Toro Tree Forks 22438 Original Instructions Manual

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FormNo.3353-841RevA
TreeForks
ForCompactUtilityLoaders
ModelNo.22438—SerialNo.240000001andUp
Registeryourproductatwww.Toro.com OriginalInstructions(EN)
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Contents
ModelNo.
Introduction.........................................................2
Safety..................................................................3
ProductOverview.................................................5
Specifications................................................5
Operation............................................................6
UsingtheTreeForks.......................................6
TransportingtheTreeForks.............................6
OperatingTips..............................................6
Maintenance.........................................................7
RecommendedMaintenance
Schedule(s).....................................7
GreasingtheBearings.....................................7
CheckingtheHydraulicHoses..........................8
Storage................................................................9
Troubleshooting.................................................10
Introduction
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
SerialNo.
Thismanualidentifiespotentialhazardsandhas safetymessagesidentifiedbythesafetyalertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Figure2
1.Safetyalertsymbol.
Thismanualusestwootherwordstohighlight information.Importantcallsattentiontospecial mechanicalinformationandNoteemphasizesgeneral informationworthyofspecialattention.
YoumaycontactTorodirectlyatwww .T oro.comfor productandaccessoryinformation,helpfindinga dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready .Figure1 identifiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
1.Locationofthemodelandserialnumbers
©2005—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Figure1
Contactusatwww.Toro.com.
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PrintedintheUSA. AllRightsReserved
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Safety
Improperuseormaintenancebythe operatororownercanresultininjury.T o reducethepotentialforinjury,comply withthesesafetyinstructionsandalw ays payattentiontothesafetyalert whichmeansCAUTION,WARNING,or DANGER-“personalsafetyinstruction." Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.
Theremaybeburiedpower,gas,and/or telephonelinesintheworkarea.Ifyoudig intothemyouorbystandersmaybeinjured byelectricalshockorexplosion.
Havetheworkareamarkedforburiedlines anddonotdiginmarkedareas.
Theremaybeoverheadpowerlinesinthe workarea.Ifyoutouchthemwithatree orotherobjectyouaretransporting,you orbystandersmaybeseriouslyinjuredby electricalshock.
symbol,
Ifyoustepoffoftheplatform(wheeled tractionunitsonly)withtheloadraised, themachinecouldtipforwardpinningor injuringbystanders.
Lowertheloaderarmsbeforesteppingoff oftheplatform.
Ifyoudonotkeeptheloadlevelwhilelifting, youcoulddumpitonyourself,resultingin injury.
Whenliftingtheattachment,tiltit forwardtokeepitlevelandpreventit fromspillingbackwards.
Carrytheloadlevelandaslowtothe groundaspossible.
Whentheengineisoff,attachmentsinthe raisedpositioncangraduallylower,possibly pinningorinjuringyouorbystanders.
Alwayslowertheattachmentliftbeforeyou stoptheengine.
Whengoingupordownhill,themachine canbecomeunstableandtip,pinningor seriouslyinjuringyouorbystanders.
Operateupanddownslopeswiththeheavy endofthemachineuphill.Anemptyfork willmaketherearendheavyandaloaded forkwillmakethefrontendheavy.
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SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearany areaofpotentialdanger.Replaceanydecalthatisdamagedorlost.
100-4650
1.Crushinghazardofhand—keepbystandersasafedistance fromthemachine.
2.Crushinghazardoffoot—keepbystandersasafedistance fromthemachine.
100-4690
1.Tippinghazard—maximumloadcapacityis220lb(100kg) whentransporting.
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ProductOverview
Figure3
1.Stationarytine
2.Moveabletine5.Receiverplate
3.Cover
Specications
Note:Specificationsanddesignaresubjectto
changewithoutnotice.
4.Hydraulichoses
Ifyouexceedthemaximumrecommended slope,thetractionunitcouldtip,crushing youorbystanders.
Donotdrivethetractionunitonaslope steeperthanthemaximumrecommended slope,asdeterminedbythefollowingtables andthetractionunitOperator’sManual.
Stabilitywithoutaload:
OrientationStabilityRating
FrontUphill RearUphill SideUphill
D
Stabilitywithaload:
OrientationStabilityRating
FrontUphill RearUphill SideUphill
D
B B
B B
Width Length Height Weight Forklength Maximumload
24.5inches(62cm) 45inches(114cm)
12.5inches(32cm) 169lb(77Kg) 43inches(109cm) 220lb(100Kg)
StabilityRatings
Todeterminethedegreeofslopeyoucantraverse withtheforkinstalledonatractionunit,findthe stabilityratingforthehillpositionyouwantto travelintheappropriatetable,thenfindthedegree ofslopeforthesameratingandhillpositioninthe StabilityDatasectionofthetractionunitOperator’s Manual.
Important:Ifyourtractionunithasarear operator’splatform,thecounterweightmust beusedontheplatformwhileusingthefork, orthetractionunitwillbecomeunstable.
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Operation
Neverattempttoliftmorethattherated capacityofthetractionunit.
Note:RefertoyourtractionunitOperator’sManual forcompleteinstructionsoninstalling/removing attachmentsonto/fromthetractionunitand connecting/disconnectinghydraulichoses.
Note:Alwaysusethetractionunittoliftand movetheattachment.
UsingtheTreeForks
Thetreeforkisanexcellenttoolfortransporting balledandcontainergrowntreesandshrubs.You canalsousetheforktomoverocksunder220lb (100Kg).
1.Ifyourtractionunithasaspeedselectorand aflowdivider,movethespeedselectortothe fast(rabbit)positionandtheflowdividerto the10to11o’clockposition.
2.Pulltheauxiliaryhydraulicslevertothe operatorgriptoopenthetinesifnecessary.
3.Driveforward,positioningtheobjecttobe movedbetweentheforktines.
Whentransportingaload,keeptheforkas closetothegroundaspossible.
Toeasetheplacementofatreeintoahole,pick upthetreenearthetopoftheballorcontainer.
Theforkcanalsobeusedtolift,transport,and positionsmallbouldersandrocks.
4.Pushtheauxiliaryhydraulicsvalveawayfrom theoperatorgriptoclosetheforktinesaround theobject.
Important:Becarefulnottosqueezea potorrootballtootightly.Usingthefull forceofthetinesonatreemaydamagethe rootball.
5.Raisetheloaderarmstolifttheobject.Keepit asclosetothegroundaspossible.
6.Drivetothelocationwhereyouwantthe objectandloweritintoplace.
7.Releasetheobjectbypullingtheauxiliary hydraulicslevertotheoperatorgrip.
TransportingtheTreeForks
1.Placetheforksonatrailerortruckcapableof carryingit.
2.Securelytietheforkstothetrailerortruck usingtiestrapsappropriatefortheweightof theforksandforhighwayuse.
OperatingTips
Positionthetreeascloseaspossibletothefork frametomaximizeliftingcapability.
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Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Beforeeachuseordaily
Every100hours
Beforestorage
Every2years
MaintenanceProcedure
•Greasethebearings.
•Checkthehydraulichoses.
•Greasethebearings.
•Checkthehydraulichoses.
•Paintchippedsurfaces.
•Replacethehydraulichoses.
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineand seriouslyinjureyouorotherbystanders.
Removethekeyfromtheignitionbeforeyoudoanymaintenance.
GreasingtheBearings
1.Disconnecttheattachmentfromthetraction unit;refertothetractionunitOperator’sManual.
2.Removethetwoboltssecuringthecoverand removeit(Figure4).
Figure4
1.Cover
2.Greasetting
3.Cleanthegreasefittings(Figure4andFigure5) witharag.Makesuretoscrapeanypaintoffof thefrontofthefitting(s).
Figure5
1.Greasetting
4.Connectagreaseguntoeachfitting(Figure4 andFigure5).
5.Pumpgreaseintothefittingsuntilgrease beginstooozeoutofthebearings.
6.Wipeupanyexcessgrease.
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CheckingtheHydraulic Hoses
Afterevery100operatinghours,checkthe hydraulichosesforleaks,loosefittings,kinked lines,loosemountingsupports,wear,weather, andchemicaldeterioration.Replacethehydraulic hosesevery1500hoursor2years,whichever comesfirst.Makenecessaryrepairsbefore operating.
Hydraulicfluidescapingunderpressure canpenetrateskinandcauseinjury.Fluid injectedintotheskinmustbesurgically removedwithinafewhoursbyadoctor familiarwiththisformofinjuryorgangrene mayresult.
Keepyourbodyandhandsawayfrom pinholeleaksornozzlesthatejecthigh pressurehydraulicfluid.
Usecardboardorpapertofindhydraulic leaks,neveruseyourhands.
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Storage
1.Beforelongtermstorage,washtheattachment withmilddetergentandwatertoremovedirt andgrime.
2.Checkandtightenallbolts,nuts,andscrews. Repairorreplaceanypartthatisdamagedor worn.
3.Ensurethatallhydrauliccouplersare connectedtogethertopreventcontamination ofthehydraulicsystem.
4.Paintallscratchedorbaremetalsurfaces.Paint isavailablefromyourAuthorizedService Dealer.
5.Storetheattachmentinaclean,drygarageor storagearea.Coverittoprotectitandkeep itclean.
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Troubleshooting
Problem
Forkdoesnotopenand close.
PossibleCauseCorrectiveAction
1.Hydrauliccouplernot completelyconnected
2.Defectivehydraulic coupler
3.Anobstructionina hydraulichose
4.Auxiliaryvalveonthe tractionunitisnot opening.
5.Defectivehydraulic cylinder(s)
1.Checkandtightenall couplers.
2.Checkcouplersand replaceanythatare defective.
3.Findandremovethe obstruction.
4.Repairthevalve.
5.Replaceorrepairany defectivecylinders.
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