Toro TITAN HD 1500 Series, 74466TE, 74465TE Operator's Manual

FormNo.3421-131RevA
122cmor132cmTITAN SeriesRidingMower
ModelNo.74465TE—SerialNo.400000000andUp ModelNo.74466TE—SerialNo.400000000andUp
®
HD1500
Registeratwww.T oro.com. OriginalInstructions(EN)
ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.
WARNING
Removingstandardoriginalequipmentparts andaccessoriesmayalterthewarranty, traction,andsafetyofthemachine.Failureto useoriginalToropartscouldcauseserious injuryordeath.Makingunauthorizedchanges totheengine,fuel,orventingsystem,may violateregulations.
Replaceallpartsincluding,butnotlimited to,tires,belts,blades,andfuelsystem componentswithoriginalToroparts.
Gotowww.Toro.comtoviewspecicationsonyour model.
GrossorNetTorque:Thegrossornettorque ofthisenginewaslaboratoryratedbytheengine manufacturerinaccordancewiththeSocietyof AutomotiveEngineers(SAE)J1940orJ2723.As conguredtomeetsafety,emission,andoperating requirements,theactualenginetorqueonthisclass ofmowerwillbesignicantlylower.
Important:IfyouareusingamachinewithaT oro
engineabove1500m(5,000ft)foracontinuous period,ensurethattheHighAltitudeKithasbeen installedsothattheenginemeetsCARB/EPA emissionregulations.TheHighAltitudeKit increasesengineperformancewhilepreventing spark-plugfouling,hardstarting,andincreased emissions.Onceyouhaveinstalledthekit,attach thehigh-altitudelabelnexttotheserialdecalon themachine.ContactanyAuthorizedT oroService DealertoobtaintheproperHighAltitudeKitand high-altitudelabelforyourmachine.Tolocate adealerconvenienttoyou,accessourwebsite atwww.T oro.comorcontactourToroCustomer CareDepartmentatthenumber(s)listedinyour EmissionControlWarrantyStatement.
Removethekitfromtheengineandrestorethe enginetoitsoriginalfactorycongurationwhen runningtheengineunder1500m(5,000ft).Do notoperateanenginethathasbeenconverted forhigh-altitudeuseatloweraltitudes;otherwise, youcouldoverheatanddamagetheengine.
Ifyouareunsurewhetherornotyourmachinehas beenconvertedforhigh-altitudeuse,lookforthe followinglabel(Figure3).
decal127-9363
Figure3
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe usedbyprofessional,hiredoperators.Itisdesigned primarilyforcuttinggrassonwell-maintainedlawnson residentialorcommercialproperties.Itisnotdesigned forcuttingbrushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Important:Withyourmobiledevice,youcan
scantheQRcode(ifequipped)ontheserial numberdecaltoaccesswarranty,parts,andother productinformation.
©2017—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Figure1
MachineswithMyRide
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................12
Controls...........................................................12
Specications..................................................14
BeforeOperation.................................................14
BeforeOperationSafety...................................14
AddingFuel......................................................15
g233855
g000502
PerformingDailyMaintenance..........................16
BreakinginaNewMachine..............................16
UsingtheRollover-ProtectionSystem
(ROPS).........................................................16
UsingtheSafety-InterlockSystem....................17
PositioningtheSeat..........................................18
AdjustingtheMyRide™Suspension
System..........................................................19
UsingAttachmentsandAccessories.................20
DuringOperation.................................................20
DuringOperationSafety...................................20
EnteringtheOperator’sPosition.......................22
OperatingtheParkingBrake.............................22
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................22
OperatingtheThrottle.......................................23
OperatingtheChoke........................................23
StartingtheEngine...........................................24
ShuttingOfftheEngine.....................................24
UsingtheMotion-ControlLevers.......................25
DrivingtheMachine..........................................25
AdjustingtheHeightofCut...............................26
AdjustingtheAnti-ScalpRollers........................27
UsingtheSideDischarge.................................28
OperatingTips.................................................28
AfterOperation....................................................29
AfterOperationSafety......................................29
UsingtheFuel-ShutoffValve.............................29
UsingtheDrive-WheelReleaseValves.............29
TransportingtheMachine.................................30
Maintenance...........................................................32
RecommendedMaintenanceSchedule(s)...........32
Pre-MaintenanceProcedures..............................33
MaintenanceSafety..........................................33
ReleasingtheMower-DeckCurtain..................33
RemovingtheSheet-MetalGuard.....................34
Lubrication..........................................................34
GreasingtheMachine.......................................34
EngineMaintenance...........................................35
EngineSafety...................................................35
ServicingtheAirCleaner..................................35
ServicingtheEngineOil....................................37
ServicingtheSparkPlug...................................39
CleaningtheCoolingSystem............................40
CheckingtheSparkArrester.............................40
3
ReplacingtheEmissions-AirIntake
Filter..............................................................40
FuelSystemMaintenance...................................41
ReplacingtheFuelFilter...................................41
ServicingtheFuelT ank.....................................41
ElectricalSystemMaintenance...........................42
ElectricalSystemSafety...................................42
ServicingtheBattery.........................................42
ServicingtheFuses..........................................44
DriveSystemMaintenance..................................44
CheckingtheSeatBelt.....................................44
CheckingtheRoll-BarKnobs............................44
AdjustingtheTracking......................................45
CheckingtheTirePressure...............................46
CheckingtheWheelLugNuts...........................46
CoolingSystemMaintenance..............................46
CleaningtheEngineScreen.............................46
BrakeMaintenance.............................................47
AdjustingtheParkingBrake..............................47
BeltMaintenance................................................48
InspectingtheBelts..........................................48
ReplacingtheMowerBelt.................................48
ReplacingtheHydraulic-Pump-Drive
Belt................................................................49
ControlsSystemMaintenance.............................50
AdjustingtheControl-HandlePosition..............50
AdjustingtheMotion-ControlLinkage...............51
HydraulicSystemMaintenance...........................52
HydraulicSystemSafety...................................52
ServicingtheHydraulicSystem........................52
MowerDeckMaintenance....................................55
ServicingtheCuttingBlades.............................55
LevelingtheMowerDeck..................................57
RemovingtheMowerDeck...............................59
ReplacingtheGrassDeector..........................59
Cleaning..............................................................60
CleaningundertheMowerDeck.......................60
CleaningtheSuspensionSystem.....................60
DisposingofWaste...........................................60
Storage...................................................................61
StorageSafety..................................................61
CleaningandStorage.......................................61
Troubleshooting......................................................62
Schematics.............................................................64
Safety
Thismachinehasbeendesignedinaccordancewith ENISO5395:2013.

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury .
Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
Donotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or onslopesgreaterthan15degrees.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepchildrenandbystandersoutoftheoperating
area.Neverallowchildrentooperatethemachine.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging themachine.
Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere neededthroughoutthismanual.
4
SlopeIndicator
Figure4
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
g011841
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
decaloemmarkt
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
decalbatterysymbols
1.Explosionhazard
2.Nore,opename,or smoking
3.Causticliquid/chemical burnhazard
4.Weareyeprotection.9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe distanceawayfromthe battery.
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
10.Containslead;donot discard
93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto115-149N∙m(85-110ft-lb).
decal107-3069
107-3069
1.Warning—thereisnorolloverprotectionwhentherollbaris down.
decal93-7818
2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarinthefullyraisedandlockedpositionandwear theseatbelt.Lowertherollbaronlywhenabsolutely necessary;donotweartheseatbeltwhentherollbaris down.
3.ReadtheOperator'sManual;driveslowlyandcarefully .
6
decal112-3858
112-3858
1.ReadtheOperator's Manual.
2.Readtheinstructions
3.Removethekeybefore adjustingtheheightofcut.
4.Height-of-cutsettings.
beforeservicingor performingmaintenance.
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin place.
decal116-8588
116-8588
1.ReadtheOperator’sManual.
2.Rotatethedrivereleaseknobtoloosen,slidetheknob, andtighten.
3.Pushthemachine.
decal109-6014
109-6014
116–5610
1.Hourmeter4.Neutral
2.Powertake-off(PTO)5.Operator-presenceswitch
3.Parkingbrake6.Battery
decal116-5610
decal117-1 194
117-1194
1.Engine
7
117-3848
1.Thrownobjecthazard—keepbystandersasafedistance awayfromthemachine.
2.Thrownobjecthazard,mower—donotoperatethemachine withoutdeector,dischargecover ,orgrasscollection systeminplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts;keepallguardsandshieldsinplace.
decal117-3848
decal126-7816
126-7816
126-4363
1.Cutting/dismembermenthazard,fanandentanglement hazard,belt.Shutofftheengineandremovethekeybefore adjusting,servicingorcleaningthemachine.
decal126-4363
1.Heightofcut
decal126-8172
126-8172
1.Parkingbrakedisengaged2.Parkingbrakeengaged
8
decal126-9939
126-9939
1.ReadtheOperator’s Manual.
1.Oildrain
131-1097
ToroEnginesOnly
2.Filltothebottomofthe llerneck;warning—do notoverllthetank.
decal136-8992
136-8992
1.Fuel—full
2.Fuel—50%
decal131-1097
3.Fuel—empty
decalptosymbols
PTOSwitchSymbols
1.PTO–disengage2.PTO–engage
136-9024
1.ReadtheOperator’s Manualbeforeperforming
maintenance.
2.Operatinghours5.Hydraulic-uidlevel
3.Engine-oillevel6.Tirepressure
4.Greasepoint
decal136-9024
decaltransportlock
TransportLock
1.Heightofcut
2.Pulluptounlockthe transportlock.
9
LeftMotionControl
decalmotioncntrllh-126-6194
decalmotioncntrlrh-126-6183
RightMotionControl
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
136-1305
1.Fast
2.Continuous-variablesetting5.Worklight(optional)
3.Slow
4.Choke
6.Powerpoint
10
decal136-1305
136-1720
1.Camlock2.Camunlock
decal136-1720
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.
1.Warning—readtheOperator’sManual;donotoperatethis machineunlessyouaretrained;wearhearingprotection.
2.Cuttingandpinchinghazard—keephandsandfeetawayfrom movingparts;keepallguardsandshieldsinplace.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen
4.Ramphazard—whenloadingontoatrailer,donotusedual ramps;useonlyasingularrampwideenoughforthemachine andthathasaninclinelessthan15degrees;backupthe ramp(inreverse)anddriveforwardofftheramp.
5.Bodilyharmhazard—lookbehindyouwhenmowingin reverse.
water;donotuseonslopesgreaterthan15degrees.
decal132-0871
11
ProductOverview
Figure5
1.Height-of-cutdeck-lift pedal
2.Height-of-cutpositions8.Seatbelt
3.Transportlock9.Fuelcap
4.Controls
5.Motion-controllevers11.Mowerdeck
6.Rollbar
7.Shockassembly
10.Parking-brakelever
12.Casterwheel
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine, has3positions:OFF,RUN,andST ART.Referto
StartingtheEngine(page24).
ChokeControl
Usethechokecontroltostartacoldengine.Pullthe chokecontroluptoengageit.Pushdownonthe chokecontroltodisengageit.
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa continuous-variablesettingfromtheSLOWtoFAST position(Figure6).
g227688
Blade-ControlSwitch(Power Takeoff)
Theblade-controlswitch,representedbya power-takeoff(PTO)symbol,engagesand disengagespowertothemowerblades(Figure6).
HourMeter
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine(Figure5and
Figure6).
ControlPanel
Figure6
1.Powerport5.Blade-controlswitch
2.Chokecontrol
3.Throttlecontrol
4.Hourmeter
(powertakeoff)
6.Keyswitch
7.Switchpositionforoptional lightkit
Thehourmeterrecordsthenumberofhoursthe enginehasoperated.Itoperateswhentheengine isrunning.Usethesetimesforschedulingregular maintenance(Figure6).
Safety-InterlockIndicators
Therearesymbolsonthehourmeterthatindicate withablacktrianglethattheinterlockcomponentis positionedcorrectly(Figure7).
Battery-IndicatorLight
IfyouturntheignitionkeytotheONpositionfora fewseconds,thebatteryvoltagedisplaysinthearea wherethehoursarenormallydisplayed.
g037119
Thebatterylightturnsonwhentheignitionisturned onandwhenthechargeisbelowthecorrectoperating level(Figure7).
12
Figure7
g187133
1.Safety-interlocksymbols
2.Hourmeter
3.Batterylight
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine forward,reverse,andturneitherdirection(Figure5).
Neutral-LockPosition
UsetheNEUTRAL-LOCKpositionwiththe safety-interlocksystemtoengageandtodetermine theNEUTRALposition.
Fuel-ShutoffValve
Closethefuel-shutoffvalvewhentransportingor storingthemachine;refertoUsingtheFuel-Shutoff
Valve(page29).
Attachments/Accessories
AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.T oro.comforalistofallapprovedattachments andaccessories.
Tobestprotectyourinvestmentandmaintainoptimal performanceofyourT oroequipment,countonToro genuineparts.Whenitcomestoreliability,Toro deliversreplacementpartsdesignedtotheexact engineeringspecicationofourequipment.Forpeace ofmind,insistonTorogenuineparts.
13
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Width:
122cmmowerdeck132cmmowerdeck
Withoutmowerdeck
Deectorup133cm(53inches)144cm(56-3/4inches)
Deectordown160cm(63-1/4inches)171cm(67-1/4inches)
Length:
Length
Height:
RollBarUpRollBarDown
179cm(70-1/2inches)125cm(49inches)
Weight:
MachinesWeight
121cm(47-1/2inches)124cm(49inches)
122cmmowerdeck132cmmowerdeck
208cm(82inches)208cm(82inches)
421kg Machineswith122cmmowerdeck
928lb
429kg Machineswith132cmmowerdeck
946lb
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation

BeforeOperationSafety

GeneralSafety

Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.
Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting assembliesareingoodworkingcondition. Replacewornordamagedbladesandboltsinsets topreservebalance.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould throw.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories requiredtooperatethemachineproperlyand safely.

FuelSafety

Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlingfuel.Fuelvaporsare ammableandexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfueltothefuel
tankwhiletheengineisrunningorwhilehot.
Donotrefuelthemachineindoors.
14
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace containersontheground,awayfromyourvehicle beforelling.
Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot possible,thenrefuelfromaportablecontainer ratherthanafuel-dispensernozzle.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyfuelthatspills.
Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymorethan a30-daysupplyoffuel.
Donotllthefueltankcompletelyfull.Addfuelto
thefueltankuntilthelevelis6to13mm(1/4to 1/2inch)belowthebottomofthellerneck.This emptyspaceinthetankallowsfueltoexpand.
Avoidprolongedbreathingofvapors.
Keepyourfaceawayfromthenozzleandfuel
tankopening.
Avoidcontactwithskin;washoffspillswith
soapandwater.

AddingFuel

RecommendedFuel

Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel stabilizer.
Donotaddoiltogasoline.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:
Keepsfuelfreshduringstorageof90daysorless
(drainthefueltankwhenstoringthemachinefor morethan90days)
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.T ominimize thechanceofvarnishdepositsinthefuelsystem, usefuelstabilizeratalltimes.

FillingtheFuelTank

1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Cleanaroundthefuel-tankcap.
5.Fillthefueltankuntilthefuelgaugereadsatthe fullmark(Figure8).
15
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto expand.

Usingthe Rollover-ProtectionSystem (ROPS)

WARNING
Toavoidinjuryordeathfromrollover,keep therollbarinthefullyraised,lockedposition andusetheseatbelt.
Ensurethattheseatissecuredtothe machine.
WARNING
Thereisnorolloverprotectionwhentheroll barisinthedownposition.
Lowertherollbaronlywhenabsolutely necessary.
Donotweartheseatbeltwhentherollbar isinthedownposition.
Figure8

PerformingDaily Maintenance

Beforestartingthemachineeachday,performthe EachUse/DailyprocedureslistedinMaintenance
(page32).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhen new,placingadditionalloadontheengine.Allow 40to50hoursofbreak-intimefornewmachinesto developfullpowerandbestperformance.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearance permits.
Checkcarefullyforoverheadclearances (i.e.,branches,doorways,electricalwires)
g036751
beforedrivingunderanyobjectsanddo notcontactthem.

LoweringtheRollBar

Important:Lowertherollbaronlywhen
absolutelynecessary.
1.T olowertherollbar,applyforwardpressureto theupperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90degrees sotheyarenotengaged(Figure9).
3.Lowertherollbartothedownposition(Figure
9).
16

UsingtheSafety-Interlock System

WARNING
Ifthesafety-interlockswitchesare disconnectedordamaged,themachinecould operateunexpectedly,causingpersonal injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.

Understandingthe Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe enginefromstartingunless:
Theblade-controlswitch(PTO)isdisengaged.
Figure9
1.Rollbarintheupright position
2.ROPSknobinthelatched position
3.PulltheROPSknobout.6.Rollbarinthefolded
4.RotatetheROPSknob90 degrees.
5.ROPSknobinthe unlatchedposition
position

RaisingtheRollBar

Important:Alwaysusetheseatbeltwiththeroll
barintheraisedposition.
1.Raisetherollbartotheoperatingpositionand rotatetheknobsuntiltheymovepartiallyinto thegrooves(Figure9).
2.Raisetherollbartothefulluprightpositionwhile pushingontheupperrollbarsothatthepins snapintopositionwhentheholesalignwiththe pins(Figure9).
3.Pushontherollbarandensurethatbothpins areengaged.
g036746
Themotion-controlleversareintheNEUTRAL-LOCK
position.
Theparkingbrakeisengaged.
Thesafety-interlocksystemisalsodesignedtoshutoff theenginewhenthetractioncontrolsaremovedfrom thelockedpositionwiththeparkingbrakeengagedor ifyourisefromtheseatwhenthePTOisengaged.
Thehourmeterhassymbolstonotifytheuserwhen theinterlockcomponentisinthecorrectposition. Whenthecomponentisinthecorrectposition,a trianglelightsupinthecorrespondingsquare.
g187670
Figure10
1.Triangleslightupwhentheinterlockcomponentsareinthe correctposition
17

TestingtheSafety-Interlock System

ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorized ServiceDealerrepairthesafetysystemimmediately .
1.Sitontheseat,engagetheparkingbrake,and movetheblade-controlswitch(PTO)totheON position.Trystartingtheengine;theengine shouldnotcrank.
2.Sitontheseat,engagetheparkingbrake,and movetheblade-controlswitch(PTO)totheOFF position.Moveeithermotion-controllever(out oftheNEUTRAL-LOCKposition).Trystartingthe engine;theengineshouldnotcrank.Repeatfor othercontrollever.

PositioningtheSeat

Theseatcanmoveforwardandbackward.Position theseatwhereyouhavethebestcontrolofthe machineandaremostcomfortable(Figure11).
3.Sitontheseat,engagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controlleversto theNEUTRAL-LOCKposition.Starttheengine. Whiletheengineisrunning,disengagethe parkingbrake,engagetheblade-controlswitch (PTO),andriseslightlyfromtheseat;theengine shouldshutoff.
4.Sitontheseat,engagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers toNEUTRAL-LOCKposition.Starttheengine. Whiletheengineisrunning,centereither motion-controlleverandmoveitforwardor reverse;theengineshouldshutoff.Repeatfor othermotion-controllever.
5.Sitontheseat,disengagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controlleversto NEUTRAL-LOCKposition.Trystartingtheengine; theengineshouldnotcrank.
g027632
Figure11
18

AdjustingtheMyRide™ SuspensionSystem

TheMyRide™suspensionsystemadjuststoprovide asmoothandcomfortableride.Y oucanadjustthe rear2-shockassembliestoquicklyandeasilychange thesuspensionsystem.Positionthesuspension systemwhereyouaremostcomfortable.
Adjusttherear-shockassemblies(Figure13).

AdjustingtheRear-Shock Assemblies

Theslotsfortherear-shockassemblieshave detentpositionsforreference.Y oucanpositionthe rear-shockassembliesanywhereintheslot,notjust inthedetentpositions.
Thefollowinggraphicshowsthepositionforasoftor rmrideandthedifferentdetentpositions(Figure12).
g227752
Figure12
1.Firmestposition3.Detentsintheslots
2.Softestposition
Note:Ensurethattheleftandrightrear-shock
assembliesarealwaysadjustedtothesamepositions.
g227753
g227751
Figure13
19

UsingAttachmentsand Accessories

UseonlyT oroapprovedattachmentsandaccessories.
Ifmorethanoneaccessory-mountkit(i.e.,bucket kitoruniversalmountkit)isaddedtoanyofthe4 locationsshowninFigure14,addafront-weight kit.ContactyourAuthorizedServiceDealerforthe front-weightkit.
Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopeningatall times.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscureyour vision.
Donotmowneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyroll overifawheelgoesovertheedgeoriftheedge givesway.
Stopthebladeswheneveryouarenotmowing.
Shutoffthemachine,removethekey,andinspect
thebladesafterstrikinganobjectorifthereis anabnormalvibrationinthemachine.Makeall necessaryrepairsbeforeresumingoperation.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.
Figure14
1.Addafront-weightkitwhen2ormoreaccessory-mountkits
areinstalledatthesepositions.
DuringOperation

DuringOperationSafety

GeneralSafety

Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor propertydamage.
Wearappropriateclothing,includingeye
protection;longpants;slip-resistant,substantial footwear;andhearingprotection.Tiebacklong hairanddonotweardanglingjewelry.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachine duringoperation.
Operatethemachineonlyingoodvisibilitytoavoid
holesorhiddenhazards.
Avoidmowingonwetgrass.Reducedtraction
couldcausethemachinetoslide.
Ensurethatalldrivesareinneutral,theparking
brakeisengaged,andyouareintheoperating positionbeforeyoustarttheengine.
g037417
Disengagethedrivetothecuttingunitandshut
offtheenginebeforeadjustingtheheightof cut(unlessyoucanadjustitfromtheoperating position).
Neverrunanengineinanareawhereexhaust
gasesareenclosed.
Neverleavearunningmachineunattended.
Beforeleavingtheoperatingposition(including
toemptythecatchersortounclogthechute),do thefollowing:
Stopthemachineonlevelground.
Disengagethepowertake-offandlowerthe
attachments.
Engagetheparkingbrake.
Shutofftheengineandremovethekey .
Waitforallmovingpartstostop.
Donotoperatethemachinewhenthereistherisk
oflightning.
Donotusethemachineasatowingvehicleunless
ithasahitchinstalled.
Donotchangethegovernorspeedoroverspeed
theengine.
Useonlyaccessoriesandattachmentsapproved
byToro.
Thismachineproducessoundlevelsinexcess
of85dBAattheoperator’searandcancause hearinglossthroughextendedperiodsof exposure.
20
Figure15
1.Wearhearingprotection.

RolloverProtectionSystem (ROPS)Safety

Donotremovetherollbarfromthemachine.
Ensurethattheseatbeltisattachedandthatyou
canreleaseitquicklyinanemergency.
Alwayswearyourseatbeltwhentherollbarisup.
Checkcarefullyforoverheadobstructionsanddo
notcontactthem.
Keeptherollbarinsafeoperatingconditionby
thoroughlyinspectingitperiodicallyfordamage andkeepingallthemountingfastenerstight.
Replaceadamagedrollbar.Donotrepairoralter
it.
machineorahandtrimmertomowthegrassin theseareas.
Avoidstarting,stopping,orturningthemachineon
slopes.Avoidmakingsuddenchangesinspeedor direction;turnslowlyandgradually.
g229846
Donotoperateamachineunderanyconditions
wheretraction,steering,orstabilityisinquestion. Beawarethatoperatingthemachineonwet grass,acrossslopes,ordownhillmaycausethe machinetolosetraction.Lossoftractiontothe drivewheelsmayresultinslidingandalossof brakingandsteering.Themachinecanslideeven ifthedrivewheelsarestopped.
Removeormarkobstaclessuchasditches,holes,
ruts,bumps,rocks,orotherhiddenhazards.Tall grasscanhideobstacles.Uneventerraincould overturnthemachine.
Useextracarewhileoperatingwithaccessoriesor
attachments,suchasgrass-collectionsystems. Thesecanchangethestabilityofthemachine andcausealossofcontrol.Followdirectionsfor counterweights.
Ifpossible,keepthedeckloweredtotheground
whileoperatingonslopes.Raisingthedeckwhile operatingonslopescancausethemachineto becomeunstable.

SlopeSafety

Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere injuryordeath.Theoperatorisresponsiblefor safeslopeoperation.Operatingthemachineon anysloperequiresextracaution.Beforeusingthe machineonaslope,dothefollowing:
Reviewandunderstandtheslopeinstructions
inthemanualandonthemachine.
Useanangleindicatortodeterminethe
approximateslopeangleofthearea.
Neveroperateonslopesgreaterthan15
degrees.
Evaluatethesiteconditionsofthedayto
determineiftheslopeissafeformachine operation.Usecommonsenseandgood judgmentwhenperformingthisevaluation. Changesintheterrain,suchasmoisture,can quicklyaffecttheoperationofthemachineon aslope.
Identifyhazardsatthebaseoftheslope.Do
notoperatethemachineneardrop-offs,ditches, embankments,water,orotherhazards.The machinecouldsuddenlyrolloverifawheelgoes overtheedgeortheedgecollapses.Keepasafe distance(twicethewidthofthemachine)between themachineandanyhazard.Useawalk-behind
1.SafeZone—usethe machinehereonslopes lessthan15degreesor atareas.
2.DangerZone—usea walk-behindmowerand/or ahandtrimmeronslopes greaterthan15degrees andneardrop-offsor water.
3.Water
g221745
Figure16
4.W=widthofthemachine
5.Keepasafedistance (twicethewidthofthe machine)betweenthe machineandanyhazard.
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