheel,dustcover,andwasher (1/2inch)ontothesteeringshaft(Figure3).

Note:Withthefrontwheelsstraight,orientthe

steeringwheelsothatthesmallerspokeonthe steeringwheelisvertical.

Figure3

1.Steeringwheelcover4.Steeringwheel

2.Locknut(1/2inch)

3.Washer(1/2inch)6.Steeringshaft

5.Dustcover

g198932

CheckingtheFluidLevels andTirePressure

NoPartsRequired

Procedure

1.Checktheengine-oillevelbeforeandafter yourststarttheengine;refertoCheckingthe

Engine-OilLevel(page37).

2.Checkthebrake-uidlevelbeforeyourststart theengine;refertoCheckingtheBrake-Fluid

Level(page51).

3.Checkthetransaxle-uidlevelbeforeyou rststarttheengine;refertoCheckingthe

Transaxle-FluidLevel(page47).

4.Checktheairpressureinthetires;referto

CheckingtheTirePressure(page16).

ReadingtheManualand ViewingtheSetupMaterial

Partsneededforthisprocedure:

Operator'sManual

1Engineowner'smanual

1Registrationcard

1PredeliveryInspectionForm

CerticateofQuality

2Key

Procedure

•ReadtheOperator'sManualandtheengine

owners'smanual.

•Fillouttheregistrationcard.

•CompletethePredeliveryInspectionForm.

•ReviewtheCerticateofQuality.

BurnishingtheBrakes

NoPartsRequired

Procedure

Toensureoptimumperformanceofthebrakesystem, burnish(break-in)thebrakesbeforeuse.

1.Bringthemachineuptofullspeed,applythe brakestorapidlystopthemachinewithout lockingupthetires.

2.Repeatthisprocedure10times,waiting1minute betweenstops,toavoidoverheatingthebrakes.

Important:Thisprocedureismosteffective

ifthemachineisloadedwith227kg(500lb).

ProductOverview

g033925

Figure4

1.Hoodlatch

2.Shiftlever4.Cargobed

3.Steeringwheel

Figure5

5.Towingtongue

6.Fuelcap

7.Cargo-bedlever

g034517

1.Passengerhandhold3.Rearcargo-bed-accessorymount

2.Parking-brakelever4.Trailerhitch

Controls

Becomefamiliarwithallthecontrolsbeforeyoustarttheengineandoperatethemachine.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

ControlPanel

Figure6

1.Steeringwheel6.USBpowerpoint

2.Gear-shiftindicator

3.Gear-shiftlever8.Chokecontrol

4.Hornbutton(Internationalmodelsonly)

5.Keyswitch10.Acceleratorpedal

AcceleratorPedal

Usetheacceleratorpedal(Figure6)tovarythe groundspeedofthemachine.Pressingdownthe acceleratorpedalstartstheengine.Pressingthe pedalfartherincreasesthegroundspeed.Releasing thepedalslowsthemachine,andtheengineshutsoff.

Note:Themaximumforwardspeedis26km/h

(16mph).

7.Parking-brakelever

9.Brakepedal

CAUTION

Operatingamachinewithwornorincorrectly adjustedbrakescanmayresultinpersonal injury.

Ifthebrakepedaltravelstowithin25mm(1 inch)ofthemachineoorboard,adjustor repairthebrakes.

BrakePedal

g033921

Usethebrakepedaltostoporslowthemachine (Figure6).

KeySwitch

ChokeControl

Thekeyswitchislocatedatthelower,rightcornerof thedashpanel(Figure6).

Thekeyswitchhas3positions:OFF,ON,andSTART.

Thereare2modesofstartingthemachine;referto

StartingtheEngine(page23).

Parking-BrakeLever

Theparking-brakeleverislocatedonthecontrol panel(Figure6).

Wheneveryoushutofftheengine,engagetheparking braketopreventthemachinefromaccidentally moving.Ifthemachineisparkedonasteepgrade, ensurethatyouengagetheparkingbrake.

Toengagetheparkingbrake,pulltheparking-brake levertowardyou(Figure7).

Thechokecontrolislocatedonthecontrolpanel.Use thechoketohelpstartacoldenginebypullingthe chokecontroloutward(Figure6).Aftertheengine starts,adjustthechoketokeeptheenginerunning smoothly.Astheenginewarmsup,pushinthechoke controltotheOFFposition.

Gear-ShiftLeverandGear-Shift Indicator

Thegear-shiftlevercanbesetto3positionson thegear-shiftindicator:FORWARD,REVERSE,and NEUTRAL(Figure9).

Note:Theenginestartsandrunsinanyofthe3

positions.

FromtheNEUTRALposition,youcanmovethe gear-shiftleverlefttotheFORWARDpositionorright totheREVERSEposition(Figure9).

Important:Alwaysstopthemachinebefore

changinggears.

Figure7

1.Parking-brakelever

Todisengagetheparkingbrake,pushdownthe buttonontopoftheparking-brakelever,pullthe parking-brakelevertowardyoutoreleasepressure, andthenpushtheparking-brakeleverforward(Figure

8).

Figure8

g033923

g033922

Figure9

1.Gear-shiftindicator2.Gear-shiftlever

HornButton

InternationalModelsOnly

Thehornbuttonislocatedonthecontrolpanel(Figure

6).Pressthehornbuttontosoundthehorn.

g033924

1.Parking-brakelever

LightSwitch

FuelGauge

Thelightswitchislocatedtotheleftofthesteering column(Figure10).Usethelightswitchtoilluminate theheadlights.Pushthelightswitchuptoturnonthe headlights.Pushthelightswitchdowntoturnoffthe lights.

Figure10

1.Lightswitch2.Hourmeter

Thefuelgauge(Figure11)islocatedonthefueltank inthellercap,attheleftsideofthemachine.The gaugedisplaystheamountoffuelinthetank.

g033954

HourMeter

Thehourmeterislocatedtotherightofthelight switch(Figure10).Usethehourmetertondoutthe totalnumberofenginehours.Thehourmeterstartsto functionwheneveryouturnthekeyswitchtotheON position,ST ARTposition,oriftheengineisrunning.

Note:Whenthemachineisrunning,thehourmeter

blinkscontinuously,recordingusage.

USBPowerPoint

TheUSBpowerpointislocatedtotheleftofthe parking-brakelever(Figure6).Usethepowerpoint topowermobiledevices.

Important:WhenyouarenotusingtheUSB

powerpoint,inserttherubberplugtoprevent damagetothepowerpoint.

Figure11

1.Empty4.Full

2.Halffull

3.Needle6.Fuelgauge

5.Fuel-tankcap

PassengerHandholds

Thepassengerhandholdsarelocatedontheoutside ofeachseat(Figure12).

g033956

g033955

Figure12

PassengerSideShown

1.Passengerhandhold

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Baseweight

Ratedcapacity(onlevelground)

Maximumgrossvehicleweight(GVW)—onlevelground941kg(2,075lb)total,includingalloftheweightslistedabove

Maximumcargocapacity(onlevelground)363kg(800lb)total,includingrear-mountedaccessories

Maximumrearcargo-bed-accessorymountcapacity

Towcapacity

Overallwidth119cm(47inches)

Overalllength302cm(119inches)

Overallheight127.5cm(50.2inches)

Groundclearance

Wheelbase

Wheeltread(centerlinetocenterline)

Cargobedlength

Cargobedwidth

Cargobedheight28cm(11inches)inside

Enginespeed

397kg(875lb)

544kg(1,200lb)total,including90.7kg(200lb)operatorand91 kg(200lb)passenger,load,accessories,andattachments

45kg(100lb)total

Tongueweight:91kg(200lb)

Maximumtrailerweight:680kg(1,500lb)

21.6cm(8.5inches)atthefrontwithnoloadoroperator

14cm(5.5inches)attherearwithnoloadoroperator

220cm(86.6inches)

Front:119cm(47inches)

Rear:119cm(47inches)

Inside:102cm(40inches)

Outside:1 14.3cm(45inches)

Inside:98cm(38.5inches)

Outsideofthemoldedfenders:107.3cm(42.25inches)

Lowidle:1,250to1,350rpm

Highidle:3,650to3,750rpm

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance andexpanditscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.Toro.comfora listofallapprovedattachmentsandaccessories.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily

Frontandreartiresairpressurespecication:165

to207kPa(24to30psi)

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Ensurethatyouandyourpassengersdonot

exceedthenumberofhandholdsequippedonthe machine.

•Checkthatallsafetydevicesanddecalsarein

place.Repairorreplaceallsafetydevicesand replaceallillegibleormissingdecals.Donot operatethemachineunlesstheyarepresentand functioningproperly.

Important:Donotexceedthemaximumair

pressureindicatedonthesidewallofthetire.

Note:Theairpressureneededinthetiresis

determinedbythepayloadthatyouintendtocarry.

1.Checktheairpressureinthetires.

•Uselowerairpressureinthetiresforlighter

payloads,forlesssoilcompaction,fora smootherride,andtominimizetiremarkson theground.

•Usehigherairpressureinthetiresfor

carryingheavierpayloadsathigherspeeds.

2.Ifnecessary ,adjusttheairpressureinthetires byaddingorremovingairinthetires.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel vaporshavedissipated.

PerformingDaily Maintenance

Beforestartingthemachineeachday ,performthe EachUse/DailyprocedureslistedinMaintenance

(page26).

g001055

Figure13

AddingFuel

RecommendedFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithacetane ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessafuelstabilizer isused.

•Donotaddoiltogasoline.

Figure14

1.Empty4.Full

2.Halffull

3.Needle6.Fuelgauge

5.Fuel-tankcap

g033956

FillingtheFuelTank

Thefuel-tankcapacityisapproximately18.9L(5US gallons).

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Cleantheareaaroundthefuel-tankcap(Figure

14).

5.Removethefuel-tankcap.

6.Fillthetanktoabout25mm(1inch)belowthe topoftank(bottomofthellerneck).

Note:Thisspaceinthetankallowsfuelto

expand.Donotoverllthefueltank.

7.Installthefuel-tankcapsecurely.

8.Wipeupanyspilledfuel.

BreakinginaNewMachine

ServiceInterval:Aftertherst100hours—Perform

theguidelinesforbreakinginanew machine.

Performthefollowingguidelinestoprovideproper performanceforthemachine.

•Ensurethatthebrakesareburnished;referto3

BurnishingtheBrakes(page10).

•Checktheuidandengine-oillevelsregularly.

Remainalertforsignsthatthemachineorits componentsareoverheating.

•Afterstartingacoldengine,letitwarmupforabout

15secondsbeforeusingthemachine.

Note:Allowmoretimefortheenginetowarmup

whenoperatingincoldtemperatures.

•Varythemachinespeedduringoperation.Avoid

faststartsandquickstops.

•Abreak-inoilfortheengineisnotrequired.

Originalengineoilisthesametypespeciedfor regularoilchanges.

•RefertoMaintenance(page26)foranyspecial,

low-hourchecks.

•Checkthefrontsuspensionpositioningandadjust

it,ifnecessary;refertoAdjustingtheFrontWheel

Toe-in(page46).

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor propertydamage.

•Passengersshouldsitinthedesignatedseating

positionsonly.Donotcarrypassengersinthe cargobed.Keepbystandersandpetsawayfrom themachineduringoperation.

•Wearappropriateclothing,includingeye

protection;longpants;substantial,slip-resistant footwear;andhearingprotection.Tiebacklong hairanddonotwearloosejewelry .

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Operatethemachineoutdoorsorina

well-ventilatedareaonly.

•Donotexceedthemaximumgrossvehicleweight

(GVW)ofthemachine.

•Useextracautionwhenoperatingthemachine

withaheavyloadinthecargobed.Theheavier theload,themoredifcultitistoturnorstop.

•Carryingoversizedloadsinthecargobedreduces

thestabilityofthemachine.

•Carryingmaterialthatcannotbeboundtothe

machine,suchasalargetankofliquid,adversely affectsthesteering,braking,andstabilityofthe machine.

•Beforeyoustarttheengine,ensurethatthe

transmissionisinneutral,theparkingbrakeis engaged,andyouareintheoperatingposition.

•Youandyourpassengersshouldremainseated

wheneverthemachineismoving.Keepyour handsonthesteeringwheel;yourpassengers shouldusethehandholdsprovided.Keepyour armsandlegswithinthemachinebodyatalltimes.

•Operatethemachineonlyingoodvisibility.

Watchforholes,ruts,bumps,rocks,orother hiddenobjects.Uneventerraincouldoverturnthe

machine.Tallgrasscanhideobstacles.Usecare whenapproachingblindcorners,shrubs,trees,or otherobjectsthatmayobscureyourvision.

•Alwayswatchoutforandavoidlowoverhangs

suchastreelimbs,doorjambs,overhead walkways,etc.

•Lookbehindanddownbeforereversingthe

machinetobesureofaclearpath.

•Donotdrivethemachineneardrop-offs,ditches,

orembankments.Themachinecouldsuddenly rolloverifawheelgoesovertheedgeorifthe edgegivesway.

•Whenusingthemachineonpublicroads,follow

alltrafcregulationsanduseanyadditional accessoriesthatmayberequiredbylaw,suchas lights,turnsignals,slow-movingvehicle(SMV) signs,andothersasrequired.

•Ifthemachineevervibratesabnormally,stopthe

machineimmediately,shutofftheengine,remove thekey,waitforallmovementtostop,andinspect fordamage.Repairalldamagetothemachine beforeresumingoperation.

•Carryareducedloadandreducetheground

speedofthemachinewhenoperatingonrough, uneventerrain,andnearcurbs,holes,andother suddenchangesinterrain.Loadsmayshift, causingthemachinetobecomeunstable.

•Itcantakelongertostopthemachineonwet

surfacesthanondrysurfaces.T odryoutwet brakes,driveslowlyonlevelgroundwhileputting lightpressureonthebrakepedal.

•Suddenchangesinterrainmaymovethesteering

wheelunexpectedly,whichcouldresultinhand andarminjuries.Reduceyourspeedandgrip thesteeringwheellooselyaroundtheperimeter, keepingyourthumbsoutofthewayofthesteering wheelspokes.

•Reducethespeedwhenyouoperatethemachine

withthecargobedremoved.Operatingthe machineathighspeedandthenquicklystopping maycausetherearwheelstolockup,which impairsyourcontrolofthemachine.

•Donottouchtheengine,transmission,mufer,or

mufermanifoldwhiletheengineisrunning,or soonafteryoushutofftheengine,becausethese areasmaybehotenoughtocauseburns.

•Donotleavearunningmachineunattended.

•Beforeleavingtheoperatingposition,dothe

following:

–Parkthemachineonlevelground.

–Engagetheparkingbrake.

–Lowerthecargobed.

–Shutofftheengineandremovethekey .

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Useaccessoriesandattachmentsapprovedby

TheT oro®Companyonly .

Multi-PassengerSafety

•Heavyloadsaffectstabilityonaslope.Carrya

reducedloadandreduceyourgroundspeedwhen operatingonaslopeoriftheloadhasahigh centerofgravity.Securetheloadtothecargobed ofthemachinetopreventtheloadfromshifting. Takeextracarewhenhaulingloadsthatshifteasily (e.g.,liquids,rock,sand,etc.).

•Youmustaccountfortheextrapassengers

contributingtotheoverallgrossvehicleweight (GVW)ofthemachine.

•Ifyouhavealoadinthecargobed,ensurethat

youdonotexceedthecapacityofthemachineby havingtoomanypassengers.

•Passengersshouldsitinthedesignatedseating

positionsonly.Donotallowpassengerstositin thecargobed.

•Youandyourpassengersshouldremainseated

wheneverthemachineisinmotion.

•Theadditionalmachinelengthresultsinalarger

turnradius,soallowmorespacetomaneuverthe machine.

SlopeSafety

Note:A2-postRolloverProtectionSystem(ROPS)

isavailableforthismachineasanaccessory.Usea ROPSifyouwillworknexttodrop-offs,nearwater, inroughterrain,oronaslope,whichcouldresultin arollover.ContactanauthorizedTorodistributorfor moreinformation.

•Avoidstarting,stopping,orturningthemachine

onaslope,especiallywithaload.Stoppingwhile goingdownaslopetakeslongerthanstopping onlevelground.Ifyoumuststopthemachine, avoidsuddenspeedchanges,whichcancause themachinetotiporrollover.Donotengagethe brakessuddenlywhenrollingrearward,asthis maycausethemachinetooverturn.

LoadingandDumpingSafety

•Donotexceedthegrossvehicleweight(GVW)

ofthemachinewhenoperatingitwithaloadin thecargobedand/ortowingatrailer;referto

Specications(page15).

•Distributetheloadinthecargobedevenlyto

improvethestabilityandcontrolofthemachine.

•Beforedumping,ensurethatthereisnoone

behindthemachine.

•Donotdumpaloadedcargobedwhilethe

machineissidewaysonaslope.Thechange inweightdistributionmaycausethemachineto overturn.

Slopesareamajorfactorrelatedtoloss-of-control andtip-overaccidents,whichcanresultinsevere injuryordeath.

•Surveythesitetodeterminewhichslopesare

safeforoperatingthemachineandestablishyour ownproceduresandrulesforoperatingonthose slopes.Alwaysusecommonsenseandgood judgmentwhenperformingthissurvey.

•Ifyoufeeluneasyoperatingthemachineona

slope,donotdoit.

•Keepallmovementonslopesslowandgradual.

Donotsuddenlychangethespeedordirectionof themachine.

•Avoidoperatingthemachineonwetterrain.Tires

maylosetraction.Arollovercanoccurbeforethe tireslosetraction.

•Travelstraightupanddownaslope.

•Ifyoubegintolosemomentumwhileclimbinga

slope,graduallyengagethebrakesandslowly reversethemachinestraightdowntheslope.

•Turningwhilegoingupordownaslopecanbe

dangerous.Ifyoumustturnonaslope,doitslowly andcautiously.

OperatingtheCargoBed

RaisingtheCargoBedtothe DumpPosition

WARNING

Araisedbedcouldfallandinjurepersonsthat areworkingbeneathit.

•Alwaysusetheproprodtoholdthebedup beforeworkingunderthebed.

•Removeanyloadmaterialfromthebed beforeraisingit.

WARNING

Drivingthemachinewiththecargobedraised couldcausethemachinetotiporrolleasier. Youcoulddamagethestructureofthecargo bedifyouoperatethemachinewiththebed raised.

•Operatethemachinewhenthecargobed isdown.

•Afteremptyingthecargobed,lowerit.

CAUTION

Ifaloadisconcentratednearthebackofthe cargobedwhenyoureleasethelatches,the bedmayunexpectedlytipopen,injuringyou orbystanders.

Figure15

1.Cargo-bedlever

2.Pulltheproprodintothedumppositiondetent slottosecurethebedfordumping(Figure16).

Figure16

1.Servicepositiondetent

slot

2.Proprod

3.Dumppositiondetentslot

g034019

g034021

•Centerloadsinthecargobed,ifpossible.

•Holdthecargobeddownandensurethat nooneisleaningoverthebedorstanding behinditwhenreleasingthelatches.

•Removeallcargofromthebedbefore liftingthebeduptoservicethemachine.

1.Pulltheleveronleft,insideofthecargobed towardyouandliftthecargobedup(Figure15).

RaisingtheCargoBedtothe

OpeningtheTailgate

ServicePosition

1.Pulltheleveronleft,insideofthecargobed towardyouandliftthecargobedup(Figure15).

2.Pullproprodintotheservicepositiondetentslot tosecurethebedformaintenance(Figure16).

LoweringtheCargoBed

WARNING

Theweightofthebedmaybeheavy.Hands orotherbodypartscouldbecrushed.

Keepyourhandsandotherbodypartsaway whenloweringthebed.

1.Raisethecargobedslightlybyliftinguponthe latchlever(Figure15).

2.Pulltheproprodoutofthedetentslot(Figure

16).

3.Lowerthebeduntilitlatchessecurely.

1.Ensurethatthecargobedisdownandlatched.

2.Usingbothhands,raisethetailgateusingthe ridgenearthetopofthetailgate(Figure17).

3.Lowerthetailgateuntilitisushwiththebottom ofthecargobed(Figure17).

Figure17

g034022

ClosingtheTailgate

UsingtheRearCargoBed

Ifyouunloadedloosematerialsuchassand, landscapingrock,orwoodchipsfromthecargobedof themachine,someofthematerialthatyouunloaded mayhavelodgedinthehingeareaofthetailgate. Performthefollowingstepsbeforeclosingthetailgate.

1.Useyourhandstoremoveasmuchofthe materialfromthehingeareaaspossible.

2.Rotatethetailgatetoapproximatelythe45° position(Figure18).

Figure18

AccessoryMount

Usetherearcargobedaccessorymounttoattach accessoriestotherearofthemachine.

Capacity:45kg(100lb)

1.Loosenthe“T”handlebyrotatingitclockwise (Figure19).

g034525

Figure19

g034023

1.Receiver

2.“T”handle

1.Rotatethetailgateback andforthseveraltimes.

2.Rotatethetailgateto approximatelythe45° position.

3.Hingearea

3.Useashort,shakingmotiontorotatethetailgate

backandforthseveraltimes(Figure18).

Note:Thisactionhelpsmovematerialaway

fromthehingearea.

4.Lowerthetailgateandcheckformaterial

remaininginthehingearea.

5.Repeatsteps1through4untilthematerialis

removedfromthehingearea.

6.Rotatethetailgateupandliftthetailgateintothe

notchesinthecargobed.

2.Insertyouraccessoryintothereceiveruntilthe holesalign(Figure19).

3.Securetheassembledaccessorytothereceiver tubeusingtheclevispinandhairpincotter suppliedwiththeaccessory .

4.Tightenthe“T”handlebyrotatingit counterclockwise(Figure20).

g034526

Figure20

1.“T”handle

LoadingtheCargoBed

Usethefollowingguidelineswhenloadingthecargo bedandoperatingthemachine:

•Observetheweightcapacityofthemachineand

limittheweightoftheloadthatyoucarryinthe cargobedasdescribedinSpecications(page

15)andonthegrossvehicleweighttagofthe

machine.

Note:Theloadratingisspeciedformachine

operationonalevelsurfaceonly.

•Reducetheweightoftheloadthatyoucarryinthe

cargobedwhenoperatingthemachineonhills androughterrain.

•Reducetheweightoftheloadthatyoucarrywhen

thematerialsaretall(andhaveahighcenterof gravity),suchasastackofbricks,landscaping timbers,orfertilizerbags.Distributetheloadas lowaspossibletoensurethattheloaddoesnot reduceyourabilitytoseebehindthemachine whenoperatingit.

•Keeploadscenteredbyloadingthecargobedas

follows:

–Evenlypositiontheweightinthecargobed

fromsidetoside.

Important:Tippingoverismorelikelyto

occurifthecargobedisloadedto1side.

–Evenlypositiontheweightinthecargobed

fromfronttoback.

Important:Lossofsteeringcontrolorthe

machinemaytipoverifyoupositionthe loadbehindtherearaxleandthetraction onthefronttiresisreduced.

Refertothefollowingtableforloadvolumelimitswith variousmaterials:

MaterialDensity

Gravel,dry1522kg/m

Gravel,wet1922kg/m

Sand,dry1442kg/m

Sand,wet1922kg/m

Wood

Bark

Earth,packed

721kg/m

(95

lb/ft

)

(120

lb/ft

)

(90

lb/ft

)

(120

lb/ft

)

(45lb/ft

<721kg/m

1602kg/m

(<45

lb/ft

)

(100

lb/ft

)

MaximumCargo

BedCapacity

(onlevelground)

Full

3/4Full

Full

3/4full

)

Full

3/4Full

(approximately)

StartingtheEngine

1.Sitintheoperatorseat,insertthekeyintothe keyswitch,androtatethekeyclockwisetothe ONorSTARTposition.

Thereare2modesofstartingthemachine:

•PedalStart—turnthekeyswitchtotheON

position,pressdowntheacceleratorpedal, thenreleaseyourfootfromtheaccelerator pedal.

Note:Whenyouremoveyourfootfromthe

acceleratorpedal,theengineshutsoff.

•KeyStart—turnthekeyswitchtotheSTART

positionandtheengineremainsonuntilthe isturnedtotheOFFposition.

•Useextracautionwhentransportingoversized

loadsinthecargobed,particularlywhenyou cannotcenterthewightoftheoversizeloadtothe cargobed.

•Wheneverpossible,securetheloadbybindingit

tothecargobedsothatitdoesnotshift.

•Whentransportingliquidinalargetank(such

asasprayertank),usecautionwhendriving themachineuphillordownhill,whensuddenly changingspeedorstopping,orwhendrivingover toughsurfaces.

Thecapacityofthecargobedis0.28m Theamount(volume)ofmaterialthatyoucanplace inthebedwithoutexceedingtheloadratingsofthe machinecanvarygreatlydependingonthedensity ofthematerial.

(10ft3).

Note:Whenusingkeystartmode,youcan

engagetheparkingbrakeandworkawayfrom themachinewhiletheenginestillrunsandthe batteryholdsacharge.

Note:IfyouturnthekeytotheSTARTposition,

theenginecranksuntilitstarts.Iftheengine cranksformorethan10seconds,returntothe OFFposition,anddeterminetheissue(e.g.,the chokecontrolsneedstobeengaged,checkthe aircleanerforrestrictions,ensurethatthefuel tankisfull,thesparkisbad,etc.)beforestarting themachineagain.

Note:Whenequippedwiththeoptionalbackup

alarm,ifyoumovethegear-shiftselectortothe REVERSEpositionwhenthekeyswitchisinthe ONorSTARTposition,abuzzersoundstowarn theoperatorthatthemachineisinreversegear.

2.Movethegear-shiftselectortothedesired directionoftravelforthemachine.

3.Disengagetheparkingbrake.

4.Slowlystepontheacceleratorpedal.

AfterOperation

Note:Iftheengineiscold,pressandholdthe

acceleratorpedalabouthalf-waydown,andpull thechokeknobouttotheONposition.Return thechokeknobtotheOFFpositionafterthe enginewarmsup.

StoppingtheMachine

Important:Whenstoppingthemachineon

anincline,usetheservicebrakestostopthe machineandengagetheparkingbraketoholdthe machineinplace.Usingtheacceleratortostall themachineonthehillcandamagethemachine.

1.Removeyourfootfromtheacceleratorpedal.

2.Slowlypressthebrakepedaltoapplytheservice brakesuntilthemachinecomestoacomplete stop.

Note:Thestoppingdistancemayvary

dependingonthemachineloadandspeed.

ParkingtheMachine

1.Stopthemachineusingtheservicebrakesby pressingandholdingthebrakepedal.

2.Engagetheparkingbrakebypullingthe parking-brakelevertowardyou.

3.RotatethekeycounterclockwisetotheOFF position.

AfterOperationSafety

GeneralSafety

•Allowtheenginetocoolbeforestoringthemachine

inanyenclosure.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.

•Keepallpartsofthemachineingoodworking

conditionandallhardwaretightened.

•Replaceallworn,damaged,ormissingdecals.

TransportingtheMachine

•Usecarewhenloadingorunloadingthemachine

intoatraileroratruck.

•Usefull-widthrampsforloadingthemachineinto

atraileroratruck.

•Tiethemachinedownsecurely.

RefertoFigure21andFigure22forthetie-down locationsonthemachine.

Note:Loadthemachineonthetrailerwiththefront

ofthemachinefacingforward.Ifthatisnotpossible, securethemachinehoodtotheframewithastrap, orremovethehoodandtransportandsecureit separatelyorthehoodmayblowoffduringtransport.

4.Removethekey.

CAUTION

Looseseatsmayfalloffthemachineand trailerwhentransportingthemachine,and theseatsmaylandonanothermachineor obstructtheroadway.

Removetheseatsormakesurethattheseats aresecurelyfastenedtothecouplinginthe seatshroud.

TowingtheMachine

Incaseofanemergency,youcantowthemachine forashortdistance;however,thisshouldnotbea standardoperatingprocedure.

WARNING

Towingatexcessivespeedscouldcausea lossofsteeringcontrol,resultinginpersonal injury.

Figure21

1.Towingtongueandtie-downpoint(frontofthemachine)

Figure22

1.Reartie-downpoints

g236535

Nevertowthemachineatfasterthan8km/h (5mph).

Note:Thepowersteeringdoesnotfunction,

makingitdifculttosteer.

Towingthemachineisa2-personjob.Ifyoumust movethemachineaconsiderabledistance,transport itonatruckortrailer;refertoT owingaTrailer(page

25)

1.Removethedrivebeltfromthemachine;referto

ReplacingtheDriveBelt(page52).

2.Afxatowlinetothetongueatthefrontofthe machine’sframe(Figure21).

3.MovethetransmissiontotheNEUTRALposition anddisengagetheparkingbrake.

g034273

TowingaTrailer

Themachineiscapableofpullingtrailers.Atowhitch isavailableforthemachine.Contactyourauthorized Torodistributorfordetails.

Whenhaulingcargoortowingatrailer,donot overloadyourmachineortrailer.Overloadingeither themachineorthetrailercancausepoorperformance ordamagetothebrakes,axle,engine,transaxle, steering,suspension,bodystructure,ortires.

Alwaysloadatrailerwith60%ofthecargoweightin thefrontofthetrailer.Thisplacesapproximately10% ofthegrosstrailerweight(GTW)onthetowhitchof themachine.

Toprovideadequatebrakingandtraction,alwaysload thecargobedwhenusingatrailer.Donotexceed theGTWorGVWlimits.

Avoidparkingamachinewithatraileronahill.Ifyou mustparkonahill,engagetheparkingbrake,and chockthetiresofthetrailer.

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Note:Downloadacopyoftheelectricalschematicbyvisitingwww.T oro.comandsearchingforyourmachine

fromtheManualslinkonthehomepage.

Important:Refertoyourengineowner’smanualforadditionalmaintenanceprocedures.

WARNING

Failuretoproperlymaintainthemachinecouldresultinprematurefailureofmachinesystems causingpossibleharmtoyouorbystanders.

Keepthemachinewellmaintainedandingoodworkingorderasindicatedintheseinstructions.

CAUTION

Onlyqualiedandauthorizedpersonnelshouldmaintain,repair,adjust,orinspectthemachine.

•Avoidrehazardsandhavere-protectionequipmentpresentintheworkarea.Donotuse anopenametocheckuidlevelsorleakageoffuel,batteryelectrolyte,orcoolant.

•Donotuseopenpansoffuelorammablecleaninguidsforcleaningparts.

CAUTION

Ifyouleavethekeyinthekeyswitch,someonecouldaccidentlystarttheengineandseriously injureyouorotherbystanders.

Removethekeyfromthekeyswitchanddisconnectthewiresfromthesparkplugsbefore youdoanymaintenance.Setthewiresasidesothattheydonotaccidentallycontactthe sparkplugs.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst5hours

Aftertherst8hours

Aftertherst50hours

Aftertherst100hours

Beforeeachuseordaily

Every50hours

Every100hours

MaintenanceProcedure

•Changetheengineoil.

•Checktheconditionofthedrivebelt.

•Checkthetensionofthestarter-generatorbelt.

•Checktheairlterforthecarboncanister.

•Performtheguidelinesforbreakinginanewmachine.

•Checkthetirepressure.

•Checktheengine-oillevel.

•Checkgear-shiftoperation.

•Checkthebrake-uidlevel.

•Removetheair-cleanercoverandcleanoutthedebris.Donotremovethelter.

•Cleanoutthedebrisinthedustcap.

•Greasethebearingsandbushings.

•Replacetheairlter.Replacetheair-lterelementsoonerifdirtyordamaged.

•Servicetheairlter(morefrequentlyinextremedustyordirtyconditions).

•Changetheengineoil.

•Checkthesparkplug.

•Checktheconditionofthetiresandrims.

•Torquethewheellugnuts.

•Checkthefrontwheelcamberandtoe-in.

•Checkthetransaxle-uidlevel.

•Checktheoperationoftheneutralgear-shiftposition.

•Cleantheengine-coolingareas.

•Inspectthebrakes.

Every200hours

Every300hours

Every400hours

Every800hours

Every1,000hours

•Checktheairlterforthecarboncanister.

•Checktheconditionandtensionofthedrivebelt.

•Checkthetensionofthestarter-generatorbelt.

•Greasethefrontwheelbearings.

•Inspectthefuellinesandconnections.

•Replacethefuellter.

•Cleantheprimary-driveclutch.

•Changethetransaxleuid.

•Changethebrakeuid.

Yearly

•Completealloftheyearlymaintenanceproceduresthatarespeciedintheengine owner'smanual.

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Fortheweekof: MaintenanceCheckItem

Checkthebrakeand parkingbrakeoperation.

Checkthegear shift/neutraloperation.

Checkthefuellevel.

Checktheengine-oillevel.

Checkthetransaxle-uid level.

Inspecttheairlter.

Inspecttheengine-cooling ns.

Checkforunusualengine noises.

Checkforunusual operatingnoises.

Checkthetirepressure.

Checkforuidleaks.

Checktheinstrument operation.

Checktheaccelerator operation.

Lubricateallgrease ttings.

Touchupanydamaged paint.

MondayTuesdayWednesdayThursdayFriday

SaturdaySunday

MaintainingtheMachineunderSpecialOperating Conditions

Important:Ifthemachineissubjectedtoanyoftheconditionslistedbelow,performmaintenance

twiceasfrequently:

•Desertoperation

•Coldclimateoperation—below10°C(50°F)

•Trailertowing

•Frequentoperationindustyconditions

•Constructionwork

•Afterextendedoperationinmud,sand,water,orsimilardirtyconditions,haveyourbrakesinspectedand

cleanedassoonaspossible.Thispreventsanyabrasivematerialfromcausingexcessivewear.

Pre-Maintenance Procedures

MaintenanceSafety

•Donotallowuntrainedpersonneltoservicethe

machine.

•Beforeservicingormakinganyadjustmentstothe

machine,parkthemachineonalevelsurface, engagetheparkingbrake,shutofftheengine,and removethekeytopreventaccidentalstartingof themachine.

•Removeanyloadmaterialfromthecargobed

beforeworkingunderneathit.

•Alwaysusetheproprodtoholdthecargobedup

beforeworkingunderneathit.

•Usejackstandstosupportthemachineor

componentswhenrequired.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Donotchargethebatterieswhileservicingthe

machine.

•Toensurethattheentiremachineisingood

condition,keepallthenuts,bolts,andscrews properlytightened.

•Toreducethepotentialrehazard,keepthe

engineareafreeofexcessivegrease,grass, leaves,andaccumulationofdirt.

•Ifpossible,donotperformmaintenancewhilethe

engineisrunning.Keepawayfrommovingparts.

•Ifyoumustruntheenginetoperforma

maintenanceadjustment,keepyourhands,feet, clothing,andanypartsofthebodyawayfromthe engineandanymovingparts.Keepbystanders awayfromthemachine.

•Cleanupoilandfuelspills.

•Checktheparkingbrakeoperationfrequently.

Adjustandserviceasrequired.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged decals.

•Neverinterferewiththeintendedfunctionofa

safetydeviceorreducetheprotectionprovided byasafetydevice.Checktheirproperoperation regularly.

•Donotoverspeedtheenginebychangingthe

governorsettings.T oensuresafetyandaccuracy , haveanauthorizedT orodistributortocheckthe maximumenginespeedwithatachometer.

•Ifmajorrepairsareevernecessaryorassistance

isrequired,contactanauthorizedT orodistributor.

•Toensureoptimumperformanceandsafety,

alwayspurchasegenuineTororeplacement

partsandaccessories.Replacementpartsand accessoriesmadebyothermanufacturerscould bedangerous.Alteringthismachineinany mannermayaffecttheoperationofthemachine, performance,durability,oritsusemayresultin injuryordeath.Suchusecouldvoidtheproduct warrantyofTheToro®Company.

PreparingtheMachinefor Maintenance

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Emptyandraisethecargobed;referto

OperatingtheCargoBed(page20).

LiftingtheMachine

DANGER

Themachinemaybeunstablewhenusing ajack.Themachinecouldslipoffthejack, injuringanyonebeneathit.

•Donotstartthemachinewhilethemachine isonajack.

•Alwaysremovethekeyfromthekeyswitch beforegettingoffthemachine.

•Blockthetireswhenthemachineis supportedbyliftingequipment.

•Usejackstandstosupportthemachine onceyouhaveliftedit.

Important:Wheneveryourunthemachinefor

routinemaintenanceand/ordiagnostics,ensure thattherearwheelsofthemachineare25mm(1 inch)offtheground,withtherearaxlesupported onjackstands.

•Theliftingpointatthefrontofthemachineis

locatedatthefrontoftheframe,behindthetowing tongue(Figure23).

g034044

Figure24

1.Rearliftingpoints

AccessingtheHood

RaisingtheHood

1.Liftupthehandleoftherubberlatchesoneach sideofthehood(Figure25).

Figure23

1.Frontliftingpoint

•Theliftingpointattherearofthemachineis

locatedundertheaxletubes(Figure24).

g034043

g034045

Figure25

2.Raisethehood.

ClosingtheHood

1.Gentlylowerthehood.

2.Securethehoodbyaligningtherubberlatches ontothelatchanchorsoneachsideofthehood (Figure25).

RaisingandLoweringthe SeatAssembly

Toraisetheseatassembly,pushtheseatassembly forwarduntilitrestsonthesteeringwheel(Figure26).

Tolowertheseatassembly,pushtheseatassembly rearwarduntilitseatsbackintotheoriginalposition (Figure26).

g190187

Figure27

1.Pins

InstallingtheSeat Assembly

Slidetheseatassemblyontothepinsandlowerthe seatassembly(Figure28).

Figure26

RemovingtheSeat Assembly

1.Pushtheseatassemblyforwardtotheraised position(Figure26).

2.Slidetheseatassemblytothesideoutofthe pins,andlifttheseatassemblyupward(Figure

27).

g190066

g190186

Figure28

1.Pins

Lubrication

GreasingtheFrontWheel Bearings

GreasingtheMachine

ServiceInterval:Every100hours/Yearly(whichever

comesrst)—Greasethebearings andbushings.Greasethemachine morefrequentlywhenusingitfor heavy-dutyoperations.

GreaseType:No.2lithiumgrease

1.Usearagtowipethegreasettingcleansothat foreignmattercannotbeforcedintothebearing orbushing.

2.Withagreasegun,apply1or2pumpsofgrease intothegreasettingsonthemachine.

3.Wipetheexcessgreaseoffthemachine.

Thegreasettingsarelocatedattheinnerendofthe controlarms,thetie-rodballjoint,andtheouterend ofthecontrolarms(Figure29andFigure30).

ServiceInterval:Every300hours

Greasespecication:MobilgreaseXHP™-222

RemovingtheHubandRotor

1.Liftthefrontofthemachineandsupportitwith jackstands.

2.Removethe4lugnutsthatsecurethewheel tothehub(Figure31).

g033046

Figure31

Figure29

Figure30

1.Hub3.Lugnut

2.Wheel

3.Removetheange-headbolts(3/8x3/4inch)

g034057

thatsecurethebracketforthebrakeassembly tothespindleandseparatethebrakefromthe spindle(Figure32).

Note:Supportthebrakeassemblybefore

proceedingtothenextstep.

g034058

Figure34

g192347

Figure32

1.Flange-headbolts(3/8x 3/4inch)

2.Spindle

3.Caliperbracket(brake assembly)

4.Removethedustcapfromthehub(Figure33).

Figure33

1.Cotterpin4.Spindlenut

2.Spindle

3.Tabwasher6.Dustcap

5.Nutretainer

1.Spindle

g033047

2.Hubandrotorassembly

7.Wipecleanthespindlewitharag.

8.Repeatsteps1through7tothehubandrotorat theothersideofthemachine.

g192346

5.Removethecotterpinandnutretainerfromthe spindleandspindlenut(Figure33).

6.Removethespindlenutfromthespindle,and separatethehubandrotorassemblyfromthe spindle(Figure33andFigure34).

GreasingtheWheelBearings

InstallingtheHubandRotor

1.Removetheoutboardbearingandbearingrace fromthehub(Figure35).

Figure35

1.Seal4.Bearingcavity(hub)

2.Inboardbearing

3.Inboard-bearingrace

5.Outboard-bearingrace

6.Outboardbearing

2.Removetheseal,inboardbearingfromthehub (Figure35).

3.Wipecleanthesealandcheckforwearand damage.

1.Applyalightcoatofthespeciedgreasetothe spindle(Figure36).

g192344

Figure36

g033050

1.Nutretainer

2.Spindlenut

3.Tabwasher

4.Outerbearing

5.Hub,rotor,innerbearing, race,andseal

6.Spindle

2.Assemblethehubandrotorontothespindle withtherotorinboard(Figure36).

3.Assembletheoutboardbearingontothespindle andseatthebearingtotheoutboardrace (Figure36).

Note:Donotusecleaningsolventtocleanthe

seal.Replacethesealifitiswornordamaged.

4.Cleanthebearingsandraces,andcheckthese partsforwearanddamage.

Note:Replaceallwornordamagedparts.

Ensurethatthebearingsandracesareclean anddry.

5.Cleanthecavityofthehubofallgrease,dirt, anddebris(Figure35).

6.Packthebearingswiththespeciedgrease.

7.Fillthecavityofhub50to80%fullofthe speciedgrease(Figure35).

8.Assembletheinboardbearingontotheraceat theinboardsideofthehubandinstalltheseal (Figure35).

9.Repeatsteps1through8tothebearingsforthe otherhub.

4.Assemblethetabwasherontothespindle (Figure36).

5.Threadthespindlenutontothespindleand tightenthenutwhilerotatingthehub(Figure36).

Note:Tightenthenutandrotatethespindle

untilthebearingsarefullyseatedandthehub hasnolinear-endmovement.

6.Loosenthespindlenutuntilthehubrotates freely.

7.Torquethespindlenutto170N∙cm(15in-lb) whilerotatingthehub.

8.Installtheretaineroverthenutandcheckthe alignmentoftheslotintheretainerandthehole inthespindleforthecotterpin(Figure37).

Note:Iftheslotintheretainerandtheholein

thespindlearenotaligned,tightenthespindle nuttoaligntheslotandholetoamaximum torqueof226N∙cm(20in-lb)onthenut.

Figure37

1.Cotterpin

2.Nutretainer

9.Installthecotterpinandbendeachlegsaround theretainer(Figure37).

10.Installthedustcapontothehub(Figure37).

11.Repeatsteps1through10forthehubandrotor attheothersideofthemachine.

3.Dustcap

EngineMaintenance

EngineSafety

•Shutofftheengine,removethekey,andwaitfor

allmovingpartstostopbeforecheckingtheoilor addingoiltothecrankcase.

•Keepyourhands,feet,face,clothing,andother

bodypartsawayfromthemuferandotherhot surfaces.

g192345

ServicingtheAirCleaner

ServiceInterval:Every100hoursReplacethe

air-lterelementsoonerifdirtyor damaged.

Note:Servicetheaircleanermorefrequently(every

fewhours)ifoperatingconditionsareextremelydusty orsandy.

ServicingtheAir-CleanerCover

InstallingtheBrakesandWheels

1.Cleanthe2ange-headbolts(3/8x3/4inch) andapplyacoatofanti-seizecompoundtothe threadsofthebolts.

2.Alignthebrakepadstoeithersideoftherotor (Figure32)andtheholesinthecaliperbracket withtheholesinthebrakemountofthespindle frame(Figure36).

3.Assemblethecaliperbrackettothespindle frame(Figure32)withthe2ange-headbolts (3/8x3/4inch),andtorquetheboltsto47to54 N∙m(35to40ft-lb).

4.Aligntheholesinthewheeltothestudsofthe hubandassemblethewheeltothehubwiththe valvestemoutward(Figure31).

Note:Ensurethatthemountingsurfaceofthe

wheelisushwiththehub.

5.Securethewheeltothehubwiththelugnuts (Figure31),andtorquethenutsto108to122 N∙m(80to90ft-lb).

6.Repeatsteps1through5forthebrakeand wheelattheothersideofthemachine.

ServiceInterval:Every50hours—Removethe

air-cleanercoverandcleanoutthe debris.Donotremovethelter.

Every50hours

Checktheair-cleanerbodyfordamagewhichcould causeanairleak.Replaceadamagedair-cleaner body.

Cleantheair-cleanercoverandremovethedebris fromthedustcapasshowninFigure38.

4.Installtheair-cleanercoverwiththeside indicatedas“UP”facingupwardandsecurethe latches(Figure39).

Figure38

ServicingtheAirFilter

ServiceInterval:Every100hours(morefrequentlyin

extremedustyordirtyconditions).

1.Gentlyslidetheairlteroutoftheair-cleaner body(Figure39).

Note:Avoidknockingtheairlterintotheside

ofthebody.

Important:Donotattempttocleantheair

lter.

2.Inspectthenewlterfordamagebylooking intothelterwhileshiningabrightlightonthe outsideofthelter.

Note:Holesinthelterappearasbright

spots.Inspecttheelementfortears,anoily lm,ordamagetotherubberseal.Ifthelteris damaged,donotuseit.

g236567

g034313

Figure39

3.Carefullyslidetheairlterintotheairlter housing.

Important:Donotpressonthesoftinside

areaofthelter.

ServicingtheEngineOil

ServiceInterval:Aftertherst5hours

Every100hours(Changetheoiltwiceas oftenduringspecialoperatingconditions;refer toMaintainingtheMachineunderSpecial

OperatingConditions(page28)).

Note:Changetheoilmorefrequentlywhenoperating

conditionsareextremelydustyorsandy .

Note:Disposeoftheusedengineoilandoillterata

certiedrecyclingcenter.

Engine-OilSpecications

CrankcaseCapacity:1.0L(1.1USqt)

OilType:APIserviceclassSJorhigherdetergentoil

Viscosity:Seethetablebelow.

g192771

Figure41

Figure40

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

Note:Themachineisshippedwithoilinthe

crankcase;however,checktheoilbeforeandafter youstarttheengine.

Note:Thebesttimetochecktheengineoiliswhen

theengineiscoolbeforeithasbeenstartedforthe day.Ifyouhavealreadyruntheengine,allowtheoil todrainbackdowntothesumpforatleast10minutes beforechecking.Iftheoillevelislow,addoiltobring theoilleveltotheFullmark.Donotoverll.

Checktheengine-oillevelasshowninFigure41.

g034082

ChangingtheEngineOil

1.Startthemachineandlettheenginerunfora fewminutes.

2.Parkthemachineonalevelsurface.

3.Engagetheparkingbrake.

4.Shutofftheengineandremovethekey.

5.Raisethecargoboxandsecureitwiththe proprod;refertoRaisingtheCargoBedtothe

ServicePosition(page21).

6.ChangetheengineoilasshowninFigure42.

ServicingtheSparkPlug

CheckingandReplacingtheSpark Plug

ServiceInterval:Every100hours/Yearly(whichever

comesrst)Replacethesparkplug ifnecessary.

CarburetorModelSparkPlugType:Champion XC12YC

EFIModelSparkPlugType:ChampionRC12LC4

AirGap:0.76mm(0.03inch)

Important:Youmustreplaceacracked,fouled,

dirty,ormalfunctioningsparkplug.Donot sand-blast,scrape,orcleanelectrodesbyusing awirebrushbecausegritmayeventuallyrelease fromtheplugandfallintothecylinder.Theresult isusuallyadamagedengine.

Note:Thesparkplugusuallylastsalongtime;

however,theplugshouldberemovedandchecked whenevertheenginemalfunctions.

1.Cleantheareaaroundthesparkplugsothat foreignmattercannotfallintothecylinderwhen youremovethesparkplug.

2.Pullthewireofftheterminalofthesparkplug.

3.Removetheplugfromthecylinderhead.

4.Checktheconditionofthesideelectrode,center electrode,andcenterelectrodeinsulatorto ensurethatthereisnodamage(Figure43).

Figure42

Note:Donotuseadamagedorwornspark

plug.Replaceitwithanewsparkplugofthe speciedtype.

g192770

g001470

Figure43

1.Centerelectrodeinsulator3.Airgap(nottoscale)

2.Sideelectrode

5.Settheairgapbetweenthecenterandsideof theelectrodesat0.76mm(0.03inch)asshown inFigure43.

6.Installthesparkplugintothecylinderhead,and torquetheplugto27N∙m(20ft-lb).

FuelSystem

7.Installthespark-plugwire.

8.Repeatsteps1through7fortheotherspark plug.

AdjustingtheHigh/LowIdle

1.Liftthecargobedandsecureitwiththeproprod.

2.Atthethrottlecablehousing,loosentheforward jamnutandtightentherearjamnuttoincrease thelowidle(Figure44).

Maintenance

InspectingFuelLinesand Connections

ServiceInterval:Every400hours/Yearly(whichever

comesrst)

Inspectthefuellines,ttings,andclampsforsignsof leaking,deterioration,damage,orlooseconnections.

Note:Repairanydamagedorleakingfuelsystem

componentbeforeusingthemachine.

ReplacingtheFuelFilter

ServiceInterval:Every400hours/Yearly(whichever

comesrst)

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

Figure44

1.Throttlecablehousing3.Throttlelever

2.Jamnuts

3.T estthehighidlewithatachometer:

A.EnsurethattheshiftleverisintheNEUTRAL

position.

B.Starttheengine.

C.Fullydepresstheacceleratorpedal

andmeasuretheenginespeedwitha tachometer;theenginespeedshouldbe between3650to3750rpm.Ifitkisnot,shut offtheengineandadjustthecablejamnuts.

Important:Donotlowerthehighidle.

Testwithatachometertoensurethatthe highidleisbetween3650to3750rpm.

4.Lowerandsecurethecargobed.

4.Raisethebedandsupportitwiththeproprod; refertoRaisingtheCargoBedtotheDump

g229954

Position(page20).

5.Disconnectthebattery;refertoDisconnecting

theBattery(page41).

6.Placeacleancontainerunderthefuellterand replacethefuellterasshowninFigure45.

ServicingtheCarbon Canister

CheckingtheAirFilterforthe CarbonCanister

ServiceInterval:Aftertherst50hours

Every200hours

Checktheopeningatthebottomoftheairlterforthe carboncanistertoensurethatitiscleanandfreeof debrisandobstructions(Figure46).

Cleantheairlterforthecarboncanisterwithclean, compressedair.

Figure45

7.Connectthebattery,andlowerthecargobed; refertoConnectingtheBattery(page43)and

LoweringtheCargoBed(page21).

g029685

Figure46

LocatedBeneaththeDriver’sSeat

1.Air-lteropening

g034099

ElectricalSystem

DisconnectingtheBattery

Maintenance

ElectricalSystemSafety

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

•Disconnectthebatterybeforerepairingthe

machine.Disconnectthenegativeterminalrst andthepositivelast.Connectthepositiveterminal rstandthenegativelast.

•Chargethebatteryinanopen,well-ventilated

area,awayfromsparksandames.Unplugthe chargerbeforeconnectingordisconnectingthe battery.Wearprotectiveclothinganduseinsulated tools.

ServicingtheBattery

WARNING

Incorrectbatterycableroutingcoulddamage themachineandcables,causingsparks. Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black) batterycablebeforedisconnectingthe positive(red)cable.

•Alwaysreconnectthepositive(red)battery cablebeforereconnectingthenegative (black)cable.

•Alwayskeepthebatterystrapinplaceto protectandsecurethebattery.

WARNING

Batteryterminalsormetaltoolscouldshort againstmetalmachinecomponents,causing sparks.Sparkscancausethebatterygasses toexplode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery, donotallowthebatteryterminalstotouch anymetalpartsofthemachine.

•Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.

Batteryvoltage:12Vwith300A(cold-cranking)at

-18°C(0°F).

•Alwayskeepthebatterycleanandfullycharged.

•Ifthebatteryterminalsarecorroded,cleanthem

withasolutionof4partswaterand1partbaking soda.

•Applyalightcoatingofgreasetothebattery

terminalstopreventcorrosion.

DisconnectthebatteryasshowninFigure47.

g034311

Figure47

RemovingtheBattery

InstallingtheBattery

1.Disconnectthebatterycables;referto

DisconnectingtheBattery(page41).

2.RemovethebatteryasshowninFigure48.

1.InstallthebatteryasshowninFigure49.

Figure48

g034327

Figure49

g034326

2.Connectthebatterycables;refertoConnecting

theBattery(page43).

ConnectingtheBattery

ReplacingtheFuses

ConnectthebatteryasshowninFigure50.

Figure50

ChargingtheBattery

WARNING

Chargingthebatteryproducesgassesthat canexplode.

Thereare4fusesintheelectricalsystem.Theyare locatedbeneaththeseatassembly(Figure51).

Note:Ifyouinstalltheoptionalliftkit,youwillreceive

anotherfuseblocktoinstallnexttothefuseblock installedcurrently.

Horn30A

Mainpower15A

Headlights10A

USBpowerpoint/options

g034315

Optionalliftkit(open—extra fuseblockcomeswithkit)

10A

15A

Neversmokenearthebatteryandkeepsparks andamesawayfrombattery .

Important:Alwayskeepthebatteryfullycharged

(1.260specicgravity).Thisisespecially importanttopreventbatterydamagewhenthe temperatureisbelow0°C(32°F).

1.Removethebatteryfromthemachine;referto

RemovingtheBattery(page42).

2.Connecta3to4Abatterychargertothebattery posts.Chargethebatteryatarateof3to4A for4to8hours(12V).

Note:Donotoverchargethebattery .

3.Installthebatteryinthechassis;referto

InstallingtheBattery(page42).

StoringtheBattery

Ifyoustorethemachineformorethan30days, removethebatteryandchargeitfully.Eitherstore itontheshelforonthemachine.Leavethecables disconnectedifitisstoredonthemachine.Store thebatteryinacoolatmospheretoavoidquick deteriorationofthechargeinthebattery.T oprevent thebatteryfromfreezing,makesureitisfullycharged.

1.Groundblock

g034618

Figure51

2.Fuseblock

MaintainingtheHeadlights

withtheslotsintheheadlighthousing(Figure

52).

ReplacingtheBulbs

CAUTION

Ifyouinstallahigherwattagebulbthanthe systemisdesignedfor,youmayblowthe fuse.

AlwaysusethespeciedToroLEDbulbto preventthisissue.

CAUTION

Thebulbsbecomeextremelyhotwhenin operation.Handlingahotbulbcancause severeburnsandpersonalinjury.

Alwaysallowenoughtimeforthebulbs tocoolbeforereplacingthem.Usecare wheneverhandlingthebulb.

Specication:SeeyourPartsCatalog.

1.Disconnectthebattery;refertoDisconnecting

theBattery(page41).

6.Securelampassemblybyturningit1/4turn clockwise(Figure52).

7.Connecttheelectricalconnectorfortheharness totheconnectorofthenewlampassembly (Figure52).

8.Connectthebatteryandclosethehood;referto

ConnectingtheBattery(page43).

ReplacingtheHeadlight

1.Disconnectthebattery;refertoDisconnecting

theBattery(page41).

2.Openthehood;refertoRaisingtheHood(page

30).

3.Disconnecttheelectricalconnectorforthe harnessfromtheconnectorofthelamp assembly(Figure53).

2.Openthehood;refertoRaisingtheHood(page

30).

3.Disconnecttheelectricalconnectorforthe harnessfromtheconnectorofthelamp assemblyatthebackoftheheadlighthousing (Figure52).

Figure52

1.Headlighthousing3.Harness-electrical

connector

2.Lampassembly

4.Rotatethelampassembly1/4turn counterclockwiseandmovingitrearward, outoftheheadlighthousing(Figure52).

5.Insertthenewlampassemblyandheadlight housingandalignthetabsinthelampassembly

g035853

Figure53

1.Speedclip

2.Openinginthebumper

3.Adjustmentscrew6.Harness-electrical

g035852

4.Removethespeedclipsthatsecurethe headlighttotheheadlightbracket(Figure53).

4.Headlight

5.Lampassembly

connector

Note:Retainallpartsforinstallationofthenew

headlight.

5.Removetheheadlightassemblybymovingit forwardthroughtheopeninginthefrontbumper (Figure53).

6.Installthenewheadlightthroughtheopeningin thebumper(Figure53).

Note:Ensuretheadjustmentpostsarelinedup

withtheholesinthemountingbracketbehind thebumper.

7.Securetheheadlightassemblywiththespeed clipsthatyouremovedinstep4.

8.Connecttheelectricalconnectorfortheharness totheconnectorofthelampassembly(Figure

53).

9.Adjusttheheadlightstodirectthebeamsto thedesiredposition,refertoAdjustingthe

Headlights(page45).

AdjustingtheHeadlights

Usethefollowingproceduretoadjusttheheadlight beampositionwheneveraheadlightassemblyis replacedorremoved.

1.TurnthekeyswitchtotheONposition,andturn ontheheadlights.

2.Atthebackoftheheadlightassembly ,rotate adjustmentscrews(Figure53)topivotthe headlightassemblyandalignthepositionofthe castbeam.

3.Connectthebatteryandclosethehood;referto

ConnectingtheBattery(page43).

DriveSystem Maintenance

MaintainingtheTires

ServiceInterval:Every100hours—Checkthe

conditionofthetiresandrims.

Every100hours—Torquethewheellugnuts.

1.Inspectthetiresanrimsforsignsofwearand damage.

Note:Operatingaccidents,suchashitting

curbs,candamageatireorrimandalsodisrupt wheelalignment,soinspecttireconditionafter anaccident.

2.T orquethewheellugnutsto108to122N∙m(80 to90ft-lb).

AdjustingtheFrontWheel Alignment

ServiceInterval:Every100hours/Yearly(whichever

comesrst)—Checkthefrontwheel camberandtoe-in.

PreparingtoAdjustCamberor Toe-in

1.Checkthetirepressuretoensurethatthefront tiresareinatedto82kPa(12psi).

2.Eitheraddweighttothedriver'sseatequalto theaverageoperatorwhowillrunthemachine, orhaveanoperatorsitontheseat.Theweight oroperatormustremainontheseatforthe durationoftheadjustmentprocedure.

3.Onalevelsurface,rollthemachinestraightback 2to3m(6to10ft)andthenstraightforward totheoriginalstartingposition.Thisallowsthe suspensiontosettleintotheoperatingposition.

AdjustingtheCamber

Ownerprovidedtools:spannerwrench,ToroPart

No.132-5069;refertoyourauthorizedT orodistributor.

Important:Makethecamberadjustmentsonly

ifyouareusingafrontattachmentorifthereis uneventirewear.

1.Checkthecamberalignmentateachwheel;the alignmentshouldbeasclosetoneutral(zero) aspossible.

Note:Thetiresshouldbealignedwiththetread

evenlyonthegroundtoreduceunevenwear.

2.Ifthewheelcamberisoutofalignment,usethe spannerwrenchtorotatethecollarontheshock absorbertoalignthewheel(Figure54).

Figure54

1.Shock-absorberspring3.Springlength

2.Collar

AdjustingtheFrontWheelToe-in

g033219

Figure56

1.Tierod2.Jamnut

g033218

3.Rotatebothtierodstomovethefrontofthetire inwardoroutward.

4.Tightenthetierodjamnutswhentheadjustment iscorrect.

5.Ensurethatthereisfulltravelofthesteering wheelinbothdirections.

Important:Beforeadjustingtoe-in,ensurethat

thecamberadjustmentisasclosetoneutralas possible;refertoAdjustingtheCamber(page45).

1.Measurethedistancebetweenbothofthefront tiresattheaxleheightatboththefrontandrear ofthefronttires(Figure55).

g009235

Figure55

1.Tirecenterline—back3.Axlecenterline

2.Tirecenterline—front

2.Ifthemeasurementdoesnotfallwithin0to 6mm(0to1/4inch),loosenthejamnutsatthe outerendofthetierods(Figure56).

Checkingthe Transaxle-FluidLevel

ServiceInterval:Every100hours

FluidType:SAE80W-90(APIMT-1)orSAE80W-90

(APIGL-5)

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Removethellplugonthetransaxle(Figure57).

3.Removethedrainplugandtheseal,andallow theuidtodraincompletely(Figure57).

Note:Retainthedrainplugandsealfor

installationinstep4.

4.Installthedrainplugandseal,andtorqueitto 20to27N∙m(15to20ft-lb).

5.Fillthetransaxlewiththespecieduiduntilit runsoutofthellhole.

6.Installthellplugandseal,andtorqueitto20to 27N∙m(15to20ft-lb).

Note:Theuidlevelshouldbeevenwiththe

bottomofthellplug.

Figure57

1.Drainplug2.Fillplug

5.Iftheuidlevelislow,removethellplugand addthespecieduiduntilitrunsoutofthehole (Figure57).

6.Replacethellplugandtorqueitto20to27 N∙m(15to20ft-lb).

CheckingtheNeutral Gear-ShiftPosition

ServiceInterval:Every100hours

Whenperformingroutinemaintenanceand/orengine diagnostics,thetransaxlemustbeshiftedinto NEUTRAL.ThemachinehasaNEUTRALpositionon thegear-shiftselector,whichcontrolstheneutralin thetransaxle.Thefollowingstepsshouldbetaken tomakesurethattheneutralshiftleveroperatesthe transaxleneutralcorrectly:

1.Setthegear-shiftselectortotheNEUTRAL position.

g035761

2.Rotatethesecondaryclutch(Figure64)toseeif itspinsfreelyintheNEUTRALposition.

3.Setthegear-shiftselectortotheFORWARD position.

4.Rotatethesecondaryclutch(Figure64)toseeif itrotatestherearwheels.

5.Setthegear-shiftselectortotheREVERSE position.

6.Rotatethesecondaryclutch(Figure64)toseeif itrotatestherearwheels.

ChangingtheTransaxle Fluid

ServiceInterval:Every800hours/Yearly(whichever

comesrst)

FluidType:SAE80W-90(APIMT-1)orSAE80W-90 (APIGL-5)

FluidCapacity:1.6L(1.7USqt)

1.Alignadrainpanunderthedrainplug(Figure

57).

2.Removethellplugandtheseal(Figure57).

Note:Retainthellplugandsealforinstallation

instep6.

7.Ifanyofthesetestsfail,proceedtoAdjusting

theNeutralGear-ShiftPosition(page48).

AdjustingtheNeutral

Maintainingthe

Gear-ShiftPosition

1.Loosenthejamnutsonthegear-shiftcableand adjustthemasnecessary(Figure58).

Figure58

1.Shiftlever3.Gear-shiftcable

2.Spannerbar

2.T estthegear-shiftpositionbyrotatingthe gear-shiftselectortothe3differentpositions andchecktoseeiftheshiftlever(Figure58) shiftsproperlywhenshiftingthegears;referto

Gear-ShiftLeverandGear-ShiftIndicator(page

13).

4.Jamnuts

Primary-DriveClutch

ServiceInterval:Every400hours/Yearly(whichever

comesrst)

CAUTION

Thedustintheclutchbecomesairborneand coulddamageyoureyes,oryoucouldinhale it,causingbreathingdifculties.

Weareyeandrespiratoryprotectionwhen performingthisprocedure.

1.Raiseandlatchthecargobed;refertoRaising

theCargoBedtotheDumpPosition(page20).

2.Removethe3boltssecuringthecovertothe

g034455

clutch,andremovethecover(Figure59).

Note:Retainthecoverandboltsforinstallation.

3.Verifythatallofthepositionsareworking correctlybyrepeatingthestepsinCheckingthe

NeutralGear-ShiftPosition(page47).

Figure59

1.Cover

3.Thoroughlycleantheinsideofthecoverand theinnercomponentsoftheclutchusing compressedair.

4.Installtheclutchcoverandsecureitwiththe3 bolts(Figure59)thatyouremovedin2.

5.Lowerthecargobed.

2.Bolts

g011947

ReducingtheTopSpeed

Important:EnsurethattheXisplacedback

intheoriginallocation.

CAUTION

Thedustintheclutchwillbecomeairborne andcoulddamageyoureyesoryoucould inhaleit,causingbreathingdifculties.

Wearsafetygogglesandadustmaskor othereyeandrespiratoryprotectionwhen performingthisprocedure.

1.Raiseandlatchthecargobed;refertoRaising

theCargoBedtotheServicePosition(page21).

2.Removetheboltssecuringtheprimaryclutch coverasshowninFigure60.

Important:Usecautionwhenremoving

theclutchcover;thespringisunder compression.

Important:TakenoteoftheXorientation

ontheclutchcoversandclutchassemblies forlaterinstallation.

6.T orquetheboltsto179to228N–m(132to168 in-lbs).

Figure60

1.Clutchspacer

3.Removethespring.

4.Addorremovespacerstoadjustthetopspeed. Usethefollowingtabletodeterminetheamount ofspacersneeded.

SpacersTopSpeed

2(standard)16mph(standard)

312mph

49mph

64mph

6mph

Important:Donotoperatethemachine

withoutatleast2clutchspacersinplace.

5.Installthespringandclutchcover.

g026341

CoolingSystem Maintenance

BrakeMaintenance

CheckingtheParkingBrake

Cleaningthe Engine-CoolingAreas

ServiceInterval:Every100hoursCleanthecooling

systemtwiceasoftenduring specialoperatingconditions;refer toMaintainingtheMachineunder SpecialOperatingConditions.

Important:Operatingtheenginewithablocked

rotatingscreen,dirtyorpluggedcoolingns,or coolingshroudsremovedcausesenginedamage duetooverheating.

Important:Nevercleantheenginewithapressure

washerbecausewatercouldcontaminatethefuel system.

Cleantheinlet,coolingns,andexternalsurfacesof theengine.

Note:Cleantheenginecoolingcomponentsmore

oftenunderextremelydustyanddirtyconditions.

1.Engagetheparkingbrakebypullingthe parking-brakelevertowardyou,untilyoufeel tension.

2.Ifyoudonotfeeltensionwhenpullingthe parking-braketowardyouwithin11.4to16.5cm (4-1/2to6-1/2inches)fromthe“P”symbolon thedash,thenyouneedtoadjusttheparking brake;refertoAdjustingtheParkingBrake

(page50).

AdjustingtheParking Brake

1.Ensurethattheparkingbrakeisdisengaged.

2.Usingjackstands,lifttherearofthemachine; refertoLiftingtheMachine(page30).

3.Using2wrenches,holdtheadjustingpostonthe caliperinplacewith1wrench,andloosenthe jamnut1/4turnwiththeotherwrench(Figure

61).

Figure61

1.Adjustingpost

2.Jamnut

4.Whileholdingtheadjustingpostandthejam nutinplace,turntheadjustingpostintotighten (Figure61).

Note:Performthisstepuntilyoufeeldragon

thewheel.

5.Whileholdingtheadjustingpostandthejamnut inplace,backoff1/4turn(Figure61).

6.Whileholdingtheadjustingpostandthejamnut inplace,tightenthejamnut(Figure61).

7.Performsteps1through6totheotherside.

3.Caliper

g034434

8.Verifythattheparkingbrakeisadjustedtothe propertension;refertoCheckingtheParking

Brake(page50).

Note:Ifyoucannotadjusttheparkingbrake

totherequiredtension,thebrakepadsmay bewornandneedtobereplace.Contactyour AuthorizedServiceDealerforassistance.

CheckingtheBrake-Fluid Level

g002136

Figure63

ServiceInterval:BeforeeachuseordailyCheckthe

brake-uidlevelbeforethemotoris rstused.

BrakeFluidType:DOT3

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Raisethehoodtogainaccesstothe master-brakecylinderandreservoir(Figure62).

1.Brake-uidreservoir

6.Iftheuidlevelislow,performthefollowing:

A.Cleantheareaaroundthereservoircap

andremovethecap(Figure62).

B.AddDOT3brakeuidtothereservoiruntil

theuidlevelisabovetheMinimumline (Figure63).

2.Minimumline

Note:Donotoverllthereservoirwith

brakeuid.

C.Installthereservoircap(Figure62).

7.Closethehoodofthemachine.

InspectingtheBrakes

ServiceInterval:Every100hours

Brakesareacriticalsafetycomponentofthemachine. Aswithallsafetycomponents,theyshouldbeclosely inspectedatregularintervalstoensureoptimum performanceandsafety.

Figure62

1.Fillerneck(reservoir)3.DOT3brakeuid

2.Reservoircap

5.Lookattheoutlineoftheuidlevelatthesideof thereservoir(Figure63).

Note:ThelevelshouldbeabovetheMinimum

line.

•Inspectthebrakeshoesandpadsforwearor

damage.Ifthelining(brakepad)thicknessisless than1.6mm(1/16inch),thebrakeshoesshould

g034314

bereplaced.

•Inspectthebackingplateandothercomponents

forsignsofexcessivewearordeformation.Ifany deformationisfound,theappropriatecomponents mustbereplaced.

•Checkthebrake-uidlevel;refertoCheckingthe

Brake-FluidLevel(page51).

ChangingtheBrakeFluid

ServiceInterval:Every1,000hours

RefertoyourauthorizedAuthorizedServiceDealer.

BeltMaintenance

ServicingtheDriveBelt

CheckingtheDriveBelt

ServiceInterval:Aftertherst8hours

Every200hours

1.Parkthemachineonalevelsurface.

ReplacingtheDriveBelt

1.Raisethecargobed;refertoRaisingtheCargo

BedtotheDumpPosition(page20).

2.ShiftthetransmissionintotheNEUTRALposition, engagetheparkingbrake,rotatethekeyswitch totheOFFposition,andremovethekey.

3.Rotateandroutethebeltoverthesecondary clutch(Figure64).

4.Removethebeltfromtheprimaryclutch(Figure

64).

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Raisethecargobedandsecureitwiththeprop rod;refertoRaisingtheCargoBedtotheDump

Position(page20).

5.ShiftthetransmissionintoNEUTRAL.

6.Rotateandinspectthebelt(Figure64)forsigns ofexcessivewearordamage.

Note:Replacethebeltifitisexcessivelyworn

ordamaged;refertoReplacingtheDriveBelt

(page52).

Note:Discardtheoldbelt.

5.Alignthenewbeltovertheprimaryclutch (Figure64).

6.Rotateandroutethebeltoverthesecondary clutch(Figure64).

7.Lowerthecargobed.

Adjustingthe Starter-GeneratorBelt

ServiceInterval:Aftertherst8hours

Every200hours

1.Raisethecargobed;refertoRaisingtheCargo

BedtotheDumpPosition(page20).

2.Loosenthepivotnutforthestartergenerator (Figure64).

3.Alignaprybarbetweentheenginemountand starter.

4.Applydownwardpressuretotheprybartorotate thestarterdownintheslotuntilthebelttension onlyallows6mm(1/4inch)beltdeectionwith 44N∙m(10ft-lb)offorce(Figure64).

Figure64

1.Generator-pivotnut

2.Generator-pivotbracket

3.Startergenerator7.Starter-generatorbelt

4.Secondaryclutch

7.Lowerthecargobed.

5.Drivebelt

6.Primaryclutch

g034106

5.Tightenthepivotnuthandtight,andremovethe prybar(Figure64).

6.T orquethepivotnutto88to1 15N∙m(65to85 ft-lb).

7.Lowerthecargobed.

ChassisMaintenance

Cleaning

AdjustingtheCargo-Bed Latches

Ifthecargo-bedlatchisoutofadjustment,thecargo bedvibratesupanddownasyoudrivethemachine. Youcanadjustthelatchpoststomakethelatches holdthecargobedsnuglytothechassis.

1.Verifythatthecargobedislatching.

Note:Ifthecargobeddoesnotlatch,the

bed-latchstrikerislikelytoolow.Ifthecargo bedlatches,butvibratesupanddownasyou drive,thebed-latchstrikerislikelytoohigh.

2.Raisethecargobed;RaisingtheCargoBedto

theDumpPosition(page20).

3.Loosenthe2boltsonthebed-latchstrikerand movethestrikerupordown,dependingonifthe strikeristoohighortoolow(Figure65).

WashingtheMachine

Washthemachineasneeded.Usewateraloneor withamilddetergent.Youmayusearagwhen washingthemachine;however,thehoodlosessome ofitsluster.

Important:Donotusepower-washingequipment

towashthemachine.Power-washingequipment maydamagetheelectricalsystem,loosen importantdecals,orwashawaynecessarygrease atfrictionpoints.Avoidexcessiveuseofwater nearthecontrolpanel,engine,andbattery.

Figure65

1.Bolts2.Bed-latchstriker

4.Tightenthe2boltsonthebed-latchstriker (Figure65).

5.Verifythattheadjustmentiscorrectbylatching thecargobedseveraltimes.

g034451

Storage

StorageSafety

•Lettheenginecoolbeforestoringthemachine.

•Donotstorethemachineorfuelnearamesor

drainthefuelindoors.

B.Runtheenginetodistributeconditionedfuel

throughthefuelsystem(5minutes).

C.Shutofftheengine,allowtheengineto

cool,anddrainthefueltank.

Note:Disposeoffuelproperly.Recycleas

accordingtolocalcodes.

D.Starttheengineagainandrunituntilit

stops.

StoringtheMachine

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Cleanthedirtandgrimefromtheentiremachine, includingtheoutsideofthecylinder-headnsof theengineandblowerhousing.

Important:Youcanwashthemachine

withmilddetergentandwater.Donotuse power-washingequipmenttowashthe machine.Pressurewashingthemachine maydamagetheelectricalsystemorwash awaynecessarygreaseatfrictionpoints. Avoidexcessiveuseofwaternearthecontrol panel,lights,engine,andthebattery .

5.Inspectthebrakes;refertoInspectingthe

Brakes(page51).

6.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page35).

7.Greasethemachine;refertoGreasingthe

Machine(page32).

8.Changetheengineoil;refertoChangingthe

EngineOil(page38).

9.Checkthetirepressure;refertoCheckingthe

TirePressure(page16).

10.Forstorageover30days,preparethefuel systemasfollows:

A.Addapetroleumbasedfuel

stabilizer/conditionertofuelinthe tank.

Important:Donotstore

stabilizer/conditionedfuelover90 days.

Followmixinginstructionsfromfuel stabilizermanufacturer—29.5ml(1ozper gallon).

Important:Donotuseanalcohol-based

fuelstabilizer(ethanolormethanol).

E.Choketheengine.

F.Startandruntheengineuntilitdoesnot

startagain.

11.Removethesparkplugandchecktheir condition;refertoServicingtheSparkPlug

(page38).

12.Withthesparkplugsremovedfromtheengine, pour2tablespoonsofengineoilintothespark plughole.

13.Usetheelectricstartertocranktheengineand distributetheoilinsidethecylinder.

14.Installthesparkplug(s)andtightenitto recommendedtorque;refertoCheckingand

ReplacingtheSparkPlug(page38).

Note:Donotinstallthewireonthespark

plug(s).

15.Removethebatteryfromthechassis,and chargeitfully;refertoRemovingtheBattery

(page42).

Note:Donotconnectthebatterycablestothe

batterypostsduringstorage.

Important:Thebatterymustbefully

chargedtopreventitfromfreezingandbeing damagedattemperaturesbelow0°C(32°F). Afullychargedbatterymaintainsitscharge forabout50daysattemperatureslowerthan 4°C(40°F).

16.Checkandtightenallbolts,nuts,andscrews. Repairorreplaceanypartthatisdamaged.

17.Paintallscratchedorbaremetalsurfaces.

Note:PaintisavailablefromyourAuthorized

ServiceDealer.

18.Storethemachineinaclean,drygarageor storagearea.

19.Removethekeyfromthekeyswitchandputitin asafeplaceoutofthereachofchildren.

20.Coverthemachinetoprotectitandkeepitclean.

Note:Theuseoffuelstabilizer/conditioner

ismosteffectivewhenmixedwithfresh gasolineandusedatalltimes.

EuropeanPrivacyNotice

TheInformationToroCollects ToroWarrantyCompany(Toro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalTorocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithToro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw .

Toro'sCommitmenttoSecurityofY ourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer .

374-0282RevC

TheToroWarranty

ATwo-YearLimitedWarranty

ConditionsandProductsCovered

TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196

952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.

•Normalnoise,vibration,wearandtear,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty:

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.

374-0253RevD

Toro Workman 07040, Workman 07042, Workman 07059, Workman 07060, Workman 07132 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

GeneralSafety

InstallingtheSteering Wheel(InternationalModels Only)

ReadingtheManualand ViewingtheSetupMaterial

BurnishingtheBrakes

Attachments/Accessories

CheckingtheTirePressure

BeforeOperationSafety

GeneralSafety

FuelSafety

PerformingDaily Maintenance

AddingFuel

RecommendedFuel

FillingtheFuelTank

BreakinginaNewMachine

DuringOperationSafety

GeneralSafety

Multi-PassengerSafety

SlopeSafety

LoadingandDumpingSafety

OperatingtheCargoBed

RaisingtheCargoBedtothe DumpPosition

OpeningtheTailgate

LoweringtheCargoBed

ClosingtheTailgate

LoadingtheCargoBed

StartingtheEngine

StoppingtheMachine

ParkingtheMachine

AfterOperationSafety

GeneralSafety

TransportingtheMachine

TowingtheMachine

TowingaTrailer

DailyMaintenanceChecklist

MaintainingtheMachineunderSpecialOperating Conditions

MaintenanceSafety

PreparingtheMachinefor Maintenance

LiftingtheMachine

AccessingtheHood

RaisingtheHood

ClosingtheHood

RaisingandLoweringthe SeatAssembly

InstallingtheSeat Assembly

RemovingtheSeat Assembly

GreasingtheFrontWheel Bearings

GreasingtheMachine

RemovingtheHubandRotor

GreasingtheWheelBearings

InstallingtheHubandRotor

EngineSafety

ServicingtheAirCleaner

ServicingtheAir-CleanerCover

InstallingtheBrakesandWheels

ServicingtheAirFilter

ServicingtheEngineOil

CheckingtheEngine-OilLevel

ChangingtheEngineOil

ServicingtheSparkPlug

CheckingandReplacingtheSpark Plug

AdjustingtheHigh/LowIdle

InspectingFuelLinesand Connections

ReplacingtheFuelFilter

ServicingtheCarbon Canister

CheckingtheAirFilterforthe CarbonCanister

DisconnectingtheBattery

ElectricalSystemSafety

ServicingtheBattery

RemovingtheBattery

InstallingtheBattery

ConnectingtheBattery

ReplacingtheFuses

ChargingtheBattery

StoringtheBattery

MaintainingtheHeadlights

ReplacingtheBulbs

ReplacingtheHeadlight