Toro UTV500AAC00000 Parts Catalogue

PartsCatalog

ModelNo.UTV500AAC00000—SerialNo.4UF15MPV*FT310319
andUp

FormNo.3397-184RevA

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3397-184*A

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

ACCELERATOR ASSEMBLY 1

AIR INTAKE ASSEMBLY 2

BATTERY AND STARTER MOTOR ASSEMBLY 4

CAM CHAIN ASSEMBLY 6

CARGO BOX AND TAILGATE ASSEMBLY 7

CASE/BELT COOLING ASSEMBLY 9

CLUTCH AND DRIVE BELT ASSEMBLY 10

CLUTCH/DRIVE BELT/MAGNETO COVER ASSEMBLY 11

CONSOLE, FLOOR PANEL & STORAGE BOX ASSEMBLY 13

COOLING ASSEMBLY 15

CRANKCASE ASSEMBLY 17

CRANKSHAFT, BALANCER, STARTER GEAR, AND PISTON ASSEMBLIES 19

CYLINDER ASSEMBLY 21

CYLINDER HEAD AND CAMSHAFT/VALVE ASSEMBLY 22

DASH ASSEMBLY 24

DRIVE TRAIN ASSEMBLY 26

ENGINE AND EXHAUST 27

FRAME AND RELATED PARTS 29

FRONT BRAKE ASSEMBLY 31

FRONT DRIVE GEARCASE ASSEMBLY 33

FRONT SUSPENSION ASSEMBLY 35

GAS TANK ASSEMBLY 37

GEAR SHIFTING ASSEMBLY 39

HOOD AND HEADLIGHT ASSEMBLY 41

MAGNETO ASSEMBLY 43

OIL PUMP AND STRAINER ASSEMBLY 44

REAR BRAKE ASSEMBLY 46

REAR DRIVE GEARCASE ASSEMBLY 47

REAR SUSPENSION ASSEMBLY 49

ROPS AND TAILLIGHT ASSEMBLY 51

SEAT ASSEMBLY 53

SECONDARY DRIVE ASSEMBLY 55

SECONDARY TRANSMISSION ASSEMBLY 57

SHIFTER ASSEMBLY 59

STEERING ASSEMBLY 60

SWAY BAR ASSEMBLY 62

THROTTLE BODY ASSEMBLY 63

TILT FRAME ASSEMBLY 64

WATER PUMP ASSEMBLY 66

WHEEL AND TIRE ASSEMBLY 68

WIRING HARNESS ASSEMBLY 69

Contents

ACCELERATOR ASSEMBLY

Item Part No. Qty Name Context Footnote

1 132-2692 1 Pedal, Accelerator

2 132-1811 1 Spring

3 132-1784 1 Axle

4 132-2703 2 O-Ring

5 132-3077 1 Nut, Lock

6 132-3113 2 Screw, Machine

7 132-2041 1 Bracket, Accelerator Pedal

8 132-3084 2 Nut, Lock

9 132-2027 1 Cable, Throttle

1

AIR INTAKE ASSEMBLY

Item Part No. Qty Name Context Footnote

1 132-2672 1 Filter Cover

2 132-1950 3 Grommet

3 132-2010 1 Filter, Intake

4 132-1891 6 Clamp

5 132-2076 1 Duct, Intake

6 132-3111 1 Screw, Machine

7 132-3085 1 Nut, Lock

8 132-1884 1 Boot, Intake

9 132-2671 1 Duct, Intake

10 132-1868 1 Boot, Intake

11 132-2086 1 Housing, Air Intake

12 132-2674 1 Screen, Air Fliter

13 132-2673 1 Filter, Air

14 132-1932 2 Knob, Adjuster

15 132-2014 1 Cover, Air Intake

16 132-1926 4 Clip, Spring

17 132-2016 1 Fitting, Elbow

18 132-1842 1 Hose, Vent

19 132-2710 1 Clamp, Hose

20 132-1997 1 Valve, Drain

2

Item Part No. Qty Name Context Footnote

21 132-2092 1 Clamp, Hose

22 132-2015 1 Cap, Drain

23 132-2711 1 Clamp, Hose

24 132-1954 1 Cap, Drain

25 132-1938 1 Clamp

26 132-2670 1 Boot, Intake

27 132-1894 1 Clamp

28 132-2107 4 Screw, Self-Tapping

29 132-2785 1 Mount, Airbox

30 132-3089 4 Screw, Machine

31 132-2020 1 Shield, Heat

32 132-3112 4 Screw, Machine

3

BATTERY AND STARTER MOTOR ASSEMBLY

Item Part No. Qty Name Context Footnote

1 132-1996 1 Battery (inc. 2-3)

.2 132-2114 2 Decal, Warning

.3 132-1995 1 Kit, Hardware

4 132-1992 1 Cable, Battery/Ground

5 132-2668 1 Screw, Thumb

6 132-2957 1 Cover, Battery Box

7 132-1942 1 Clip, U-Nut

8 132-2728 1 Box, Battery

9 132-3105 4 Screw, Machine

10 132-2012 1 Hold-Down, Battery Box - Right

11 132-2013 1 Hold-Down, Battery Box - Left

12 132-3079 4 Nut

13 132-1991 1 Cable, Battery/Solenoid

14 132-2113 1 Boot, Terminal - Solenoid

15 132-2094 5 Nut w/Washer

16 132-1993 1 Solenoid

17 132-3107 2 Screw, Machine

18 132-1994 1 Cable, Solenoid/Starter

19 132-2112 1 Boot, Terminal

20 132-2854 2 Screw, Cap

4

Item Part No. Qty Name Context Footnote

21 132-2856 1 Motor, Starter - Assembly (inc. 22)

.22 132-2831 1 O-Ring

5

CAM CHAIN ASSEMBLY

Item Part No. Qty Name Context Footnote

1 132-2203 1 Chain, Cam

2 132-2205 1 Guide, Chain

3 132-2382 1 Pivot, Tensioner

4 132-2495 1 Washer

5 132-2204 1 Tensioner, Chain

6 132-2802 1 Gasket

7 132-3220 1 Adjuster, Tensioner - Assembly

8 132-2829 1 O-Ring

9 132-2822 1 Screw, Adjuster

10 132-2809 2 Screw, Cap

6

CARGO BOX AND TAILGATE ASSEMBLY

Item Part No. Qty Name Context Footnote

1 132-2983 1 Side, Cargo Box - Assembly - Right (inc. 2-15)

1 132-2984 1 Side, Cargo Box - Assembly - Left (inc. 2-15)

.2 132-2975 2 Decal, Warning - Pinch Point

.3 132-2742 2 Spacer

.4 132-2628 27 Screw, Self-Tapping

.5 132-2985 2 Panel, Side - Inner

.6 132-2760 2 Pad, Foam

.7 132-2979 2 Brace, Support - Front

.8 132-3081 30 Nut, Lock

.9 132-2978 2 Brace, Support - Rear

.10 132-2748 1 Side, Cargo Box - Right

.10 132-2749 1 Side, Cargo Box - Left

.11 132-1948 30 Bolt, Carriage

.12 132-2631 6 Screw, Machine

.13 132-2786 2 Bracket, Retaining - Latch

.14 132-2745 2 Bracket, Retaining - Cable

.15 132-2746 1 Insert, Panel - Right

.15 132-2747 1 Insert, Panel - Left

16 132-3103 4 Screw, Machine

17 132-2626 4 Spacer

7

Item Part No. Qty Name Context Footnote

18 132-2028 2 Cable, Tailgate

19 132-2995 1 Decal, Box - Forward - Right

19 132-2996 1 Decal, Box - Forward - Left

20 132-2997 1 Decal, Box - Rear - Right

20 132-2998 1 Decal, Box - Rear - Left

21 132-2627 2 Screw, Machine

22 132-2744 2 Clip, U-Nut

23 132-2967 1 Panel, Front

24 132-2621 1 Decal, Warning - Cargo Box

25 132-2751 2 Panel, Lower

26 132-2795 1 Bracket, Retaining - Lower Panel

27 132-2987 1 Tailgate Assembly (inc. 28-37)

.28 132-2986 1 Panel, Tailgate - Inner

.29 132-2989 1 Shaft, Pivot - Tailgate

.30 132-2642 5 Screw, Self-Tapping

.31 132-2761 1 Pad, Foam

.32 132-2762 1 Brace, Support

.33 132-2750 1 Panel, Tailgate - Outer

.34 132-2730 2 Decal, Reflector - Red

.35 132-2789 2 Latch, Tailgate - Assembly

.36 132-2743 2 Bracket, Support - Latch

.37 132-3079 4 Nut

38 132-2737 2 Bushing

39 132-2999 1 Decal, Tailgate - Right

40 132-3001 1 Decal, Tailgate - Center

41 132-3000 1 Decal, Tailgate - Left

8

CASE/BELT COOLING ASSEMBLY

Item Part No. Qty Name Context Footnote

1 132-2735 1 Boot, Air-In

2 132-1891 4 Clamp

3 132-1879 1 Duct, Air-In

4 132-1868 1 Boot, Intake

5 132-2107 2 Screw, Self-Tapping

6 132-1875 1 Duct, Air-In

7 132-1997 2 Valve, Drain

8 132-1890 1 Clamp

9 132-2074 1 Boot, Air-In

10 132-1953 2 Clamp

11 132-1874 1 Boot, Air-Out

12 132-1883 1 Duct, Air-Out

9

CLUTCH AND DRIVE BELT ASSEMBLY

Item Part No. Qty Name Context Footnote

1 132-2331 1 Shoe, Clutch - Assembly

2 132-2319 1 Clutch, One-Way

3 132-2401 1 Nut

4 132-2332 1 Housing, Clutch

5 132-2505 1 O-Ring

6 132-2315 1 Spacer

7 132-2329 1 Face, Fixed Drive

8 132-2323 1 Belt, Drive

9 132-2330 1 Face, Movable Drive

10 132-2320 1 Spacer, Movable Drive Face

11 132-2321 1 Plate, Movable Drive Face

12 132-2322 4 Damper, Movable Drive Face

13 132-2916 8 Roller, Movable Drive Face

14 132-2942 1 Nut

15 132-2333 1 Clutch, Driven - Assembly

16 132-2403 1 Nut

10

CLUTCH/DRIVE BELT/MAGNETO COVER ASSEMBLY

Item Part No. Qty Name Context Footnote

1 132-2151 1 Cover, Clutch

2 132-2478 1 Gasket

3 132-2498 1 Seal

4 132-2556 1 Bearing

5 132-2299 2 Retainer, Bearing

6 132-2384 5 Screw, Machine

7 132-2155 1 Plate, Air Intake

8 132-2815 18 Screw, Cap

9 132-2152 1 Cover, Drive Belt

10 132-2479 1 Gasket

11 132-2459 6 Pin, Dowel

12 132-2542 1 Bearing

13 132-2808 1 Circlip

14 132-2810 2 Plug, Drain

15 132-2818 3 Gasket, Drain Plug

11

Item Part No. Qty Name Context Footnote

16 132-2844 22 Screw, Cap

17 132-2373 1 Screw, Cap

18 132-2837 2 Screw, Cap

19 132-2374 1 Screw, Cap

20 132-2157 1 Cover, Magneto

21 132-2480 1 Gasket

22 132-2154 1 Plug

23 132-2491 1 Washer, Crush

24 132-2153 1 Stick, Oil Level (inc. 25)

.25 132-2830 1 O-Ring, Oil Level Stick

26 132-2553 1 Bearing

27 132-2851 1 Ring, Retaining

28 132-2852 1 Bearing

29 132-2850 1 Ring, Retaining

30 132-2512 1 Gasket

31 132-2801 2 Pin, Dowel

32 132-2235 1 Cap, Inspection (inc. 33)

.33 132-2565 1 O-Ring

34 132-2383 1 Screw, Cap

35 132-2813 5 Screw, Machine

36 132-2722 1 Shield, Gear Position Switch

12

CONSOLE, FLOOR PANEL & STORAGE BOX ASSEMBLY

Item Part No. Qty Name Context Footnote

1 132-2793 1 Panel, Fender - Inner

2 132-1942 17 Clip, U-Nut

3 132-1945 10 Screw, Machine

4 132-1815 1 Seal, Steering Column

5 132-2101 4 Rivet, Reinstallable

6 132-2107 32 Screw, Self-Tapping

7 132-2988 2 Cap, Reinforcement

8 132-2764 2 Panel, Side

9 132-3092 4 Screw, Machine

10 132-1922 4 Screw, Machine

11 132-2763 2 Latch, Side Restraint

12 132-2096 4 Nut, Lock

13 132-2773 1 Bracket, Support - Right

13 132-2774 1 Bracket, Support - Left

14 132-1925 2 Grommet

15 132-2109 2 Screw, Shoulder

16 132-3049 2 Washer

17 132-2970 1 Fender, Front - Right - Red

17 132-2971 1 Fender, Front - Left - Red

18 132-3048 2 Nut, Lock

13

Item Part No. Qty Name Context Footnote

19 132-2780 1 Bracket, Support

20 132-3105 4 Screw, Machine

21 132-2734 1 Floor

22 132-1936 8 Screw, Shoulder

23 132-2980 1 Bracket, Side Panel - Right

23 132-2981 1 Bracket, Side Panel - Left

24 132-3098 2 Screw, Machine

25 132-2756 1 Bracket, Support - Center Footrest

26 132-3024 1 Footrest, Center (inc. 27)

.27 132-1864 1 Foil, Protective

28 132-2736 1 Insert, Cupholder

29 132-3087 2 Washer

30 132-3108 2 Screw, Machine

31 132-3096 2 Screw, Machine

32 132-2966 2 Panel,Splash - Rear

33 132-1753 2 Tie, Cable - 8 in.

14

COOLING ASSEMBLY

Item Part No. Qty Name Context Footnote

1 132-1877 1 Radiator - Assembly (inc. 2-13)

.2 132-1873 1 Radiator

.3 132-1876 1 Cap, Radiator

.4 132-1871 1 Plug, Drain

.5 132-2703 1 O-Ring

.6 132-1867 1 Screen, Radiator

.7 132-3104 4 Screw, Machine

.8 132-1872 1 Shroud, Fan

.9 132-1870 1 Fan, Cooling

.10 132-2102 8 Screw, Self-Tapping

.11 132-1908 1 Clamp, Wire

.12 132-2090 AR Hose - 25 ft

.12 132-2089 AR Hose - 100 ft

.13 132-1893 2 Grommet

14 132-1927 2 Screw, Shoulder

15 132-2094 4 Nut w/Washer

16 132-1892 2 Bushing, Stem

17 132-1930 7 Clamp, Hose

18 132-1845 1 Hose, Coolant - Coolant Tube/Radiator

19 132-2075 1 Tube, Coolant

15

Item Part No. Qty Name Context Footnote

20 132-2107 2 Screw, Self-Tapping

21 132-1943 2 Clamp, Routing

22 132-1964 1 O-Ring

23 132-3201 1 Screw, Bleed

24 132-1849 1 Hose, Coolant - Pipe/Thermostat Cover

25 132-2912 1 Housing, Thermostat - Assembly (inc. 26-29)

.26 132-2240 1 Thermostat

.27 132-2511 1 O-Ring

.28 132-2175 1 Cover, Thermostat

.29 132-2814 2 Screw, Cap

30 132-1882 1 Bracket, Mounting

31 132-2100 2 Screw, Self-Tapping

32 132-1928 3 Clamp, Hose

33 132-1847 1 Hose, Coolant - Thermostat/Cylinder

34 132-2106 2 Tie, Cable - Reusable

35 132-1848 1 Hose, Coolant - Thermostat/Water Pump

36 132-1949 2 Clamp, Hose

37 132-1846 1 Hose, Coolant - Coolant Tube/Water Pump

38 132-1843 1 Tube, Coolant

39 132-1844 1 Hose, Coolant - Radiator/Coolant Tube

16

CRANKCASE ASSEMBLY

Item Part No. Qty Name Context Footnote

1 132-2127 1 Crankcase - Assembly (inc. 2-21)

.2 132-2461 2 Pin, Dowel

.3 132-2932 2 Bearing

.4 132-2561 1 Bearing

.5 132-2839 1 Bearing

.6 132-2557 1 Bearing

.7 132-2838 1 Bearing

.8 132-2843 1 Bearing

.9 132-2384 6 Screw, Machine

.10 132-2299 2 Retainer, Bearing

.11 132-2540 1 Bearing

.12 132-2541 1 Bearing

.13 132-2228 1 Union, Oil Filter

.14 132-2481 1 Seal

.15 132-2142 1 Retainer

.16 132-2385 3 Screw, Machine

.17 132-2118 1 Plate, Oil Guide - Right

.18 132-2482 1 Seal

.19 132-2811 1 Screw, Cap

.20 132-2380 4 Screw, Cap

17

Item Part No. Qty Name Context Footnote

.21 132-2371 3 Screw, Cap

22 132-2816 10 Screw, Cap

23 132-2372 3 Screw, Cap

24 132-2842 2 Nut, Lock

25 132-2928 2 Bolt, Stud

26 132-3207 1 Filter, Oil

27 132-2501 1 O-Ring

28 132-2234 1 Oilline

29 132-2820 2 Screw, Cap

30 132-2232 1 Bolt, Banjo-Fitting

31 132-2233 2 Washer

32 132-2492 1 Gasket

33 132-2563 1 Plug, Oil Pressure

34 132-2931 1 Grommet

18

CRANKSHAFT, BALANCER, STARTER GEAR, AND PISTON ASSEMBLIES

Item Part No. Qty Name Context Footnote

1 132-2150 1 Piston Set (inc. 2-4)

.2 132-2148 1 Ring, Piston - Set

.3 132-2530 2 Circlip

.4 132-2143 1 Pin, Piston

5 132-2141 1 Crankshaft Assembly

6 132-2458 1 Key

7 132-2250 1 Gear, Starter Clutch (inc. 8)

.8 132-2555 1 Bearing

9 132-2132 1 Clutch, One-Way

10 132-2909 1 Nut

11 132-2214 1 Gear, Drive

12 132-2806 1 Nut

13 132-2251 1 Gear, Starter Idler - No. 1

14 132-2247 1 Pin, Starter Idler Gear No. 1

15 132-2249 1 Gear, Starter Idler - No. 2

16 132-2248 1 Pin, Starter Idler Gear No. 2

17 132-2378 1 Screw, Cap

18 132-2439 1 Washer

19 132-2211 1 Gear, Oil Pump Drive

20 132-2210 1 Gear, Driven

19

Item Part No. Qty Name Context Footnote

21 132-2832 1 Pin, Alignment

22 132-2457 1 Key

23 132-2213 1 Balancer, Crank

20