Toro Workman 07040, Workman 07042, Workman 07059, Workman 07060, Workman 07132 Operator's Manual

...
FormNo.3421-347RevA
Workman
®
GTXGasoline/Petrol
UtilityVehicle
ModelNo.07040—SerialNo.401400001andUp ModelNo.07042—SerialNo.401400001andUp ModelNo.07059—SerialNo.400000000andUp ModelNo.07060—SerialNo.400000000andUp ModelNo.07130TC—SerialNo.400000000andUp ModelNo.07132—SerialNo.400000000andUp ModelNo.07132TC—SerialNo.400000000andUp ModelNo.07152—SerialNo.400000000andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3421-347*A
ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
Pleaserefertotheenginemanufacturer’sinformation includedwiththemachine.
Introduction
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.
g235847
Figure1
BottomofSeatAssemblyShown
1.Modelandserial-numberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Thisutilityvehicleisintendedtobeprimarilyused off-highwaytotransportpeopleandmaterialloads.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .
YoumaycontactT orodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DistributororT oroCustomerServiceandhavethe modelandserialnumbersofyourproductready .
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe spaceprovided.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
©2018—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup........................................................................9
1InstallingtheSteeringWheel(International
ModelsOnly)...................................................9
2CheckingtheFluidLevelsandTire
Pressure.........................................................9
3BurnishingtheBrakes....................................10
4ReadingtheManualandViewingthe
SetupMaterial...............................................10
ProductOverview....................................................11
Controls...........................................................12
Specications..................................................15
Attachments/Accessories.................................15
BeforeOperation.................................................16
BeforeOperationSafety...................................16
PerformingDailyMaintenance..........................16
CheckingtheTirePressure...............................16
AddingFuel......................................................17
BreakinginaNewMachine..............................17
DuringOperation.................................................18
DuringOperationSafety...................................18
OperatingtheCargoBed..................................20
UsingtheRearCargoBedAccessory
Mount............................................................22
LoadingtheCargoBed.....................................23
StartingtheEngine...........................................23
StoppingtheMachine.......................................24
ParkingtheMachine.........................................24
AfterOperation....................................................24
AfterOperationSafety......................................24
TransportingtheMachine.................................24
TowingtheMachine..........................................25
TowingaTrailer................................................25
Maintenance...........................................................26
RecommendedMaintenanceSchedule(s)...........27
DailyMaintenanceChecklist.............................28
MaintainingtheMachineunderSpecial
OperatingConditions....................................28
Pre-MaintenanceProcedures..............................29
MaintenanceSafety..........................................29
PreparingtheMachineforMaintenance............29
LiftingtheMachine...........................................30
AccessingtheHood..........................................30
RaisingandLoweringtheSeat
Assembly......................................................31
RemovingtheSeatAssembly...........................31
InstallingtheSeatAssembly.............................31
Lubrication..........................................................32
GreasingtheMachine.......................................32
GreasingtheFrontWheelBearings..................32
EngineMaintenance...........................................35
EngineSafety...................................................35
ServicingtheAirCleaner..................................35
ServicingtheEngineOil....................................37
ServicingtheSparkPlug...................................38
AdjustingtheHigh/LowIdle..............................39
FuelSystemMaintenance...................................39
InspectingFuelLinesandConnections.............39
ReplacingtheFuelFilter...................................39
ServicingtheCarbonCanister..........................40
ElectricalSystemMaintenance...........................41
ElectricalSystemSafety...................................41
ServicingtheBattery.........................................41
ReplacingtheFuses.........................................43
MaintainingtheHeadlights...............................44
DriveSystemMaintenance..................................45
MaintainingtheTires........................................45
AdjustingtheFrontWheelAlignment................45
CheckingtheTransaxle-FluidLevel..................47
ChangingtheTransaxleFluid...........................47
CheckingtheNeutralGear-Shift
Position.........................................................47
AdjustingtheNeutralGear-Shift
Position.........................................................48
MaintainingthePrimary-DriveClutch................48
ReducingtheT opSpeed...................................49
CoolingSystemMaintenance..............................50
CleaningtheEngine-CoolingAreas..................50
BrakeMaintenance.............................................50
CheckingtheParkingBrake.............................50
AdjustingtheParkingBrake..............................50
CheckingtheBrake-FluidLevel........................51
InspectingtheBrakes.......................................51
ChangingtheBrakeFluid.................................51
BeltMaintenance................................................52
ServicingtheDriveBelt.....................................52
AdjustingtheStarter-GeneratorBelt.................52
ChassisMaintenance...........................................53
AdjustingtheCargo-BedLatches.....................53
Cleaning..............................................................53
WashingtheMachine.......................................53
Storage...................................................................54
StorageSafety..................................................54
StoringtheMachine..........................................54
3
Safety
Improperuseormaintenancebytheoperatoror ownercanresultininjury.T oreducethepotential forinjury,complywiththesesafetyinstructions andalwayspayattentiontothesafety-alert symbol(Figure2),whichmeansCaution,Warning, orDanger—personalsafetyinstruction.Failureto complywiththeinstructionmayresultinpersonal injuryordeath.
Thismachinehasbeendesignedinaccordancewith therequirementsofSAEJ2258.

GeneralSafety

Thisproductiscapableofcausingpersonalinjury. Alwaysfollowallsafetyinstructionstoavoidserious personalinjury.
Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Readandunderstandthecontentsofthis
Operator’sManualbeforeyoustarttheengine. Ensurethateveryoneusingthisproductknows howtouseitandunderstandsthewarnings.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepthemachineasafedistanceawayfrom
bystanderswhileitismoving.
Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicingorfueling.
Improperlyusingormaintainingthismachinecan resultininjury.Toreducethepotentialforinjury , complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere neededthroughoutthismanual.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
99-7345
1.Warning—readtheOperator'sManual.
2.Hotsurface/burnhazard—stayasafedistanceawayfrom thehotsurface.
3.Entanglementhazard,belt—stayawayfrommovingparts; keepallguardsinplace.
4.Crushinghazard,cargobed—usetheproprodtosupport thecargobed.
decal131-8410
decal99-7345
1.Firehazard—shutofftheenginebeforefueling.
131-8410
115-2047
1.Warning—donottouchthehotsurface.
115-7739
1.Falling,crushinghazard,bystanders—noridersonmachine
120-9570
1.Warning—stayawayfrommovingparts;keepallguards andshieldsinplace.
decal115-2047
decal115-7739
decal120-9570
5
131-8413
CarburetorModelsOnly
1.Horn4.Engine—start
2.Off5.Tostarttheengine:1)Sit
intheoperator'sposition;
2)Disengagetheparking brake;3)Turnthekeyto theengineSTARTposition;
4)Engagethechoke;5) Pressdownonthepedal.
3.On6.Toshutofftheengine:
1)Releasethepedal;2) Engagetheparkingbrake;
3)TurnthekeytotheOFF position;4)Removethe key.
decal131-8413
1.Warning—readthe Operator'sManual.
131-8414
3.Tippinghazard—drive slowlyacrossorupslopes;
decal131-8414
taketurnsslowly;donot exceedspeedsof25kph (16mph);driveslowly whenhaulingcargo;drive slowlyonuneventerrain.
2.Warning—receiveproper trainingbeforeoperating themachine.
4.Fallinghazard;severing hazardoflimbs—donot carrypassengersinthe bed;donotcarryextra passengersinbetween theseats;donotputyour armsorlegsoutsideofthe machinewhileoperating.
1.Forward3.Reverse
2.Neutral
6
decal131-8463
131-8463
131-8492
200 LBS
91 KG
1500 LBS
680 KG
137-9984
1.Headlight—on3.Raisethebed.
2.Headlight—off
4.Lowerthebed.
1.ReadtheOperator’sManualformoreinformationon servicingthemachine.
decal131-8492
decal133-7148
133-7148
CarburetorModelsOnly
131-8552
1.ReadtheOperator's Manualforfuse
information.
2.Horn(30A)5.USBpowerpoint/options
3.Mainpower(15A)6.Optionalliftkit(15A)
4.Headlights(10A)
(10A)
decal131-8552
decal137-9984
137-9984
1.Donotexceedatongue weightof91kg(200lb).
2.Donotexceedatransport loadof680kg(1,500lb).
7
138-3528
EFIModelsOnly
decal138-3528
decal138-3397
138-3397
EFIModelsOnly
1.Horn4.Engine—start
2.Off5.Tostarttheengine:1)Sit intheoperator'sposition;
2)Disengagetheparking brake;3)Turnthekeyto theengineSTARTposition;
4)Pressthebrakepedal.
3.On6.Toshutofftheengine:1) Releasethebrakepedal;
2)Engagetheparking brake;3)Turnthekey totheOFFposition;4) Removethekey .
1.ReadtheOperator’s
5.Sparkplugairgap Manualbeforeperforming maintenance.
2.Engineintake/airlter
6.Engineoil
3.Fuellter7.Transmissionuid
4.Sparkplug8.Brakeuid
8
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Steeringwheel Steeringwheelcover
1
2 3
4
Washer(1/2inch) Dustcover1
Nopartsrequired
Nopartsrequired
Operator'sManual Engineowner'smanual1 Registrationcard1 PredeliveryInspectionForm1 CerticateofQuality Key2
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
1
Qty.
1 1 1
1
1
4.Securethesteeringwheeltotheshaftwiththe locknut(1/2inch)andtightenitto18to30N∙m (13to22ft-lb).
5.Installthecoveronthesteeringwheel(Figure3).
Installthesteeringwheel(International modelsonly).
Checktheuidlevelsandtirepressure.
Burnish(break-in)thebrakes.
ReadtheOperator'sManualandview thesetupmaterialbeforeoperatingthe machine.
Use

InstallingtheSteering Wheel(InternationalModels Only)

Partsneededforthisprocedure:
1
Steeringwheel
1
Steeringwheelcover
1
Washer(1/2inch)
1Dustcover
Procedure
1.Ifthecoverisinstalled,removeitfromthehub ofthesteeringwheel(Figure3).
2.Removethelocknut(1/2inch)fromthesteering shaft(Figure3).
3.Slidethesteeringwheel,dustcover,andwasher (1/2inch)ontothesteeringshaft(Figure3).
Note:Withthefrontwheelsstraight,orientthe
steeringwheelsothatthesmallerspokeonthe steeringwheelisvertical.
Figure3
1.Steeringwheelcover4.Steeringwheel
2.Locknut(1/2inch)
3.Washer(1/2inch)6.Steeringshaft
5.Dustcover
g198932
9
2
4
CheckingtheFluidLevels andTirePressure
NoPartsRequired
Procedure
1.Checktheengine-oillevelbeforeandafter yourststarttheengine;refertoCheckingthe
Engine-OilLevel(page37).
2.Checkthebrake-uidlevelbeforeyourststart theengine;refertoCheckingtheBrake-Fluid
Level(page51).
3.Checkthetransaxle-uidlevelbeforeyou rststarttheengine;refertoCheckingthe
Transaxle-FluidLevel(page47).
4.Checktheairpressureinthetires;referto
CheckingtheTirePressure(page16).

ReadingtheManualand ViewingtheSetupMaterial

Partsneededforthisprocedure:
1
Operator'sManual
1Engineowner'smanual
1Registrationcard
1PredeliveryInspectionForm
1
CerticateofQuality
2Key
Procedure
ReadtheOperator'sManualandtheengine
owners'smanual.
Fillouttheregistrationcard.
CompletethePredeliveryInspectionForm.
ReviewtheCerticateofQuality.
3

BurnishingtheBrakes

NoPartsRequired
Procedure
Toensureoptimumperformanceofthebrakesystem, burnish(break-in)thebrakesbeforeuse.
1.Bringthemachineuptofullspeed,applythe brakestorapidlystopthemachinewithout lockingupthetires.
2.Repeatthisprocedure10times,waiting1minute betweenstops,toavoidoverheatingthebrakes.
Important:Thisprocedureismosteffective
ifthemachineisloadedwith227kg(500lb).
10
ProductOverview
g033925
Figure4
1.Hoodlatch
2.Shiftlever4.Cargobed
3.Steeringwheel
Figure5
5.Towingtongue
6.Fuelcap
7.Cargo-bedlever
g034517
1.Passengerhandhold3.Rearcargo-bed-accessorymount
2.Parking-brakelever4.Trailerhitch
11
Controls
Becomefamiliarwithallthecontrolsbeforeyoustarttheengineandoperatethemachine.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
ControlPanel
Figure6
1.Steeringwheel6.USBpowerpoint
2.Gear-shiftindicator
3.Gear-shiftlever8.Chokecontrol
4.Hornbutton(Internationalmodelsonly)
5.Keyswitch10.Acceleratorpedal
AcceleratorPedal
Usetheacceleratorpedal(Figure6)tovarythe groundspeedofthemachine.Pressingdownthe acceleratorpedalstartstheengine.Pressingthe pedalfartherincreasesthegroundspeed.Releasing thepedalslowsthemachine,andtheengineshutsoff.
Note:Themaximumforwardspeedis26km/h
(16mph).
7.Parking-brakelever
9.Brakepedal
CAUTION
Operatingamachinewithwornorincorrectly adjustedbrakescanmayresultinpersonal injury.
Ifthebrakepedaltravelstowithin25mm(1 inch)ofthemachineoorboard,adjustor repairthebrakes.
BrakePedal
g033921
Usethebrakepedaltostoporslowthemachine (Figure6).
12
KeySwitch
ChokeControl
Thekeyswitchislocatedatthelower,rightcornerof thedashpanel(Figure6).
Thekeyswitchhas3positions:OFF,ON,andSTART.
Thereare2modesofstartingthemachine;referto
StartingtheEngine(page23).
Parking-BrakeLever
Theparking-brakeleverislocatedonthecontrol panel(Figure6).
Wheneveryoushutofftheengine,engagetheparking braketopreventthemachinefromaccidentally moving.Ifthemachineisparkedonasteepgrade, ensurethatyouengagetheparkingbrake.
Toengagetheparkingbrake,pulltheparking-brake levertowardyou(Figure7).
Thechokecontrolislocatedonthecontrolpanel.Use thechoketohelpstartacoldenginebypullingthe chokecontroloutward(Figure6).Aftertheengine starts,adjustthechoketokeeptheenginerunning smoothly.Astheenginewarmsup,pushinthechoke controltotheOFFposition.
Gear-ShiftLeverandGear-Shift Indicator
Thegear-shiftlevercanbesetto3positionson thegear-shiftindicator:FORWARD,REVERSE,and NEUTRAL(Figure9).
Note:Theenginestartsandrunsinanyofthe3
positions.
FromtheNEUTRALposition,youcanmovethe gear-shiftleverlefttotheFORWARDpositionorright totheREVERSEposition(Figure9).
Important:Alwaysstopthemachinebefore
changinggears.
Figure7
1.Parking-brakelever
Todisengagetheparkingbrake,pushdownthe buttonontopoftheparking-brakelever,pullthe parking-brakelevertowardyoutoreleasepressure, andthenpushtheparking-brakeleverforward(Figure
8).
Figure8
g033923
g033922
Figure9
1.Gear-shiftindicator2.Gear-shiftlever
HornButton
InternationalModelsOnly
Thehornbuttonislocatedonthecontrolpanel(Figure
6).Pressthehornbuttontosoundthehorn.
g033924
1.Parking-brakelever
13
LightSwitch
FuelGauge
Thelightswitchislocatedtotheleftofthesteering column(Figure10).Usethelightswitchtoilluminate theheadlights.Pushthelightswitchuptoturnonthe headlights.Pushthelightswitchdowntoturnoffthe lights.
Figure10
1.Lightswitch2.Hourmeter
Thefuelgauge(Figure11)islocatedonthefueltank inthellercap,attheleftsideofthemachine.The gaugedisplaystheamountoffuelinthetank.
g033954
HourMeter
Thehourmeterislocatedtotherightofthelight switch(Figure10).Usethehourmetertondoutthe totalnumberofenginehours.Thehourmeterstartsto functionwheneveryouturnthekeyswitchtotheON position,ST ARTposition,oriftheengineisrunning.
Note:Whenthemachineisrunning,thehourmeter
blinkscontinuously,recordingusage.
USBPowerPoint
TheUSBpowerpointislocatedtotheleftofthe parking-brakelever(Figure6).Usethepowerpoint topowermobiledevices.
Important:WhenyouarenotusingtheUSB
powerpoint,inserttherubberplugtoprevent damagetothepowerpoint.
Figure11
1.Empty4.Full
2.Halffull
3.Needle6.Fuelgauge
5.Fuel-tankcap
PassengerHandholds
Thepassengerhandholdsarelocatedontheoutside ofeachseat(Figure12).
g033956
g033955
Figure12
PassengerSideShown
1.Passengerhandhold
14
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Baseweight
Ratedcapacity(onlevelground)
Maximumgrossvehicleweight(GVW)—onlevelground941kg(2,075lb)total,includingalloftheweightslistedabove
Maximumcargocapacity(onlevelground)363kg(800lb)total,includingrear-mountedaccessories
Maximumrearcargo-bed-accessorymountcapacity
Towcapacity
Overallwidth119cm(47inches)
Overalllength302cm(119inches)
Overallheight127.5cm(50.2inches)
Groundclearance
Wheelbase
Wheeltread(centerlinetocenterline)
Cargobedlength
Cargobedwidth
Cargobedheight28cm(11inches)inside
Enginespeed
397kg(875lb)
544kg(1,200lb)total,including90.7kg(200lb)operatorand91 kg(200lb)passenger,load,accessories,andattachments
45kg(100lb)total
Tongueweight:91kg(200lb)
Maximumtrailerweight:680kg(1,500lb)
21.6cm(8.5inches)atthefrontwithnoloadoroperator
14cm(5.5inches)attherearwithnoloadoroperator
220cm(86.6inches)
Front:119cm(47inches)
Rear:119cm(47inches)
Inside:102cm(40inches)
Outside:1 14.3cm(45inches)
Inside:98cm(38.5inches)
Outsideofthemoldedfenders:107.3cm(42.25inches)
Lowidle:1,250to1,350rpm
Highidle:3,650to3,750rpm

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance andexpanditscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.Toro.comfora listofallapprovedattachmentsandaccessories.
15
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily
Frontandreartiresairpressurespecication:165
to207kPa(24to30psi)
BeforeOperation

BeforeOperationSafety

GeneralSafety

Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Ensurethatyouandyourpassengersdonot
exceedthenumberofhandholdsequippedonthe machine.
Checkthatallsafetydevicesanddecalsarein
place.Repairorreplaceallsafetydevicesand replaceallillegibleormissingdecals.Donot operatethemachineunlesstheyarepresentand functioningproperly.
Important:Donotexceedthemaximumair
pressureindicatedonthesidewallofthetire.
Note:Theairpressureneededinthetiresis
determinedbythepayloadthatyouintendtocarry.
1.Checktheairpressureinthetires.
Uselowerairpressureinthetiresforlighter
payloads,forlesssoilcompaction,fora smootherride,andtominimizetiremarkson theground.
Usehigherairpressureinthetiresfor
carryingheavierpayloadsathigherspeeds.
2.Ifnecessary ,adjusttheairpressureinthetires byaddingorremovingairinthetires.

FuelSafety

Useextremecareinhandlingfuel.Itisammable
anditsvaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
Donotaddordrainfuelinanenclosedspace.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.
Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel vaporshavedissipated.

PerformingDaily Maintenance

Beforestartingthemachineeachday ,performthe EachUse/DailyprocedureslistedinMaintenance
(page26).
g001055
Figure13
16

AddingFuel

RecommendedFuel

Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithacetane ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessafuelstabilizer isused.
Donotaddoiltogasoline.
Figure14
1.Empty4.Full
2.Halffull
3.Needle6.Fuelgauge
5.Fuel-tankcap
g033956

FillingtheFuelTank

Thefuel-tankcapacityisapproximately18.9L(5US gallons).
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Cleantheareaaroundthefuel-tankcap(Figure
14).
5.Removethefuel-tankcap.
6.Fillthetanktoabout25mm(1inch)belowthe topoftank(bottomofthellerneck).
Note:Thisspaceinthetankallowsfuelto
expand.Donotoverllthefueltank.
7.Installthefuel-tankcapsecurely.
8.Wipeupanyspilledfuel.

BreakinginaNewMachine

ServiceInterval:Aftertherst100hours—Perform
theguidelinesforbreakinginanew machine.
Performthefollowingguidelinestoprovideproper performanceforthemachine.
Ensurethatthebrakesareburnished;referto3
BurnishingtheBrakes(page10).
Checktheuidandengine-oillevelsregularly.
Remainalertforsignsthatthemachineorits componentsareoverheating.
Afterstartingacoldengine,letitwarmupforabout
15secondsbeforeusingthemachine.
Note:Allowmoretimefortheenginetowarmup
whenoperatingincoldtemperatures.
Varythemachinespeedduringoperation.Avoid
faststartsandquickstops.
17
Abreak-inoilfortheengineisnotrequired.
Originalengineoilisthesametypespeciedfor regularoilchanges.
RefertoMaintenance(page26)foranyspecial,
low-hourchecks.
Checkthefrontsuspensionpositioningandadjust
it,ifnecessary;refertoAdjustingtheFrontWheel
Toe-in(page46).
DuringOperation

DuringOperationSafety

GeneralSafety

Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor propertydamage.
Passengersshouldsitinthedesignatedseating
positionsonly.Donotcarrypassengersinthe cargobed.Keepbystandersandpetsawayfrom themachineduringoperation.
Wearappropriateclothing,includingeye
protection;longpants;substantial,slip-resistant footwear;andhearingprotection.Tiebacklong hairanddonotwearloosejewelry .
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Operatethemachineoutdoorsorina
well-ventilatedareaonly.
Donotexceedthemaximumgrossvehicleweight
(GVW)ofthemachine.
Useextracautionwhenoperatingthemachine
withaheavyloadinthecargobed.Theheavier theload,themoredifcultitistoturnorstop.
Carryingoversizedloadsinthecargobedreduces
thestabilityofthemachine.
Carryingmaterialthatcannotbeboundtothe
machine,suchasalargetankofliquid,adversely affectsthesteering,braking,andstabilityofthe machine.
Beforeyoustarttheengine,ensurethatthe
transmissionisinneutral,theparkingbrakeis engaged,andyouareintheoperatingposition.
Youandyourpassengersshouldremainseated
wheneverthemachineismoving.Keepyour handsonthesteeringwheel;yourpassengers shouldusethehandholdsprovided.Keepyour armsandlegswithinthemachinebodyatalltimes.
Operatethemachineonlyingoodvisibility.
Watchforholes,ruts,bumps,rocks,orother hiddenobjects.Uneventerraincouldoverturnthe
machine.Tallgrasscanhideobstacles.Usecare whenapproachingblindcorners,shrubs,trees,or otherobjectsthatmayobscureyourvision.
Alwayswatchoutforandavoidlowoverhangs
suchastreelimbs,doorjambs,overhead walkways,etc.
Lookbehindanddownbeforereversingthe
machinetobesureofaclearpath.
Donotdrivethemachineneardrop-offs,ditches,
orembankments.Themachinecouldsuddenly rolloverifawheelgoesovertheedgeorifthe edgegivesway.
Whenusingthemachineonpublicroads,follow
alltrafcregulationsanduseanyadditional accessoriesthatmayberequiredbylaw,suchas lights,turnsignals,slow-movingvehicle(SMV) signs,andothersasrequired.
Ifthemachineevervibratesabnormally,stopthe
machineimmediately,shutofftheengine,remove thekey,waitforallmovementtostop,andinspect fordamage.Repairalldamagetothemachine beforeresumingoperation.
Carryareducedloadandreducetheground
speedofthemachinewhenoperatingonrough, uneventerrain,andnearcurbs,holes,andother suddenchangesinterrain.Loadsmayshift, causingthemachinetobecomeunstable.
Itcantakelongertostopthemachineonwet
surfacesthanondrysurfaces.T odryoutwet brakes,driveslowlyonlevelgroundwhileputting lightpressureonthebrakepedal.
Suddenchangesinterrainmaymovethesteering
wheelunexpectedly,whichcouldresultinhand andarminjuries.Reduceyourspeedandgrip thesteeringwheellooselyaroundtheperimeter, keepingyourthumbsoutofthewayofthesteering wheelspokes.
Reducethespeedwhenyouoperatethemachine
withthecargobedremoved.Operatingthe machineathighspeedandthenquicklystopping maycausetherearwheelstolockup,which impairsyourcontrolofthemachine.
Donottouchtheengine,transmission,mufer,or
mufermanifoldwhiletheengineisrunning,or soonafteryoushutofftheengine,becausethese areasmaybehotenoughtocauseburns.
Donotleavearunningmachineunattended.
Beforeleavingtheoperatingposition,dothe
following:
–Parkthemachineonlevelground.
–Engagetheparkingbrake.
–Lowerthecargobed.
–Shutofftheengineandremovethekey .
18
Donotoperatethemachinewhenthereistherisk
oflightning.
Useaccessoriesandattachmentsapprovedby
TheT oro®Companyonly .

Multi-PassengerSafety

Heavyloadsaffectstabilityonaslope.Carrya
reducedloadandreduceyourgroundspeedwhen operatingonaslopeoriftheloadhasahigh centerofgravity.Securetheloadtothecargobed ofthemachinetopreventtheloadfromshifting. Takeextracarewhenhaulingloadsthatshifteasily (e.g.,liquids,rock,sand,etc.).
Youmustaccountfortheextrapassengers
contributingtotheoverallgrossvehicleweight (GVW)ofthemachine.
Ifyouhavealoadinthecargobed,ensurethat
youdonotexceedthecapacityofthemachineby havingtoomanypassengers.
Passengersshouldsitinthedesignatedseating
positionsonly.Donotallowpassengerstositin thecargobed.
Youandyourpassengersshouldremainseated
wheneverthemachineisinmotion.
Theadditionalmachinelengthresultsinalarger
turnradius,soallowmorespacetomaneuverthe machine.

SlopeSafety

Note:A2-postRolloverProtectionSystem(ROPS)
isavailableforthismachineasanaccessory.Usea ROPSifyouwillworknexttodrop-offs,nearwater, inroughterrain,oronaslope,whichcouldresultin arollover.ContactanauthorizedTorodistributorfor moreinformation.
Avoidstarting,stopping,orturningthemachine
onaslope,especiallywithaload.Stoppingwhile goingdownaslopetakeslongerthanstopping onlevelground.Ifyoumuststopthemachine, avoidsuddenspeedchanges,whichcancause themachinetotiporrollover.Donotengagethe brakessuddenlywhenrollingrearward,asthis maycausethemachinetooverturn.

LoadingandDumpingSafety

Donotexceedthegrossvehicleweight(GVW)
ofthemachinewhenoperatingitwithaloadin thecargobedand/ortowingatrailer;referto
Specications(page15).
Distributetheloadinthecargobedevenlyto
improvethestabilityandcontrolofthemachine.
Beforedumping,ensurethatthereisnoone
behindthemachine.
Donotdumpaloadedcargobedwhilethe
machineissidewaysonaslope.Thechange inweightdistributionmaycausethemachineto overturn.
Slopesareamajorfactorrelatedtoloss-of-control andtip-overaccidents,whichcanresultinsevere injuryordeath.
Surveythesitetodeterminewhichslopesare
safeforoperatingthemachineandestablishyour ownproceduresandrulesforoperatingonthose slopes.Alwaysusecommonsenseandgood judgmentwhenperformingthissurvey.
Ifyoufeeluneasyoperatingthemachineona
slope,donotdoit.
Keepallmovementonslopesslowandgradual.
Donotsuddenlychangethespeedordirectionof themachine.
Avoidoperatingthemachineonwetterrain.Tires
maylosetraction.Arollovercanoccurbeforethe tireslosetraction.
Travelstraightupanddownaslope.
Ifyoubegintolosemomentumwhileclimbinga
slope,graduallyengagethebrakesandslowly reversethemachinestraightdowntheslope.
Turningwhilegoingupordownaslopecanbe
dangerous.Ifyoumustturnonaslope,doitslowly andcautiously.
19

OperatingtheCargoBed

RaisingtheCargoBedtothe DumpPosition

WARNING
Araisedbedcouldfallandinjurepersonsthat areworkingbeneathit.
Alwaysusetheproprodtoholdthebedup beforeworkingunderthebed.
Removeanyloadmaterialfromthebed beforeraisingit.
WARNING
Drivingthemachinewiththecargobedraised couldcausethemachinetotiporrolleasier. Youcoulddamagethestructureofthecargo bedifyouoperatethemachinewiththebed raised.
Operatethemachinewhenthecargobed isdown.
Afteremptyingthecargobed,lowerit.
CAUTION
Ifaloadisconcentratednearthebackofthe cargobedwhenyoureleasethelatches,the bedmayunexpectedlytipopen,injuringyou orbystanders.
Figure15
1.Cargo-bedlever
2.Pulltheproprodintothedumppositiondetent slottosecurethebedfordumping(Figure16).
Figure16
1.Servicepositiondetent
slot
2.Proprod
3.Dumppositiondetentslot
g034019
g034021
Centerloadsinthecargobed,ifpossible.
Holdthecargobeddownandensurethat nooneisleaningoverthebedorstanding behinditwhenreleasingthelatches.
Removeallcargofromthebedbefore liftingthebeduptoservicethemachine.
1.Pulltheleveronleft,insideofthecargobed towardyouandliftthecargobedup(Figure15).
20
RaisingtheCargoBedtothe

OpeningtheTailgate

ServicePosition
1.Pulltheleveronleft,insideofthecargobed towardyouandliftthecargobedup(Figure15).
2.Pullproprodintotheservicepositiondetentslot tosecurethebedformaintenance(Figure16).

LoweringtheCargoBed

WARNING
Theweightofthebedmaybeheavy.Hands orotherbodypartscouldbecrushed.
Keepyourhandsandotherbodypartsaway whenloweringthebed.
1.Raisethecargobedslightlybyliftinguponthe latchlever(Figure15).
2.Pulltheproprodoutofthedetentslot(Figure
16).
3.Lowerthebeduntilitlatchessecurely.
1.Ensurethatthecargobedisdownandlatched.
2.Usingbothhands,raisethetailgateusingthe ridgenearthetopofthetailgate(Figure17).
3.Lowerthetailgateuntilitisushwiththebottom ofthecargobed(Figure17).
Figure17
g034022
21

ClosingtheTailgate

UsingtheRearCargoBed
Ifyouunloadedloosematerialsuchassand, landscapingrock,orwoodchipsfromthecargobedof themachine,someofthematerialthatyouunloaded mayhavelodgedinthehingeareaofthetailgate. Performthefollowingstepsbeforeclosingthetailgate.
1.Useyourhandstoremoveasmuchofthe materialfromthehingeareaaspossible.
2.Rotatethetailgatetoapproximatelythe45° position(Figure18).
Figure18
AccessoryMount
Usetherearcargobedaccessorymounttoattach accessoriestotherearofthemachine.
Capacity:45kg(100lb)
1.Loosenthe“T”handlebyrotatingitclockwise (Figure19).
g034525
Figure19
g034023
1.Receiver
2.“T”handle
1.Rotatethetailgateback andforthseveraltimes.
2.Rotatethetailgateto approximatelythe45° position.
3.Hingearea
3.Useashort,shakingmotiontorotatethetailgate
backandforthseveraltimes(Figure18).
Note:Thisactionhelpsmovematerialaway
fromthehingearea.
4.Lowerthetailgateandcheckformaterial
remaininginthehingearea.
5.Repeatsteps1through4untilthematerialis
removedfromthehingearea.
6.Rotatethetailgateupandliftthetailgateintothe
notchesinthecargobed.
2.Insertyouraccessoryintothereceiveruntilthe holesalign(Figure19).
3.Securetheassembledaccessorytothereceiver tubeusingtheclevispinandhairpincotter suppliedwiththeaccessory .
4.Tightenthe“T”handlebyrotatingit counterclockwise(Figure20).
g034526
Figure20
1.“T”handle
22

LoadingtheCargoBed

Usethefollowingguidelineswhenloadingthecargo bedandoperatingthemachine:
Observetheweightcapacityofthemachineand
limittheweightoftheloadthatyoucarryinthe cargobedasdescribedinSpecications(page
15)andonthegrossvehicleweighttagofthe
machine.
Note:Theloadratingisspeciedformachine
operationonalevelsurfaceonly.
Reducetheweightoftheloadthatyoucarryinthe
cargobedwhenoperatingthemachineonhills androughterrain.
Reducetheweightoftheloadthatyoucarrywhen
thematerialsaretall(andhaveahighcenterof gravity),suchasastackofbricks,landscaping timbers,orfertilizerbags.Distributetheloadas lowaspossibletoensurethattheloaddoesnot reduceyourabilitytoseebehindthemachine whenoperatingit.
Keeploadscenteredbyloadingthecargobedas
follows:
–Evenlypositiontheweightinthecargobed
fromsidetoside.
Important:Tippingoverismorelikelyto
occurifthecargobedisloadedto1side.
–Evenlypositiontheweightinthecargobed
fromfronttoback.
Important:Lossofsteeringcontrolorthe
machinemaytipoverifyoupositionthe loadbehindtherearaxleandthetraction onthefronttiresisreduced.
Refertothefollowingtableforloadvolumelimitswith variousmaterials:
MaterialDensity
Gravel,dry1522kg/m
Gravel,wet1922kg/m
Sand,dry1442kg/m
Sand,wet1922kg/m
Wood
Bark
Earth,packed
721kg/m
3
(95
3
lb/ft
)
3
(120
3
lb/ft
)
3
(90
3
lb/ft
)
3
(120
3
lb/ft
)
3
(45lb/ft
<721kg/m
1602kg/m
3
(<45
3
lb/ft
)
3
(100
3
lb/ft
)
MaximumCargo
BedCapacity
(onlevelground)
Full
3/4Full
Full
3/4full
3
)
Full
Full
3/4Full
(approximately)

StartingtheEngine

1.Sitintheoperatorseat,insertthekeyintothe keyswitch,androtatethekeyclockwisetothe ONorSTARTposition.
Thereare2modesofstartingthemachine:
PedalStart—turnthekeyswitchtotheON
position,pressdowntheacceleratorpedal, thenreleaseyourfootfromtheaccelerator pedal.
Note:Whenyouremoveyourfootfromthe
acceleratorpedal,theengineshutsoff.
KeyStart—turnthekeyswitchtotheSTART
positionandtheengineremainsonuntilthe isturnedtotheOFFposition.
Useextracautionwhentransportingoversized
loadsinthecargobed,particularlywhenyou cannotcenterthewightoftheoversizeloadtothe cargobed.
Wheneverpossible,securetheloadbybindingit
tothecargobedsothatitdoesnotshift.
Whentransportingliquidinalargetank(such
asasprayertank),usecautionwhendriving themachineuphillordownhill,whensuddenly changingspeedorstopping,orwhendrivingover toughsurfaces.
Thecapacityofthecargobedis0.28m Theamount(volume)ofmaterialthatyoucanplace inthebedwithoutexceedingtheloadratingsofthe machinecanvarygreatlydependingonthedensity ofthematerial.
3
(10ft3).
Note:Whenusingkeystartmode,youcan
engagetheparkingbrakeandworkawayfrom themachinewhiletheenginestillrunsandthe batteryholdsacharge.
Note:IfyouturnthekeytotheSTARTposition,
theenginecranksuntilitstarts.Iftheengine cranksformorethan10seconds,returntothe OFFposition,anddeterminetheissue(e.g.,the chokecontrolsneedstobeengaged,checkthe aircleanerforrestrictions,ensurethatthefuel tankisfull,thesparkisbad,etc.)beforestarting themachineagain.
Note:Whenequippedwiththeoptionalbackup
alarm,ifyoumovethegear-shiftselectortothe REVERSEpositionwhenthekeyswitchisinthe ONorSTARTposition,abuzzersoundstowarn theoperatorthatthemachineisinreversegear.
2.Movethegear-shiftselectortothedesired directionoftravelforthemachine.
23
3.Disengagetheparkingbrake.
4.Slowlystepontheacceleratorpedal.
AfterOperation
Note:Iftheengineiscold,pressandholdthe
acceleratorpedalabouthalf-waydown,andpull thechokeknobouttotheONposition.Return thechokeknobtotheOFFpositionafterthe enginewarmsup.

StoppingtheMachine

Important:Whenstoppingthemachineon
anincline,usetheservicebrakestostopthe machineandengagetheparkingbraketoholdthe machineinplace.Usingtheacceleratortostall themachineonthehillcandamagethemachine.
1.Removeyourfootfromtheacceleratorpedal.
2.Slowlypressthebrakepedaltoapplytheservice brakesuntilthemachinecomestoacomplete stop.
Note:Thestoppingdistancemayvary
dependingonthemachineloadandspeed.

ParkingtheMachine

1.Stopthemachineusingtheservicebrakesby pressingandholdingthebrakepedal.
2.Engagetheparkingbrakebypullingthe parking-brakelevertowardyou.
3.RotatethekeycounterclockwisetotheOFF position.

AfterOperationSafety

GeneralSafety

Allowtheenginetocoolbeforestoringthemachine
inanyenclosure.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.
Keepallpartsofthemachineingoodworking
conditionandallhardwaretightened.
Replaceallworn,damaged,ormissingdecals.

TransportingtheMachine

Usecarewhenloadingorunloadingthemachine
intoatraileroratruck.
Usefull-widthrampsforloadingthemachineinto
atraileroratruck.
Tiethemachinedownsecurely.
RefertoFigure21andFigure22forthetie-down locationsonthemachine.
Note:Loadthemachineonthetrailerwiththefront
ofthemachinefacingforward.Ifthatisnotpossible, securethemachinehoodtotheframewithastrap, orremovethehoodandtransportandsecureit separatelyorthehoodmayblowoffduringtransport.
4.Removethekey.
CAUTION
Looseseatsmayfalloffthemachineand trailerwhentransportingthemachine,and theseatsmaylandonanothermachineor obstructtheroadway.
Removetheseatsormakesurethattheseats aresecurelyfastenedtothecouplinginthe seatshroud.
24

TowingtheMachine

Incaseofanemergency,youcantowthemachine forashortdistance;however,thisshouldnotbea standardoperatingprocedure.
WARNING
Towingatexcessivespeedscouldcausea lossofsteeringcontrol,resultinginpersonal injury.
Figure21
1.Towingtongueandtie-downpoint(frontofthemachine)
Figure22
1.Reartie-downpoints
g236535
Nevertowthemachineatfasterthan8km/h (5mph).
Note:Thepowersteeringdoesnotfunction,
makingitdifculttosteer.
Towingthemachineisa2-personjob.Ifyoumust movethemachineaconsiderabledistance,transport itonatruckortrailer;refertoT owingaTrailer(page
25)
1.Removethedrivebeltfromthemachine;referto
ReplacingtheDriveBelt(page52).
2.Afxatowlinetothetongueatthefrontofthe machine’sframe(Figure21).
3.MovethetransmissiontotheNEUTRALposition anddisengagetheparkingbrake.
g034273

TowingaTrailer

Themachineiscapableofpullingtrailers.Atowhitch isavailableforthemachine.Contactyourauthorized Torodistributorfordetails.
Whenhaulingcargoortowingatrailer,donot overloadyourmachineortrailer.Overloadingeither themachineorthetrailercancausepoorperformance ordamagetothebrakes,axle,engine,transaxle, steering,suspension,bodystructure,ortires.
Alwaysloadatrailerwith60%ofthecargoweightin thefrontofthetrailer.Thisplacesapproximately10% ofthegrosstrailerweight(GTW)onthetowhitchof themachine.
Toprovideadequatebrakingandtraction,alwaysload thecargobedwhenusingatrailer.Donotexceed theGTWorGVWlimits.
Avoidparkingamachinewithatraileronahill.Ifyou mustparkonahill,engagetheparkingbrake,and chockthetiresofthetrailer.
25
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Note:Downloadacopyoftheelectricalschematicbyvisitingwww.T oro.comandsearchingforyourmachine
fromtheManualslinkonthehomepage.
Important:Refertoyourengineowner’smanualforadditionalmaintenanceprocedures.
WARNING
Failuretoproperlymaintainthemachinecouldresultinprematurefailureofmachinesystems causingpossibleharmtoyouorbystanders.
Keepthemachinewellmaintainedandingoodworkingorderasindicatedintheseinstructions.
CAUTION
Onlyqualiedandauthorizedpersonnelshouldmaintain,repair,adjust,orinspectthemachine.
Avoidrehazardsandhavere-protectionequipmentpresentintheworkarea.Donotuse anopenametocheckuidlevelsorleakageoffuel,batteryelectrolyte,orcoolant.
Donotuseopenpansoffuelorammablecleaninguidsforcleaningparts.
CAUTION
Ifyouleavethekeyinthekeyswitch,someonecouldaccidentlystarttheengineandseriously injureyouorotherbystanders.
Removethekeyfromthekeyswitchanddisconnectthewiresfromthesparkplugsbefore youdoanymaintenance.Setthewiresasidesothattheydonotaccidentallycontactthe sparkplugs.
26
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst5hours
Aftertherst8hours
Aftertherst50hours
Aftertherst100hours
Beforeeachuseordaily
Every50hours
Every100hours
MaintenanceProcedure
•Changetheengineoil.
•Checktheconditionofthedrivebelt.
•Checkthetensionofthestarter-generatorbelt.
•Checktheairlterforthecarboncanister.
•Performtheguidelinesforbreakinginanewmachine.
•Checkthetirepressure.
•Checktheengine-oillevel.
•Checkgear-shiftoperation.
•Checkthebrake-uidlevel.
•Removetheair-cleanercoverandcleanoutthedebris.Donotremovethelter.
•Cleanoutthedebrisinthedustcap.
•Greasethebearingsandbushings.
•Replacetheairlter.Replacetheair-lterelementsoonerifdirtyordamaged.
•Servicetheairlter(morefrequentlyinextremedustyordirtyconditions).
•Changetheengineoil.
•Checkthesparkplug.
•Checktheconditionofthetiresandrims.
•Torquethewheellugnuts.
•Checkthefrontwheelcamberandtoe-in.
•Checkthetransaxle-uidlevel.
•Checktheoperationoftheneutralgear-shiftposition.
•Cleantheengine-coolingareas.
•Inspectthebrakes.
Every200hours
Every300hours
Every400hours
Every800hours
Every1,000hours
•Checktheairlterforthecarboncanister.
•Checktheconditionandtensionofthedrivebelt.
•Checkthetensionofthestarter-generatorbelt.
•Greasethefrontwheelbearings.
•Inspectthefuellinesandconnections.
•Replacethefuellter.
•Cleantheprimary-driveclutch.
•Changethetransaxleuid.
•Changethebrakeuid.
Yearly
•Completealloftheyearlymaintenanceproceduresthatarespeciedintheengine owner'smanual.
27

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.
Fortheweekof: MaintenanceCheckItem
Checkthebrakeand parkingbrakeoperation.
Checkthegear shift/neutraloperation.
Checkthefuellevel.
Checktheengine-oillevel.
Checkthetransaxle-uid level.
Inspecttheairlter.
Inspecttheengine-cooling ns.
Checkforunusualengine noises.
Checkforunusual operatingnoises.
Checkthetirepressure.
Checkforuidleaks.
Checktheinstrument operation.
Checktheaccelerator operation.
Lubricateallgrease ttings.
Touchupanydamaged paint.
MondayTuesdayWednesdayThursdayFriday
SaturdaySunday

MaintainingtheMachineunderSpecialOperating Conditions

Important:Ifthemachineissubjectedtoanyoftheconditionslistedbelow,performmaintenance
twiceasfrequently:
Desertoperation
Coldclimateoperation—below10°C(50°F)
Trailertowing
Frequentoperationindustyconditions
Constructionwork
Afterextendedoperationinmud,sand,water,orsimilardirtyconditions,haveyourbrakesinspectedand
cleanedassoonaspossible.Thispreventsanyabrasivematerialfromcausingexcessivewear.
28
Pre-Maintenance Procedures

MaintenanceSafety

Donotallowuntrainedpersonneltoservicethe
machine.
Beforeservicingormakinganyadjustmentstothe
machine,parkthemachineonalevelsurface, engagetheparkingbrake,shutofftheengine,and removethekeytopreventaccidentalstartingof themachine.
Removeanyloadmaterialfromthecargobed
beforeworkingunderneathit.
Alwaysusetheproprodtoholdthecargobedup
beforeworkingunderneathit.
Usejackstandstosupportthemachineor
componentswhenrequired.
Carefullyreleasepressurefromcomponentswith
storedenergy.
Donotchargethebatterieswhileservicingthe
machine.
Toensurethattheentiremachineisingood
condition,keepallthenuts,bolts,andscrews properlytightened.
Toreducethepotentialrehazard,keepthe
engineareafreeofexcessivegrease,grass, leaves,andaccumulationofdirt.
Ifpossible,donotperformmaintenancewhilethe
engineisrunning.Keepawayfrommovingparts.
Ifyoumustruntheenginetoperforma
maintenanceadjustment,keepyourhands,feet, clothing,andanypartsofthebodyawayfromthe engineandanymovingparts.Keepbystanders awayfromthemachine.
Cleanupoilandfuelspills.
Checktheparkingbrakeoperationfrequently.
Adjustandserviceasrequired.
Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged decals.
Neverinterferewiththeintendedfunctionofa
safetydeviceorreducetheprotectionprovided byasafetydevice.Checktheirproperoperation regularly.
Donotoverspeedtheenginebychangingthe
governorsettings.T oensuresafetyandaccuracy , haveanauthorizedT orodistributortocheckthe maximumenginespeedwithatachometer.
Ifmajorrepairsareevernecessaryorassistance
isrequired,contactanauthorizedT orodistributor.
Toensureoptimumperformanceandsafety,
alwayspurchasegenuineTororeplacement
partsandaccessories.Replacementpartsand accessoriesmadebyothermanufacturerscould bedangerous.Alteringthismachineinany mannermayaffecttheoperationofthemachine, performance,durability,oritsusemayresultin injuryordeath.Suchusecouldvoidtheproduct warrantyofTheToro®Company.

PreparingtheMachinefor Maintenance

1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Emptyandraisethecargobed;referto
OperatingtheCargoBed(page20).
29

LiftingtheMachine

DANGER
Themachinemaybeunstablewhenusing ajack.Themachinecouldslipoffthejack, injuringanyonebeneathit.
Donotstartthemachinewhilethemachine isonajack.
Alwaysremovethekeyfromthekeyswitch beforegettingoffthemachine.
Blockthetireswhenthemachineis supportedbyliftingequipment.
Usejackstandstosupportthemachine onceyouhaveliftedit.
Important:Wheneveryourunthemachinefor
routinemaintenanceand/ordiagnostics,ensure thattherearwheelsofthemachineare25mm(1 inch)offtheground,withtherearaxlesupported onjackstands.
Theliftingpointatthefrontofthemachineis
locatedatthefrontoftheframe,behindthetowing tongue(Figure23).
g034044
Figure24
1.Rearliftingpoints

AccessingtheHood

RaisingtheHood
1.Liftupthehandleoftherubberlatchesoneach sideofthehood(Figure25).
Figure23
1.Frontliftingpoint
Theliftingpointattherearofthemachineis
locatedundertheaxletubes(Figure24).
g034043
g034045
Figure25
2.Raisethehood.
ClosingtheHood
1.Gentlylowerthehood.
2.Securethehoodbyaligningtherubberlatches ontothelatchanchorsoneachsideofthehood (Figure25).
30

RaisingandLoweringthe SeatAssembly

Toraisetheseatassembly,pushtheseatassembly forwarduntilitrestsonthesteeringwheel(Figure26).
Tolowertheseatassembly,pushtheseatassembly rearwarduntilitseatsbackintotheoriginalposition (Figure26).
g190187
Figure27
1.Pins

InstallingtheSeat Assembly

Slidetheseatassemblyontothepinsandlowerthe seatassembly(Figure28).
Figure26

RemovingtheSeat Assembly

1.Pushtheseatassemblyforwardtotheraised position(Figure26).
2.Slidetheseatassemblytothesideoutofthe pins,andlifttheseatassemblyupward(Figure
27).
g190066
g190186
Figure28
1.Pins
31
Lubrication

GreasingtheFrontWheel Bearings

GreasingtheMachine

ServiceInterval:Every100hours/Yearly(whichever
comesrst)—Greasethebearings andbushings.Greasethemachine morefrequentlywhenusingitfor heavy-dutyoperations.
GreaseType:No.2lithiumgrease
1.Usearagtowipethegreasettingcleansothat foreignmattercannotbeforcedintothebearing orbushing.
2.Withagreasegun,apply1or2pumpsofgrease intothegreasettingsonthemachine.
3.Wipetheexcessgreaseoffthemachine.
Thegreasettingsarelocatedattheinnerendofthe controlarms,thetie-rodballjoint,andtheouterend ofthecontrolarms(Figure29andFigure30).
ServiceInterval:Every300hours
Greasespecication:MobilgreaseXHP™-222
RemovingtheHubandRotor
1.Liftthefrontofthemachineandsupportitwith jackstands.
2.Removethe4lugnutsthatsecurethewheel tothehub(Figure31).
g033046
Figure31
Figure29
Figure30
1.Hub3.Lugnut
2.Wheel
3.Removetheange-headbolts(3/8x3/4inch)
g034057
thatsecurethebracketforthebrakeassembly tothespindleandseparatethebrakefromthe spindle(Figure32).
Note:Supportthebrakeassemblybefore
proceedingtothenextstep.
g034058
32
Figure34
g192347
Figure32
1.Flange-headbolts(3/8x 3/4inch)
2.Spindle
3.Caliperbracket(brake assembly)
4.Removethedustcapfromthehub(Figure33).
Figure33
1.Cotterpin4.Spindlenut
2.Spindle
3.Tabwasher6.Dustcap
5.Nutretainer
1.Spindle
g033047
2.Hubandrotorassembly
7.Wipecleanthespindlewitharag.
8.Repeatsteps1through7tothehubandrotorat theothersideofthemachine.
g192346
5.Removethecotterpinandnutretainerfromthe spindleandspindlenut(Figure33).
6.Removethespindlenutfromthespindle,and separatethehubandrotorassemblyfromthe spindle(Figure33andFigure34).
33
GreasingtheWheelBearings
InstallingtheHubandRotor
1.Removetheoutboardbearingandbearingrace fromthehub(Figure35).
Figure35
1.Seal4.Bearingcavity(hub)
2.Inboardbearing
3.Inboard-bearingrace
5.Outboard-bearingrace
6.Outboardbearing
2.Removetheseal,inboardbearingfromthehub (Figure35).
3.Wipecleanthesealandcheckforwearand damage.
1.Applyalightcoatofthespeciedgreasetothe spindle(Figure36).
g192344
Figure36
g033050
1.Nutretainer
2.Spindlenut
3.Tabwasher
4.Outerbearing
5.Hub,rotor,innerbearing, race,andseal
6.Spindle
2.Assemblethehubandrotorontothespindle withtherotorinboard(Figure36).
3.Assembletheoutboardbearingontothespindle andseatthebearingtotheoutboardrace (Figure36).
Note:Donotusecleaningsolventtocleanthe
seal.Replacethesealifitiswornordamaged.
4.Cleanthebearingsandraces,andcheckthese partsforwearanddamage.
Note:Replaceallwornordamagedparts.
Ensurethatthebearingsandracesareclean anddry.
5.Cleanthecavityofthehubofallgrease,dirt, anddebris(Figure35).
6.Packthebearingswiththespeciedgrease.
7.Fillthecavityofhub50to80%fullofthe speciedgrease(Figure35).
8.Assembletheinboardbearingontotheraceat theinboardsideofthehubandinstalltheseal (Figure35).
9.Repeatsteps1through8tothebearingsforthe otherhub.
4.Assemblethetabwasherontothespindle (Figure36).
5.Threadthespindlenutontothespindleand tightenthenutwhilerotatingthehub(Figure36).
Note:Tightenthenutandrotatethespindle
untilthebearingsarefullyseatedandthehub hasnolinear-endmovement.
6.Loosenthespindlenutuntilthehubrotates freely.
7.Torquethespindlenutto170N∙cm(15in-lb) whilerotatingthehub.
8.Installtheretaineroverthenutandcheckthe alignmentoftheslotintheretainerandthehole inthespindleforthecotterpin(Figure37).
Note:Iftheslotintheretainerandtheholein
thespindlearenotaligned,tightenthespindle nuttoaligntheslotandholetoamaximum torqueof226N∙cm(20in-lb)onthenut.
34
Figure37
1.Cotterpin
2.Nutretainer
9.Installthecotterpinandbendeachlegsaround theretainer(Figure37).
10.Installthedustcapontothehub(Figure37).
11.Repeatsteps1through10forthehubandrotor attheothersideofthemachine.
3.Dustcap
EngineMaintenance

EngineSafety

Shutofftheengine,removethekey,andwaitfor
allmovingpartstostopbeforecheckingtheoilor addingoiltothecrankcase.
Keepyourhands,feet,face,clothing,andother
bodypartsawayfromthemuferandotherhot surfaces.
g192345

ServicingtheAirCleaner

ServiceInterval:Every100hoursReplacethe
air-lterelementsoonerifdirtyor damaged.
Note:Servicetheaircleanermorefrequently(every
fewhours)ifoperatingconditionsareextremelydusty orsandy.
ServicingtheAir-CleanerCover
InstallingtheBrakesandWheels
1.Cleanthe2ange-headbolts(3/8x3/4inch) andapplyacoatofanti-seizecompoundtothe threadsofthebolts.
2.Alignthebrakepadstoeithersideoftherotor (Figure32)andtheholesinthecaliperbracket withtheholesinthebrakemountofthespindle frame(Figure36).
3.Assemblethecaliperbrackettothespindle frame(Figure32)withthe2ange-headbolts (3/8x3/4inch),andtorquetheboltsto47to54 N∙m(35to40ft-lb).
4.Aligntheholesinthewheeltothestudsofthe hubandassemblethewheeltothehubwiththe valvestemoutward(Figure31).
Note:Ensurethatthemountingsurfaceofthe
wheelisushwiththehub.
5.Securethewheeltothehubwiththelugnuts (Figure31),andtorquethenutsto108to122 N∙m(80to90ft-lb).
6.Repeatsteps1through5forthebrakeand wheelattheothersideofthemachine.
ServiceInterval:Every50hours—Removethe
air-cleanercoverandcleanoutthe debris.Donotremovethelter.
Every50hours
Checktheair-cleanerbodyfordamagewhichcould causeanairleak.Replaceadamagedair-cleaner body.
Cleantheair-cleanercoverandremovethedebris fromthedustcapasshowninFigure38.
35
4.Installtheair-cleanercoverwiththeside indicatedas“UP”facingupwardandsecurethe latches(Figure39).
Figure38
ServicingtheAirFilter
ServiceInterval:Every100hours(morefrequentlyin
extremedustyordirtyconditions).
1.Gentlyslidetheairlteroutoftheair-cleaner body(Figure39).
Note:Avoidknockingtheairlterintotheside
ofthebody.
Important:Donotattempttocleantheair
lter.
2.Inspectthenewlterfordamagebylooking intothelterwhileshiningabrightlightonthe outsideofthelter.
Note:Holesinthelterappearasbright
spots.Inspecttheelementfortears,anoily lm,ordamagetotherubberseal.Ifthelteris damaged,donotuseit.
g236567
g034313
Figure39
3.Carefullyslidetheairlterintotheairlter housing.
Important:Donotpressonthesoftinside
areaofthelter.
36

ServicingtheEngineOil

ServiceInterval:Aftertherst5hours
Every100hours(Changetheoiltwiceas oftenduringspecialoperatingconditions;refer toMaintainingtheMachineunderSpecial
OperatingConditions(page28)).
Note:Changetheoilmorefrequentlywhenoperating
conditionsareextremelydustyorsandy .
Note:Disposeoftheusedengineoilandoillterata
certiedrecyclingcenter.
Engine-OilSpecications
CrankcaseCapacity:1.0L(1.1USqt)
OilType:APIserviceclassSJorhigherdetergentoil
Viscosity:Seethetablebelow.
g192771
Figure41
Figure40
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
Note:Themachineisshippedwithoilinthe
crankcase;however,checktheoilbeforeandafter youstarttheengine.
Note:Thebesttimetochecktheengineoiliswhen
theengineiscoolbeforeithasbeenstartedforthe day.Ifyouhavealreadyruntheengine,allowtheoil todrainbackdowntothesumpforatleast10minutes beforechecking.Iftheoillevelislow,addoiltobring theoilleveltotheFullmark.Donotoverll.
Checktheengine-oillevelasshowninFigure41.
g034082
37
ChangingtheEngineOil
1.Startthemachineandlettheenginerunfora fewminutes.
2.Parkthemachineonalevelsurface.
3.Engagetheparkingbrake.
4.Shutofftheengineandremovethekey.
5.Raisethecargoboxandsecureitwiththe proprod;refertoRaisingtheCargoBedtothe
ServicePosition(page21).
6.ChangetheengineoilasshowninFigure42.

ServicingtheSparkPlug

CheckingandReplacingtheSpark Plug
ServiceInterval:Every100hours/Yearly(whichever
comesrst)Replacethesparkplug ifnecessary.
CarburetorModelSparkPlugType:Champion XC12YC
EFIModelSparkPlugType:ChampionRC12LC4
AirGap:0.76mm(0.03inch)
Important:Youmustreplaceacracked,fouled,
dirty,ormalfunctioningsparkplug.Donot sand-blast,scrape,orcleanelectrodesbyusing awirebrushbecausegritmayeventuallyrelease fromtheplugandfallintothecylinder.Theresult isusuallyadamagedengine.
Note:Thesparkplugusuallylastsalongtime;
however,theplugshouldberemovedandchecked whenevertheenginemalfunctions.
1.Cleantheareaaroundthesparkplugsothat foreignmattercannotfallintothecylinderwhen youremovethesparkplug.
2.Pullthewireofftheterminalofthesparkplug.
3.Removetheplugfromthecylinderhead.
4.Checktheconditionofthesideelectrode,center electrode,andcenterelectrodeinsulatorto ensurethatthereisnodamage(Figure43).
Figure42
Note:Donotuseadamagedorwornspark
plug.Replaceitwithanewsparkplugofthe speciedtype.
g192770
g001470
Figure43
1.Centerelectrodeinsulator3.Airgap(nottoscale)
2.Sideelectrode
5.Settheairgapbetweenthecenterandsideof theelectrodesat0.76mm(0.03inch)asshown inFigure43.
38
6.Installthesparkplugintothecylinderhead,and torquetheplugto27N∙m(20ft-lb).
FuelSystem
7.Installthespark-plugwire.
8.Repeatsteps1through7fortheotherspark plug.

AdjustingtheHigh/LowIdle

1.Liftthecargobedandsecureitwiththeproprod.
2.Atthethrottlecablehousing,loosentheforward jamnutandtightentherearjamnuttoincrease thelowidle(Figure44).
Maintenance

InspectingFuelLinesand Connections

ServiceInterval:Every400hours/Yearly(whichever
comesrst)
Inspectthefuellines,ttings,andclampsforsignsof leaking,deterioration,damage,orlooseconnections.
Note:Repairanydamagedorleakingfuelsystem
componentbeforeusingthemachine.

ReplacingtheFuelFilter

ServiceInterval:Every400hours/Yearly(whichever
comesrst)
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
Figure44
1.Throttlecablehousing3.Throttlelever
2.Jamnuts
3.T estthehighidlewithatachometer:
A.EnsurethattheshiftleverisintheNEUTRAL
position.
B.Starttheengine.
C.Fullydepresstheacceleratorpedal
andmeasuretheenginespeedwitha tachometer;theenginespeedshouldbe between3650to3750rpm.Ifitkisnot,shut offtheengineandadjustthecablejamnuts.
Important:Donotlowerthehighidle.
Testwithatachometertoensurethatthe highidleisbetween3650to3750rpm.
4.Lowerandsecurethecargobed.
4.Raisethebedandsupportitwiththeproprod; refertoRaisingtheCargoBedtotheDump
g229954
Position(page20).
5.Disconnectthebattery;refertoDisconnecting
theBattery(page41).
6.Placeacleancontainerunderthefuellterand replacethefuellterasshowninFigure45.
39

ServicingtheCarbon Canister

CheckingtheAirFilterforthe CarbonCanister
ServiceInterval:Aftertherst50hours
Every200hours
Checktheopeningatthebottomoftheairlterforthe carboncanistertoensurethatitiscleanandfreeof debrisandobstructions(Figure46).
Cleantheairlterforthecarboncanisterwithclean, compressedair.
Figure45
7.Connectthebattery,andlowerthecargobed; refertoConnectingtheBattery(page43)and
LoweringtheCargoBed(page21).
g029685
Figure46
LocatedBeneaththeDriver’sSeat
1.Air-lteropening
g034099
40
ElectricalSystem
DisconnectingtheBattery
Maintenance

ElectricalSystemSafety

WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Disconnectthebatterybeforerepairingthe
machine.Disconnectthenegativeterminalrst andthepositivelast.Connectthepositiveterminal rstandthenegativelast.
Chargethebatteryinanopen,well-ventilated
area,awayfromsparksandames.Unplugthe chargerbeforeconnectingordisconnectingthe battery.Wearprotectiveclothinganduseinsulated tools.

ServicingtheBattery

WARNING
Incorrectbatterycableroutingcoulddamage themachineandcables,causingsparks. Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.
Alwaysdisconnectthenegative(black) batterycablebeforedisconnectingthe positive(red)cable.
Alwaysreconnectthepositive(red)battery cablebeforereconnectingthenegative (black)cable.
Alwayskeepthebatterystrapinplaceto protectandsecurethebattery.
WARNING
Batteryterminalsormetaltoolscouldshort againstmetalmachinecomponents,causing sparks.Sparkscancausethebatterygasses toexplode,resultinginpersonalinjury.
Whenremovingorinstallingthebattery, donotallowthebatteryterminalstotouch anymetalpartsofthemachine.
Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.
Batteryvoltage:12Vwith300A(cold-cranking)at
-18°C(0°F).
Alwayskeepthebatterycleanandfullycharged.
Ifthebatteryterminalsarecorroded,cleanthem
withasolutionof4partswaterand1partbaking soda.
Applyalightcoatingofgreasetothebattery
terminalstopreventcorrosion.
DisconnectthebatteryasshowninFigure47.
g034311
Figure47
41
RemovingtheBattery
InstallingtheBattery
1.Disconnectthebatterycables;referto
DisconnectingtheBattery(page41).
2.RemovethebatteryasshowninFigure48.
1.InstallthebatteryasshowninFigure49.
Figure48
g034327
Figure49
g034326
2.Connectthebatterycables;refertoConnecting
theBattery(page43).
42
ConnectingtheBattery

ReplacingtheFuses

ConnectthebatteryasshowninFigure50.
Figure50
ChargingtheBattery
WARNING
Chargingthebatteryproducesgassesthat canexplode.
Thereare4fusesintheelectricalsystem.Theyare locatedbeneaththeseatassembly(Figure51).
Note:Ifyouinstalltheoptionalliftkit,youwillreceive
anotherfuseblocktoinstallnexttothefuseblock installedcurrently.
Horn30A
Mainpower15A
Headlights10A
USBpowerpoint/options
g034315
Optionalliftkit(open—extra fuseblockcomeswithkit)
10A
15A
Neversmokenearthebatteryandkeepsparks andamesawayfrombattery .
Important:Alwayskeepthebatteryfullycharged
(1.260specicgravity).Thisisespecially importanttopreventbatterydamagewhenthe temperatureisbelow0°C(32°F).
1.Removethebatteryfromthemachine;referto
RemovingtheBattery(page42).
2.Connecta3to4Abatterychargertothebattery posts.Chargethebatteryatarateof3to4A for4to8hours(12V).
Note:Donotoverchargethebattery .
3.Installthebatteryinthechassis;referto
InstallingtheBattery(page42).
StoringtheBattery
Ifyoustorethemachineformorethan30days, removethebatteryandchargeitfully.Eitherstore itontheshelforonthemachine.Leavethecables disconnectedifitisstoredonthemachine.Store thebatteryinacoolatmospheretoavoidquick deteriorationofthechargeinthebattery.T oprevent thebatteryfromfreezing,makesureitisfullycharged.
1.Groundblock
g034618
Figure51
2.Fuseblock
43

MaintainingtheHeadlights

withtheslotsintheheadlighthousing(Figure
52).
ReplacingtheBulbs
CAUTION
Ifyouinstallahigherwattagebulbthanthe systemisdesignedfor,youmayblowthe fuse.
AlwaysusethespeciedToroLEDbulbto preventthisissue.
CAUTION
Thebulbsbecomeextremelyhotwhenin operation.Handlingahotbulbcancause severeburnsandpersonalinjury.
Alwaysallowenoughtimeforthebulbs tocoolbeforereplacingthem.Usecare wheneverhandlingthebulb.
Specication:SeeyourPartsCatalog.
1.Disconnectthebattery;refertoDisconnecting
theBattery(page41).
6.Securelampassemblybyturningit1/4turn clockwise(Figure52).
7.Connecttheelectricalconnectorfortheharness totheconnectorofthenewlampassembly (Figure52).
8.Connectthebatteryandclosethehood;referto
ConnectingtheBattery(page43).
ReplacingtheHeadlight
1.Disconnectthebattery;refertoDisconnecting
theBattery(page41).
2.Openthehood;refertoRaisingtheHood(page
30).
3.Disconnecttheelectricalconnectorforthe harnessfromtheconnectorofthelamp assembly(Figure53).
2.Openthehood;refertoRaisingtheHood(page
30).
3.Disconnecttheelectricalconnectorforthe harnessfromtheconnectorofthelamp assemblyatthebackoftheheadlighthousing (Figure52).
Figure52
1.Headlighthousing3.Harness-electrical
connector
2.Lampassembly
4.Rotatethelampassembly1/4turn counterclockwiseandmovingitrearward, outoftheheadlighthousing(Figure52).
5.Insertthenewlampassemblyandheadlight housingandalignthetabsinthelampassembly
g035853
Figure53
1.Speedclip
2.Openinginthebumper
3.Adjustmentscrew6.Harness-electrical
g035852
4.Removethespeedclipsthatsecurethe headlighttotheheadlightbracket(Figure53).
4.Headlight
5.Lampassembly
connector
Note:Retainallpartsforinstallationofthenew
headlight.
5.Removetheheadlightassemblybymovingit forwardthroughtheopeninginthefrontbumper (Figure53).
6.Installthenewheadlightthroughtheopeningin thebumper(Figure53).
44
Note:Ensuretheadjustmentpostsarelinedup
withtheholesinthemountingbracketbehind thebumper.
7.Securetheheadlightassemblywiththespeed clipsthatyouremovedinstep4.
8.Connecttheelectricalconnectorfortheharness totheconnectorofthelampassembly(Figure
53).
9.Adjusttheheadlightstodirectthebeamsto thedesiredposition,refertoAdjustingthe
Headlights(page45).
AdjustingtheHeadlights
Usethefollowingproceduretoadjusttheheadlight beampositionwheneveraheadlightassemblyis replacedorremoved.
1.TurnthekeyswitchtotheONposition,andturn ontheheadlights.
2.Atthebackoftheheadlightassembly ,rotate adjustmentscrews(Figure53)topivotthe headlightassemblyandalignthepositionofthe castbeam.
3.Connectthebatteryandclosethehood;referto
ConnectingtheBattery(page43).
DriveSystem Maintenance

MaintainingtheTires

ServiceInterval:Every100hours—Checkthe
conditionofthetiresandrims.
Every100hours—Torquethewheellugnuts.
1.Inspectthetiresanrimsforsignsofwearand damage.
Note:Operatingaccidents,suchashitting
curbs,candamageatireorrimandalsodisrupt wheelalignment,soinspecttireconditionafter anaccident.
2.T orquethewheellugnutsto108to122N∙m(80 to90ft-lb).

AdjustingtheFrontWheel Alignment

ServiceInterval:Every100hours/Yearly(whichever
comesrst)—Checkthefrontwheel camberandtoe-in.
PreparingtoAdjustCamberor Toe-in
1.Checkthetirepressuretoensurethatthefront tiresareinatedto82kPa(12psi).
2.Eitheraddweighttothedriver'sseatequalto theaverageoperatorwhowillrunthemachine, orhaveanoperatorsitontheseat.Theweight oroperatormustremainontheseatforthe durationoftheadjustmentprocedure.
3.Onalevelsurface,rollthemachinestraightback 2to3m(6to10ft)andthenstraightforward totheoriginalstartingposition.Thisallowsthe suspensiontosettleintotheoperatingposition.
AdjustingtheCamber
Ownerprovidedtools:spannerwrench,ToroPart
No.132-5069;refertoyourauthorizedT orodistributor.
Important:Makethecamberadjustmentsonly
ifyouareusingafrontattachmentorifthereis uneventirewear.
1.Checkthecamberalignmentateachwheel;the alignmentshouldbeasclosetoneutral(zero) aspossible.
Note:Thetiresshouldbealignedwiththetread
evenlyonthegroundtoreduceunevenwear.
45
2.Ifthewheelcamberisoutofalignment,usethe spannerwrenchtorotatethecollarontheshock absorbertoalignthewheel(Figure54).
Figure54
1.Shock-absorberspring3.Springlength
2.Collar
AdjustingtheFrontWheelToe-in
g033219
Figure56
1.Tierod2.Jamnut
g033218
3.Rotatebothtierodstomovethefrontofthetire inwardoroutward.
4.Tightenthetierodjamnutswhentheadjustment iscorrect.
5.Ensurethatthereisfulltravelofthesteering wheelinbothdirections.
Important:Beforeadjustingtoe-in,ensurethat
thecamberadjustmentisasclosetoneutralas possible;refertoAdjustingtheCamber(page45).
1.Measurethedistancebetweenbothofthefront tiresattheaxleheightatboththefrontandrear ofthefronttires(Figure55).
g009235
Figure55
1.Tirecenterline—back3.Axlecenterline
2.Tirecenterline—front
2.Ifthemeasurementdoesnotfallwithin0to 6mm(0to1/4inch),loosenthejamnutsatthe outerendofthetierods(Figure56).
46

Checkingthe Transaxle-FluidLevel

ServiceInterval:Every100hours
FluidType:SAE80W-90(APIMT-1)orSAE80W-90
(APIGL-5)
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Removethellplugonthetransaxle(Figure57).
3.Removethedrainplugandtheseal,andallow theuidtodraincompletely(Figure57).
Note:Retainthedrainplugandsealfor
installationinstep4.
4.Installthedrainplugandseal,andtorqueitto 20to27N∙m(15to20ft-lb).
5.Fillthetransaxlewiththespecieduiduntilit runsoutofthellhole.
6.Installthellplugandseal,andtorqueitto20to 27N∙m(15to20ft-lb).
Note:Theuidlevelshouldbeevenwiththe
bottomofthellplug.
Figure57
1.Drainplug2.Fillplug
5.Iftheuidlevelislow,removethellplugand addthespecieduiduntilitrunsoutofthehole (Figure57).
6.Replacethellplugandtorqueitto20to27 N∙m(15to20ft-lb).

CheckingtheNeutral Gear-ShiftPosition

ServiceInterval:Every100hours
Whenperformingroutinemaintenanceand/orengine diagnostics,thetransaxlemustbeshiftedinto NEUTRAL.ThemachinehasaNEUTRALpositionon thegear-shiftselector,whichcontrolstheneutralin thetransaxle.Thefollowingstepsshouldbetaken tomakesurethattheneutralshiftleveroperatesthe transaxleneutralcorrectly:
1.Setthegear-shiftselectortotheNEUTRAL position.
g035761
2.Rotatethesecondaryclutch(Figure64)toseeif itspinsfreelyintheNEUTRALposition.
3.Setthegear-shiftselectortotheFORWARD position.
4.Rotatethesecondaryclutch(Figure64)toseeif itrotatestherearwheels.
5.Setthegear-shiftselectortotheREVERSE position.
6.Rotatethesecondaryclutch(Figure64)toseeif itrotatestherearwheels.

ChangingtheTransaxle Fluid

ServiceInterval:Every800hours/Yearly(whichever
comesrst)
FluidType:SAE80W-90(APIMT-1)orSAE80W-90 (APIGL-5)
FluidCapacity:1.6L(1.7USqt)
1.Alignadrainpanunderthedrainplug(Figure
57).
2.Removethellplugandtheseal(Figure57).
Note:Retainthellplugandsealforinstallation
instep6.
7.Ifanyofthesetestsfail,proceedtoAdjusting
theNeutralGear-ShiftPosition(page48).
47
AdjustingtheNeutral
Maintainingthe
Gear-ShiftPosition
1.Loosenthejamnutsonthegear-shiftcableand adjustthemasnecessary(Figure58).
Figure58
1.Shiftlever3.Gear-shiftcable
2.Spannerbar
2.T estthegear-shiftpositionbyrotatingthe gear-shiftselectortothe3differentpositions andchecktoseeiftheshiftlever(Figure58) shiftsproperlywhenshiftingthegears;referto
Gear-ShiftLeverandGear-ShiftIndicator(page
13).
4.Jamnuts
Primary-DriveClutch
ServiceInterval:Every400hours/Yearly(whichever
comesrst)
CAUTION
Thedustintheclutchbecomesairborneand coulddamageyoureyes,oryoucouldinhale it,causingbreathingdifculties.
Weareyeandrespiratoryprotectionwhen performingthisprocedure.
1.Raiseandlatchthecargobed;refertoRaising
theCargoBedtotheDumpPosition(page20).
2.Removethe3boltssecuringthecovertothe
g034455
clutch,andremovethecover(Figure59).
Note:Retainthecoverandboltsforinstallation.
3.Verifythatallofthepositionsareworking correctlybyrepeatingthestepsinCheckingthe
NeutralGear-ShiftPosition(page47).
Figure59
1.Cover
3.Thoroughlycleantheinsideofthecoverand theinnercomponentsoftheclutchusing compressedair.
4.Installtheclutchcoverandsecureitwiththe3 bolts(Figure59)thatyouremovedin2.
5.Lowerthecargobed.
2.Bolts
g011947
48

ReducingtheTopSpeed

Important:EnsurethattheXisplacedback
intheoriginallocation.
CAUTION
Thedustintheclutchwillbecomeairborne andcoulddamageyoureyesoryoucould inhaleit,causingbreathingdifculties.
Wearsafetygogglesandadustmaskor othereyeandrespiratoryprotectionwhen performingthisprocedure.
1.Raiseandlatchthecargobed;refertoRaising
theCargoBedtotheServicePosition(page21).
2.Removetheboltssecuringtheprimaryclutch coverasshowninFigure60.
Important:Usecautionwhenremoving
theclutchcover;thespringisunder compression.
Important:TakenoteoftheXorientation
ontheclutchcoversandclutchassemblies forlaterinstallation.
6.T orquetheboltsto179to228N–m(132to168 in-lbs).
Figure60
1.Clutchspacer
3.Removethespring.
4.Addorremovespacerstoadjustthetopspeed. Usethefollowingtabletodeterminetheamount ofspacersneeded.
SpacersTopSpeed
2(standard)16mph(standard)
312mph
49mph
5
64mph
6mph
Important:Donotoperatethemachine
withoutatleast2clutchspacersinplace.
5.Installthespringandclutchcover.
g026341
49
CoolingSystem Maintenance
BrakeMaintenance

CheckingtheParkingBrake

Cleaningthe Engine-CoolingAreas

ServiceInterval:Every100hoursCleanthecooling
systemtwiceasoftenduring specialoperatingconditions;refer toMaintainingtheMachineunder SpecialOperatingConditions.
Important:Operatingtheenginewithablocked
rotatingscreen,dirtyorpluggedcoolingns,or coolingshroudsremovedcausesenginedamage duetooverheating.
Important:Nevercleantheenginewithapressure
washerbecausewatercouldcontaminatethefuel system.
Cleantheinlet,coolingns,andexternalsurfacesof theengine.
Note:Cleantheenginecoolingcomponentsmore
oftenunderextremelydustyanddirtyconditions.
1.Engagetheparkingbrakebypullingthe parking-brakelevertowardyou,untilyoufeel tension.
2.Ifyoudonotfeeltensionwhenpullingthe parking-braketowardyouwithin11.4to16.5cm (4-1/2to6-1/2inches)fromthe“P”symbolon thedash,thenyouneedtoadjusttheparking brake;refertoAdjustingtheParkingBrake
(page50).

AdjustingtheParking Brake

1.Ensurethattheparkingbrakeisdisengaged.
2.Usingjackstands,lifttherearofthemachine; refertoLiftingtheMachine(page30).
3.Using2wrenches,holdtheadjustingpostonthe caliperinplacewith1wrench,andloosenthe jamnut1/4turnwiththeotherwrench(Figure
61).
Figure61
1.Adjustingpost
2.Jamnut
4.Whileholdingtheadjustingpostandthejam nutinplace,turntheadjustingpostintotighten (Figure61).
Note:Performthisstepuntilyoufeeldragon
thewheel.
5.Whileholdingtheadjustingpostandthejamnut inplace,backoff1/4turn(Figure61).
6.Whileholdingtheadjustingpostandthejamnut inplace,tightenthejamnut(Figure61).
7.Performsteps1through6totheotherside.
50
3.Caliper
g034434
8.Verifythattheparkingbrakeisadjustedtothe propertension;refertoCheckingtheParking
Brake(page50).
Note:Ifyoucannotadjusttheparkingbrake
totherequiredtension,thebrakepadsmay bewornandneedtobereplace.Contactyour AuthorizedServiceDealerforassistance.

CheckingtheBrake-Fluid Level

g002136
Figure63
ServiceInterval:BeforeeachuseordailyCheckthe
brake-uidlevelbeforethemotoris rstused.
BrakeFluidType:DOT3
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Raisethehoodtogainaccesstothe master-brakecylinderandreservoir(Figure62).
1.Brake-uidreservoir
6.Iftheuidlevelislow,performthefollowing:
A.Cleantheareaaroundthereservoircap
andremovethecap(Figure62).
B.AddDOT3brakeuidtothereservoiruntil
theuidlevelisabovetheMinimumline (Figure63).
2.Minimumline
Note:Donotoverllthereservoirwith
brakeuid.
C.Installthereservoircap(Figure62).
7.Closethehoodofthemachine.

InspectingtheBrakes

ServiceInterval:Every100hours
Brakesareacriticalsafetycomponentofthemachine. Aswithallsafetycomponents,theyshouldbeclosely inspectedatregularintervalstoensureoptimum performanceandsafety.
Figure62
1.Fillerneck(reservoir)3.DOT3brakeuid
2.Reservoircap
5.Lookattheoutlineoftheuidlevelatthesideof thereservoir(Figure63).
Note:ThelevelshouldbeabovetheMinimum
line.
Inspectthebrakeshoesandpadsforwearor
damage.Ifthelining(brakepad)thicknessisless than1.6mm(1/16inch),thebrakeshoesshould
g034314
bereplaced.
Inspectthebackingplateandothercomponents
forsignsofexcessivewearordeformation.Ifany deformationisfound,theappropriatecomponents mustbereplaced.
Checkthebrake-uidlevel;refertoCheckingthe
Brake-FluidLevel(page51).

ChangingtheBrakeFluid

ServiceInterval:Every1,000hours
RefertoyourauthorizedAuthorizedServiceDealer.
51
BeltMaintenance

ServicingtheDriveBelt

CheckingtheDriveBelt
ServiceInterval:Aftertherst8hours
Every200hours
1.Parkthemachineonalevelsurface.
ReplacingtheDriveBelt
1.Raisethecargobed;refertoRaisingtheCargo
BedtotheDumpPosition(page20).
2.ShiftthetransmissionintotheNEUTRALposition, engagetheparkingbrake,rotatethekeyswitch totheOFFposition,andremovethekey.
3.Rotateandroutethebeltoverthesecondary clutch(Figure64).
4.Removethebeltfromtheprimaryclutch(Figure
64).
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Raisethecargobedandsecureitwiththeprop rod;refertoRaisingtheCargoBedtotheDump
Position(page20).
5.ShiftthetransmissionintoNEUTRAL.
6.Rotateandinspectthebelt(Figure64)forsigns ofexcessivewearordamage.
Note:Replacethebeltifitisexcessivelyworn
ordamaged;refertoReplacingtheDriveBelt
(page52).
Note:Discardtheoldbelt.
5.Alignthenewbeltovertheprimaryclutch (Figure64).
6.Rotateandroutethebeltoverthesecondary clutch(Figure64).
7.Lowerthecargobed.

Adjustingthe Starter-GeneratorBelt

ServiceInterval:Aftertherst8hours
Every200hours
1.Raisethecargobed;refertoRaisingtheCargo
BedtotheDumpPosition(page20).
2.Loosenthepivotnutforthestartergenerator (Figure64).
3.Alignaprybarbetweentheenginemountand starter.
4.Applydownwardpressuretotheprybartorotate thestarterdownintheslotuntilthebelttension onlyallows6mm(1/4inch)beltdeectionwith 44N∙m(10ft-lb)offorce(Figure64).
Figure64
1.Generator-pivotnut
2.Generator-pivotbracket
3.Startergenerator7.Starter-generatorbelt
4.Secondaryclutch
7.Lowerthecargobed.
5.Drivebelt
6.Primaryclutch
g034106
5.Tightenthepivotnuthandtight,andremovethe prybar(Figure64).
6.T orquethepivotnutto88to1 15N∙m(65to85 ft-lb).
7.Lowerthecargobed.
52

ChassisMaintenance

Cleaning

AdjustingtheCargo-Bed Latches

Ifthecargo-bedlatchisoutofadjustment,thecargo bedvibratesupanddownasyoudrivethemachine. Youcanadjustthelatchpoststomakethelatches holdthecargobedsnuglytothechassis.
1.Verifythatthecargobedislatching.
Note:Ifthecargobeddoesnotlatch,the
bed-latchstrikerislikelytoolow.Ifthecargo bedlatches,butvibratesupanddownasyou drive,thebed-latchstrikerislikelytoohigh.
2.Raisethecargobed;RaisingtheCargoBedto
theDumpPosition(page20).
3.Loosenthe2boltsonthebed-latchstrikerand movethestrikerupordown,dependingonifthe strikeristoohighortoolow(Figure65).

WashingtheMachine

Washthemachineasneeded.Usewateraloneor withamilddetergent.Youmayusearagwhen washingthemachine;however,thehoodlosessome ofitsluster.
Important:Donotusepower-washingequipment
towashthemachine.Power-washingequipment maydamagetheelectricalsystem,loosen importantdecals,orwashawaynecessarygrease atfrictionpoints.Avoidexcessiveuseofwater nearthecontrolpanel,engine,andbattery.
Figure65
1.Bolts2.Bed-latchstriker
4.Tightenthe2boltsonthebed-latchstriker (Figure65).
5.Verifythattheadjustmentiscorrectbylatching thecargobedseveraltimes.
g034451
53
Storage

StorageSafety

Lettheenginecoolbeforestoringthemachine.
Donotstorethemachineorfuelnearamesor
drainthefuelindoors.
B.Runtheenginetodistributeconditionedfuel
throughthefuelsystem(5minutes).
C.Shutofftheengine,allowtheengineto
cool,anddrainthefueltank.
Note:Disposeoffuelproperly.Recycleas
accordingtolocalcodes.
D.Starttheengineagainandrunituntilit
stops.

StoringtheMachine

1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Cleanthedirtandgrimefromtheentiremachine, includingtheoutsideofthecylinder-headnsof theengineandblowerhousing.
Important:Youcanwashthemachine
withmilddetergentandwater.Donotuse power-washingequipmenttowashthe machine.Pressurewashingthemachine maydamagetheelectricalsystemorwash awaynecessarygreaseatfrictionpoints. Avoidexcessiveuseofwaternearthecontrol panel,lights,engine,andthebattery .
5.Inspectthebrakes;refertoInspectingthe
Brakes(page51).
6.Servicetheaircleaner;refertoServicingtheAir
Cleaner(page35).
7.Greasethemachine;refertoGreasingthe
Machine(page32).
8.Changetheengineoil;refertoChangingthe
EngineOil(page38).
9.Checkthetirepressure;refertoCheckingthe
TirePressure(page16).
10.Forstorageover30days,preparethefuel systemasfollows:
A.Addapetroleumbasedfuel
stabilizer/conditionertofuelinthe tank.
Important:Donotstore
stabilizer/conditionedfuelover90 days.
Followmixinginstructionsfromfuel stabilizermanufacturer—29.5ml(1ozper gallon).
Important:Donotuseanalcohol-based
fuelstabilizer(ethanolormethanol).
E.Choketheengine.
F.Startandruntheengineuntilitdoesnot
startagain.
11.Removethesparkplugandchecktheir condition;refertoServicingtheSparkPlug
(page38).
12.Withthesparkplugsremovedfromtheengine, pour2tablespoonsofengineoilintothespark plughole.
13.Usetheelectricstartertocranktheengineand distributetheoilinsidethecylinder.
14.Installthesparkplug(s)andtightenitto recommendedtorque;refertoCheckingand
ReplacingtheSparkPlug(page38).
Note:Donotinstallthewireonthespark
plug(s).
15.Removethebatteryfromthechassis,and chargeitfully;refertoRemovingtheBattery
(page42).
Note:Donotconnectthebatterycablestothe
batterypostsduringstorage.
Important:Thebatterymustbefully
chargedtopreventitfromfreezingandbeing damagedattemperaturesbelow0°C(32°F). Afullychargedbatterymaintainsitscharge forabout50daysattemperatureslowerthan 4°C(40°F).
16.Checkandtightenallbolts,nuts,andscrews. Repairorreplaceanypartthatisdamaged.
17.Paintallscratchedorbaremetalsurfaces.
Note:PaintisavailablefromyourAuthorized
ServiceDealer.
18.Storethemachineinaclean,drygarageor storagearea.
19.Removethekeyfromthekeyswitchandputitin asafeplaceoutofthereachofchildren.
20.Coverthemachinetoprotectitandkeepitclean.
Note:Theuseoffuelstabilizer/conditioner
ismosteffectivewhenmixedwithfresh gasolineandusedatalltimes.
54
EuropeanPrivacyNotice
TheInformationToroCollects ToroWarrantyCompany(Toro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalTorocompanyordealer.
TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.
BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIV ACYNOTICE.
TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithToro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.
RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw .
Toro'sCommitmenttoSecurityofY ourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.
AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.
AustralianConsumerLaw
AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer .
374-0282RevC
TheToroWarranty
ATwo-YearLimitedWarranty
ConditionsandProductsCovered
TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:
ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196
952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:
Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.
Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.
ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.
Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.
Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.
Normalnoise,vibration,wearandtear,anddeterioration.
Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty:
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.
374-0253RevD
Loading...