Toro Wheel Horse 71197 Setup Instructions

FORM NO. 3323-316
Wheel Horse Lawn Tractor
Model No. 71197—200000001 & Up
Set-Up
Instructions
Loose Parts
Note: Use the chart below to verify all parts have been shipped.
DESCRIPTION QTY. USE
Bolt 1/4-20 x 3/4” Wing nut Spring Hook 1 Used to install lift assist spring. Key 2 Use in ignition and Key Choice switches. Operator’s Manual Engine Operator’s Manual Safety Booklet Safety Video Registration Card 1 Fill out and mail the card.
2
Install battery cables.
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1 1
Read and watch before operating tractor.
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Printed in USA
The TORO Company – 1999
All Rights Reserved
Set-Up Instructions
Check Tire Pressure
Check front and rear tires for proper inflation. Refer to the Operator’s Manual, Maintenance Section under Tire Pressure for recommended inflation pressure.
Activate the Battery
Bulk electrolyte with 1.260 specific gravity must be purchased from a local battery supply outlet.
1. Remove the battery and battery box from the
tractor: refer to Operator’s Manual, Removing the Battery.
IMPORTANT: Be careful not to damage the long vent tube when removing the battery box.
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3
1
Figure 1
1. Filler caps
2. Electrolyte
3. Upper line
3. Leave the filler caps off and connect a 3 to 4
amp battery charger to the battery posts (Fig. 2). Charge the battery at a rate of 4 amperes or less for 4 hours (12 volts).
POTENTIAL HAZARD
Battery electrolyte contains sulfuric acid
which is a deadly poison and it causes severe burns.
WHAT CAN HAPPEN
If you carelessly drink electrolyte you could
die or if it gets onto your skin you will be burned.
HOW TO AVOID THE HAZARD
Do not drink electrolyte and avoid contact
with skin, eyes or clothing. Wear safety glasses to shield your eyes and rubber gloves to protect your hands.
Fill the battery where clean water is always
available for flushing the skin.
Follow all instructions and comply with all
safety messages on the electrolyte container.
2. Unscrew six filler caps from the battery. Slowly
pour electrolyte into each cell until the level is up to the “UPPER” line on the battery case (Fig. 1).
1. Positive post
2. Negative post
4
2
3
1
Figure 2
3. Charger red (+) wire
4. Charger black (–) wire
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Set-Up Instructions
Check Safety System
POTENTIAL HAZARD
Charging battery produces gasses.
WHAT CAN HAPPEN
Battery gasses can explode.
HOW TO AVOID THE HAZARD
Keep cigarettes, sparks and flames away
from battery.
4. When the battery is fully charged, disconnect the
charger from the electrical outlet and from the negative and positive battery posts (Fig. 2).
5. Slowly pour electrolyte into each cell until the
level is once again up to the “UPPER” line on the battery case (Fig. 1).
6. Install the battery and battery box in the tractor:
refer to the Operator’s Manual, Installing the Battery.
Refer to the Operator’s Manual, Checking Safety System.
Purge Hydro Transaxle
During handling and shipping air can be introduced into the hydro transaxle. To achieve proper performance all trapped air must be removed.
1. Place tractor on a flat level surface.
2. Place the drive control, under rear frame. to the
“Push” position (Fig. 3).
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Fill Crankcase with Oil
The tractor is shipped from the factory without oil in the engine crankcase: refer to the Operator’s Manual, Engine Oil Specifications for oil type, viscosity, and crankcase capacity. Only add about 80% of the specified amount of oil. Then check the oil level and add only enough oil to raise the level to the “FULL” mark on the dipstick.
Lubricate the Tractor
Refer to the Operator’s Manual, Greasing and Lubrication.
Insert Keys into Ignition and Key Choice Switches
The “Key Choice” switch is located on the seat bracket in front of and below the seat. Refer to Operator’s Manual, Operation Section.
2
Figure 3
1. Operate position 2. Push position
3. Run engine at a low idle and move traction
control pedal forward for five (5) seconds then reverse for five (5) seconds. Repeat three (3) times.
4. Place the drive control in the “Operate” position
(Fig. 3). Drive the tractor forward then reverse approximately five (5) feet. Repeat three (3) times.
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Set-Up Instructions
Check Hydro Neutral Position
Adjustment is required if the tractor creeps without the traction control pedal being depressed.
1. Run engine at a low idle and move traction
control pedal forward, then release. Move traction control pedal reverse, then release. If the tractor creeps adjust as follows:
2. Raise the rear wheels off the ground and support
with jackstands.
3. Loosen locknut securing adjustment (Fig. 4).
4. Move adjustment stud up or down until creep is
minimized (Fig. 4). There may still be some wheel rotation with wheels off the ground.
5. Tighten the locknut (Fig. 4). Move the traction
control pedal forward and reverse and allow it to center. Verify that there is no creep with the wheels on the ground.
Check Traction Control Pedal
After adjusting the hydro neutral position it is necessary to check the traction control pedal. Shut the engine off. Press the control pedal full forward and full reverse. The transaxle linkage must contact the stop(s) before the control pedal hits the footrest pad (Fig. 5). If contact is made with the foot pad, before hitting stop(s) on transaxle, in either forward or reverse directions, adjustment is required.
1. Loosen the capscrews below the right footrest.
Slide the pedal in the slots away from the direction that made contact with the footrest (Fig. 5).
2. Tighten capscrews and recheck traction control
pedal for contact with stop(s) on the transaxle and footrest.
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1
2
2
2
Figure 4
1. Locknut
2. Stop
1. Traction control pedal 2. Adjusting capscrews
1673
Test Drive the Tractor
Figure 5
Make sure all electrical and mechanical systems are operating properly.
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