Toro 22324, TX 525 Operator's Manual

FormNo.3372-647RevE

G004222

TX525CompactUtilityLoader

ModelNo.22323—SerialNo.312000001andUp

ModelNo.22324—SerialNo.312000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3372-647*E

ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.

GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.

Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.

Theenclosed
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.

Engine Owner's Man ual

issuppliedfor

Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready .

Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Introduction

Thismachineisacompactutilityloaderintendedforusein
variousearthandmaterialsmovingactivitiesforlandscaping
andconstructionwork.Itisdesignedtooperateawidevariety
ofattachmentseachofwhichperformaspecializedfunction.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely .

©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Contactusatwww.T oro.com.

2

PrintedintheUSA.

AllRightsReserved

Contents

Introduction..................................................................2

Safety...........................................................................4

SafeOperatingPractices...........................................4

SoundPressureLevel...............................................6

SoundPower..........................................................6

VibrationLevel.......................................................6

StabilityData..........................................................7

SlopeIndicator.......................................................8

SafetyandInstructionalDecals.................................9

ProductOverview.........................................................13

Controls...............................................................13

Specications........................................................16

Attachments/Accessories........................................16

Operation....................................................................17

AddingFuel...........................................................17

FillingtheFuelTank...............................................17

CheckingtheEngineOilLevel.................................18

CheckingtheHydraulicFluidLevel...........................19

Checking,Adding,andBleedingtheEngine

Coolant.............................................................20

BleedingtheFuelSystem.........................................21

StartingandStoppingtheEngine..............................21

StoppingtheTractionUnit......................................22

MovingaNon-functioningTractionUnit...................22

UsingtheCylinderLock..........................................22

UsingAttachments.................................................23

SecuringtheTractionUnitforTransport....................25

LiftingtheTractionUnit..........................................25

Maintenance.................................................................26

RecommendedMaintenanceSchedule(s)......................26

PremaintenanceProcedures........................................27

OpeningtheHood.................................................27

ClosingtheHood...................................................27

OpeningtheRearAccessCover................................28

ClosingtheRearAccessCover.................................28

RemovingtheSideScreens......................................28

InstallingtheSideScreens........................................28

Lubrication...............................................................29

GreasingtheTractionUnit......................................29

EngineMaintenance..................................................29

ServicingtheAirCleaner.........................................29

ServicingtheEngineOil..........................................30

FuelSystemMaintenance...........................................32

CheckingtheFuelLinesandConnections..................32

DrainingtheFuelFilter/WaterSeparator...................32

ReplacingtheFuelFilterCanisterandIn-line

Filter.................................................................32

DrainingtheFuelTank...........................................33

ElectricalSystemMaintenance....................................33

ServicingtheBattery...............................................33

DriveSystemMaintenance.........................................36

ServicingtheTracks................................................36

CoolingSystemMaintenance......................................39

ServicingtheCoolingSystem...................................39

BeltMaintenance......................................................40

CheckingtheConditionoftheHydraulicPump

Belt...................................................................40

CheckingtheAlternator/FanBeltTension.................40

ControlsSystemMaintenance.....................................40

AdjustingtheTractionControlAlignment.................40

AdjustingtheTractionControlNeutral

Position.............................................................41

AdjustingtheTrackingoftheTractionControl,

FullForwardPosition..........................................41

HydraulicSystemMaintenance....................................42

ReplacingtheHydraulicFilter..................................42

ChangingtheHydraulicFluid...................................43

CheckingtheHydraulicLines...................................44

Cleaning...................................................................45

RemovingDebrisfromtheTractionUnit...................45

CleaningtheChassis...............................................45

Storage........................................................................45

Troubleshooting...........................................................46

Schematics...................................................................49

3

Safety

Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafetyalertsymbol,which
means:
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet.Always
followallsafetyinstructionstoavoidseriousinjuryordeath.

Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed
area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

•Becomefamiliarwiththesafeoperationoftheequipment,

•Alloperatorsandmechanicsshouldbetrained.The

•Neverletchildrenoruntrainedpeopleoperateorservice

•Theowner/usercanpreventandisresponsiblefor

Preparation

•Evaluatetheterraintodeterminewhataccessoriesand

•Wearappropriateclothingincludinghardhat,safety

•Inspecttheareawheretheequipmentistobeusedand

•Useextracarewhenhandlingfuels.Theyareammable

Caution

,

W ar ning

,or

Danger

—personalsafety

WARNING

theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.

operatorcontrols,andsafetysigns.

ownerisresponsiblefortrainingtheusers.

theequipment.Localregulationsmayrestricttheageof
theoperator.

accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.

attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.

glasses,longpants,safetyshoes,andhearingprotection.
Longhair,looseclothingorjewelrymaygettangledin
movingparts.

removeallobjectssuchasrocks,toys,andwirewhichcan
bethrownbythemachine.

andvaporsareexplosive.

–Useonlyanapprovedcontainer
–Neverremovethefuelcaporaddfuelwiththeengine

running.Allowtheenginetocoolbeforerefueling.
Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingtheengine.Onlystarttheengine
fromtheoperator'sposition.

•Slowdownanduseextracareonhillsides.Besureto

travelintherecommendeddirectiononhillsides.Turf
conditionscanaffectthemachine'sstability.

•Slowdownandusecautionwhenmakingturnsandwhen

changingdirectionsonslopes.

•Neveroperatewithouttheguardssecurelyinplace.Be

sureallinterlocksareattached,adjusted,andfunctioning
properly.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Stoponlevelground,lowerimplements,disengagethe

auxiliaryhydraulics,engageparkingbrake,shutoffthe
enginebeforeleavingtheoperator'spositionforany
reason.

•Keephandsandfeetawayfrommovingattachments.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

•Readallattachmentmanuals.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthetractionunit.Stopthetractionunitif
anyoneentersthearea.

•Neverleavearunningtractionunitunattended.Always

lowertheloaderarms,stoptheengine,settheparking
brake,andremovethekeybeforeleaving.

•Donotexceedtheratedoperatingcapacity,asthetraction

unitmaybecomeunstablewhichmayresultinlossof
control.

•Donotcarryaloadwiththearmsraised.Alwayscarry

loadsclosetotheground.

4

•Donotover-loadtheattachmentandalwayskeepthe

loadlevelwhenraisingtheloaderarms.Logs,boards,and
otheritemscouldrolldowntheloaderarms,injuringyou.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.

•Checkforoverheadclearances(i.e.branches,doorways,

electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.

•Ensurethatyouoperatethetractionunitinareaswhere

therearenoobstaclesincloseproximitytotheoperator.
Failuretomaintainadequatedistancefromtrees,walls,
andotherbarriersmayresultininjuryasthetractionunit
backsupduringoperationiftheoperatorisnotattentive
tothesurroundings.Onlyoperatetheunitinareaswhere
thereissufcientclearancefortheoperatortosafely
maneuvertheproduct.

•Beforedigging,havetheareamarkedforunderground

utilities,anddonotdiginmarkedareas.

•Locatethepinchpointareasmarkedonthetractionunit

andattachmentsandkeephandsandfeetawayfrom
theseareas.

•Beforeoperatingthetractionunitwithanattachment,

ensurethattheattachmentisproperlyinstalled.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

SlopeOperation

terraincouldoverturnthetractionunit.Tallgrasscan
hideobstacles.

•UseonlyToro-approvedattachments.Attachmentscan

changethestabilityandtheoperatingcharacteristicsof
thetractionunit.Warrantymaybevoidedifusedwith
unapprovedattachments.

•Keepallmovementsonslopesslowandgradual.Donot

makesuddenchangesinspeedordirection.

•Avoidstartingorstoppingonaslope.Ifthetractionunit

losestraction,proceedslowly,straightdowntheslope.

•Avoidturningonslopes.Ifyoumustturn,turnslowly

andkeeptheheavyendofthetractionunituphill.

•Donotoperateneardrop-offs,ditches,orembankments.

Thetractionunitcouldsuddenlyturnoverifatrackgoes
overtheedgeofaclifforditch,orifanedgecavesin.

•Donotoperateonwetgrass.Reducedtractioncould

causesliding.

•Donotparkthetractionunitonahillsideorslope

withoutloweringtheattachmenttotheground,setting
theparkingbrake,andchockingthetracks.

MaintenanceandStorage

•Disengagetheauxiliaryhydraulics,lowertheattachment,

settheparkingbrake,stoptheengine,andremovethe
key.Waitforallmovementtostopbeforeadjusting,
cleaning,orrepairing.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilorfuelspillage.

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Allslopesrequireextracaution.

•Donotoperatethetractionunitonhillsidesor

slopesexceedingtheanglesrecommendedin
StabilityData(page7),andthoseintheattachment
Operator'sManual.SeealsotheSlopeIndicator(page8).

•Operateupanddownslopeswiththeheavyendof

thetractionunituphill.Weightdistributionchanges.
Anemptybucketwillmaketherearofthetractionunit
theheavyend,andafullbucketwillmakethefrontofthe
tractionunittheheavyend.Mostotherattachmentswill
makethefrontoftractionunittheheavyend.

•Raisingtheloaderarmsonaslopewillaffectthestability

ofthemachine.Wheneverpossible,keeptheloaderarms
intheloweredpositionwhenonslopes.

•Removinganattachmentonaslopewillmaketherearof

thetractionunitheavy.Referto
determinewhethertheattachmentcanbesafelyremoved
ontheslope.

StabilityData(page7),to

•Removeobstaclessuchasrocks,treelimbs,etc.fromthe

workarea.Watchforholes,ruts,orbumps,asuneven

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Neverallowuntrained

personneltoservicethemachine.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectthebatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthepositive
last.Reconnectpositiverstandnegativelast.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Ifanymaintenanceorrepairrequirestheloaderarmsto

beintheraisedposition,securethearmsintheraised
positionwiththehydrauliccylinderlock.

5

•Securetheloaderarmvalvewiththeloadervalvelock

anytimeyouneedtostopthemachinewiththeloader
armsraised.

Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO6395.

•Keepnutsandboltstight.Keepequipmentingood

condition.

•Nevertamperwithsafetydevices.

•Keepthetractionunitfreeofgrass,leaves,orotherdebris

build-up.Cleanupoilorfuelspillage.Allowthetraction
unittocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmokenearammablesubstances.

–Neverrefuelthetractionunitindoors.

–Neverstorethetractionunitorfuelcontainerinside

wherethereisanopename,suchasnearawater
heaterorfurnace.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pick-upbed,oranysurfaceotherthantheground.

–Keepcontainernozzleincontactwiththetankduring

lling.

VibrationLevel

Measuredvibrationlevelforrighthand=1.5m/s

Measuredvibrationlevelforlefthand=1.3m/s

UncertaintyValue(K)=0.8m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO20643.

2

2

2

•Stopandinspecttheequipmentifyoustrikeanobject.

Makeanynecessaryrepairsbeforerestarting.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfromthebattery.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthighpressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof93
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN11201.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof101dBA,
whichincludesanUncertaintyValue(K)of1dBA.

6

StabilityData

Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.Slopesover
thelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethattheloaderarmsarefully
lowered;raisedarmsmayaffectthestability .

Ineachattachmentmanualisasetofthreestabilityratings,oneforeachhillposition.Todeterminethemaximumslopeyou
cantraversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratingsoftheattachment.
Example:IftheattachmentinstalledonaTXmodel22323tractionunithasaFrontUphillratingofB,aRearUphillratingof
D,andaSideUphillratingofC,thenyoucoulddriveforwardupa19°slope,rearwardupa12°slope,orsidewaysona14°
slope,aslistedinthefollowingtable.

Model22323

MaximumRecommendedSlopewhen

Operatingwith:

FrontUphillRearUphill

Conguration

Tractionunitwithoutattachment

Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*

A

B

C16°15°14°

D

E

Model22324

11°21°19°

25°25°20°

19°19°18°

10°12°9°

5°5°5°

MaximumRecommendedSlopewhen

Operatingwith:

FrontUphillRearUphill

SideUphill

SideUphill

Conguration

Tractionunitwithoutattachment

Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*

A

B

C18°16°14°

D

E

12°19°21°

25°25°23°

22°22°20°

10°10°10°

5°5°5°

7

SlopeIndicator

G011841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope

indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat
speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

8

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

93-6681

1.Cutting/dismemberment—hazard,fan-stayawayfrom
movingparts.

93-9084

100-4650

1.Crushinghazardofhand—keepbystandersasafedistance
fromthemachine.

2.Crushinghazardoffoot—keepbystandersasafedistance
fromthemachine.

1.Liftpoint

2.Tie-downpoint

93-6686

1.Hydraulicoil

2.ReadtheOperator'sManual.

93-7814

1.Entanglementhazard,belt—stayawayfrommovingparts;
keepallguardsandshieldsinplace.

100-8821

1.Crushinghazardandcuttinghazardofhand—stayasafe
distancefromthefrontofthetractionunitwhentheloader
armsareraised.

100-8822

1.Warning—donotcarrypassengers.

114-9600

1.ReadtheOperator'sManual.

9

115-4858

1.Crushinghazardofhandsorfeet—installthecylinderlock.

115-4857

106-6755

1.Enginecoolantunder
pressure.

2.Explosionhazard—read
theOperator'sManual.

115-4020

1.Turnright3.Reverse

2.Forward

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe

Operator'sManual.

4.Turnleft

1.Lowertheloaderarms.

2.Dumpthebucket.5.Floatthebucketonthe

3.Raisetheloaderarms.

4.Curlthebucket.

ground.

115-4859

1.Disengaged3.Engaged

2.Parkingbrake

115-4855

1.Hotsurface/burnhazard—wearprotectivegloveswhen
handlingthehydrauliccouplersandreadtheOperator's
Manualforinformationonhandlinghydrauliccomponents.

115-4856

1.Warning—readtheOperator'sManual;maximumload
ratingof500lb(228Kg);noriders.

115-4861

1.Auxiliaryhydraulics3.Forward

2.Lockedreverse(detent)4.Neutral(off)

10

115-4862

1.Loadervalvelock,
unlocked

2.Loadervalvelock,locked

115-4860

1.Warning—readtheOperator'sManual.

2.Warning—settheparkingbrake,stoptheengine,removetheignitionkeyandlowertheloaderarmsbeforeleavingthemachine.

3.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.

4.Cuttinghazardofhandsorfeet—waitforallmovingpartstostop;stayawayfrommovingparts;keepallguardsandshieldsin
place.

5.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthemachine.

6.Explosionandelectricshockhazard—donotdiginareaswithburiedgasorelectricallines;contactlocalpowerorganizations
beforedigging.

117–1807

11

117–9905

1.Operator'sManuallocation

2.Engine—start7.Engineoilpressure

3.Engine—run8.Battery

4.Engine—stop9.Enginetemperature14.Warning—donotoperate

5.Hourmeter

6.Fuelgauge—diesel1 1.Fast16.Tippinghazard—movethe

12.Continuousvariablesetting

13.Slow

thismachineunlessyou
aretrained.

10.Glowplug

15.Electricshockhazard,
overheadpowerlines—stay
awayfromoverheadpower
lines.

tractionunitwiththeheavy
enduphill;donottravel
withtheloaderarmsraised.

17.Tippinghazard—slowthe
tractionunitwhenturning,
donottravelfastwhen
turning,lookbehindand
downwhenreversing.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery .

explosivegasescan
causeblindnessandother
injuries

blindnessorsevereburns.

withwaterandgetmedical
helpfast.

discard.

12

ProductOverview

12

G017858

1

2

3

4

5

6 7

8

12

11

109

g013016

Controls

Becomefamiliarwithallthecontrols(Figure5)beforeyou
starttheengineandoperatethetractionunit.

Figure5

Figure4

1.Roadwheels7.Mountplate

2.Track

3.Liftcylinder9.Controlpanel

4.Loaderarms

5.Hood11.Rearaccesscover

6.Auxiliaryhydraulic
couplers

8.Reversesafetyplate

10.Tie-down/liftloop

12.Sidepanelscreen

1.Auxiliaryhydraulicslever

2.Keyswitch8.Parkingbrakelever

3.Hourmeter9.Tractioncontrol

4.Fuelgauge

5.Indicatorlightsandglow
plugswitch

6.Throttlelever12.Loadervalvelock

7.Loaderarm/attachmenttilt
lever

10.Referencebar

11.Loadercontrolreference
bar

KeySwitch

Thekeyswitch,usedtostartandstoptheengine,hasthree
positions:off,run,andstart.

Tostarttheengine,rotatethekeytothestartposition.Release
thekeywhenenginestartsanditwillmoveautomaticallyto
therunposition.

Tostoptheengine,rotatethekeytotheoffposition.

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeedand
rearwardtodecreasespeed.

ReferenceBar

Whendrivingthetractionunit,usethereferencebaras
ahandleandaleveragepointforcontrollingthetraction
controlandtheauxiliaryhydraulicslever.Toensuresmooth,
controlledoperation,donottakebothhandsoffofthe
referencebarwhileoperatingthetractionunit.

13

TractionControl

G008131

G008132

Figure9

Figure6

1.Referencebar(doesnotmovetogiveyouareferencepoint
andaxedhandletoholdwhileoperatingthetractionunit)

2.Tractioncontrol(movestocontrolthemachine)

•Tomoveforward,movethetractioncontrolforward

(Figure7).

Figure7

•Tomoverearward,movethetractioncontrolrearward

(Figure8).Whenreversing,lookbehindfor

obstructionsandkeepyourhandsonthereference
bar.

•Toturnleft,rotatethetractioncontrolcounterclockwise

(Figure10).

Figure10

•Tostop,releasethetractioncontrol(Figure6).

Note:Thefartheryoumovethetractioncontrolinany
direction,thefasterthemachinewillmoveinthatdirection.

LoaderArm/AttachmentTiltLever

Totilttheattachmentforward,slowlymovethelevertothe
right(Figure11).

Totilttheattachmentrearward,slowlymovethelevertothe
left(Figure11).

Figure8

•Toturnright,rotatethetractioncontrolclockwise

(Figure9).

Tolowertheloaderarms,slowlymovetheleverforward
(Figure11).

Toraisetheloaderarms,slowlymovetheleverrearward
(Figure11).

Youcanalsopushtheleverfullyforwardintoadetent
position(Figure11)toreleasetheloaderarmssothatthe
attachmentrestsontheground.Thisallowsattachmentssuch
asthelevelerandthehydraulicbladetofollowthecontours
oftheground(i.e.,oat)whengrading.

14

Figure11

AuxiliaryHydraulicsLever

Tooperateahydraulicattachmentintheforwarddirection,
rotatetheauxiliaryhydraulicsleverrearwardandpullitdown
tothereferencebar(Figure13,number1).

Tooperateahydraulicattachmentinreversedirection,rotate
thehydraulicsleverrearward,thenmoveitleftintotheupper
slot(Figure13,number2).

Ifyoureleasetheleverwhileintheforwardposition,thelever
willautomaticallyreturntotheneutralposition(Figure13,
number3).Ifitisinthereverseposition,itwillremainthere
untilyoupullitoutoftheslot.

1.Lowertheloaderarms

2.Raisetheloaderarms

3.Tilttheattachment
rearward

4.Tilttheattachmentforward

5.Detent(Float)position

Bymovingthelevertoanintermediateposition(suchas,
forwardandleft),youcanmovetheloaderarmsandtiltthe
attachmentatthesametime.

LoaderValveLock

Theloadervalvelocksecurestheloaderarm/attachmenttilt
leversothatyoucannotpushitforward.Thishelpstoensure
thatnoonewillaccidentallylowertheloaderarmsduring
maintenance.Securetheloaderarmswiththelockanytime
youneedtostopthemachinewiththeloaderarmsraised.

Tosetthelock,liftuponitsoitclearstheholeinthecontrol
panelandswingittotheleftinfrontoftheloaderarmlever,
pushingitdownintothelockedposition(Figure12).

Figure13

1.Forwardowhydraulics

2.Reverseowhydraulics

3.Neutral

ParkingBrakeLever

Tosettheparkingbrake,pushthebrakeleverforwardandto
theleftandthenpullitrearward(

Note:Thetractionunitmayrollslightlybeforethebrakes
engageinthedrivesprocket.

Figure14).

Figure12

1.Loadervalvelock

2.Loaderarm/attachmenttilt
lever

LoaderControlReferenceBar

Theloadercontrolreferencebarhelpsstabilizeyourhand
whileoperatingtheloaderarm/attachmenttiltlever.

Figure14

Toreleasethebrake,pushtheleverforwardandthenright,
intothenotch.

FuelGauge

Thisgaugemeasurestheamountoffuelinthefueltank.

EngineOilPressureLight

Iftheengineoilpressuregetstoolow ,thislightilluminates
andanaudiblealarmsounds.Ifthishappens,stoptheengine

15

immediatelyandchecktheoil.Iflow ,addoiland/orlook

G004350

123

45

forpossibleleaks.

Figure15

1.Engineoilpressurelight4.Batterychargeindicator

2.Enginecoolant
temperaturelight

3.Glowplugswitch

light

5.Glowpluglight

BatteryChargeIndicatorLight

Ifthebatterychargebecomestoolow ,thislightilluminates
andanaudiblealarmsounds.Ifthishappens,stoptheengine
andchargeorreplacethebattery.Checkthetensionofthe
alternatorbelt;refertoyourEngineOperator'sManual.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Model22323

Width
Length
Height
Weight
Operatingcapacity553lb(251Kg)
Tippingcapacity
Wheelbase
Dumpheight(withnarrowbucket)47inches(119cm)
Reach—fullyraised(withnarrowbucket)22inches(55cm)
Heighttohingepin(narrowbucketin

highestposition)

Model22324

Width

Length
Height
Weight
Operatingcapacity553lb(251Kg)
Tippingcapacity
Wheelbase
Dumpheight(withnarrowbucket)47inches(119cm)
Reach—fullyraised(withnarrowbucket)22inches(55cm)

34inches(86cm)

71inches(180cm)

46inches(117cm)

1904lb(864Kg)

1580lb(717Kg)

31.2inches(79cm)

66inches(168cm)

41inches(104cm)

71inches(180cm)
43inches(109cm)

2013lb(913Kg)

1580lb(717Kg)

31.2inches(79cm)

EngineCoolantTemperatureLight

Iftheenginecoolantgetstoohot,thislightilluminatesand
anaudiblealarmsounds.Ifthishappens,stoptheengineand
allowthetractionunittocool.Checkthecoolantlevelwhen
theenginehasfullycooled.

GlowPlugLight

Illuminateswhiletheglowplugsarechargedandwarming
theengine.

GlowPlugSwitch

Pressandholdthisswitchfor10secondstoactivatetheglow
plugsbeforestartingtheengine.

HourMeter

Thehourmeterdisplaysthenumberofhoursofoperation
thathavebeenloggedonthetractionunit.

Heighttohingepin(narrowbucketin
highestposition)

66inches(168cm)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .T oro.comforalistofallapproved
attachmentsandaccessories.

Important:UseonlyToroapprovedattachments.
Otherattachmentsmaycreateanunsafeoperating
environmentordamagethetractionunit.

16

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Important:Beforeoperating,checkthefuelandoil
level,andremovedebrisfromthetractionunit.Also,
ensurethattheareaisclearofpeopleanddebris.You
shouldalsoknowandhavemarkedthelocationsofall
utilitylines.

•Monitorseals,hoses,gasketsincontactwithfuelasthey

maybedegradedovertime.

•Fuellterpluggingmaybeexpectedforatimeafter

convertingtobiodieselblendsd.

•Contactyourdistributorifyouwishformoreinformation

onbiodiesel.

FillingtheFuelTank

AddingFuel

Useonlyclean,freshdieselfuelorbiodieselfuelswithlow
(<500ppm)orultralow(<15ppm)sulfurcontent.The
minimumcetaneratingshouldbe40.Purchasefuelin
quantitiesthatcanbeusedwithin180daystoensurefuel
freshness.

Fueltankcapacity:5.85USgallons(22l)

Usesummergradedieselfuel(No.2-D)attemperatures
above20°F(-7°C)andwintergrade(No.1-DorNo.
1-D/2-Dblend)belowthattemperature.Useofwintergrade
fuelatlowertemperaturesprovideslowerashpointand
coldowcharacteristicswhichwilleasestartingandreduce
fuellterplugging.

Useofsummergradefuelabove20°F(-7°C)willcontribute
towardlongerfuelpumplifeandincreasedpowercompared
towintergradefuel.

Important:Donotusekeroseneorgasolineinsteadof
dieselfuel.Failuretoobservethiscautionwilldamage
theengine.

WARNING

Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandfueltankor
conditioneropening .

•Keepfuelawayfromeyesandskin.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuelofup
toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel
portionshouldbeloworultralowsulfur.Observethe
followingprecautions:

•Thebiodieselportionofthefuelmustmeetspecication

ASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTMD975

orEN590.

•Paintedsurfacesmaybedamagedbybiodieselblends.

•UseB5(biodieselcontentof5%)orlesserblendsincold

weather.

DANGER

Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,when
theengineiscold.Wipeupanyfuelthatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymore
thana30-daysupplyoffuel.

•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethefuelvapors.Areorexplosionfrom
fuelcanburnyouandothersandcandamage
property.

•Alwaysplacefuelcontainersonthegroundaway
fromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron
atruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.

•Whenpractical,removeequipmentfromthe
truckortrailerandrefueltheequipmentwithits
wheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromafueldispenser
nozzle.

•Ifafueldispensernozzlemustbeused,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.

17

1.Removethefueltankcap(Figure16).

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Openthehood.

Figure16

1.Fueltankcap

2.Fillthetanktoaboutoneinchbelowthetopofthe
tank,notthellerneck,withdieselfuel.

3.Installthefueltankcap.

4.Cleanaroundtheoildipstick(

Figure17

1.Oildipstick2.Oilllercap

Figure17).

5.Pulloutthedipstickandwipethemetalendclean
(Figure17).

6.Slidethedipstickfullyintothedipsticktube(Figure17).

7.Pullthedipstickoutandlookatthemetalend.

8.Iftheoillevelislow(belowthebottomhole),clean
aroundtheoilllercapandremovethecap(

9.Slowlypouronlyenoughoilintothevalvecoverto
raisetheleveltothetopholeonthedipstick.

Important:Donotoverllthecrankcasewithoil
becausetheenginemaybedamaged.

10.Replacethellercapanddipstick.

11.Closethehood.

Figure17).

18

CheckingtheHydraulicFluid Level

ServiceInterval:Every25hours

HydraulicTankCapacity:12USgallons(45.4l)

RefertoChangingtheHydraulicFluid(page43)forhydraulic
uidspecications.

Important:Alwaysusethecorrecthydraulicuid.
Unspecieduidswilldamagethehydraulicsystem.

1.Removetheattachment,ifoneisinstalled;referto
RemovinganAttachment.

2.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andfullyretractthetiltcylinder.

3.Stoptheengine,removethekey ,andallowtheengine
tocool.

Figure19

1.Fillerneck2.Dipstick

4.Openthehood.

5.Cleantheareaaroundthellerneckofthehydraulic

Figure18).

tank(

Figure18

1.Hydraulicllerneckcap

7.Ifthelevelislow,addenoughuidtoraiseittothe
properlevel.

8.Installthecaponthellerneck.

9.Closethehood.

6.Removethecapfromthellerneckandchecktheuid
levelonthedipstick(Figure19).

Theuidlevelshouldbebetweenthemarksonthe
dipstick.

19

Checking,Adding,and BleedingtheEngineCoolant

ServiceInterval:Beforeeachuseordaily

Cleandebrisoffofthescreen,oilcooler,andfrontofthe
radiatordailyandmoreoftenifconditionsareextremely
dustyanddirty

Thecoolingsystemislledwitha50/50solutionofwater
andpermanentethyleneglycolantifreeze.Checkthelevel
ofcoolantintheexpansiontankatthebeginningofeach
daybeforestartingtheengine.

DANGER

Iftheenginehasbeenrunning,thepressurized,hot
coolantcanescapeandcausesevereburns.

•Donotremovetheradiatorcapwhentheengine
ishot.Alwaysallowtheenginetocoolatleast
15minutesoruntiltheradiatorcapiscool
enoughtotouchwithoutburningyourhand
beforeremovingtheradiatorcap.

•Donottouchradiatorandsurroundingparts
thatarehot.

•Usearagwhenopeningtheradiatorcap,and
openthecapslowlytoallowsteamtoescape.

DANGER

Rotatingshaftandfancancausepersonalinjury.

•Donotoperatethemachinewithoutthecovers
inplace.

•Keepngers,handsandclothingclearof
rotatingfananddriveshaft.

•Shutofftheegineandremovetheignitionkey
beforeperformingmaintenance.

Figure20

1.Expansiontank

2.Fullmark

2.Ifthecoolantlevelislow,completethefollowing
procedure:

A.Removethecoolantllcap(Figure21).

1.Checkthelevelofcoolantintheexpansiontank
Figure20).

(

Thecoolantlevelshouldbeatorabovethemarkon
thesideofthetank.

Figure21

1.Expansiontank3.Topcoolantbleedvalve

2.Coolantllcapandller
neck

B.Openthefrontandtopcoolantbleedvalves

C.Pourcoolantintothecoolantllerneckuntilthe

D.Closethefrontcoolantbleedvalve(Figure21).

E.Pourcoolantintothecoolantllerneckuntilthe

20

(Figure21).

coolantbeginstocomeoutofthefrontcoolant
bleedvalve(Figure21).

coolantbeginstocomeoutofthetopcoolant
bleedvalve(

Figure21).

4.Frontcoolantbleedvalve

F.Closethetopcoolantbleedvalve(Figure21).

G.Pourcoolantintothecoolantllerneckuntilthe

coolantlevelcomesintothellerneck(Figure21).

H.Installthecoolantllcap(Figure21).

I.Addcoolantintotheexpansiontankuntilit

reachestheFulllineonthesideofthetank

Figure21).

(

3.Installtheexpansiontankcap.

BleedingtheFuelSystem

Youmustbleedthefuelsystembeforestartingtheengineif
anyofthefollowingsituationshaveoccurred:

•Initialstartupofanewmachine.

•Enginehasceasedrunningduetolackoffuel.

•Maintenancehasbeenperformeduponfuelsystem

components(e.g.,lterreplaced).

DANGER

Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.Are
orexplosionfromfuelcanburnyouandothersand
cancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,in
anopenarea,whentheengineisoffandiscold.
Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add
fueltothefueltankuntilthelevelis1/4to1/2
in.(6to13mm)belowthebottomoftheller
neck.Thisemptyspaceinthetankallowsthe
fueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

•Storefuelinaclean,safety-approvedcontainer
andkeepthecapinplace.

1.Ensurethatthefueltankisatleasthalffull.

2.Openthehood.

3.Opentheairbleedscrewonthefuelinjectionpump
(

Figure22).

Figure22

1.Fuelinjectionpumpbleedscrew

4.TurnthekeyintheignitionswitchtotheOnposition.
Theelectricfuelpumpwillbeginoperation,thereby
forcingairoutaroundtheairbleedscrew .Leavethe
keyintheOnpositionuntilasolidstreamoffuelows
outaroundthescrew .

5.TightenthescrewandturnthekeytotheOffposition.

Note:Normally,theengineshouldstartaftertheabove
bleedingproceduresarefollowed.However,ifenginedoes
notstart,airmaybetrappedbetweeninjectionpumpand
injectors;contactyourAuthorizedServiceDealer.

StartingandStoppingthe Engine

StartingtheEngine

1.Ensurethattheauxiliaryhydraulicsleverisinneutral.

2.Movethethrottlelevermidwaybetweenslow(turtle)
andfast(rabbit)positions.

3.TurntheignitionkeytotheRunposition.

4.Presstheglowplugswitchandholditfor10seconds.

5.TurntheignitionkeytotheStartposition.Whenthe
enginesstarts,releasethekey.

Important:Donotengagethestarterformore
than10secondsatatime.Iftheenginefailsto
start,allowa30secondcool-downperiodbetween
attempts.Failuretofollowtheseinstructionscan
burnoutthestartermotor.

6.Movethethrottlelevertodesiredsetting.

Important:Iftheengineisrunathighspeeds
whenthehydraulicsystemiscold(i.e.,whenthe
ambientairtemperatureisnearfreezingorlower),

21

hydraulicsystemdamagecouldoccur.When
startingtheengineincoldconditions,allowthe
enginetoruninthemiddlethrottlepositionfor
2to5minutesbeforemovingthethrottletofast
(rabbit).

Note:Ifoutdoortemperatureisbelowfreezing,store
thetractionunitinagaragetokeepitwarmerandaid
instarting.

StoppingtheEngine

1.Movethethrottlelevertotheslow(turtle)position.

2.Lowertheloaderarmstotheground.

3.Turntheignitionkeyoff.

Note:Iftheenginehasbeenworkinghardorishot,
letitidleforaminutebeforeturningtheignitionkey
off.Thishelpscooltheenginebeforeitisstopped.In
anemergency,theenginemaybestoppedimmediately.

Figure23

1.Lefttowvalve(righttrack)2.Righttowvalve(lefttrack)

StoppingtheTractionUnit

Tostopthetractionunit,releasethetractioncontrol,move
thethrottlelevertoslow(turtle),lowerloaderarmstothe
ground,andstoptheengine.Settheparkingbrakeand
removethekey .

CAUTION

Achildoruntrainedbystandercouldattemptto
operatethetractionunitandbeinjured.

Removethekeyfromtheswitchwhenleavingthe
tractionunit,evenifjustforafewseconds.

MovingaNon-functioning TractionUnit

Important:Donottoworpullthetractionunitwithout

rstopeningthetowvalves,orthehydraulicsystemwill
bedamaged.

1.Stoptheengine.

2.Opentherearaccesscover.

4.Towthetractionunitasrequired.

5.Whenthetractionunithasbeenrepaired,closethetow
valvesbeforeoperatingit.

UsingtheCylinderLock

WARNING

Theloaderarmsmaylowerwhenintheraised
positioncrushinganyoneunderthem.

Installthecylinderlockbeforeperforming
maintenancethatrequiresraisedloaderarms.

InstallingtheCylinderLock

1.Removetheattachment.

2.Raisetheloaderarmstothefullyraisedposition.

3.Stoptheengine.

4.Removethelynchpinsecuringthecylinderlocktothe
loaderarm(

Figure24).

3.Usingawrench,turnthetowvalvesonthehydraulic
pumpstwicecounter-clockwise(

Figure23).

22

G004182

3

2

1

Figure24

Important:Beforeinstallingtheattachment,ensure

thatthemountplatesarefreeofanydirtordebrisand
thatthepinsrotatefreely.Ifthepinsdonotrotatefreely,
greasethem.

1.Positiontheattachmentonalevelsurfacewithenough
spacebehindittoaccommodatethetractionunit.

2.Starttheengine.

3.Tilttheattachmentmountplateforward.

4.Positionmountplateintotheupperlipofthe
attachmentreceiverplate(Figure25).

1.Cylinderlock

2.Liftcylinder

5.Lowerthecylinderlockoverthecylinderrodand
secureitwiththelynchpin(Figure24).

6.Slowlylowertheloaderarmsuntilcylinderlock
contactsthecylinderbodyandrodend.

3.Lynchpin

Removing/StoringtheCylinderLock

Important:Ensurethatthecylinderlockisremoved

fromtherodandfullysecuredinthestorageposition
beforeoperatingthetractionunit.

1.Starttheengine.

2.Raisetheloaderarmstothefullyraisedposition.

3.Stoptheengine.

4.Removethelynchpinsecuringthecylinderlock.

5.Rotatethecylinderlockuptotheloaderarmand
secureitwiththelynchpin.

6.Lowertheloaderarms.

UsingAttachments

Important:Ifyouareusinganattachmentwithaserial

numberof200999999orearlier,themanualforthe
attachmentmaycontaininformationspecictotheuse
oftheattachmentwithothertractionunitsmodels,such
assettingsfortheowdividercontrolandspeedselector
leverandtheuseofacounterweightonthetractionunit.
ThesesystemsarebuiltintotheTX,andyoushould
ignoreanyreferencestothem.

Figure25

1.Mountplate2.Receiverplate

5.Raisetheloaderarmswhiletiltingbackthemountplate
atthesametime.

Important:Theattachmentshouldberaised
enoughtocleartheground,andthemountplate
shouldbetiltedallthewayback.

6.Stoptheengine.

7.Engagethequickattachpins,ensuringthattheyare
fullyseatedinthemountplate(

Important:Ifthepinsdonotrotatetothe
engagedposition,themountplateisnotfully
alignedwiththeholesintheattachmentreceiver
plate.Checkthereceiverplateandcleanitif
necessary.

Figure26).

InstallinganAttachment

Important:UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandtheoperating
characteristicsofthetractionunit.Thewarrantyofthe
tractionunitmaybevoidedifusedwithunapproved
attachments.

23

1.Quickattachpins(shown
inengagedposition)

2.Disengagedposition

Figure26

3.Engagedposition

Note:Whenyouconnecttheattachmentmale
connectorrst,youwillrelieveanypressurebuiltupin
theattachment.

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjuryorgangrenemayresult.

•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthatejecthigh
pressurehydraulicuid.

•Usecardboardorpapertondhydraulic
leaks,neveruseyourhands.

CAUTION

Hydrauliccouplers,hydrauliclines/valves,
andhydraulicuidmaybehot.Ifyoucontact
hotcomponentsyoumaybeburned.

•Weargloveswhenoperatingthehydraulic
couplers.

•Allowthetractionunittocoolbefore
touchinghydrauliccomponents.

WARNING

Ifyoudonotfullyseatthequickattachpins
throughtheattachmentmountplate,the
attachmentcouldfalloffofthetractionunit,
crushingyouorbystanders.

Ensurethatyourquickattachpinsarefully
seatedintheattachmentmountplate.

ConnectingtheHydraulicHoses

Iftheattachmentrequireshydraulicsforoperation,connect
thehydraulichosesasfollows:

1.Stoptheengine.

2.Movetheauxiliaryhydraulicsleverforward,backward,
andbacktoneutraltorelievepressureatthehydraulic
couplers.

3.Movetheauxiliaryhydraulicsleverintothereverse
position.

4.Removetheprotectivecoversfromthehydraulic
couplersonthetractionunit.

5.Ensurethatallforeignmatteriscleanedfromthe
hydraulicconnectors.

6.Pushtheattachmentmaleconnectorintothefemale
connectoronthetractionunit.

•Donottouchhydraulicuidspills.

7.Pushtheattachmentfemaleconnectorintothemale
connectoronthetractionunit.

8.Conrmthattheconnectionissecurebypullingon
thehoses.

9.Movetheauxiliaryhydraulicslevertoneutral.

RemovinganAttachment

1.Lowertheattachmenttotheground.

2.Stoptheengine.

3.Disengagethequickattachpinsbyturningthemto
theoutside.

4.Iftheattachmentuseshydraulics,movetheauxiliary
hydraulicsleverforward,backward,andbacktoneutral
torelievepressureatthehydrauliccouplers.

5.Iftheattachmentuseshydraulics,slidethecollarback
onthehydrauliccouplersanddisconnectthem.

Important:Connecttheattachment
hosestogethertopreventhydraulicsystem
contaminationduringstorage.

6.Installtheprotectivecoversontothehydrauliccouplers
onthetractionunit.

7.Starttheengine,tiltthemountplateforward,andback
thetractionunitawayfromtheattachment.

24

SecuringtheTractionUnitfor Transport

Whentransportingthetractionunitonatrailer,alwaysuse
thefollowingprocedure:

Important:Donotoperateordrivethetractionunit
onroadways.

1.Lowertheloaderarms.

2.Stoptheengine.

3.Securethetractionunittothetrailerwithchainsor
strapsusingthetie-down/liftloops(Figure4)tosecure
therearofthetractionunitandtheloaderarms/mount
platetosecurethefrontofthetractionunit.

LiftingtheTractionUnit

Youcanliftthetractionunitusingthetie-down/liftloops
asliftpoints(Figure4).

25

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Aftertherst50hours

Beforeeachuseordaily

Every25hours

Every100hours

MaintenanceProcedure

•Replacethehydrauliclter.

•Changetheengineoilandlter.

•Checkandadjustthetracktension.

•Checktheengineoillevel.

•Checkthecoolingsystem.

•Greasethetractionunit.(Greaseimmediatelyaftereverywashing.)

•Checktheairlterserviceindicator.

•Drainwaterandothercontaminantsfromthefuellter/waterseparator.

•Cleanthetracks.

•Checkthetracksforexcessivewear(Ifthetracksareworn,replacethem.)

•Cleantheradiator.

•Removedebrisfromthetractionunitandsidescreens.

•Checkforloosefasteners.

•Checkthehydraulicuidlevel.

•Removeaircleanercover,cleanoutdebris,andchecktheairlterserviceindicator.

•Changetheengineoil.

•Checkthebatteryelectrolytelevel(replacementbatteryonly).

•Checkthebatterycableconnections.

•Checkandadjustthetracktension.

•Checkthecoolingsystemhoses.

•Checkthealternator/fanbelttension(refertotheEngineOperator'sManualfor
instructions).

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting
supports,wear,weather,andchemicaldeterioration.

•Checkfordirtbuild-upinthechassis.

Every200hours

Every250hours

Every400hours

Every500hours

Every600hours

Every1,500hours

Yearly

Yearlyorbeforestorage

Every2years

Important:Refertoyour

•Changetheoillter.

•Replacethehydrauliclter.

•Checkandgreasetheroadwheels.

•Checkthefuellinesandconnectionsfordeterioration,damage,orlooseconnections.

•Replacethefuelltercanisterandin-linelter.

•Changethehydraulicuid.

•Replacethealternator/fanbelt(refertotheEngineOperator'sManualfor
instructions).

•Replacethesafetyairlter.

•Replaceallmovinghydraulichoses.

•Changetheenginecoolant(AuthorizedServiceDealeronly).

•Checktheconditionofthehydraulicpumpbelt.

•Checkandadjustthetracktension.

•T ouchupchippedpaint

•Drainandcleanthefueltank(AuthorizedServiceDealeronly).

Engine Operator's Man ual

foradditionalmaintenanceprocedures.

26

CAUTION

3

G009691

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure
youorotherbystanders.

Removethekeyfromtheignitionbeforeyoudoanymaintenance.

Premaintenance
Procedures

Beforeopeninganyofthecovers,stoptheengineandremove
thekey .Allowtheenginetocoolbeforeopeninganycovers

OpeningtheHood

1.Loosenthehoodlockingscrew(Figure27)

ClosingtheHood

1.Liftuponthetabsecuringtheprop-rod(Figure28)

Figure28

1.Prop-rodtab

2.Lowerthehoodandsecureitbypushingdownonthe
frontofthehooduntilitlocksinplace.

Figure27

1.Hood3.Hoodlockingscrew

2.Leverhoodlatch

2.Turnthehoodlatchclockwise(Figure27).

3.Swingthehoodup(Figure27).

3.Tightenthehoodlockingscrewtosecurethelatch
(Figure27).

27

OpeningtheRearAccess

RemovingtheSideScreens

Cover

1.Unscrewthe2handknobssecuringtherearaccess
covertothemachine(Figure29).

Figure29

1.Handknobs

2.Tilttherearaccesscoverdownandremovetoaccess
theinternalcomponents(Figure29).

ClosingtheRearAccessCover

1.Openthehood.

2.Slidethesidescreens(Figure30)upandoutofthe
slotsinthefrontscreenandframe.

Figure30

1.Sidescreen

1.Movetherearaccesscoverinplaceoverthebackofthe
tractionunitmakingsurethetabslineupintheslots.

2.Pushtheaccesscoverforward,liningupthehandknob
screwswiththethreadedholesinthemachine.

3.Screwthehandknobstighttosecuretherearaccess
coverinplace.

InstallingtheSideScreens

Slidethesidescreensintoplaceintheslotsinthefrontscreen
andframe.

28

Lubrication

G009695

12345

76

EngineMaintenance

GreasingtheTractionUnit

ServiceInterval:Beforeeachuseordaily(Grease

immediatelyaftereverywashing.)

GreaseType:General-purposegrease.

1.Lowertheloaderarmsandstoptheengine.Remove
thekey.

2.Cleanthegreasettingswitharag.

3.Connectagreaseguntoeachtting(Figure31and
Figure32).

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Checktheair

lterserviceindicator.

Every25hours—Removeaircleanercover,cleanout
debris,andchecktheairlterserviceindicator.

Every600hours—Replacethesafetyairlter.

ServicingtheAirCleanerCoverand
Body

Important:Servicetheaircleanerlteronlywhenthe

serviceindicatorshowsred(Figure33).Changingthe
airlterbeforeitisnecessaryonlyincreasesthechance
ofdirtenteringtheenginewhenthelterisremoved.

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

2.Openthehood.

3.Checktheaircleanerbodyfordamagewhichcould
causeanairleak..Checkthewholeintakesystemfor
leaks,damage,orloosehoseclamps.Replaceofrepair
anddamagedcomponents.

Figure31

Figure32

4.Pumpgreaseintothettingsuntilgreasebeginsto
oozeoutofthebearings(approximately3pumps).

5.Wipeupanyexcessgrease.

4.Releasethelatchesontheaircleanerandpulltheair
cleanercoveroffoftheaircleanerbody(Figure33).

Important:Donotremovetheairlters.

Figure33

1.Airlterserviceindicator .

2.Airlterbody

3.Safetylter

4.Primarylter

5.Squeezethedustcapsidestoopenitandknockthe
dustout.

6.Cleantheinsideoftheaircleanercoverwith
compressedair.

5.Aircleanercover

6.Latches

7.Dustcap

7.Checktheairlterserviceindicator.

•Iftheserviceindicatorisclear,cleananydebris

fromcoverandinstallcover.

29

Ensurethatthecoverisseatedcorrectlyandseals
withtheaircleanerbody.

•Iftheserviceindicatorisred,replacetheairlter

asdescribedinReplacingtheFilters.

ServicingtheEngineOil

ServiceInterval:Aftertherst50hours—Changethe

engineoilandlter.

Every100hours—Changetheengineoil.

ReplacingtheFilters

1.Gentlyslidetheprimarylteroutoftheaircleaner
body(Figure33).Avoidknockingthelterintothe
sideofthebody.

Important:Donotattempttocleantheprimary
lter.

2.Removethesafetylteronlyifyouintendtoreplaceit.

Important:Neverattempttocleanthesafety
lter.Ifthesafetylterisdirty,thentheprimary
lterisdamagedandyoushouldreplaceboth
lters.

3.Inspectthenewlter(s)fordamagebylookinginto
thelterwhileshiningabrightlightontheoutsideof
thelter.Holesinthelterwillappearasbrightspots.
Inspecttheelementfortears,anoilylm,ordamageto
therubberseal.Ifthelterisdamageddonotuseit.

4.Ifyouarereplacingthesafetylter,carefullyslidethe
newlterintothelterbody(Figure33).

Important:Topreventenginedamage,always
operatetheenginewithbothairltersandcover
installed.

5.Carefullyslidetheprimarylteroverthesafetylter
(Figure33).Ensurethatitisfullyseatedbypushingon
theouterrimofthelterwhileinstallingit.

Every200hours—Changetheoillter.

Note:Changeoilandoilltermorefrequentlywhen
operatingconditionsareextremelydustyorsandy.

OilType:Detergentdieselengineoil(APIserviceCH-4or
higher)

CrankcaseCapacity:w/lter,0.98USgallons(3.7l)

Viscosity:Seetablebelow

Figure34

Important:Donotpressonthesoftinsidearea

ofthelter.

6.Installtheaircleanercoverwiththesideindicatedas
UPfacingupandsecurethelatches(Figure33).

7.Closethehood.

ChangingtheOil

1.Starttheengineandletitrunforveminutes.This
warmstheoilsoitdrainsbetter.

2.Parkthetractionunitsothatthedrainsideisslightly
lowerthantheoppositesidetoensurethattheoil
drainscompletely.

3.Lowertheloaderarms,settheparkingbrake,stopthe
engine,andremovethekey.

CAUTION

Componentswillbehotifthetractionunithas
beenrunning.Ifyoutouchhotcomponents
youmaybeburned.

Allowthetractionunittocoolbefore
performingmaintenanceortouching
componentsunderthehood.

4.Removethedrainplug(Figure35).

30

1.Oildrainplug

Figure35

Figure36

1.Oillter

5.Whentheoilhasdrainedcompletely,replacetheplug.

Note:Disposeoftheusedoilatacertiedrecycling
center.

6.Removetheoilllcapandslowlypourapproximately
80%ofthespeciedamountofoilinthroughthe
valvecover.

7.Checktheoillevel;referto
CheckingtheEngineOilLevel(page18).

8.Slowlyaddadditionaloiltobringtheleveltotheupper
holeonthedipstick.

9.Replacethellcap.

ChangingtheOilFilter

1.Draintheoilfromtheengine;referto
ChangingtheOil(page30).

2.Placeashallowpanorragundertheltertocatchoil.

3.Removetheoldlter(
ofthelteradaptergasket.

Figure36)andwipethesurface

4.Pournewoilofthepropertypethroughthecenter
holeofthelter.Stoppouringwhentheoilreaches
thebottomofthethreads.

5.Allowaminuteortwofortheoiltobeabsorbedby
ltermaterial,thenpourofftheexcessoil.

6.Applyathincoatofnewoiltotherubbergasketon
thereplacementlter.

7.Installthereplacementoilltertothelteradapter.
Turntheoillterclockwiseuntiltherubbergasket
contactsthelteradapter,thentightenthelteran
additional1/2turn.

8.Fillthecrankcasewiththepropertypeofnewoil;refer
toServicingtheEngineOil(page30).

31

FuelSystem
Maintenance

DANGER

Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.Are
orexplosionfromfuelcanburnyouandothersand
cancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,in
anopenarea,whentheengineisoffandiscold.
Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add
fueltothefueltankuntilthelevelis1/4to1/2
in.(6to13mm)belowthebottomoftheller
neck.Thisemptyspaceinthetankallowsthe
fueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

•Storefuelinaclean,safety-approvedcontainer
andkeepthecapinplace.

CheckingtheFuelLinesand Connections

ServiceInterval:Every400hours/Yearly(whichevercomes

rst)

Inspectthefuellinesandconnectionsfordeterioration,
damage,orlooseconnections.Tightenanylooseconnections
andcontactyourAuthorizedServiceDealerforassistance
inxingdamagedfuellines.

DrainingtheFuelFilter/Water Separator

ServiceInterval:Beforeeachuseordaily

1.Locatethefuellterontherightsideoftheengine
Figure37)andplaceacleancontainerunderit.

(

Figure37

1.Fuelltercanister/water
separator

2.Drainvalve

2.Loosenthedrainvalveonthebottomofthelter
canisterandallowthewatertodrain.

3.Whennished,tightenthedrainvalve.

3.Hoseclamps

4.In-linelter

ReplacingtheFuelFilter CanisterandIn-lineFilter

ServiceInterval:Every400hours

1.Locatethefuelltersontherightsideoftheengine

Figure37)andplaceacleancontainerunderit.

(

2.Cleantheareawheretheltercanistermounts
(

Figure37).

3.Removetheltercanisterandcleanthemounting
surface(

4.Lubricatethegasketonthenewltercanisterwith
cleanoil.

5.Installtheltercanisterbyhanduntilthegasket
contactsthemountingsurface,thenrotateitan
additional1/2turn(Figure37).

6.Locatethein-linelterbehindthefuelltercanister
(Figure37)andnotethedirectionofowarrowon
thesideofthein-linelter.

7.Opentheclampsoneachendofthein-linelterand
slidethehosesoffofit(Figure37).Discardthelter.

8.Slidethehosesovertheendofanewlter(Figure37),
ensuringthatthearrowonthelterispointinginthe
samedirectionastheoneontheoldlter.

Figure37).

32

9.Securethehoseswiththehoseclamps.

ElectricalSystem

DrainingtheFuelTank

ServiceInterval:Every2years

HaveanAuthorizedServiceDealerdrainandcleanthefuel
tank.

Maintenance

ServicingtheBattery

ServiceInterval:Every100hours—Checkthebattery

electrolytelevel(replacementbattery
only).

Every100hours—Checkthebatterycable
connections.

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Important:Thefollowingproceduresapplywhen
servicinga(dry)batterythathasreplacedtheoriginal
battery.Theoriginal(wet)batterydoesnotrequire
service.

Alwayskeepthebatterycleanandfullycharged.Useapaper
toweltocleanthebatterycase.Ifthebatteryterminalsare
corroded,cleanthemwithasolutionoffourpartswaterand
onepartbakingsoda.Applyalightcoatingofgreasetothe
batteryterminalstoreducecorrosion.

Voltage:12v ,585ColdCrankingAmps

CheckingtheElectrolyteLevel

1.Stoptheengineandremovethekey.

2.Lookatthesideofthebattery.Theelectrolytemust
beuptotheUpperline(Figure38).Donotallowthe
electrolytetofallbelowtheLowerline(Figure38).

33

2

3

1

G003794

6.Installthebatteryllercaps.

1

2

3

4

G003792

ChargingtheBattery

WARNING

Chargingthebatteryproducesgassesthatcan
explode.

Neversmokenearthebatteryandkeepsparksand
amesawayfrombattery.

Figure38

1.Fillercaps3.Lowerline

2.Upperline

3.Iftheelectrolyteislow ,addtherequired
amountofdistilledwater;referto
AddingWatertotheBattery(page34).

AddingWatertotheBattery

Thebesttimetoadddistilledwatertothebatteryisjust
beforeyouoperatethetractionunit.Thisletsthewatermix
thoroughlywiththeelectrolytesolution.

Important:Alwayskeepthebatteryfullycharged(1.265
specicgravity).Thisisespeciallyimportanttoprevent
batterydamagewhenthetemperatureisbelow32°F
(0°C).

1.Checktheelectrolytelevel;referto
CheckingtheElectrolyteLevel(page33).

2.Makesurethellercapsareinstalledinthebattery.

3.Chargethebatteryfor10to15minutesat25to30
ampsor30minutesat4to6amps(Figure39).Do
notoverchargethebattery.

DANGER

Batteryelectrolytecontainssulfuricacidwhichisa
deadlypoisonandcausessevereburns.

•Donotdrinkelectrolyteandavoidcontactwith
skin,eyesorclothing.Wearsafetyglassesto
shieldyoureyesandrubberglovestoprotect
yourhands.

•Fillthebatterywherecleanwaterisalways
availableforushingtheskin.

1.Removethebatteryfromthetractionunit.

Important:Neverllthebatterywithdistilled
waterwhilethebatteryisinstalledinthetraction
unit.Electrolytecouldbespilledonotherparts
andcausecorrosion.

2.Cleanthetopofthebatterywithapapertowel.

3.Removethellercapsfromthebattery(Figure38).

4.Slowlypourdistilledwaterintoeachbatterycelluntil
theelectrolytelevelisuptotheUpperline(Figure38)
onthebatterycase.

Important:Donotoverllthebatterybecause
electrolyte(sulfuricacid)cancausesevere
corrosionanddamagetothechassis.

5.Waitvetotenminutesafterllingthebatterycells.
Adddistilledwater,ifnecessary,untiltheelectrolyte
levelisuptotheUpperline(
case.

Figure38)onthebattery

1.Positivebatterypost

2.Negativebatterypost

4.Whenthebatteryisfullycharged,unplugthecharger
fromtheelectricaloutlet,thendisconnectthecharger
leadsfromthebatteryposts(Figure39).

5.Replacethebatterycover.

ServicingtheFuses

Theelectricalsystemisprotectedbyfuses.Itrequires
nomaintenance;however,ifafuseblows,check
thecomponent/circuitforamalfunctionorashort.
Figure40illustratesthefuseblockandidentiesthefuse
positions.

Figure39

3.Red(+)chargerlead

4.Black(-)chargerlead

34

Figure41

Figure40

1.30amp.fuse—main
circuit

2.Empty

3.10ampfuse—control
panel/relay

4.Openpositionforoptional
accessories

Note:Ifthetractionunitwillnotstart,eitherthemain
circuitorcontrolpanel/relayfusecouldbeblown.

Toaccessthefuses,youmustremovethefusepanel,as
follows:

1.Stoptheengineandremovethekey.

2.Raisethehood.

3.Pullthehairpincotterfromthebottomendofthe
hoodprop-rodandslidetheproprodoutofthe
retainingbracketsandtheprop-rodtab(Figure41).

1.Prop-rodtab4.Retaining

2.Retainingbracket—top5.Hairpincotter

3.Prop-rod

bracket—bottom

4.Removethe4screwssecuringthefusepanelandthen
pullthepaneloutanduptoremoveit(Figure42).

Figure42

1.Fusepanel

2.Screw

5.Checkthefuses.

6.Installthefusepanelusingthe4screwsremoved
previously.

7.Installtheprop-rodintotheretainingbracketsand
prop-rodtabandsecureitwiththehairpincotter
(Figure41).

8.Closethehood.

35

DriveSystem
Maintenance

ServicingtheTracks

ServiceInterval:Aftertherst50hours—Checkandadjust

thetracktension.

Beforeeachuseordaily—Cleanthetracks.

Beforeeachuseordaily—Checkthetracksfor
excessivewear(Ifthetracksareworn,replacethem.)

Every100hours—Checkandadjustthetracktension.

Every250hours/Yearly(whichevercomes
rst)—Checkandgreasetheroadwheels.

CleaningtheTracks

1.Withabucketontheloaderarms,lowerthebucketto
thegroundsothatthefrontofthetractionunitliftsoff
ofthegroundafewinches.

2.Stoptheengine,andremovethekey.

AdjustingtheTrackTension

Thereshouldbe2-3/4inches(7cm)betweenthetensionnut
andthebackofthetensiontube(Figure44).Ifnot,adjust
thetracktensionusingthefollowingprocedure:

Figure44

1.2-3/4inches(7cm)

3.Usingawaterhoseorpressurewasher,removedirt
fromeachtracksystem.

Important:Ensurethatyouusehigh-pressurewaterto
washonlythetrackarea.Donotuseahigh-pressure
washertocleantherestofthetractionunit.Donot
usehighpressurewaterbetweenthedrivesprocket
andthetractionunitoryoumaydamagethemotor
seals.High-pressurewashingcandamagetheelectrical
systemandhydraulicvalvesordepletegrease.

Important:Ensurethatyoufullycleantheroadwheels,
thetensionwheel,andthedrivesprocket(Figure43).
Theroadwheelsshouldrotatefreelywhenclean.

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

2.Lift/supportthesideoftheunittobeworkedonso
thatthetrackisoffoftheground.

3.Removethelockingboltandnut(Figure45).

Figure45

1.Lockingbolt3.Tensiontube

2.Tensioningscrew4.Tensionwheel

Figure43

1.Track3.Roadwheels

2.Drivesprocket4.Tensionwheel

4.Usinga1/2inchdrivesocket(Figure46),turnthe
tensioningscrewcounter-clockwiseuntilthedistance
betweenthetensionnutandthebackofthetension
tube(Figure44)is2-3/4inches(7cm).

5.Aligntheclosestnotchinthetensionscrewtothe
lockingboltholeandsecurethescrewwiththelocking
boltandnut(

6.Lowerthetractionunittotheground.

36

Figure45).

ReplacingtheTracks(Model22323)

Whenthetracksarebadlyworn,replacethem.

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

2.Lift/supportthesideoftheunittobeworkedonso
thatthetrackis3to4inches(7.6to10cm)offofthe
ground.

3.Removethelockingboltandnut(Figure45).

11.Turnthetensioningscrewcounter-clockwiseuntilthe
distancebetweenthetensionnutandthebackofthe
forktube(

Figure44)is2-3/4inches(7cm).

12.Aligntheclosestnotchinthetensionscrewtothe
lockingboltholeandsecurethescrewwiththelocking
boltandnut.

13.Lowerthetractionunittotheground.

14.Repeatsteps2through13toreplacetheothertrack.

4.Usinga1/2inchdrivesocket,releasethedrive
tensionbyturningthetensioningscrewclockwise
(Figure45andFigure46).

Figure46

1.Track5.Tracklug

2.1/2inchsocket

3.Tensionwheel

4.Forktube8.Roadwheels

6.Drivesprocket

7.Sprocketspacer

ReplacingtheTracks(Model22324)

Whenthetracksarebadlyworn,replacethem.

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

2.Lift/supportthesideoftheunittobeworkedonso
thatthetrackis3to4inches(7.6to10cm)offofthe
ground.

3.Removethelockingboltandnut(Figure45).

4.Usinga1/2inchdrivesocket,releasethedrive
tensionbyturningthetensioningscrewclockwise
(Figure45andFigure47).

5.Pushthetensionwheeltowardtherearoftheunit
tomovetheforktubeagainsttheframe(

Figure46).
(Ifitdoesnottouchtheframe,continueturningthe
tensioningscrewuntilitdoes.)

6.Beginremovingthetrackatthetopofthetension
wheel,peelingitoffofthewheelwhilerotatingthe
trackforwards.

7.Whenthetrackisoffofthetensionwheel,removeit
fromthedrivesprocketandroadwheels(

Figure46).

8.Beginningatthedrivesprocket,coilthenewtrack
aroundthesprocket,ensuringthatthelugsonthetrack
tbetweenthespacersonthesprocket(Figure46).

9.Pushthetrackunderandbetweentheroadwheels
(

Figure46).

10.Startingatthebottomofthetensionwheel,installthe
trackaroundthewheelbyrotatingthetrackrearward
whilepushingthelugsintothewheel.

Figure47

1.Track6.Tracklug

2.1/2inchsocket

3.Tensionwheelnut

4.Outertensionwheel

5.Forktube10.Innertensionwheel

7.Drivesprocket

8.Sprocketspacer

9.Roadwheels

5.Pushthetensionwheeltowardtherearoftheunitto
movethetensiontubeagainsttheframe(Figure47).
(Ifitdoesnottouchtheframe,continueturningthe
tensioningscrewuntilitdoes.)

6.Removethenutsecuringtheoutertensionwheeland
removethewheel(

37

Figure47).

7.Removethetrack(Figure47).

8.Removethenutsecuringtheinnertensionwheeland
removethewheel(Figure47).

9.Pullthe4largewashersoutofthe2wheels,1oneach
sideofeachwheel.

10.Cleantheoldgreaseanddirtoutoftheareabetween
wherethewasherswereinstalledandthebearings
insidethewheels,thenllthisareaoneachsideof
eachwheelwithgrease.

11.Installthelargewashersonthewheelsoverthegrease.

12.Installtheinnertensionwheelandsecureitwiththe
nutremovedpreviously(

Figure47).

13.Torquethenutto300ft-lb(407N-m).

14.Installthenewtrack,ensuringthatthelugsinthe
tracktbetweenthespacersinthemiddleofthedrive
sprocket(

Figure47).

15.Installtheoutertensionwheelandsecureitwiththe
nutremovedpreviously(Figure47).

16.Torquethenutto300ft-lb(407N-m).

17.Turnthetensioningscrewcounter-clockwiseuntilthe
distancebetweenthetensionnutandthebackofthe
tensiontube(

Figure44)is2-3/4inches(7cm).

18.Aligntheclosestnotchinthetensionscrewtothe
lockingboltholeandsecurethescrewwiththelocking
boltandnut.

19.Repeatsteps2through18toreplacetheothertrack.

20.Lowerthetractionunittotheground.

MaintainingtheRoadWheels

1.Removethetracks;refertoReplacingtheTracks.

2.Removethe4boltssecuringeachlowertrackguide
whichcontainstheroadwheels,andremovethem
(Figure48).

Figure49

1.Roadwheel4.Roadwheelcap

2.Gasket5.Snapring

3.Bolt6.Addgreaseunderthecap

4.Checkthegreaseunderthecapandaroundthegasket
(Figure49).Ifitisdirty,gritty,ordepleted,cleanoutall
ofthegrease,replacethegasket,andaddnewgrease.

5.Ensurethattheroadwheelturnssmoothlyonthe
bearing.Ifitisfrozen,replacetheroadwheelas
describedintheRoadWheelKitInstallationInstructionsor
contactyourAuthorizedServiceDealerforrepair.

6.Placethegreasedroadwheelcapoverthebolthead
(Figure49).

7.Securetheroadwheelcapwiththesnapring
(Figure49).

8.Repeatsteps3through7fortheotherroadwheels.

9.Installeachtrackguidetothetractionunitframeusing
thefastenersyouremovedpreviously.Torquethebolts
to67to83ft-lb(91to112N-m).

10.Installthetracks;referto
ReplacingtheTracks(Model22323)(page37)or
ReplacingtheTracks(Model22324)(page37).

Figure48

1.Roadwheels

2.Lowertrackguide

3.Trackguidebolts(onlytwo
shown)

3.Removethesnapringandcapfromaroadwheel
(Figure49).

38

CoolingSystem
Maintenance

ServicingtheCoolingSystem

ServiceInterval:Beforeeachuseordaily—Cleanthe

radiator.

Every100hours—Checkthecoolingsystemhoses.

Yearly—Changetheenginecoolant(Authorized
ServiceDealeronly).

DANGER

Iftheenginehasbeenrunning,thepressurized,hot
coolantcanescapeandcausesevereburns.

•Donotremovetheradiatorcapwhentheengine
ishot.Alwaysallowtheenginetocoolatleast
15minutesoruntiltheradiatorcapiscool
enoughtotouchwithoutburningyourhand
beforeremovingtheradiatorcap.

•Donottouchradiatorandsurroundingparts
thatarehot.

Ifyouneedtoaddenginecoolant,referto
Checking,Adding,andBleedingtheEngineCoolant(page20).

•Usearagwhenopeningtheradiatorcap,and
openthecapslowlytoallowsteamtoescape.

DANGER

Rotatingshaftandfancancausepersonalinjury.

•Donotoperatethemachinewithoutthecovers
inplace.

•Keepngers,handsandclothingclearof
rotatingfananddriveshaft.

•Shutofftheengineandremovetheignitionkey
beforeperformingmaintenance.

CAUTION

Swallowingenginecoolantcancausepoisoning.

•Donotswallowenginecoolant.

•Keepoutofreachfromchildrenandpets.

CleaningRadiatorScreen

Beforeeachuse,checkandcleantheradiatorscreen,located
behindthegrillatthefrontofthetractionunit.Remove
anybuild-upofgrass,dirtorotherdebrisfromtheradiator
screenwithcompressedair.

ChangingtheEngineCoolant

HaveanAuthorizedServiceDealerchangetheenginecoolant
yearly.

39

BeltMaintenance

CheckingtheConditionofthe HydraulicPumpBelt

ServiceInterval:Yearly

Checktheconditionofthehydraulicpumpbelt(Figure50)
yearly.HaveanAuthorizedServiceDealerreplaceitifit
becomesdamagedorworn.

ControlsSystem
Maintenance

Thefactoryadjuststhecontrolsbeforeshippingthetraction
unit.However,aftermanyhoursofuse,youmayneedto
adjustthetractioncontrolalignment,theneutralpositionof
thetractioncontrol,andthetrackingofthetractioncontrol
inthefullforwardposition.

Important:Toadjustthecontrolsproperly,complete
eachprocedureintheorderlisted.

AdjustingtheTractionControl Alignment

Ifthetractioncontrolbardoesnotrestushandsquare
withthereferencebarwheninthefullbackwardposition,
immediatelycompletethefollowingprocedure:

1.Parkthetractionunitonaatsurfaceandlowerthe
loaderarm.

2.Stoptheengineandremovethekey.

3.Pullstraightbackonthetractioncontrolsothefront
ofthecontrolcontactsthereferencebar(

Figure51).

Figure50

1.Hydraulicpumpbelt

CheckingtheAlternator/Fan BeltTension

ServiceInterval:Every100hours—Checkthealternator/fan

belttension(refertotheEngineOperator's
Manualforinstructions).

Every500hours—Replacethealternator/fanbelt
(refertotheEngineOperator'sManualforinstructions).

Figure51

1.Frontofthecontrol,outof
alignment

4.Ifthefrontofthetractioncontroldoesnotrestsquare
andushwiththereferencebar,loosentheangenut
andboltinthestemofthetractioncontrol(Figure52).

2.Referencebar

Figure52

1.Tractioncontrol

40

2.Stem,bolt,andnut

5.Adjustthetractioncontrolsothatitrestsushagainst

g013014

1

2

thereferencebarwhenitispulledstraightback
(Figure52andFigure53).

Figure53

WARNING

Whenthetractionunitisrunning,youcould
becaughtandinjuredinmovingpartsor
burnedonhotsurfaces.

Stayawayfrompinchpoints,movingparts,
andhotsurfaceswhenadjustingtherunning
tractionunit.

5.Ifthelefttrackmoves,lengthenorshortentheright
tractionroduntilthetrackstopsmoving.

6.Iftherighttrackmoves,lengthenorshortentheleft
tractionroduntilthetrackstopsmoving.

6.Tightentheangenutandboltinthetractioncontrol
stem.

AdjustingtheTractionControl NeutralPosition

Ifthetractionunitcreepsforwardorbackwardwhenthe
tractioncontrolisinneutralandtheunitiswarm,immediately
completethefollowingprocedure:

1.Lift/supportthetractionunitsothatbothtracksare
offoftheground.

2.Opentherearaccesscover.

3.Loosenthejamnutsonthetractionrods,underthe
controlpanel(Figure54).

7.Tightenthejamnuts.

8.Closetherearaccesscover.

9.Stoptheengineandlowerthetractionunittothe
ground.

10.Drivethetractionunitinfullreverse,checkingto
seeiftheunittracksstraight.Ifitdoesnot,notethe
directionthetractionunitveers.Repeattheadjustment
previouslydescribedsothatittracksstraightinreverse.

AdjustingtheTrackingofthe
TractionControl,FullForward
Position

Ifthetractionunitdoesnotdrivestraightwhenyouhold
thetractioncontrolagainstthereferencebar,completethe
followingprocedure:

1.Drivethetractionunitwiththetractioncontrolagainst
thereferencebar,notingwhichdirectionthetraction
unitveers.

2.Releasethetractioncontrol.

Figure54

1.Tractionrod2.Jamnut

4.Startthetractionunitandsetthethrottletoabout1/3
openposition.

3.Ifthetractionunitveerstotheleft,loosentheright
jamnutandadjustthetrackingsetscrewonthefront
ofthetractioncontrol(Figure55).

4.Ifthetractionunitveerstotheright,loosentheleft
jamnutandadjustthetrackingsetscrewonthefront
ofthetractioncontrol(Figure55).

41

Figure55

1.Setscrew3.Stop

2.Jamnut

HydraulicSystem
Maintenance

ReplacingtheHydraulicFilter

ServiceInterval:Aftertherst8hours

Every200hours

Important:Donotsubstituteanautomotiveoillteror
severehydraulicsystemdamagemayresult.

1.Positiontractionunitonalevelsurface.

2.Lowertheloaderarms,stoptheengine,andremove
thekey.

3.Opentherearaccesscover.

5.Repeatsteps1through4untilthetractionunitdrives
straightinthefullforwardposition.

Important:Ensurethetrackingsetscrewstouch
thestopsinthefullforwardpositiontoavoidover
strokingthehydraulicpumps.

4.Placeadrainpanunderthelter(

Figure56

1.Hydrauliclter

5.Removetheoldlter(Figure56)andwipethesurface
ofthelteradaptergasketclean.

6.Applyathincoathydraulicuidtotherubbergasket
onthereplacementlter.

7.Installthereplacementhydrauliclterontothelter
adapter(Figure56).Tightenitclockwiseuntilthe
rubbergasketcontactsthelteradapter,thentighten
thelteranadditional3/4turn.

Figure56).

8.Cleanupanyspilleduid.

9.Starttheengineandletitrunforabouttwominutesto
purgeairfromthesystem.

10.Stoptheengineandcheckforleaks.

42

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjuryorgangrenemayresult.

•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthatejecthigh
pressurehydraulicuid.

•Usecardboardorpapertondhydraulic
leaks,neveruseyourhands.

IndustryStandards

APIGL-4,AGCOPoweruid821XL,FordNewHolland
FNHA-2-C-201.00,KubotaUDT,JohnDeereJ20C,Vickers
35VQ25andVolvoWB-101/BM.

Note:Manyhydraulicuidsarealmostcolorless,making
itdifculttospotleaks.Areddyeadditiveforthe
hydraulicsystemoilisavailablein2/3oz(20ml)bottles.
Onebottleissufcientfor4-6gal(15-22l)ofhydraulic
oil.Orderpartno.44-2500fromyourAuthorizedT oro
Dealer.

1.Positionthetractionunitonalevelsurface.

2.Openthehood.

11.Checktheuidlevelinthehydraulictank;refer
toCheckingtheHydraulicFluidLevel(page19)and
adduidtoraisetheleveltomarkondipstick.Donot
overllthetank.

12.Closetherearaccesscover.

ChangingtheHydraulicFluid

ServiceInterval:Every400hours/Yearly(whichevercomes

rst)

HydraulicFluidSpecication:

Useonlyoneofthefollowinguidsinthehydraulicsystem:

•ToroPremiumTransmission/HydraulicTractor

Fluid(refertoyourAuthorizedT oroDealerformore
information)

•ToroPremiumAllSeasonHydraulicFluid(referto

yourAuthorizedToroDealerformoreinformation)

•IfeitheroftheaboveTorouidsarenotavailable,

youmayuseanotherUniversalTractorHydraulic

Fluid(UTHF),buttheymustbeonlyconventional,
petrolium-basedproducts.Thespecicationsmustfall

withinthelistedrangeforallofthefollowingmaterial
propertiesandtheuidshouldmeetthelistedindustry
standards.Checkwithyouroilsuppliertodetermineif
theoilmeetsthesespecications.

Note:Torowillnotassumeresponsibilityfordamage
causedbyimpropersubstitutions,souseonlyproducts
fromreputablemanufacturerswhowillstandbehindtheir
recommendations.

3.Installthecylinderlock,stoptheengine,andremove
thekey.

4.Allowthetractionunittocoolcompletely.

5.Removethehydraulictankcapanddipstick(Figure57).

Note:Thellercapisbehindthefrontscreen.Ifyou
wanttoimproveyouraccesstoit,removethescreen.

Figure57

1.Fillerneck2.Dipstick

6.Placealargedrainpain(capableofholding15US
gallons)underthedrainplugonthefrontofthe
tractionunit(

Figure58).

MaterialProperties

cStat40degreesC:55to62 Viscosity,ASTMD445

cStat100degreesC:9.1to

9.8

Viscosityindex,ASTMD2270

PourPoint,ASTMD97-35to-46degreesF(-37to

140to152

-43degreesC)

43

1.Drainplug

Figure58

CheckingtheHydraulicLines

ServiceInterval:Every100hours—Checkthehydraulic

linesforleaks,loosettings,kinkedlines,
loosemountingsupports,wear,weather,
andchemicaldeterioration.(Make
necessaryrepairsbeforeoperating.)

Every1,500hours/Every2years(whichevercomes
rst)—Replaceallmovinghydraulichoses.

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjectedinto
theskinmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury
organgrenemayresult.

•Keepyourbodyandhandsawayfrompin
holeleaksornozzlesthatejecthighpressure
hydraulicuid.

7.Removethedrainplugandallowtheoiltodraininto
thepan(Figure58).

8.Whennished,installandtightenthedrainplug.

Note:Disposeoftheusedoilatacertiedrecycling
center.

9.Fillthehydraulictankwithapproximately12USgallons
(45.4l)ofhydraulicuidasspeciedpreviously;refer
toCheckingtheHydraulicFluidLevel(page19).

10.Starttheengineandletitrunforafewminutes.

11.Stoptheengine.

12.Checkthehydraulicuidlevelandtopitoffifnecessary;
refertoCheckingtheHydraulicFluidLevel(page19).

13.Closethehood.

•Usecardboardorpapertondhydraulicleaks,
neveruseyourhands.

44

Cleaning

RemovingDebrisfromthe

Storage

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

TractionUnit

ServiceInterval:Beforeeachuseordaily

Important:Operatingtheenginewithblockedscreens
and/orcoolingshroudsremoved,willresultinengine
damagefromoverheating.

1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Openthehood.

4.Cleananydebrisfromthefrontandsidescreens.

5.Wipeawaydebrisfromtheaircleaner.

6.Cleananydebrisbuild-upontheengineandintheoil
coolernswithabrushorblower.

Important:Itispreferabletoblowdirtout,rather
thanwashingitout.Ifwaterisused,keepitaway
fromelectricalitemsandhydraulicvalves.Do
notuseahigh-pressurewasher.High-pressure
washingcandamagetheelectricalsystemand
hydraulicvalvesordepletegrease.

7.Cleandebrisfromthehoodopening,mufer,andheat
shields.

8.Closethehood.

2.Removedirtandgrimefromtheentiretractionunit.

Important:Youcanwashthetractionunitwith
milddetergentandwater.Donotpressurewash
thetractionunit.Avoidexcessiveuseofwater,
especiallynearthecontrolpanel,engine,hydraulic
pumps,andmotors.

3.Servicetheaircleaner;refertoServicingtheAir
Cleaner.

4.Greasethetractionunit;refertoGreasingtheTraction
Unit.

5.Changethecrankcaseoil;refertoServicingtheEngine
Oil.

6.Chargethebattery;refertoServicingtheBattery.

7.Checkandadjustthetracktension;refertoAdjusting
theTrackTension.

8.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanypartthatisdamaged.

9.Paintallscratchedorbaremetalsurfaces.Paintis
availablefromyourAuthorizedServiceDealer.

10.Storethetractionunitinaclean,drygarageorstorage
area.Removethekeyfromtheignitionswitchand
keepitinamemorableplace.

11.Coverthetractionunittoprotectitandkeepitclean.

CleaningtheChassis

ServiceInterval:Every100hours—Checkfordirtbuild-up

inthechassis.

Overtime,thechassisundertheenginecollectsdirtand
debristhatmustberemoved.Usingaashlight,openthe
hoodandinspecttheareaundertheengineonaregularbasis.
Whenthedebrisis1to2inchesdeep,haveanAuthorized
ServiceDealerremovetherearofthetractionunit,fueltank,
andbatteryandushthechassisclean.

45

Troubleshooting

Problem

Thestarterdoesnotcrank

Theenginecranks,butwillnotstart.

PossibleCauseCorrectiveAction

1.Theelectricalconnectionsarecorroded
orloose.

2.Afuseisblownorloose.2.Correctorreplacethefuse.

3.Thebatteryisdischarged.

4.Therelayorswitchisdamaged.

5.Adamagedstarterorstartersolenoid.

6.Seizedinternalenginecomponents.6.ContactyourAuthorizedService

1.Incorrectstartingprocedure.

2.Thefueltankisempty.2.Fillwithfreshfuel.

3.Thefuelshut-offvalveisclosed.3.Openthefuelshut-offvalve.

4.Dirt,water,stalefuel,orincorrectfuel
isinthefuelsystem.

5.Cloggedfuelline.5.Cleanorreplace.

6.Thereisairinthefuel.6.Bleedthenozzlesandcheckforair

7.Inoperativeglowplugs.

8.Slowcrankingspeed.8.Checkthebattery,oilviscosity,and

9.Theaircleanerltersaredirty .9.Servicetheairlters.

10.Thefuellterisclogged.10.Replacethefuellter.

11.Improperfuelgradeforcoldweather
use.

12.Lowcompression.

13.Theinjectionnozzlesorpumpare
malfunctioning.

14.TheETRsolenoidisbroken.

1.Checktheelectricalconnectionsfor
goodcontact.

3.Chargethebatteryorreplaceit.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

Dealer.

1.RefertoStartingandStoppingthe
Engine

4.Drainandushthefuelsystem;add
freshfuel.

leaksatthefuelhoseconnections
andttingsbetweenthefueltankand
engine.

7.Checkthefuse,glowplugs,andwiring.

startingmotor(contactyourAuthorized
ServiceDealer).

11.Drainthefuelsystemandreplacethe
fuellter.Addfreshfuelofpropergrade
forambienttemperatureconditions.
Youmayneedtowarmtheentire
tractionunit.

12.ContactyourAuthorizedService
Dealer.

13.ContactyourAuthorizedService
Dealer.

14.ContactyourAuthorizedService
Dealer.

Theenginestarts,butdoesnotkeep
running.

1.Thefueltankventisrestricted.1.Loosenthecap.Iftheenginerunswith

2.Dirtorwaterisinthefuelsystem.2.Drainandushthefuelsystem;add

3.Thefuellterisclogged.3.Replacethefuellter.

4.Thereisairinthefuel.4.Bleedthenozzlesandcheckforair

5.Improperfuelgradeforcoldweather
use.

6.Thesparkarrestorscreenisclogged.

7.Thefuelpumpisdamaged.7.ContactyourAuthorizedService

thecaploosened,replacethecap.

freshfuel.

leaksatfuelhoseconnectionsand
ttingsbetweenthefueltankand
engine.

5.Drainthefuelsystemandreplacethe
fuellter.Addfreshfuelofpropergrade
forambienttemperatureconditions.

6.Cleanorreplacethesparkarrestor
screen.

Dealer.

46

Problem

PossibleCauseCorrectiveAction

Theengineruns,butknocksormisses.

Theenginewillnotidle.

1.Dirt,water,stalefuel,orincorrectfuel
isinthefuelsystem.

2.Engineoverheating.

3.Thereisairinthefuel.3.Bleednozzlesandcheckforairleaks

4.Theinjectionnozzlesaredamaged.

5.Lowcompression

6.Theinjectionpumptimingisincorrect.

7.Excessivecarbonbuild-up.

8.Internalwearordamage.

1.Thefueltankventisrestricted.1.Loosenthecap.Iftheenginerunswith

2.Dirt,water,stalefuel,orincorrectfuel
isinthefuelsystem.

3.Theaircleanerltersaredirty .3.Servicetheairlters.

4.Thefuellterisclogged.4.Replacethefuellter.

5.Thereisairinthefuel.5.Bleedthenozzlesandcheckforair

6.Thefuelpumpisdamaged.6.ContactyourAuthorizedService

7.Lowcompression

1.Drainandushthefuelsystem;add
freshfuel.

2.RefertoEngineOverheats.

atthefuelhoseconnectionsandttings
betweenthefueltankandengine.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

7.ContactyourAuthorizedService
Dealer.

8.ContactyourAuthorizedService
Dealer.

thecaploosened,replacethecap.

2.Drainandushthefuelsystem;add
freshfuel.

leaksatfuelhoseconnectionsand
ttingsbetweenthefueltankand
engine.

Dealer.

7.ContactyourAuthorizedService
Dealer.

Theengineoverheats.

Excessiveblacksmokefromexhaust.

1.Morecoolantisneeded.

2.Restrictedairowtotheradiator.

3.Thecrankcaseoillevelisincorrect.

4.Excessiveloading.4.Reduceload;uselowergroundspeed.

5.Incorrectfuelisinthefuelsystem.5.Drainandushthefuelsystem;add

6.Thethermostatisdamaged.

7.Thefanbeltislooseorbroken.7.ContactyourAuthorizedService

8.Injectiontimingisincorrect.

9.Coolantpumpisdamaged.9.ContactyourAuthorizedService

1.Excessiveloading.1.Reduceload;uselowergroundspeed.

2.Theaircleanerltersaredirty .2.Servicetheairlters.

3.Incorrectfuelisinthefuelsystem.3.Drainthefuelsystemandrellwith

4.Theinjectionpumptimingisincorrect.

5.Theinjectionpumpisdamaged.

6.Theinjectionnozzlesaredamaged.

1.Checkandaddcoolant.

2.Inspectandcleanthesidepanel
screenswitheveryuse.

3.Fillordraintothefullmark.

freshfuel.

6.ContactyourAuthorizedService
Dealer.

Dealer.

8.ContactyourAuthorizedService
Dealer.

Dealer.

speciedfuel.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

47

Problem

PossibleCauseCorrectiveAction

Excessivewhitesmokefromexhaust.

Theenginelosespower.

1.Thekeywasturnedtothestartposition
beforetheglowpluglightturnedoff.

2.Theenginetemperatureislow.

3.Theglowplugsareinoperative.

4.Theinjectionpumptimingisincorrect.

5.Theinjectionnozzlesaredamaged.

6.Lowcompression

1.Theengineloadisexcessive.1.Reducegroundspeed.

2.Thecrankcaseoillevelisincorrect.

3.Theaircleanerltersaredirty .3.Servicetheairlters.

4.Dirt,water,stalefuel,orincorrectfuel
isinthefuelsystem.

5.Engineoverheating.

6.Thesparkarrestorscreenisclogged.

7.Thereisairinthefuel.7.Bleedthenozzlesandcheckforair

8.Lowcompression

9.Thefueltankventisrestricted.9.ContactyourAuthorizedService

10.Theinjectionpumptimingisincorrect.

11.Theinjectionpumpisdamaged.

1.Turnthekeytotherunpositionand
allowtheglowpluglighttoturnoff
beforestartingtheengine.

2.Checkthethermostat.

3.Checkthefuse,glowplugsandwiring.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

2.Fillordraintothefullmark.

4.Drainandushthefuelsystem;add
freshfuel.

5.RefertoEngineOverheats.

6.Cleanorreplacethesparkarrestor
screen.

leaksatfuelhoseconnectionsand
ttingsbetweenthefueltankand
engine.

8.ContactyourAuthorizedService
Dealer.

Dealer.

10.ContactyourAuthorizedService
Dealer.

11.ContactyourAuthorizedService
Dealer.

Tractionunitdoesnotdrive.

1.Theparkingbrakeison.1.Releasetheparkingbrake.

2.Hydraulicuidlevellow.2.Addhydraulicuidtothereservoir.

3.Thetowvalvesareopen.

4.Pumpand/orwheelmotorisdamaged.4.ContactyourAuthorizedService

5.Reliefvalveisdamaged.5.ContactyourAuthorizedService

3.Closethetowvalves.

Dealer.

Dealer.

48

Schematics

G007388

ElectricalSchematic(Rev.B)

49

HydraulicSchematic(Rev.A)

50

Notes:

51

ToroCompactUtilityEquipmentWarranty

AOne-YearLimitedWarranty

CUEProducts

ConditionsandProductsCovered

TheT oro®Companyanditsafliate,T oroWarrantyCompany ,pursuant
toanagreementbetweenthem,jointlywarrantyourT oroCompactUtility
Equipment(“Product”)tobefreefromdefectsinmaterialsorworkmanship.
Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

Loaders,T renchers,StumpGrinders,
Chippers,LogSplittersandAttachments
KohlerEngines3years

AllotherEngines2years

Whereawarrantableconditionexists,wewillrepairtheProductatnocost
toyouincludingdiagnosis,labor,andparts.

1yearor1000operating
hours,whicheveroccursrst

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure:

1.ContactanyAuthorizedT oroCompactUtilityEquipment(CUE)
ServiceDealertoarrangeserviceattheirdealership.Tolocatea
dealerconvenienttoyou,accessourwebsiteatwww.Toro.com.
YoumayalsocallourToroCustomerCareDepartmenttollfree
at888-865-5676(U.S.customers)or888-865-5691(Canadian
customers).

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe
ServiceDealer .

3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s
analysisorwiththeassistanceprovided,contactusat:

LCBCustomerCareDepartment
ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1 196
TollFree:888-865-5676(U.S.customers)
TollFree:888-865-5691(Canadacustomers)

OwnerResponsibilities

YoumustmaintainyourT oroProductbyfollowingthemaintenance
proceduresdescribedintheOperator’sManual.Suchroutine
maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
Partsscheduledforreplacementasrequiredmaintenance(“Maintenance
Parts”),arewarrantedfortheperiodoftimeuptothescheduled
replacementtimeforthatpart.Failuretoperformrequiredmaintenance
andadjustmentscanbegroundsfordisallowingawarrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thisexpresswarranty
doesnotcoverthefollowing:

•Productfailureswhichresultfromtheuseofnon-Tororeplacement

parts,orfrominstallationanduseofadd-on,modied,orunapproved
accessories

•Productfailureswhichresultfromfailuretoperformrequired

maintenanceand/oradjustments

•ProductfailureswhichresultfromoperatingtheProductinan

abusive,negligentorrecklessmanner

•Partssubjecttoconsumptionthroughuseunlessfoundtobe

defective.Examplesofpartswhichareconsumed,orusedup,during
normalProductoperationinclude,butarenotlimitedto,teeth,tines,
blades,sparkplugs,tires,tracks,lters,chains,etc.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,or
chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,wornpaintedsurfaces,scratcheddecalsorwindows,
etc.

•Anycomponentcoveredbyaseparatemanufacturer’swarranty

•Pickupanddeliverycharges

GeneralConditions

RepairbyanAuthorizedT oroCompactUtilityEquipment(CUE)Service
Dealerisyoursoleremedyunderthiswarranty .

NeitherTheToro®CompanynorToroWarrantyCompanyisliable
forindirect,incidentalorconsequentialdamagesinconnectionwith
theuseoftheToroProductscoveredbythiswarranty ,including
anycostorexpenseofprovidingsubstituteequipmentorservice
duringreasonableperiodsofmalfunctionornon-usepending
completionofrepairsunderthiswarranty.Allimpliedwarranties
ofmerchantabilityandtnessforusearelimitedtotheduration
ofthisexpresswarranty.Somestatesdonotallowexclusionsof
incidentalorconsequentialdamages,orlimitationsonhowlong
animpliedwarrantylasts,sotheaboveexclusionsandlimitations
maynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.

ExceptfortheenginewarrantycoverageandtheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty .The
EmissionsControlSystemonyourProductmaybecoveredbyaseparate
warrantymeetingrequirementsestablishedbytheU.S.Environmental
ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB).
ThehourlimitationssetforthabovedonotapplytotheEmissions
ControlSystemWarranty.RefertotheCaliforniaEmissionControl
WarrantyStatementsuppliedwithyourProductorcontainedintheengine
manufacturer’sdocumentationfordetails.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor’sserviceorhavedifcultyobtaining
guaranteeinformation,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany .

374-0261RevB