Toro UTV500AAC00000, UTV700AAC00000 Operator's Manual
Form No. 3394-897
Utility Task Vehicle (UTV)
Model No. UTV500AAC00000 - Serial No. 4UF15MPV3FT307514 and Up
Model No. UTV700AAC00000 - Serial No. 4UF15MPV2FT307524 and Up
Operator’s Manual
Register at www.Toro.com
Original instructions (EN)
This vehicle can be hazardous to
operate.
A collision or rollover can occur quickly, even during what you think are routine maneuvers such as driving or turning on flat terrain, driving on hills, or crossing obstacles, if you
fail to take proper precautions. F or your safety, understand and follow all the warnings
contained in this Operator’s Manual and the labels on this vehicle.
Keep this Operator’s Manual with this vehicle at all times. The warning and instructional
labels should be considered permanent parts of the vehicle. If a warning or instructional
label comes off or becomes hard to read or you require a replacement manual, contact
T oro for a free replacement. Contact The Toro Company Customer Care Department,
RLC Division at 8111 Lyndale Ave. S, Bloomington, MN 55420.
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL
CAN RESULT IN SERIOUS INJURY OR DEATH.
Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION!
BE ALERT! YOUR SAFETY IS INVOLVED.
!
! WARNING
CAUTION
NOTE:
WARNING indicates a hazardous situation
which, if not avoided, could result in death or
serious injury.
CAUTION, without the safety alert symbol, is
used to address practices not related to personal injury.
A NOTE provides key information to make procedures easier or more clear.
FREE ROV TRAINING
Free training is available for Recreation Off-Highw ay V ehicles (ROV) operators and passengers from Recreational Off-Highw ay V ehicle Association (ROHVA). The Toro Company
recommends that you complete this course before you first use your new ROV.
This web-based course takes approximately two hours to complete and presents you with a
certificate of accomplishment as soon as you complete the course.
The course does not have to be completed all at one time. It will remember where you left off
and bring you back to that point when you return.
T o receiv e this free training, log on to www.R OHVA.or g, click on “T AKE AN ROV ECOURSE FREE,” and complete the course.
California Proposition 65
! WARNING
This product contains or emits chemicals known to the State of California to
cause cancer and birth defects or other reproductive harm.
Always use common sense when
operating this vehicle.
Foreword
Congratulations and thank you for purchasing a Toro UTV500/UTV700. Built with
American engineering and manufacturing
know-how, it is designed to provide superior
ride, comfort, utility, and dependable service.
This vehicle is designed primarily as an
off-road vehicle and is not intended for
extensive use on public roads. When
using the machine on public roads, follow all traffic regulations and use any
additional accessories that may be
required by law, such as lights, turn signals, and others as required.
This utility vehicle is intended to be used
by professional, hired operators in commercial applications. This vehicle allows
for the safe transport of an operator and
passengers in the identified seats. The bed
of this vehicle is not suitable for any riders.
This Operator’s Manual is furnished to
ensure that the operator is aware of safe
operating procedures. It also includes
information about the general care and
maintenance of this vehicle.
Carefully read the following pages. If
you have any questions regarding this
vehicle, contact an authorized Toro ROV
dealer for assistance. Remember, only
authorized Toro ROV dealers have the
knowledge and facilities to provide you
with the best service possible.
Protect Your Sport
• Become familiar with all local and state/
provincial laws governing ROV operation,
• Respect your vehicle,
• Respect the environment, and
• Respect private property and do not trespass.
We also advise you to strictly follow the
recommended maintenance program as
outlined. This preventive maintenance
program is designed to ensure that all
critical components on this vehicle are
thoroughly inspected at various intervals.
All information in this manual is based on the
latest product data and specifications available at the time of printing. The Toro Company reserves the right to make product
changes and improvements which may affect
illustrations or explanations without notice.
You have chosen a quality Toro product
designed and manufactured to give
dependable service. Be sure, as the owner/
operator of this vehicle, to become thoroughly familiar with its basic operation,
maintenance, and storage procedures.
Read and understand the entire Operator’s
Manual before operating this vehicle to
ensure safe and proper use. Always oper ate the vehicle within your level of skill
and current terrain conditions.
Division II of this manual covers operator-related maintenance, operating
instructions, and storage instructions. If
major repair or service is ever required,
contact an authorized Toro ROV dealer
for professional service.
At the time of publication, all informa-
tion and illustrations in Division II were
technically correct. Some illustrations
used in Division II are used for clarity
purposes only and are not designed to
depict actual conditions. Because The
T oro Company constantly refines and
improves its products, no retroactive
obligation is incurred.
Parts and Accessories
When in need of replacement parts, oil,
or accessories for this vehicle, be sure to
use only GENUINE Toro PARTS, OIL,
AND ACCESSORIES. Only genuine
Toro parts, oil, and accessories are engineered to meet the standards and requirements of this vehicle. For a complete list
of accessories, refer to the current Toro
ROV Accessory Catalog.
To aid in service and maintenance procedures on this vehicle, a Service Manual is available through your local Toro
ROV dealer and an Illustrated Parts
Manual is available at www.Toro.com.
Operation of this vehicle is restricted to
people 16 years of age and older who
possess a valid driver’s license. Passengers must be able to place both feet flat
on the floor while keeping their back
against the back of the seat and the outboard passenger must hold on to an available hand hold.
1
Table of Contents
Foreword.................................................1
Parts and Accessories ..........................1
DIVISION I - SAFETY
Safety Alert............................................. 4
Warning and Instructional Labels .....5-6
Location of Parts and Controls ............7
Warnings ...........................................8-16
DIVISION II OPERATION/
MAINTENANCE
Specifications ......................................17
Vehicle Operation ...........................18-23
General Information........................24-35
Control Locations and Functions ......24
Occupant Side Restraints ................. 26
Cargo Box .........................................26
Speedometer/LCD ............................29
Electric Fuel Pump ............................ 31
Gas Hoses ........................................31
Oil Level Stick....................................31
Load Capacity Ratings ...................... 32
Trailering and Towing......................... 32
Transporting ......................................33
Gasoline-Oil-Lubricant ...................... 34
Engine Break-In ................................35
Burnishing Brake Pads......................35
General Maintenance......................36-51
Maintenance Schedule .....................37
Liquid Cooling System ...................... 38
Shock Absorbers...............................38
General Lubrication .......................... 39
Hydraulic Brake ................................ 41
Protective Rubber Boots................... 42
Battery .............................................. 43
Spark Plug........................................ 45
Air Inlet Pre-Filter ............................. 45
Air Filter ............................................ 46
Air Filter Housing Drains .................. 47
Draining V-Belt Cover ....................... 47
Tires ................................................. 47
Wheels ............................................. 48
Muffler/Spark Arrester ...................... 48
Light Bulb Replacement ................... 49
Checking/Adjusting Headlight Aim ... 50
Fuses................................................ 50
Electrical Output Terminals ............... 51
Storage Compartment/Tools............. 51
Seat Belts ......................................... 51
Occupant Side Restraints................. 51
ROPS ............................................... 51
Preparation for Storage ...................... 52
Preparation after Storage ................... 53
Limited Warranty ................................. 54
Warranty Procedure/Owner
Responsibility.................................. 55
U.S. EPA Emission Control Statement/
Warranty Coverage (U.S. Only)....... 56
Maintenance Record ........................... 57
Change of Address, Ownership, or
Warranty Transfer ............................ 59
Identification Numbers Record .... Inside
Back Cover
2
DIVISION I - SAFETY
This vehicle is not a toy and can be
hazardous to operate.
NOTE: To view important safety information, please log on to
www.toro.com/en-us/safety (USA) or www.toro.com/en-ca/safety (Canada).
• Always go slowly and be extra careful when operating on unfamiliar terrain. Always be
alert to changing terrain conditions when operating this vehicle.
•
Never operate on excessively rough, slippery, or loose terrain.
•
Always follow proper procedures for turning as described in this manual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive
speed.
•
Always have the vehicle checked by an authorized Toro ROV dealer if it has been
involved in an accident.
•
Never operate on hills too steep for your abilities. Practice on smaller hills before
attempting larger hills.
•
Always follow proper procedures for climbing hills as described in this manual. Check
the terrain carefully before you start up any hill.
surfaces.
Never go over the top of any hill at high speed.
•
Always follow proper procedures for going down hills and for braking on hills as
described in this manual. Check the terrain carefully before you start down any hill.
Never go down a hill at high speed. Avoid going down a hill at an angle which would
cause the vehicle to lean sharply to one side. Go straight down the hill where possible.
•
Always be careful when you decide to climb or descend a hill and never turn on a hill.
Drive straight up or down inclines and not across them. If you must cross the side of a
hill, drive slowly and stop or turn downhill if you feel the vehicle may tip over.
•
Always use proper procedures if you stall or roll backward when climbing a hill. To
avoid stalling, maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual.
•
Always check for obstacles before operating in a new area. Never attempt to operate
over large obstacles, such as large rocks or fallen trees.
dures when operating over obstacles as described in this manual.
•
Always be careful of skidding or sliding. On slippery surfaces, such as ice, go slowly
and be very cautious in order to reduce the chance of skidding or sliding out of control.
•
Never operate this vehicle in fast flowing water or in water deeper than the floorboard.
Wet brakes may have reduced stopping capability. Test your brakes after leaving water.
If necessary, apply them lightly several times to let friction dry out the pads.
•
Always be sure there are no obstacles or people behind you when you operate in
reverse. When it is safe to proceed in reverse, look behind you and go slowly. Avoid
turning at sharp angles in reverse.
•
Always use the size and type tires specified in this manual. Always maintain proper tire
pressure as described in this manual.
•
Never improperly install or improperly use accessories on this vehicle.
•
Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer and allow greater distance for braking.
• Operation of this vehicle is restricted to people 16 years of age and older who possess a
valid driver’s license. Passengers must be able to place both feet flat on the floor while
keeping their back against the back of the seat and the outboard passenger must hold on
to the hand hold.
Never depress the accelerator suddenly or make gear changes while moving.
Never climb hills with slippery or loose
Always follow proper proce-
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
3
Safety Alert
You should be aware that THIS VEHI-
CLE IS NOT A TOY AND CAN BE
HAZARDOUS TO OPERATE. This
vehicle handles differently from other
vehicles, including motorcycles and cars.
A collision or rollover can occur quickly,
even during what you think are routine
maneuvers such as turning, driving on
hills, and going over obstacles, if you fail
to take proper precautions.
TO AVOID SERIOUS
INJURY OR DEATH:
* Always read the Operator’s Manual
carefully and follow the operating
procedures described. Pay special
attention to the warnings contained in
the manual and on all labels.
*
Always wear the seat belt when operating or riding in this vehicle.
*
Always follow these age recommendations:
• Operation of this vehicle is restricted
to people 16 years of age and older
who possess a valid driver’s license.
Passengers must be able to place both
feet flat on the floor while keeping
their back against the back of the seat
and the outboard passenger must hold
on to available hand hold.
* Never carry a passenger in the cargo
box of this vehicle.
*
Never operate this vehicle on a public
road, even a dirt or gravel one,
because you may not be able to avoid
colliding with other vehicles.
*
Never operate this vehicle without an
approved motorcycle helmet, eye
protection, boots, gloves, long pants
and a long-sleeved shirt or jacket.
Never consume alcohol or drugs
*
before or while operating this vehicle.
*
Never operate this vehicle at excessive speeds. Go at a speed which is
proper for the terrain, visibility conditions, and your experience.
*
Never attempt to do wheelies, jumps,
or other stunts.
*
Always be careful when operating
this vehicle, especially when
approaching hills, turns, and obstacles and when operating on unfamiliar or rough terrain.
*
Never operate this vehicle with the
cargo box lifted or removed.
*
Never operate this vehicle in fast
flowing water or in water deeper than
the floorboard.
*
Never operate this vehicle with the
ROPS removed. The ROPS provides
a structure helping to limit intrusions
by branches or other objects and may
reduce your risk of injury in accidents.
*
Never put your hands or feet outside
the vehicle for any reason while the
vehicle is in motion. Do not hold onto
the ROPS or hip restraint bar. If you
think or feel the vehicle may tip, do
not put your hands or feet outside the
vehicle as they will not be able to prevent the vehicle from tipping. Any
part of your body (arms, legs, or
head) outside the vehicle can be
crushed by passing objects, the vehicle, or ROPS.
*
Always fasten occupant side
restraints prior to moving the vehicle.
4
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
Warning and Instructional Labels
HDX191D
Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détailant de
autorisé VTT Toro pour le numéro de pièce 1436-444.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
5
Warning and Instructional Labels
6
! WARNING
HDX189A
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
Location of Parts and Controls
1. Battery
2. Headlights
3. Tool Kit
4. Tailgate Latch
5. Reverse Override Switch
6. Outboard Passenger Hand Hold
HDX184A
TC001A
TC002A
TC003A
7. Hip Restraint Bar
8. In-Dash Storage Compartment
9. Brake Pedal
10. Fuses
11. Ignition/Start Switch
12. Shift Lever
13. DC Power Outlets
14. Accelerator Pedal
15. Cargo Box Latch Handle
16. Taillight/Brakelight
17. Operator’s Manual Location
18. Headlight Switch
19. Driver Seat Belt
20. Passenger Seat Belt (Right)
21. Passenger Seat Belt (Center)
22. Drive Select Switch
23. Occupant Side Restraints
24. Hitch Receiver
25. Gas Tank Cap
26. Seat Belt Reminder Indicator Light
27. Occupant Side Restraint Latch
28. Cargo Box Handle
29. Passenger Side Restraint Latch
NOTE: The vehicle you purchased
may differ slightly from those
shown in the figures of this manual.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
7
Warnings
! WARNING
POTENTIAL HAZARD
Operating this vehicle without proper instruction.
WHAT CAN HAPPEN
The risk of an accident is greatly increased if the operator does not know how to
operate this vehicle properly in different situations and on different types of terrain.
HOW TO AVOID THE HAZARD
All operators of this vehicle must read and understand this Operator’s Manual and
all warning and instruction labels prior to operating this vehicle.
! WARNING
POTENTIAL HAZARD
Allowing anyone under age 16 to operate this vehicle.
WHAT CAN HAPPEN
Use of this vehicle by children can lead to serious injury or death of the child.
Children under the age of 16 may not have the skills, abilities, or judgment needed
to operate this vehicle safely and may be involved in a serious accident.
HOW TO AVOID THE HAZARD
Only people 16 years of age or older with a valid driver’s license should operate
this vehicle.
! WARNING
POTENTIAL HAZARD
Allowing passengers to ride in the cargo bed.
WHAT CAN HAPPEN
Serious injury or death. This vehicle is not designed to carry passengers in the
cargo bed. Passengers in the cargo bed can be thrown around or from the vehicle
during operation or in an accident.
HOW TO AVOID THE HAZARD
Do not permit passengers to ride in the cargo bed. Do not install any seating in the
cargo bed.
! WARNING
POTENTIAL HAZARD
Operating this vehicle on public streets, roads, or highways.
WHAT CAN HAPPEN
You can collide with another vehicle.
HOW TO AVOID THE HAZARD
Never operate this vehicle on any public street, road, or highway.
In many states it is illegal to operate a vehicle of this type on public streets, roads,
or highways. Always check state and local laws and regulations.
8
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
Warnings
! WARNING
POTENTIAL HAZARD
Operating this vehicle without wearing an approved
helmet, eye protection, and protective clothing.
WHAT CAN HAPPEN
Operating without an approved helmet increases your
chances of a serious head injury or death in the event
of an accident.
Operating without eye protection can result in an accident and increases your chances of a serious injury
in the event of an accident.
Operating without protective clothing increases your
chances of serious injury in the event of an accident.
HOW TO AVOID THE HAZARD
Always wear an approved helmet that fits properly.
You should also wear:
POTENTIAL HAZARD
Operating this vehicle after or while consuming alcohol or drugs.
WHAT CAN HAPPEN
Could seriously affect your judgment.
Could cause you to react more slowly.
Could affect your balance and perception.
Could result in an accident.
HOW TO AVOID THE HAZARD
Never consume alcohol or drugs before or while driving this vehicle.
Eye protection (goggles or face shield)
Gloves
Boots
Long sleeved shirt or jacket
Long pants
! WARNING
! WARNING
POTENTIAL HAZARD
Operating or riding in the vehicle without wearing a properly-secured seat belt.
WHAT CAN HAPPEN
Serious injury or death. Occupants can strike objects in the passenger compartment, fall out of the vehicle during maneuvers, or be crushed or otherwise injured
in the event of an accident.
HOW TO AVOID THE HAZARD
ALWAYS WEAR YOUR SEAT BELT and require others to wear their seat belts. See
the Operation/Maintenance section of this manual for more information on using
your seat belt and both operator and passenger(s) wearing an approved helmet.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
9
Warnings
! WARNING
POTENTIAL HAZARD
Operating or riding in the vehicle without occupant side restraints properly
secured.
WHAT CAN HAPPEN
Serious injury or death. Occupants or their body parts can strike objects outside
the vehicle, be crushed by the vehicle, or fall out of the vehicle during maneuvers
or in the event of an accident.
HOW TO AVOID THE HAZARD
Do not remove the occupant side restraints. Make sure both driver and passenger
occupant side restraints are secure before operating or riding in the vehicle. Stay
seated with your seat belt and helmet on and keep your body completely inside the
vehicle during operation. See the Operation/Maintenance section of this manual
for more information.
! WARNING
POTENTIAL HAZARD
Failing to keep all parts of your body inside the passenger compartment during
operation.
WHAT CAN HAPPEN
Serious injury or death. Body parts could strike objects outside of vehicle or be
crushed in the event of a rollover or accident.
HOW TO AVOID THE HAZARD
Do not place your head, arms, hands, legs, or feet outside of the passenger compartment during operation. Stay seated with your seat belt and helmet on and
occupant side restraints properly secured. Keep your feet and legs inboard of the
foot restraints at all times. Do not attempt to stop movement or tipping of the vehicle with your hands or feet. Keep all body parts inside the passenger compartment. If you feel the vehicle tipping, brace your feet flat on the floor and keep
hands firmly gripping the steering wheel and the outboard passenger must hold on
to the hand hold.
! WARNING
POTENTIAL HAZARD
Operating this vehicle at excessive speeds.
WHAT CAN HAPPEN
Increases your chances or losing control of the vehicle, which can result in an accident.
HOW TO AVOID THE HAZARD
Always ride at a speed that is proper for the terrain, visibility, load, and operating
conditions.
10
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
Warnings
! WARNING
POTENTIAL HAZARD
Attempting wheelies, jumps, and other stunts.
WHAT CAN HAPPEN
Increases the chance of an accident including a rollover.
HOW TO AVOID THE HAZARD
Never attempt stunts, such as wheelies or jumps. Don’t try to show off.
! WARNING
POTENTIAL HAZARD
Failure to inspect this vehicle before operating.
Failure to properly maintain this vehicle.
WHAT CAN HAPPEN
Increases the possibility of an accident or equipment damage.
HOW TO AVOID THE HAZARD
Always inspect this vehicle each time you use it to make sure it is in safe operating
condition.
Always follow the inspection and maintenance procedures and schedules
described in this Operator’s Manual.
! WARNING
POTENTIAL HAZARD
Failure to use extra care when operating this vehicle on unfamiliar terrain.
WHAT CAN HAPPEN
You can come upon hidden rocks, bumps, or holes without enough time to react.
Could result in the vehicle overturning or going out of control.
HOW TO AVOID THE HAZARD
Go slowly and be extra careful when operating on unfamiliar terrain.
Always be alert to changing terrain conditions when operating this vehicle.
! WARNING
POTENTIAL HAZARD
Failure to use extra care when operating on rough, slippery, or loose terrain.
WHAT CAN HAPPEN
Could cause loss of traction or control, which could result in an accident including
a rollover.
HOW TO AVOID THE HAZARD
Do not operate on rough, slippery, or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain.
Always be especially cautious on these kinds of terrain.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
11
Warnings
! WARNING
POTENTIAL HAZARD
Failing to use care in turns; turning too sharply or aggressively.
WHAT CAN HAPPEN
The vehicle could go out of control causing a collision, tip over, or rollover.
HOW TO AVOID THE HAZARD
Always follow proper procedures for turning as described in this Operator’s Manual. Practice turning at slow speeds before attempting to turn at faster speeds. Do
not turn at excessive speed or too sharply for the conditions and for your experience level. See the Operation/Maintenance section of this manual for more information on turning on flat ground, hills, sand, ice, mud, or water.
! WARNING
POTENTIAL HAZARD
Operating on steep hills.
WHAT CAN HAPPEN
This vehicle can overturn more easily on steep hills than on level surfaces or small
hills.
HOW TO AVOID THE HAZARD
Never operate the vehicle on hills too steep for the vehicle or for your abilities.
Practice on smaller hills before attempting larger hills.
! WARNING
POTENTIAL HAZARD
Operating with the ROPS removed.
WHAT CAN HAPPEN
Could lead to serious injury or death.
HOW TO AVOID THE HAZARD
Never operate this vehicle with the ROPS removed.
! WARNING
POTENTIAL HAZARD
Going down a hill improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause the vehicle to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for going down hills as described in this Operator’s Manual.
Always check the terrain carefully before you start down any hill.
Never go down a hill at high speed.
Avoid going down a hill at an angle that would cause the vehicle to lean sharply to
one side. Go straight down the hill where possible.
12
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
Warnings
! WARNING
POTENTIAL HAZARD
Climbing hills improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause the vehicle
to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for climbing hills as described in this Operator’s
Manual.
Always check the terrain carefully before you start up any hill.
Never climb hills with slippery or loose surfaces.
Never open the throttle suddenly or make sudden gear changes. The vehicle could
flip over backwards.
Never go over the top of any hill at high speed. An obstacle, a sharp drop, or
another vehicle or person could be on the other side of the hill.
Never Operate Up Or
Down Hills Steeper
Than 15°
! WARNING
POTENTIAL HAZARD
Crossing hills or turning on hills.
WHAT CAN HAPPEN
Could cause loss of control or cause the vehicle to overturn.
HOW TO AVOID THE HAZARD
Never attempt to turn the vehicle around on any hill. If you must cross the side of a
hill, drive slowly and stop or turn downhill if you feel the vehicle may tip.
! WARNING
POTENTIAL HAZARD
Stalling, rolling backwards, or improperly dismounting while climbing a hill.
WHAT CAN HAPPEN
Could result in the vehicle overturning.
HOW TO AVOID THE HAZARD
Use proper gear and maintain steady speed when climbing a hill.
If you lose all forward speed:
Apply the brakes. Place the transmission in park after you
are stopped.
If you begin rolling backwards:
Apply the brakes while rolling backwards. When fully stopped, shift the
transmission into park.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
13
Warnings
! WARNING
POTENTIAL HAZARD
Improperly operating in reverse.
WHAT CAN HAPPEN
You could hit an obstacle or person behind you, resulting in serious injury or death.
HOW TO AVOID THE HAZARD
Before you engage reverse gear, make sure there are no obstacles or people
behind you. When it is safe to proceed, go slowly.
! WARNING
POTENTIAL HAZARD
Improperly operating over obstacles.
WHAT CAN HAPPEN
Could cause loss of control or a collision. Could cause the vehicle to overturn.
HOW TO AVOID THE HAZARD
Before operating in a new area, check for obstacles.
Never attempt to ride over large obstacles, such as large rocks or fallen trees.
When you go over obstacles, always follow proper procedures as described in this
Operator’s Manual.
! WARNING
POTENTIAL HAZARD
Skidding or sliding.
WHAT CAN HAPPEN
You could lose control of the vehicle.
You could also regain traction unexpectedly, which may cause the vehicle to overturn.
HOW TO AVOID THE HAZARD
Learn to safely control skidding or sliding by practicing at slow speeds and on
level, smooth terrain.
On extremely slippery surfaces, such as ice, go slowly and be very cautious in
order to reduce the chance of skidding or sliding out of control.
! WARNING
POTENTIAL HAZARD
Operating the vehicle with improper tires or with improper or uneven tire pressure.
WHAT CAN HAPPEN
Use of improper tires on the vehicle, or operating the vehicle with improper or
uneven tire pressure, could cause loss of control increasing your risk of accident.
HOW TO AVOID THE HAZARD
Always use the size and type tires specified in this Operator’s Manual for this vehicle.
Always maintain proper tire pressure as described in this Operator’s Manual.
14
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
Warnings
! WARNING
POTENTIAL HAZARD
Overloading the vehicle or carrying or towing cargo improperly.
WHAT CAN HAPPEN
Could cause changes in handling, which could lead to an accident.
HOW TO AVOID THE HAZARD
Never exceed the stated load capacity for this vehicle.
Cargo should be properly distributed and securely attached.
Reduce speed when carrying cargo or pulling a trailer. Allow greater distance for braking.
Always follow the instructions in this Operator’s Manual for carrying cargo or pull-
ing a trailer.
! WARNING
POTENTIAL HAZARD
Operating this vehicle through deep or fast flowing water.
WHAT CAN HAPPEN
Tires may float, causing loss of traction and loss of control, which could lead to an
accident.
HOW TO AVOID THE HAZARD
Never operate this vehicle in fast flowing water or in water deeper than the floorboard.
Remember that wet brakes may have reduced stopping capability.
Test the brakes after leaving water. If necessary, apply them several times to dry
out the pads.
! WARNING
POTENTIAL HAZARD
Operating this vehicle with improper modifications.
WHAT CAN HAPPEN
Improper installation of accessories or modification of the vehicle may cause
changes in handling which, in some situations, could lead to an accident.
HOW TO AVOID THE HAZARD
Never modify this vehicle through improper installation or improper use of accessories.
All parts and accessories added to this vehicle should be genuine T oro components
designed for use on this vehicle and should be installed and used according to instructions. If you have questions, consult an authorized Toro ROV dealer.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
15
Warnings
! WARNING
POTENTIAL HAZARD
Operating through or over thick or sharp brush, timber, debris, or rocks.
WHAT CAN HAPPEN
Serious injury or death. Brush, branches, debris, and rocks can enter or penetrate the passenger compartment and strike occupants. Running over sharp
branches, rocks, or other large objects can also cause loss of control.
HOW TO AVOID THE HAZARD
Be alert. Slow down. Wear all recommended protective gear specified in this Operator’s Manual. Avoid operating through or over thick brush, timber, debris, or large
rocks whenever possible. Watch for and avoid sharp branches, rocks, or other
large objects that could impede or impact the vehicle or enter the passenger compartment.
! WARNING
POTENTIAL HAZARD
Operating the vehicle with differential lock engaged.
WHAT CAN HAPPEN
The increased steering effort and reduced maneuverability caused by the locked
differential could result in loss of control and an accident.
HOW TO AVOID THE HAZARD
Never exceed 10 MPH (16 KPH) with the differential lock engaged. Always disengage the differential lock as soon as not needed for additional traction.
! WARNING
POTENTIAL HAZARD
Failing to avoid pinch-points when lowering the cargo box.
WHAT CAN HAPPEN
Fingers, hands, or arms could be seriously injured when lowering the cargo box.
HOW TO AVOID THE HAZARD
Always be aware of and avoid lowering cargo box until everyone is clear of pinchpoints.
! WARNING
POTENTIAL HAZARD
Securing a person improperly in the vehicle due to physical size.
WHAT CAN HAPPEN
Serious injury or death. Occupant could strike objects in the passenger compartment, fall out of the vehicle during maneuvers, or be ejected and crushed in the
event of an accident.
HOW TO AVOID THE HAZARD
Always make sure a passenger can sit with both feet flat on the floor and their back
against the seat while being able to reach any provided hand holds.
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DIVISION II - OPERATION/ MAINTENANCE
Specifications
ENGINE
Type Four-Cycle/Liquid Cooled
Bore x Stroke 89 mm x 71.12 mm (3.5 x 2.8 in.) - 500
Displacement 442 cc (27 cu in.) - 500
Spark Plug Type NGK CR7E - 500
Spark Plug Gap 0.7-0.8 mm (0.028-0.031 in.) - 500
Brake Type Hydraulic Disc/Rear Driveline - 500
CHASSIS
Length (Overall) 327.6 cm (129.0 in.)
Height (Overall) 200.6 cm (79.0 in.)
Width (Overall) 152.4 cm (60 in.)
Suspension Travel (Front/Rear) 25.4 cm (10 in.)
Tire Size (Front) 26 x 9R-14
Tire Size (Rear) 26 x 11R-14
Tire Inflation Pressure 110 kPa (16 psi) - 500
MISCELLANY
Dry Weight (Approx) 592 kg (1307 lb) - 500
ROPS Tested Curb Weight 680 kg (1500 lb)
Gas Tank Capacity 31 L (8.2 U.S. gal.)
Coolant Capacity 2.9 L (3.0 U.S. qt)
Differential Capacity 275 ml (9.3 fl oz)
Rear Drive Capacity 250 ml (8.5 fl oz)
Engine Oil Capacity (Approx) 2.8 L (3.0 U.S. qt) - 500
Gasoline (Recommended) 87 Octane Regular Unleaded
Engine Oil (Recommended) Toro 0W-40 All Weather Synthetic
Front Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid
Brake Fluid DOT 4 Approved
Taillight/Brakelight 12V/8W/27W
Headlight 12V/27W (4)
Starting System Electric
Specifications subject to change without notice.
102 mm x 85 mm (4.01 x 3.4 in.) - 700
695 cc (42.4 cu in.) - 700
NGK CPR8E - 700
0.5-0.6 mm (0.019-0.024 in.) - 700
Four Wheel Hydraulic - 700
138 kPa (20 psi) - 700
618 kg (1363 lb) - 700
1.9 L (2.0 U.S. qt) - 700
17
Vehicle Operation
Pre-Start/Pre-Operation Checklist
Item Remarks
Brake System Pedal firm - near top of travel.
Controls Steering free - no binding - no excessive free-play.
Fluids Coolant level to the bottom of the stand pipe in the radiator neck.
Suspension Ball joints/tie rod ends free - secure.
Lights/Switches Check headlight HI/LO beam - light switch to OFF.
Air Filter Duck bill drains clear of all debris.
Tires/Wheels Properly inflated - tread adequate.
Seat Belts/Restraints Check condition - proper operation - proper adjustment.
Nuts/Bolts/Fasteners Check for loose nuts - bolts - tighten as necessary.
Fluid at proper level.
Check for fluid leaks.
Shift lever in park.
Accelerator free - no binding - returns to idle position.
Check oil level.
Gas tank full of recommended gasoline.
Differential/rear drive at proper level.
Check for fluid leaks.
Shocks not leaking - mountings secure.
Shock spring pre-load equal on left and right.
Components free of all debris.
Check taillight/brakelight - light switch to OFF.
Check drive select switch - set to 2WD.
Ducting secure - no holes or tears.
Check tires for cuts or tears.
Wheels secure to hubs - hubs secure to axles.
Check wheels for cracked or bent rims.
Check fasteners - latches - ROPS.
Secure hood, cargo box, seats.
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