Toro Versa Vac 07053 Operator's Manual

FormNo.3425-850RevC
VersaVac
ModelNo.07053—SerialNo.403360001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3425-850*C
WARNING
CALIFORNIA
Proposition65Warning
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
TheVersaVacistobeusedinconjunctionwiththe combinationdeckorngerdeck.Themachineis intendedtobeusedbyprofessional,hiredoperators incommercialapplications.Themachineisdesigned todethatch,renovate,andremovedebrisfromlarge turfareasin1pass.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .
Visitwww.Toro.comforproductsafetyandoperation trainingmaterials,accessoryinformation,helpnding adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure1),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
g000502
Figure1
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Safety.......................................................................3
GeneralSafety...................................................3
SafetyandInstructionalDecals..........................3
Setup........................................................................6
1ConnectingtheMachinetotheTraction
Unit.................................................................7
2AdjustingthePTOShaftLength.......................7
3ConnectingthePTOShaft...............................7
4GreasingtheMachine......................................8
ProductOverview.....................................................8
Controls.............................................................8
BeforeOperation...................................................9
BeforeOperationSafety.....................................9
HydraulicFluidSpecications...........................10
CheckingtheHydraulicFluid.............................11
CheckingtheTirePressure................................11
CheckingtheT orqueoftheWheel
Nuts...............................................................11
ConnectingtheMachinetotheTraction
Unit................................................................11
ConnectingthePTOShaft................................12
DuringOperation.................................................13
DuringOperationSafety...................................13
OperatingtheTractionUnitHydraulics..............14
OperatingtheMachine.....................................14
AfterOperation....................................................15
AfterOperationSafety......................................15
RemovingtheMachinefromtheTraction
Unit...............................................................15
TransportingtheMachine.................................15
Maintenance...........................................................16
RecommendedMaintenanceSchedule(s)...........16
MaintenanceSafety..........................................16
LubricatingtheMachine....................................17
HydraulicSystemSafety...................................17
CheckingtheHydraulicLinesand
Hoses............................................................18
ServicingtheHydraulicFluidandFilter.............18
Storage...................................................................20
©2018—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Safety

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Readandunderstandthecontentsofthis
Operator’sManualbeforeusingthemachine.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand functioningproperlyonthemachine.
Keepclearofanydischargeopening.Keep
bystandersandpetsasafedistanceawayfrom themachine.
Keepchildren,bystanders,andpetsoutofthe
operatingarea.Neverallowchildrentooperate themachine.
Alwaysshutofftheengineofthetractionunit,
removethekey(ifequipped),waitforallmoving partstostop,andallowthemachinetocool beforeadjusting,servicing,cleaning,orstoring themachine.
Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalways payattentiontothesafety-alertsymbol meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere neededthroughoutthismanual.
,which
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
105-0627
1.Warning—stoptheengineandremovetheignitionkey beforegettingoffofthetractor;readtheinstructionsbefore servicingorperformingmaintenance,thendisconnectthe PTOshaft.
105-0628
decal105-0627
decal105-0668
105-0668
decal105-0669
105-0669
decal105-0628
1.Warning—runtheengineatnomorethan540rpmand keepthePTOshaftangleunder15degrees.
decal106-0162
106-0162
1.Warning—donotstandinfrontoforbehindthetrailerwhen dumping.
3
93-6674
1.Crushinghazard,hand—readtheinstructionsbefore servicingorperformingmaintenance.
105-4587
decal93-6674
decal106-0163
106-0163
1.Warning—readtheOperator'sManualandreceivetraining beforeoperatingthemachine;themaximumloadis612kg (1350lb)trailerweightand385kg(850lb)tongueweight; donotdrivethemachineandtrailerdownhilloryoumay losecontrol.
2.Crushinghazard,trailer—donotcarrypassengers.
3.Warning—donotexceed24km/h(15mph).
4.Storedenergyhazard,trailer—donotdisconnectthetrailer withoutrstputtingdownthejack.
decal105-4587
1.Warning—readthe Operator'sManualand receivetrainingbefore operatingthemachine.
3.Thrownobject hazard—weareye protection;keep bystandersasafedistance fromthemachine.
2.Warning—wearhearing protection.
4.Cuttinghazardofhand orfoot—waitformoving partstostop.
105-0698
Applyoverdecal105-0707forCEcompliance
1.Warning—readtheOperator’sManual.
decal106-0177
106-0177
decal106-0178
106-0178
decal105-0698
decal110-7506
110-7506
1.Warning—readtheOperator’sManualandreceivetraining; beforeoperatingthecombinationdeckail.
117-4979
1.Entanglementhazard,belt—keepawayfrommovingparts; keepallguardsandshieldsinplace.
decal117-4979
4
106-0166
1.Warning—readtheandreceivetrainingbeforeoperating themachine;stoptheengineandremovetheignitionkey beforegettingoffofthetractor;readtheOperator'sManual beforeservicingorperformingmaintenance.
2.Cutting/dismembermenthazardofhand,fan—donotplace yourhandorarminthevacuumchute;keepthehosedoor orhoseinstalledatalltimes.
decal106-0167
106-0167
1.Warning—readtheandreceivetrainingbeforeoperating themachine;1)Stoptheengine;2)Removetheignition keybeforegettingoffofthetractor;3)readtheOperator's
decal106-0166
Manualbeforeservicingorperformingmaintenance;4) Connectordisconnectthehydraulichoses.
2.Hydraulichoseroutingandconnections.
1.Warning—readtheandreceivetraining beforeoperatingthemachine;1)Stop theengineandremovetheignitionkey beforegettingoffofthetractor;2)Read theOperator'sManualbeforeservicing orperformingmaintenance.
2.Flailon
3.Flailoff
133-8061
106-0183
4.Rubberngerson
5.Rubberngersoff
6.Vacuumunitup9.Trailerupright
decal133-8061
7.Vacuumunitdown
8.Trailerdump
5
decal106-0183
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2 3 4
Jack1
PTOshaft
Nopartsrequired
Nopartsrequired
MediaandAdditionalParts
Description
Auxiliarycontrollever1
Operator’sManual
DeclarationofConformity
Qty.
Qty.
Connectthemachinetothetraction units.
1
Installthecontrolleveronlyifthecombinationdeckis installed.
1
1
Readbeforeoperatingthemachine.
UseforCEcompliance.
AdjustthePTOshaftlength.
ConnectthePTOshaft.
Greasethemachine.
Use
Use
6
CAUTION
Withouttheproperamountofballastinthe tires,thetractionunitmaybecomeunstable andcausebodilyinjury.
Makesurethatthefrontofthetractionunitis equippedwiththeproperamountofballast; refertothetractionunitOperator’sManualfor ballastrequirements.
1

ConnectingtheMachineto theTractionUnit

Partsneededforthisprocedure:
1Jack
Procedure
RefertoConnectingtheMachinetotheTractionUnit
(page1 1).
2

AdjustingthePTOShaft Length

Partsneededforthisprocedure:
1
PTOshaft
Procedure
AlongPTOshaftissuppliedwiththemachineto accommodatetractionunitswithlargerPTOshaft variations.Formosttractionunits,thisshaftistoo longandmustbecuttothecorrectlengthordamage mayresult.
1.Measurethedistancefromthelockgrooveof
thetractionunitPTOshafttothelockgrooveof themachineimpellerinputshaft.
Note:Recordthisdimension.
2.FullycollapsethePTOshaftandmeasurethe
distancebetweenthelockpincollars.
3.Atitsshortestlength,the2halvesofthePTO shaftmusthaveatleast37mm(1-1/2inches)of additionalclearancetocollapse(Figure2).
Note:IfthedimensioninStep1isnotatleast
37mm(1-1/2inches)greaterthanthedimension inStep2,thePTOshaftistoolong;proceedto step4.Ifthereisenoughclearancetoallowthe PTOshafttocollapse,proceedtoStep9.
g027354
Figure2
1.PTOshaft
4.Usethefollowingcalculationtoestablish howmuchshortertheshaftmustbe,when connected,toensureaclearanceof37(1-1/2 inches):
A.SubtractthedimensionrecordedinStep2
fromthedimensionrecordedinStep1.
Note:Recordthisdimension.
B.SubtracttheresultinStepAfrom37mm
(1-1/2inches).
Note:ThePTOshaftmustbeshortened
bythisamount.
5.Usingahacksaw,shortentheguardsandthe steeltubesbythecalculatedlength.
Note:CutbothhalvesofthePTOshaft.
6.Deburrtheendsofthesteeltubesinternallyand externally.
7.Removealldebrisfromthetubesections.
8.Greasethesteeltubesliberally .
9.AssemblethePTOshaftandsecureittothe machineandtractionunit.
10.Measuretheshaft;ifitisnotatleast37mm (1-1/2inches),repeattheprocedure.
Note:Recordthisdimension.
7
ProductOverview
3
ConnectingthePTOShaft
NoPartsRequired
Procedure
ConnectthePTOshaft;refertoConnectingthePTO
Shaft(page12)
4

GreasingtheMachine

NoPartsRequired
Procedure
Greasethemachine;refertoLubricatingtheMachine
(page17)
Controls
g027357
Figure3
1.Brushcontrol4.Auxiliarycontrol
2.Deckliftcontrol5.Safetylatch
3.Trailerliftcontrol
TrailerLiftControl
Usedtodumpthetrailerbox(Figure3).Theup positionraisestheboxandopensthedoor,andthe downpositionlowerstheboxandclosesthedoor.
DeckLiftControl
Usedtoraiseandlowertheprimarydeck(Figure
3).Theuppositionraisesthedeck,andthedown
positionlowersthedeck.
BrushControl
Usedtooperatetherotatingngerdeck(sold separately).Theuppositionstartsthedeck,andthe downpositionstopsthedeck(Figure3).
AuxiliaryControl
Usedtooperatethecombinationdeck(sold separately).Theuppositionstartsthedeck,andthe downpositionstopsthedeck(Figure3).
Important:Theauxiliarycontrolleverisshipped
loosetopreventaccidentalengagementofthe unusedhydrauliccircuit.Donotinstalloroperate theauxiliarycontrolleverunlessthecombination deckisinstalled.
Toinstalltheauxiliarycontrollever,completethe followingprocedure:
1.Removethecontrollevercover.
8
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