Toro TITAN ZX 4800, TITAN ZX6000, TITAN ZX 5400, TITAN 74863, TITAN 74861 Operator's Manual

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FormNo.3381-550RevC
TITAN
®
ZX4800,ZX5400,orZX 6000Zero-Turn-RadiusRiding Mower
ModelNo.74851—SerialNo.314000001andUp ModelNo.74852—SerialNo.314000001andUp ModelNo.74853—SerialNo.314000001andUp ModelNo.74855—SerialNo.314000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3381-550*C
Page 2
Thismachineisaride-on,rotary-bladelawnmowerintended tobeusedbyhomeownersinresidentialapplications.Itis primarilydesignedforcuttinggrassonwell-maintainedlawns. Itisnotdesignedforcuttingbrush,mowinggrassandother growthalongsidehighways,orforagriculturaluses.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwithaspark arrestermufer.ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-coverd,orgrasss-covered land.Otherstatesorfederalareasmayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadianICES-002
WARNING
Removingstandardoriginalequipmentpartsand accessoriesmayalterthewarranty,traction,and safetyofthemachine.FailuretouseoriginalToro partscouldcauseseriousinjuryordeath.Making unauthorizedchangestotheengine,fuelorventing system,mayviolateEPAandCARBregulations.
Replaceallpartsincluding,butnotlimitedto,tires, belts,blades,andfuelsystemcomponentswith originalToroparts.
Theenclosed
Engine Owner's Man ual
issuppliedfor informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
Formodelswithstatedenginehorsepower,thegross horsepoweroftheenginewaslaboratorytestedbytheengine manufacturerinaccordancewithSAEJ1995andratedto J2723.
Introduction
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Page 3
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroRidingMowerSafety........................................6
SlopeIndicator.......................................................7
SafetyandInstructionalDecals.................................8
ProductOverview.........................................................12
Controls...............................................................13
Operation....................................................................14
ThinkSafetyFirst...................................................14
UsingtheRolloverProtectionSystem(ROPS)............14
AddingFuel...........................................................15
CheckingtheEngineOilLevel.................................16
OperatingtheParkingBrake....................................17
OperatingtheThrottle............................................17
OperatingtheChoke...............................................17
OperatingtheIgnitionSwitch..................................17
StartingandStoppingtheEngine..............................18
OperatingtheMowerBladeControlSwitch
(PTO)...............................................................18
TheSafetyInterlockSystem.....................................19
DrivingForwardorBackward..................................20
StoppingtheMachine.............................................21
AdjustingtheHeight-of-Cut....................................21
AdjustingtheAnti-ScalpRollers...............................22
PositioningtheSeat................................................23
AdjustingtheMotionControlLevers........................23
PushingtheMachinebyHand..................................24
UsingtheSideDischarge.........................................24
OperatingTips......................................................25
Maintenance.................................................................26
RecommendedMaintenanceSchedule(s)......................26
PremaintenanceProcedures........................................27
RaisingtheSeat......................................................27
Lubrication...............................................................27
GreasingtheBearings.............................................27
EngineMaintenance..................................................28
ServicingtheAirCleaner.........................................28
ServicingtheEngineOil..........................................29
ServicingtheSparkPlug..........................................31
CleaningtheCoolingSystem....................................32
FuelSystemMaintenance...........................................32
ReplacingtheFuelFilter..........................................32
ServicingtheEmissionsFilter..................................33
ElectricalSystemMaintenance....................................34
ServicingtheBattery...............................................34
ServicingtheFuses.................................................35
DriveSystemMaintenance.........................................36
CheckingtheTirePressure......................................36
HydraulicSystemMaintenance....................................36
CheckingtheHydraulicOilLevel..............................36
ChangingtheHydraulicSystemFilterand
Oil....................................................................36
MowerDeckMaintenance...........................................39
ServicingtheCuttingBlades.....................................39
MowerDeckLeveling.............................................41
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InspectingtheBelts................................................43
ReplacingtheMowerBelt........................................43
RemovingtheMower..............................................44
InstallingtheMowerDeck.......................................45
ReplacingtheGrassDeector..................................46
Cleaning...................................................................47
WashingtheUndersideoftheMower........................47
WasteDisposal.......................................................47
Storage........................................................................48
CleaningandStorage..............................................48
Troubleshooting...........................................................49
Schematics...................................................................51
Safety
Improperuseormaintenancebytheoperatororownercan resultininjury.Toreducethepotentialforinjury,complywith thesesafetyinstructionsandalwayspayattentiontothesafety alertsymbol,whichmeansCAUTION,WARNING,or DANGER-"personalsafetyinstruction."Failuretocomply withtheinstructionmayresultinpersonalinjuryordeath.
Thisproductiscapableofamputatinghandsandfeetand throwingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecyclinggrassor, whenequippedwithagrassbagger,forcatchingcutgrass. Anyuseforpurposesotherthanthesecouldprovedangerous touserandbystanders.
SafeOperatingPractices
ThefollowinginstructionsareadaptedfromANSIstandard B71.4-2012.
Training
ReadtheOperator'sManualandothertrainingmaterial.
Iftheoperator(s)ormechanic(s)cannotreadEnglishitis theowner'sresponsibilitytoexplainthismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof theoperator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeopleordamageto property.
Preparation
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform thejob.Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.
Wearappropriateclothingincludinghardhat,safety
glassesandhearingprotection.Longhair,looseclothing orjewelrymaygettangledinmovingparts.
Inspecttheareawheretheequipmentistobeusedand
removeallobjectssuchasrocks,toysandwirewhichcan bethrownbythemachine.
Checkthatoperator'spresencecontrols,safetyswitches
andshieldsareattachedandfunctioningproperly .Donot operateunlesstheyarefunctioningproperly.
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Operation
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.
Neverrunanengineinanenclosedarea.
Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
Besurealldrivesareinneutralandparkingbrakeis
engagedbeforestartingengine.Onlystartenginefrom theoperator'sposition.
Slowdownanduseextracareonhillsides.Besureto
travelsidetosideonhillsides.Turfconditionscanaffect themachine'sstability.Usecautionwhileoperatingnear drop-offs.
Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
Neverraisedeckwiththebladesrunning.
NeveroperatewiththePTOshield,orotherguardsnot
securelyinplace.Besureallinterlocksareattached, adjustedproperly ,andfunctioningproperly .
Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Stoponlevelground,disengagedrives,engageparking
brake(ifprovided),shutoffenginebeforeleavingthe operator'spositionforanyreasonincludingemptyingthe catchersoruncloggingthechute.
Stopequipmentandinspectbladesafterstrikingobjects
orifanabnormalvibrationoccurs.Makenecessary repairsbeforeresumingoperations.
Keephandsandfeetawayfromthecuttingunit.
Lookbehindanddownbeforebackinguptobesureof
aclearpath.
Keeppetsandbystandersaway .
Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopbladesifnotmowing.
Beawareofthemowerdischargedirectionanddonot
pointitatanyone.
Donotoperatethemowerundertheinuenceofalcohol
ordrugs.
Usecarewhenloadingorunloadingthemachineinto
orfromatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
RolloverProtectionSystem(ROPS)­UseandMaintenance
DonotremovetheROPS.
TheROPSisanintegralandeffectivesafetydevice.Keep
theROPSonthemachineandusetheseatbeltwhen operatingthemachine.
Becertainthattheseatbeltcanbereleasedquicklyin
theeventofanemergency.
Checktheareatobemowedwherethereareslopes,drop
offsorwater.
Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany objectsanddonotcontactthem.
KeeptheROPSinsafeoperatingconditionby
periodicallythoroughlyinspectingfordamageand keepingallmountingfastenerstight.
ReplaceadamagedROPS.Donotrepairorrevise.
AnyalterationstoaROPSmustbeapprovedbythe
manufacturer.
Safehandlingoffuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedfuelcontainer.
Neverremovefuelcaporaddfuelwiththeengine
running.
Allowenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater heateroronotherappliances.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.
Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch equipmentwithaportablecontainer,ratherthanfroma fueldispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete. Donotuseanozzlelockopendevice.
Iffuelisspilledonclothing,changeclothingimmediately.
Neveroverllfueltank.Replacefuelcapandtighten
securely.
Maintenanceandstorage
Disengagedrives,setparkingbrake,stopengineand
removekeyordisconnectspark-plugwire.Waitforall movementtostopbeforeadjusting,cleaningorrepairing.
Cleangrassanddebrisfromcuttingunit,drives,mufers,
andenginetohelppreventres.Cleanupoilorfuel spillage.
Letenginecoolbeforestoringanddonotstorenear
ame.
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Shutofffuelwhilestoringortransporting.Donotstore
fuelnearamesordrainindoors.
Parkthemachineonlevelground.Settheparkingbrake.
Neverallowuntrainedpersonneltoservicethemachine.
Usejackstandstosupportcomponentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Disconnectthebatteryorremovespark-plugwirebefore
makinganyrepairs.Disconnectthenegativeterminalrst andthepositivelast.Reconnectthepositiverstand negativelast.
Usecarewhencheckingblades.Wraptheblade(s)or
weargloves,andusecautionwhenservicingthem.Only replaceblades.Neverstraightenorweldthem.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Hauling
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usefullwidthrampsforloadingmachineintotraileror
truck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected downandoutwardfromthemachine.
ToroRidingMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro productsorothersafetyinformationthatyoumustknowthat maynotbeincludedintheANSIstandards.
UseonlyToroapprovedattachments.Warrantymaybe
voidedifusedwithunapprovedattachments.
Ifloadingthemachineontoatrailerortruck,useasingle,
full-widthramponly.Therampangleshouldnotexceed 15degrees.
TowingSafety
Donotattachtowedequipmentexceptatthehitchpoint.
Followtheattachmentmanufacturer'srecommendation
forweightlimitsfortowedequipmentandtowingon slopes.Towedweightmustnotexceedtheweightofthe machine,operator,andballast.Usecounterweightsor wheelweightsasdescribedintheattachment,orinthe pullingmachineOperator’ sManual.
Neverallowchildrenorothersinorontowedequipment.
Onslopes,theweightofthetowedequipmentmaycause
lossoftraction,increasedriskofrollover,andlossof control.Reducethetowedweightandslowdown.
Stoppingdistanceincreaseswiththeweightofthetowed
load.Travelslowlyandallowextradistancetostop.
Makewideturnstokeeptheattachmentclearofthe
machine.
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SlopeIndicator
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
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SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
109-7076
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
114-1606
1.Entanglementhazard,belt—keepallguardsinplace.
115-9625
1.Parking brake—disengaged
2.Parkingbrake—engaged
115-9632
1.Powertake-off(PTO), Bladecontrolswitchon somemodels
5.Fast
2.Bladecontrolswitch—On6.Continuousvariable
setting
3.Bladecontrolswitch—Off7.Slow
4.Choke
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BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe distancefromthebattery.
2.Nore,opename,or smoking.
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries
3.Causticliquid/chemical burnhazard
8.Batteryacidcancause blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately withwaterandgetmedical helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot discard.
117-1194
1.Engine
130-0654
1.Transport—lock
3.Height-of-cut
2.Transport—unlock
130-0655
1.Fueltank
3.Half
2.Full4.Empty
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130-0731
1.Warning—thrownobject hazard;keepthedeector shieldinplace.
2.Cuttinghazardofhandor foot,mowerblade—keep awayfrommovingparts.
130-0765
1.ReadtheOperator's Manual.
3.Removethekeyfrom theignitionandreadthe Operator'sManualbefore permorningmaintenance.
2.Height-of-cutselection
130-6922
1.Bypassleverpositionfor operatingthemachine.
2.Bypassleverpositionfor pushingthemachine.
130-6927
1.Warning—alwaysusetheROPSandweartheseatbelt whenseatedintheoperator'sposition.
130-6928
1.Thrownobject hazard—keepbystanders awayfromthemachine.
3.Cutting/dismembermentof handorfoot—stayaway frommovingparts.
2.Thrownobjecthazard, mower—donotoperate thewithoutdeector, dischargecover,orgrass collectionsysteminplace.
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130-6996
1.ReadtheOperator's Manualforinformationon
maintenance.
4.Checkthehydraulicoil every25hours
2.Checktheengineoilevery 8hours
5.Checkthecasterwheel tirepressureevery25 hours
3.Checkthedrivewheeltire pressureevery25hours
6.Lubricatethecasterwheel every25hours
130-6921
1.Warning—readtheOperator'sManual; donotoperatethemachineunlessyou aretrained;wearhearingprotection.
3.Thrownobjecthazard—keep bystandersawayfromthemachine.
5.Warning—donotusesplitramps,use afullrampwhentransportingmachine.
2.Cutting/dismembermenthazard, mowerblade;entanglementhazard, belt—stayawayfrommoving parts,keepallguardsandshieldsin place.
4.Tippinghazard—donotoperateon slopesgreaterthan15degreesnear water;driveacrossslopesgreaterthan 15degrees.
6.Crushing/dismembermenthazardof bystanders,reversing—donotcarry passengers,lookbehindanddown whenreversing.
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ProductOverview
Figure4
1.Drivewheel4.Motioncontrollevers7.Frontcasterwheel
10.Deector
2.Operatorseat
5.Parkingbrake8.Anti-scalproller
3.Rolloverprotectionsystem (ROPS)
6.Footrest
9.Footpedaldeckliftand height-of-cut
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Controls
Becomefamiliarwithallthecontrolsbeforeyoustartthe engineandoperatethemachine(Figure5).
Figure5
1.Throttlecontrol4.Ignitionswitch
2.Choke5.Bladecontrolswitch(PTO)
3.Hourmeter
IgnitionSwitch
Theignitionswitchhasthreepositions:Start,RunandOff. ThekeywillturntoStartandmovebacktoRunuponrelease. TurningthekeytotheOffpositionwillstoptheengine; however,alwaysremovethekeywhenleavingthemachineto preventtheenginefromaccidentallystarting(Figure5).
ThrottleControl
ThethrottlecontrolisvariablebetweenFastandSlow. Movingthrottleleverforwardwillincreaseenginespeedand movingthrottlelevertotherearwilldecreaseenginespeed. Movingthethrottleforwardintothedetentisfullthrottle (Figure5).
Choke
Usethechoketostartacoldengine.Pullthechokeknobup toengageit.Pushdownonthechokeknobtodisengageit.
BladeControlSwitch(PowerTake-Off)
Thebladecontrolswitch,representedbyapowertake-off (PTO)symbol,engagesanddisengagespowertothemower blades(
Figure5).
HourMeter
Thehourmeterrecordsthenumberofhoursthebladeshave operated.Itoperateswhenthebladecontrolswitch(PTO)is engaged.Usethesetimesforschedulingregularmaintenance (Figure5).
FuelGauge
Thefuelwindowlocatedbelowtheoperatorpositioncanbe usedtoverifythelevelofgasolineinthetank(Figure7).
MotionControlLevers
Themotioncontrolleversarespeedsensitivecontrolsof independentwheelmotors.Movingaleverforwardor backwardturnsthewheelonthesamesideforwardorin reverse;wheelspeedisproportionaltotheamountthelever ismoved.Movethecontrolleversoutwardfromthecenter totheneutrallockpositionandexitthemachine(Figure4). Alwayspositionthemotioncontrolleversintotheneutrallock positionwhenyoustopthemachineorleaveitunattended.
ParkingBrakeLever
Theparkingbrakeleverislocatedonleftsideoftheconsole (Figure4).Thebrakeleverengagesaparkingbrakeonthe drivewheels.Pulltheleverupandrearwardtoengagethe brake.Pushtheleverforwardanddowntodisengagethe brake.
FootPedalDeckLiftSystem
Thefootpedaldeckliftsystemallowstheoperatortolower andraisethedeckfromtheseatedposition.Theoperatorcan usethefootpedaltoliftthedeckbrieytoavoidobstacles orlockthedeckinthehighestheight-of-cutortransport position(
Figure4).
Height-of-CutLever
Theheight-of-cutleverworkswiththefootpedaltolockthe deckinaspeciccuttingheight.Onlyadjusttheheightofcut whilemachineisnotmoving(Figure4).
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .Toro.comforalistofallapproved attachmentsandaccessories.
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Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
ThinkSafetyFirst
Pleasecarefullyreadallofthesafetyinstructionsanddecals inthesafetysection.Knowingthisinformationcouldhelp you,yourfamily ,pets,orbystandersavoidinjury.
DANGER
Mowingonwetgrassorsteepslopescancause slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers, whichmayresultinseriousinjury,deathor drowning.
Alossoftractionisalossofsteeringcontrol.
Toavoidlossofcontrolandpossibilityofrollover:
Donotmowneardrop-offsornearwater.
Donotmowslopesgreaterthan15degrees.
Reducespeedanduseextremecautionon slopes.
Whenmowingslopes,graduallyworkfrom lowertohigherareasontheincline.
Avoidsuddenturnsorrapidspeedchanges.
Turnup,intoaninclinewhenchanging directionsonslopes.Turningdowntheslope reducestraction.
Attachmentschangethehandlingcharacteristics ofthemachine.Useextracautionwhenusing attachmentswiththemachine.
Figure6
1.SafeZone-usethemachinehere
2.Usewalkbehindmowerand/orhandtrimmerneardrop-offs andwater .
3.Water
UsingtheRolloverProtection System(ROPS)
WARNING
Toavoidinjuryordeathfromrollover:keeptheroll barinstalledandusetheseatbelt.
WARNING
Thereisnorolloverprotectionwhentherollbaris removed.
Driveslowlyandcarefully.
Checkcarefullyforoverheadclearances(i.e. branches,doorways,electricalwires)before drivingunderanyobjectsanddonotcontact them.
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AddingFuel
Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or higher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume isacceptable.EthanolandMTBEarenotthesame. Gasolinewith15%ethanol(E15)byvolumeisnot approvedforuse.Neverusegasolinethatcontains morethan10%ethanolbyvolume,suchasE15 (contains15%ethanol),E20(contains20%ethanol),or E85(containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/orengine damagewhichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanygasoline thatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis6to13 mm(1/4to1/2inch)belowthebottomofthe llerneck.Thisemptyspaceinthetankallows gasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwheregasoline fumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Neverbuy morethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaustsystemin placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethegasolinevapors.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Alwaysplacegasolinecontainersontheground awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicleor onatruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.
Whenpractical,removegas-poweredequipment fromthetruckortrailerandrefueltheequipment withitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromagasolinedispenser nozzle.
Ifagasolinedispensernozzlemustbeused, keepthenozzleincontactwiththerimofthe fueltankorcontaineropeningatalltimesuntil fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor conditioneropening.
Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide thefollowingbenets:
Fuelstabilizer/conditionerkeepsgasolinefreshduring
storageof90daysorless.Whenstoringthemachinefor longerperiods,drainthefuelsystem.
Itcleanstheenginewhileitruns
Iteliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining methanolorethanol.
Addthecorrectamountofgasstabilizer/conditionertothe gas.
Note:Afuelstabilizer/conditionerismosteffectivewhen mixedwithfreshgasoline.Tominimizethechanceofvarnish depositsinthefuelsystem,usefuelstabilizeratalltimes.
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FuelGauge
Usethefuelwindowbelowtheoperatortoverifythelevelof gasolinebeforellingthetank(Figure7).
Figure7
1.Fuelgaugewindow
FillingtheFuelTank
Makesuretheengineisshutoffandthemotioncontrolsare intheparkposition.
Important:Donotoverllfueltank.Fillthefueltank tothebottomofthellerneck.Theemptyspaceinthe tankallowsthefueltoexpand.Overllingmayresultin fuelleakageordamagetotheengineoremissionsystem.
1.Cleanaroundthefueltankcapandremovethecap.
Note:Youcanusethefuelwindowbelowthe operatingpositionverifythepresenceofgasoline beforellingthetank(Figure7).
2.Slowlyaddregular,unleadedgasolineuntilthefuel reachesthebaseofthellerneckFigure8.
Figure8
3.Installthefueltankcapsecurelyandtightenuntilit “clicks.”Wipeupanygasolinethatmayhavespilled.
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,checktheoil levelintheenginecrankcase;refertoCheckingtheEngine OilLevel(page29).
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OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthemachineor leaveitunattended.
SettingtheParkingBrake
2
Figure9
ReleasingtheParkingBrake
2
Figure10
OperatingtheThrottle
ThethrottlecontrolcanbemovedbetweenFastandSlow positions(Figure11).
Alwaysusethefastpositionwhenturningonthemowerdeck withthebladecontrolswitch(PTO).
Figure11
OperatingtheChoke
Usethechoketostartacoldengineasfollows:
1.Pulluponthechokeknobtoengagethechokebefore usingtheignitionswitch(Figure12).
2.Pushdownonthechoketodisengagethechokeafter theenginehasstarted(Figure12).
Figure12
1.On2.Off
OperatingtheIgnitionSwitch
1.TurntheignitionkeytotheStartposition(Figure13). Whentheenginesstarts,releasethekey .
Important:Donotengagestarterformorethan5 secondsatatime.Iftheenginefailstostartallow a15secondcool-downperiodbetweenattempts. Failuretofollowtheseinstructionscanburnout thestartermotor.
Note:Additionalstartingcyclesmayberequired whenstartingtheengineforthersttimeafterthefuel systemhasbeenwithoutfuelcompletely.
Figure13
2.Tostoptheengine,turntheignitionkeytothestop position.
17
Page 18
StartingandStoppingthe Engine
StartingtheEngine
1.Sitdownontheseat(Figure14).
2.Movethemotioncontrolsoutwardtotheneutrallock position(Figure14).
3.Settheparkingbrake(Figure10);refertoSettingthe ParkingBrake.
4.Movethebladecontrolswitch(PTO)totheOff position(
Figure14).
5.PullupontheChokecontrolbeforestartingacold engine.
Note:Awarmorhotenginemaynotrequirechoking.
6.Movethethrottlehalfwaybetweenthefastandslow positions(Figure14).
Figure14
7.TurntheignitionkeytotheStartposition(Figure13). Whentheenginesstarts,releasethekey .
Important:Donotengagestarterformorethan5 secondsatatime.Iftheenginefailstostartallow a15secondcool-downperiodbetweenattempts. Failuretofollowtheseinstructionscanburnout thestartermotor.
8.Aftertheenginestarts,pushdownontheChoke control.Iftheenginestallsorhesitates,pullupon
theChokecontrolandlettheenginerunforafew seconds.ThenpushdowntheChokecontrol.Repeat asrequired.
Note:Ifthefuelsystemwasdepletedoffuel—add fueltothemachineanduseadditionalstartingcycles whenstartingtheengine.
StoppingtheEngine
CAUTION
Injurycanoccurifchildrenorbystandersmove orattempttooperatethemachinewhileitis unattended.
Alwaysremovetheignitionkeyandsettheparking brakewhenleavingthemachineunattended,even ifjustforafewminutes.
Figure15
OperatingtheMowerBlade ControlSwitch(PTO)
Thebladecontrolswitch(PTO)startsandstopsthemower bladesandanypoweredattachments.
18
Page 19
EngagingtheBladeControlSwitch (PTO)
Toengagethemowerbladesperformthefollowing:
1.SetthethrottletothepositionatFastposition;referto OperatingtheThrottle(page17).
2.Pullupontheblade-control(PTO)switch.
Note:Engagingthebladecontrolswitch(PTO)withthe throttlepositionathalforlesswillcauseexcessivewearto thedrivebelts.
Figure16
DisengagingtheBladeControlSwitch (PTO)
Todisengagethemowerblades,pushdownonthe blade-control(PTO)switch.
Figure17
TheSafetyInterlockSystem
WARNING
Ifsafetyinterlockswitchesaredisconnectedor damagedthemachinecouldoperateunexpectedly causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches dailyandreplaceanydamagedswitchesbefore operatingthemachine.
UnderstandingtheSafetyInterlock System
Thesafetyinterlocksystemisdesignedtopreventtheengine fromstartingunless:
Theparkingbrakeisengaged.
Thebladesaredisengaged.
Themotioncontrolleversareintheneutrallockposition.
Thesafetyinterlocksystemalsoisdesignedtostoptheengine whenthecontrolleversareoutoftheneutrallockposition withtheparkingbrakeonorifyourisefromtheseatwhen thebladesareengaged.
TestingtheSafetyInterlockSystem
Testthesafetyinterlocksystembeforeyouusethemachine eachtime.Ifthesafetysystemdoesnotoperateasdescribed below,haveanAuthorizedServiceDealerrepairthesafety systemimmediately.
1.Whilesittingontheseat,engagetheparkingbrakeand movethebladecontrolswitchtoOn.Trystartingthe engine;theengineshouldnotcrank.
2.Whilesittingontheseat,engagetheparkingbrakeand movethebladecontrolswitchtoOff.Moveeither motioncontrollever(forwardorreverse).Trystarting theengine;theengineshouldnotcrank.Repeatwith theothermotioncontrollever.
3.Whilesittingontheseat,engagetheparkingbrake, movethebladecontrolswitchtoOff,andlockthe motioncontrolleversinneutral.Starttheengine. Whiletheengineisrunning,releasetheparkingbrake, engagethebladecontrolswitch,andriseslightlyfrom theseat;theengineshouldstop.
4.Whilesittingontheseat,engagetheparkingbrake, movethebladecontrolswitchtoOff,andlockthe motioncontrolleversinneutral.Starttheengine. Whiletheengineisrunning,centerthemotion controls;theengineshouldstop.
19
Page 20
DrivingForwardorBackward
Thethrottlecontrolregulatestheenginespeedasmeasured inrpm(revolutionsperminute).Placethethrottlecontrolin thefastpositionforbestperformance.Alwaysoperateinthe fullthrottlepositionwhenmowing.
CAUTION
Machinecanspinveryrapidly.Operatormaylose controlofmachineandcausepersonalinjuryor damagetomachine.
Usecautionwhenmakingturns.
Slowthemachinedownbeforemakingsharp turns.
UsingtheMotionControlLevers
Figure18
1.Motioncontrol lever-neutrallockposition
4.Backward
2.Center,unlockedposition5.Frontofmachine
3.Forward
DrivingForward
Note:Theenginewillkillifthetractioncontrolleversare
movedwiththeparkingbrakeengaged.
1.Releasetheparkingbrake;refertoReleasingthe ParkingBrake(page17).
2.Movetheleverstothecenter,unlockedposition.
3.Togoforward,slowlypushthemotioncontrollevers forward(
Figure19).
Figure19
DrivingBackward
1.Movetheleverstothecenter,unlockedposition.
2.Togobackward,slowlypullthemotioncontrollevers rearward(Figure20).
Figure20
20
Page 21
StoppingtheMachine
Tostopthemachine,movethetractioncontrolleversto neutralandmovetolockedposition,disengagetheblade controlswitch(PTO),andturntheignitionkeytooff.
Settheparkingbrakewhenyouleavethemachine;referto SettingtheParkingBrake(page17).Remembertoremove thekeyfromtheignitionswitch.
CAUTION
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhileitis unattended.
Alwaysremovetheignitionkeyandsettheparking brakewhenleavingthemachineunattended,even ifjustforafewminutes.
AdjustingtheHeight-of-Cut
Themachineisequippedwithafootpedaldeckliftsystem. Theoperatorcanusethefootpedaltoliftthedeckbrieyto avoidobstaclesorlockthedeckinthehighestheight-of-cut ortransportposition.Theoperatorcanusetheheightof cutleverwiththefootpedaltolockthedeckinaspecic cuttingheight.
UsingtheFootPedalDeckLiftSystem
Pressthepedaldowntoraisethedeck;continuetopress
thepedaluntilthedeckislockedinthetransportposition (Figure21).
Pushonthedeckliftpedalwithyourfootandpullthe
transportlockhandlerearwardtodisengagethetransport lock(Figure21).
Figure21
TransportLockPosition
AdjustingtheHeight-of-Cut
Theheight-of-cutcanbeadjustedfrom38to114mm(1-1/2 to4-1/2inch)in6mm(1/4inch)incrementsbyrelocating theheight-of-cutpinintodifferentholelocations.
1.Pushonthedeckliftpedalwithyourfootandraisethe mowerdecktothetransportlockposition(alsothe 114mm(4-1/2inch)cuttingheightposition)(Figure
22).
2.Toadjust,removethepinfromtheheight-of-cut bracket(
Figure22).
3.Selectaholeintheheight-of-cutsystemcorresponding totheheight-of-cutdesiredandinsertthepin(Figure
22).
21
Page 22
4.Pushonthedeckliftpedalwithyourfootandpull thehandlerearwardtodisengagethetransportlock (Figure21).
5.Lowerthedeckslowlyuntilthelevermakescontact withthepin.
Figure22
1.Deckliftpedal3.Height-of-cutpositions
2.Handle4.Pin
AdjustingtheAnti-Scalp Rollers
Wheneveryouchangetheheight-of-cut,itisrecommended toadjusttheheightoftheanti-scalprollers.
1.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockpositionand settheparkingbrake.
2.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
3.Removetheangenut,anti-scalprollerandboltfrom thebracket(
Figure23).
Note:Keeptheboltandanti-scalprollertogether whenremoving.
Figure23
1.FlangeNut4.Bushing
2.Spacer
5.Bolt
3.Anti-scalproller
4.Aligntheboltandanti-scalprollerintheholeofthe bracketthatmatchedtheclosestheightofcutposition (Figure23).
5.Inserttheboltintothebracketholeandsecurethebolt andanti-scalprollerwiththeangenut(Figure23).
22
Page 23
PositioningtheSeat
Theseatcanmoveforwardandbackward.Positiontheseat whereyouhavethebestcontrolofthemachineandaremost comfortable.
Whilesittingintheoperator'sposition,raisetheseat adjustmentleverslightlyandmovetheseatforwardor backwardtothedesiredposition(Figure24).
Figure24
1.Adjustmentlever
AdjustingtheMotionControl Levers
AdjustingtheHeight
Themotioncontrolleverscanbeadjustedhigherorlowerfor maximumoperatorcomfort.
1.Removethe2boltsand2washersholdingthecontrol levertothecontrolarmshaft(Figure25).
2.Movethecontrollevertothenextsetofholes.Secure theleverwiththe2boltsand2washers(Figure25).
Figure25
1.Controlarmshaft
4.Washer
2.Controllever
5.Bolt
3.Slotted,upperhole
3.Repeattheadjustmentfortheoppositecontrollever.
AdjustingtheTilt
Themotioncontrolleverscanbetiltedforwardorbackward formaximumoperatorcomfort.
1.Loosentheupperboltholdingthecontrollevertothe controlarmshaft.
2.Loosenthelowerboltjustenoughtoallowthecontrol levertopivotforwardorbackward.
3.Alignthecontrolleverstothenewposition.
4.Tightenbothboltstosecurethecontrolleverposition.
5.Repeatsteps1,2,3and4toadjustmentfortheother controllever.
23
Page 24
PushingtheMachinebyHand
Important:T owingthemachinewilldamagethe
drivetrainofthemachine. Alwayspushthemachinebyhand.
ToPushtheMachine
1.Parkthemachineonalevelsurfaceanddisengagethe bladecontrolswitch.
2.Engagetheparkingbrake
3.Movethemotioncontrolleversoutwardtoneutrallock position,stoptheengine,removethekey ,andwaitfor allmovingpartstostopbeforeleavingtheoperating position.
4.Locatethebypassleversattherearofthemachine,on theleftandrightsideoftheframe.
5.Movethebypassleversrearwardandthendownto locktheminplaceasshownin
Figure26todisengage
thewheelmotors.
Note:Ensurethattheleftandrightbypassleversare rearwardandlockedbeforemovingthemachine.
6.Disengagetheparkingbrake
Themachineisnowabletobepushedbyhand.
Figure26
ToOperatetheMachine
Movethebypasstothepositionforoperatingthemachine (
Figure26)toengagethewheelmotors.
UsingtheSideDischarge
Themowerhasahingedgrassdeectorthatdisperses clippingstothesideanddowntowardtheturf.
DANGER
Withoutagrassdeector,dischargecover,or completegrasscatcherassemblymountedin place,youandothersareexposedtobladecontact andthrowndebris.Contactwithrotatingmower blade(s)andthrowndebriswillcauseinjuryor death.
Neverremovethegrassdeectorfromthemower becausethegrassdeectorroutesmaterialdown towardtheturf.Ifthegrassdeectorisever damaged,replaceitimmediately .
Neverputyourhandsorfeetunderthemower.
Nevertrytoclearthedischargeareaormower bladesunlessyoumovethebladecontrolswitch (PTO)totheoffposition,rotatetheignitionkey tooffandremovethekey .
Makesurethegrassdeectorisinthedown position.
24
Page 25
OperatingTips
FastThrottleSetting
Forbestmowingandmaximumaircirculation,operate theengineatthefastthrottleposition.Airisrequiredto thoroughlycutgrassclippings,sodonotsettheheight-of-cut solowastototallysurroundthemowerbyuncutgrass. Alwaystrytohaveonesideofthemowerfreefromuncut grass,whichallowsairtobedrawnintothemower.
CuttingaLawnfortheFirstTime
Cutgrassslightlylongerthannormaltoensurethecutting heightofthemowerdoesnotscalpanyunevenground. However,thecuttingheightusedinthepastisgenerallythe bestonetouse.Whencuttinggrasslongerthansixinchestall, youmaywanttocutthelawntwicetoensureanacceptable qualityofcut.
Cut1/3oftheGrassBlade
Itisbesttocutonlyabout1/3ofthegrassblade.Cutting morethanthatisnotrecommendedunlessgrassissparse,or itislatefallwhengrassgrowsmoreslowly.
MowingDirection
Alternatemowingdirectiontokeepthegrassstanding straight.Thisalsohelpsdisperseclippingswhichenhances decompositionandfertilization.
MowatCorrectIntervals
Normally,moweveryfourdays.Butremember,grassgrows atdifferentratesatdifferenttimes.Sotomaintainthesame cuttingheight,whichisagoodpractice,mowmoreoftenin earlyspring.Asthegrassgrowthrateslowsinmidsummer, mowlessfrequently.Ifyoucannotmowforanextended period,rstmowatahighcuttingheight;thenmowagain twodayslateratalowerheightsetting.
CuttingSpeed
Toimprovecutquality,useaslowergroundspeedincertain conditions.
AvoidCuttingTooLow
Ifthecuttingwidthofthemoweriswiderthanthemower youpreviouslyused,raisethecuttingheighttoensurethat uneventurfisnotcuttooshort.
LongGrass
Ifthegrassiseverallowedtogrowslightlylongerthan normal,orifitcontainsahighdegreeofmoisture,raisethe
cuttingheighthigherthanusualandcutthegrassatthis setting.Thencutthegrassagainusingthelower,normal setting.
WhenStopping
Ifthemachine'sforwardmotionmustbestoppedwhile mowing,aclumpofgrassclippingsmaydropontoyourlawn. Toavoidthis,moveontoapreviouslycutareawiththeblades engaged.
KeeptheUndersideoftheMowerClean
Cleanclippingsanddirtfromtheundersideofthemower aftereachuse.Ifgrassanddirtbuildupinsidethemower, cuttingqualitywilleventuallybecomeunsatisfactory.
BladeMaintenance
Maintainasharpbladethroughoutthecuttingseasonbecause asharpbladecutscleanlywithouttearingorshreddingthe grassblades.Tearingandshreddingturnsgrassbrownat theedges,whichslowsgrowthandincreasesthechanceof disease.Checkthecutterbladesdailyforsharpness,andfor anywearordamage.Filedownanynicksandsharpenthe bladesasnecessary.Ifabladeisdamagedorworn,replaceit immediatelywithagenuineT ororeplacementblade.
25
Page 26
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst8hours
•Changetheengineoil.
Aftertherst50hours
•Changethehydraulicsystemlterandoil.
Beforeeachuseordaily
•Checkthesafetyinterlocksystem.
•Checktheengineoillevel.
•Cleantheairintakescreen.
•Checkthemowerblades.
•Inspectthegrassdeectorfordamage
Aftereachuse
•Cleanthemowerhousing.
Every25hours
•Greasealllubricationpoints.
•Checktirepressure.
•Checkthehydraulicoillevelintheexpansiontank.
Every50hours
•Inspectthebeltsforcracksandwear.
Every100hours
•Servicethepaperelement.(moreoftenindusty,dirtyconditions)
•Changetheengineoil.(moreoftenindusty ,dirtyconditions)
•Checkthesparkplug(s).
•Replacethefuellter(moreoftenunderdusty,dirtyconditions).
•Replacetheemissionslter(model74855only).
Every200hours
•Replacethepaperelement.(moreoftenindusty,dirtyconditions)
•Changetheoillter.(moreoftenindusty,dirtyconditions)
Every400hours
•Changethehydraulicsystemlterandoil.
Monthly
•Checkthebatterycharge.
Yearlyorbeforestorage
•Paintchippedsurfaces.
•Checkallmaintenanceprocedureslistedabovebeforestorage.
Important:Refertoyourengineoperator'smanualforadditionalmaintenanceprocedures.
CAUTION
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure youorotherbystanders.
Removethekeyfromtheignitionanddisconnectthewirefromthesparkplugbeforeyoudoany maintenance.Setthewireasidesothatitdoesnotaccidentallycontactthesparkplug.
26
Page 27
Figure27
Locatedontheseatpanunderside
1.ReadtheOperator'sManualforinformationonmaintenance.4.Checkthehydraulicoilevery25hours
2.Checktheengineoilevery8hours5.Checkthecasterwheeltirepressureevery25hours
3.Checkthedrivewheeltirepressureevery25hours
6.Lubricatethecasterwheelevery25hours
Premaintenance Procedures
RaisingtheSeat
Makesurethemotioncontrolleversarelockedintheneutral lockposition.Lifttheseatforward.
Thefollowingcomponentscanbeaccessedbyraisingtheseat:
Servicedecal
Fuses
Batteryandcables
Lubrication
GreasingtheBearings
ServiceInterval:Every25hours—Greasealllubrication
points.
GreaseType:No.2GeneralPurposeLithiumBaseGrease
1.Parkthemachineonalevelsurfaceanddisengagethe bladecontrolswitch.
2.Movethemotioncontrolleversoutwardtotheneutral lockposition,stoptheengine,removethekey ,and waitforallmovingpartstostopbeforeleavingthe operatingposition.
3.Cleanthegreasettingswitharag(
Figure27and Figure28).Makesuretoscrapeanypaintoffofthe frontofthetting(s).
27
Page 28
Figure28
1.Frontcastertire
4.Connectagreaseguntoeachtting(Figure28and Figure27).Pumpgreaseintothettingsuntilgrease beginstooozeoutofthebearings.
5.Wipeupanyexcessgrease.
EngineMaintenance
WARNING
Contactwithhotsurfacesmaycausepersonal injury.
Keephands,feet,face,clothingandotherbody partsawaythemuferandotherhotsurfaces.
ServicingtheAirCleaner
Note:Servicetheaircleanermorefrequently(everyfew
hours)ifoperatingconditionsareextremelydustyorsandy.
RemovingtheElement
1.Parkthemachineonalevelsurfaceanddisengagethe bladecontrol(PTO).
2.Movethemotioncontrolleverstothebrakeposition, stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
3.Cleanaroundtheaircleanercovertopreventdirtfrom gettingintotheengineandcausingdamage.
4.Liftthecoverandremovethehoseclampsecuringthe aircleanerassemblytotheengine(
Figure29).
5.Loosenthehoseclampandremovethepaperelement (Figure29).
Figure29
1.Cover
3.Hoseclamp
2.Paperelement
28
Page 29
CleaningtheElement
ServiceInterval:Every100hours—Servicethepaper
element.(moreoftenindusty ,dirty conditions)
Every200hours/Yearly(whichevercomes rst)—Replacethepaperelement.(moreoftenin dusty,dirtyconditions)
1.Lightlytaptheelementonaatsurfacetoremovedust anddirt.
2.Inspecttheelementfortears,anoilylm,anddamage totheseal.
Important:Nevercleanthepaperelementwith pressurizedairorliquids,suchassolvent,gas, orkerosene.Replacethepaperelementifitis damagedorcannotbecleanedthoroughly.
ServicingtheEngineOil
EngineOilSpecication
OilType:Detergentoil(APIserviceSF,SG,SH,SJ,orSL)
CrankcaseCapacity:1.8liter(61ounce);whenoillteris
removed:2.1liter(70ounce)
Viscosity:Seethetablebelow:
Figure30
Note:Usingmulti-gradeoils(5W-20,10W-30,and10W -40)
willincreaseoilconsumption.Checkoillevelmorefrequently whenusingthem.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
Note:Checktheoilwhentheengineiscold.
WARNING
Contactwithhotsurfacesmaycausepersonal injury.
Keephands,feet,face,clothingandotherbody partsawaythemuferandotherhotsurfaces.
Important:Donotoverllthecrankcasewithoil becausedamagetotheenginemayresult.Donotrun enginewithoilbelowthelowmarkbecausetheengine maybedamaged.
1.Parkthemachineonalevelsurface,disengagethe bladecontrolswitch,stoptheengine,engageparking brake,andremovethekey.
2.Makesuretheengineisstopped,level,andiscoolso theoilhashadtimetodrainintothesump.
3.Tokeepdirt,grassclippings,etc.,outoftheengine, cleantheareaaroundtheoilllcap/dipstickbefore removingit(
Figure31).
2
4
5
7
9
10
Figure31
29
Page 30
ChangingtheEngineOil
ServiceInterval:Aftertherst8hours—Changetheengine
oil.
Every100hours—Changetheengineoil.(moreoften industy ,dirtyconditions)
Note:Disposeoftheusedoilatarecyclingcenter.
1.Parkthemachinesothatthedrainsideisslightly lowerthantheoppositesidetoassuretheoildrains completely.
2.DisengagethePTO ,movethemotioncontrolleversto theneutrallockedpositionandsettheparkingbrake.
3.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position(
Figure32).
2
4
6
Figure32
4.Slowlypourapproximately80%ofthespeciedoil intothellertubeandslowlyaddtheadditionaloilto bringittotheFullmark(Figure33).
2
4
6
Figure33
30
Page 31
ChangingtheEngineOilFilter
ServiceInterval:Every200hours—Changetheoillter.
(moreoftenindusty,dirtyconditions)
Note:Changetheengineoilltermorefrequentlywhen operatingconditionsareextremelydustyorsandy.
1.Draintheoilfromtheengine;refertoChangingthe EngineOil(page30).
2.Changetheengineoillter(
Figure34).
2
4
6
Figure34
Note:Ensuretheoilltergaskettouchestheengine
andthenanextra3/4turniscompleted.
3.Fillthecrankcasewiththepropertypeofnewoil;refer toChangingtheEngineOil(page30).
ServicingtheSparkPlug
ServiceInterval:Every100hours—Checkthesparkplug(s).
Makesuretheairgapbetweenthecenterandsideelectrodes iscorrectbeforeinstallingthesparkplug.Useaspark-plug wrenchforremovingandinstallingthesparkplug(s)anda gappingtool/feelergaugetocheckandadjusttheairgap. Installanewsparkplug(s)ifnecessary.
Type:NGKBPR4ES(orequivalent)
AirGap:0.76mm(0.030inch)
RemovingtheSparkPlug
1.DisengagethePTO ,movethemotioncontrolleversto theneutrallockedpositionandsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
2
Figure35
Note:Blowingoutthecavitywithcompressedairis
usuallythemosteffectivemethodforcleaning.The sparkplugismostaccessiblewhentheblowerhousing isremovedforcleaning.
CheckingtheSparkPlug
Important:Nevercleanthesparkplug(s).Always
replacethesparkplug(s)whenithasablackcoating, wornelectrodes,anoilylm,orcracks.
Ifyouseelightbrownorgrayontheinsulator,theengineis operatingproperly .Ablackcoatingontheinsulatorusually meanstheaircleanerisdirty.
Setthegapto0.76mm(0.030inch).
2
Figure36
31
Page 32
InstallingtheSparkPlug
Tightenthesparkplug(s)to22N-m(16ft-lb).
2
4
Figure37
CleaningtheCoolingSystem
Cleantheairintakescreenfromgrassanddebrisbeforeeach use.
1.Disengagethebladecontrolswitch,movethecontrol leverstotheneutrallockedposition,andapplythe parkingbrake.
2.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
3.Removetheairintakescreen,aircleanercover,and fanhousing.
4.Cleandebrisandgrassfromtheparts.
5.Installtheairintakescreen,aircleanercover,andfan housing.
FuelSystem Maintenance
DANGER
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Performanyfuelrelatedmaintenancewhenthe engineiscold.Dothisoutdoorsinanopenarea. Wipeupanygasolinethatspills.
Neversmokewhendraininggasoline,andstay awayfromanopenameorwhereasparkmay ignitethegasolinefumes.
ReplacingtheFuelFilter
ServiceInterval:Every100hours/Yearly(whichevercomes
rst)(moreoftenunderdusty ,dirty conditions).
1.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockposition,and settheparkingbrake.
2.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
3.Allowthemachinetocooldown.
4.Raisetheseatandlocatethefuelltersasshownin Figure38.
Figure38
1.Fuellinefromtank
4.Fuellinetoengine
2.In-lineFuellter
5.Hoseclamp
3.Flowdirectionarrow
5.Squeezetheendsofthehoseclampstogetherandslide themawayfromthelter(Figure39).
32
Page 33
Figure39
1.Fuellter
3.Fuelline
2.Hoseclamp
6.Removethelterfromthefuellines.
7.Installanewlterwiththeowdirectionarrowcoming fromthefueltankandpointingtotheengine.Move thehoseclampsclosetothelter(
Figure38)tosecure
itinplace.
ServicingtheEmissionsFilter
ServiceInterval:Every100hours/Yearly(whichevercomes
rst)
Model74855only
Note:CARBcompliantmodel74845isequippedwitha maintenancefreeemissionscanisterandhasanemissions ltertobeserviced.
Thelterislocatedbehindtheoperatorsseat,nexttothe engine.Pullthelteroffofthehoseandreplacewithanew lter.
Figure40
1.Emissionslter
2.Emissionscanister
33
Page 34
ElectricalSystem Maintenance
ServicingtheBattery
ServiceInterval:Monthly
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
DANGER
Batteryelectrolytecontainssulfuricacidwhichisa deadlypoisonandcausessevereburns.
Donotdrinkelectrolyte,andavoidcontactwith skin,eyes,orclothing.Wearsafetyglassestoshield youreyesandrubberglovestoprotectyourhands.
RemovingtheBattery
WARNING
Batteryterminalsormetaltoolscouldshortagainst metalmachinecomponentscausingsparks.Sparks cancausethebatterygassestoexplode,resulting inpersonalinjury.
Whenremovingorinstallingthebattery,donot allowthebatteryterminalstotouchanymetal partsofthemachine.
Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.
WARNING
Incorrectbatterycableroutingcoulddamagethe machineandcablescausingsparks.Sparkscan causethebatterygassestoexplode,resultingin personalinjury.
Alwaysdisconnectthenegative(black)battery cablebeforedisconnectingthepositive(red) cable.
Alwaysreconnectthepositive(red)batterycable beforereconnectingthenegative(black)cable.
1.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockposition,and settheparkingbrake.
2.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
3.Removethewingnutsecuringthebatteryclamp (Figure41).
2
4
Figure41
1.Removethewingnutand clamp
3.Removethepositive batterycable
2.Removethenegative batterycablebeforethe positive
4.Removethebattery
4.Removetheclamp(Figure41).
5.Firstdisconnectthenegativebatterycable(black)from thenegative(-)(black)batteryterminal(Figure41).
6.Slidetheredterminalbootoffthepositive(red)battery terminalandremovethepositive(+)(red)batterycable (Figure41).
7.Removethebattery.
InstallingtheBattery
1.Positionthebatteryinthetraywiththeterminalposts oppositefromthefueltank(Figure41).
2.Installthepositive(red)batterycabletothepositive (+)batteryterminal.
3.Installthenegativebattery(black)cabletothenegative (-)batteryterminal.
4.Securethecableswith2bolts,2washers,and2locknuts (
Figure41).
5.Slidetheredterminalbootontothepositive(red) batterypost.
6.Installtheclampandsecureitwiththewingnut(Figure 41
).
34
Page 35
ChargingtheBattery
WARNING
Chargingthebatteryproducesgassesthatcan explode.
Neversmokenearthebattery,andkeepsparksand amesawayfrombattery.
Important:Alwayskeepthebatteryfullycharged.This isespeciallyimportanttopreventbatterydamagewhen thetemperatureisbelow32°F(0°C).
1.Chargethebatteryfor10to15minutesat25to30 ampsor30minutesat10amps.
2.Whenthebatteryisfullycharged,unplugthecharger fromtheelectricaloutlet,thendisconnectthecharger leadsfromthebatteryposts(Figure42).
3.Installthebatteryinthemachineandconnectthe batterycables,refertoInstallingtheBattery.
Note:Donotrunthemachinewiththebattery disconnected;electricaldamagemayoccur.
Figure42
1.Positivebatterypost
3.Red(+)chargerlead
2.Negativebatterypost
4.Black(-)chargerlead
ServicingtheFuses
Theelectricalsystemisprotectedbyfuses.Itrequires nomaintenance;howeverifafuseblows,checkthe component/circuitforamalfunctionorshort.
Note:Thefusesarelocatedonrighthandconsolenextto theseat(
Figure43).
Fuses:
Main,30amp,blade-type
Engine,20amp,blade-type
1.Toreplacethemainfuse,graspthefuseandpullit straightandawayfromthefuseblock.
Figure43
1.Fuseblock
2.30ampmainfuse
Important:Ensurethatthenewfusesarethe sametypeandamperageasthefusesremoved.
2.Toreplacetheenginefuse,removetheconsolefrom theplasticfender.
Figure44
1.Enginefuse
3.Grasptheenginefuseandpullitstraightandaway fromthefuseblock(Figure44).
4.Alignanewfusewiththeslotinthefuseblock(Figure
43).
5.Pushthefuseintothefuseblockuntilthefuseisseated (Figure43).
35
Page 36
DriveSystem Maintenance
CheckingtheTirePressure
ServiceInterval:Every25hours—Checktirepressure.
Maintaintheairpressureinthefrontandreartiresas specied.Uneventirepressurecancauseunevencut.Check thepressureatthevalvestem(Figure45).Checkthetires whentheyarecoldtogetthemostaccuratepressurereading.
Refertothemaximumpressuresuggestedbythetire manufactureronthesidewallofthecasterwheeltires.
Inatethereardrivewheeltiresto89.6kPa(13psi).
Figure45
1.V alvestem
HydraulicSystem Maintenance
HydraulicSystemOilSpecication
OilType:20w-50engineoil.
SystemCapacity:approximately4.495liter(152oz)witha
lterchange.
Important:Useoilspeciedorequivalent.Otheruids couldcausesystemdamage.
CheckingtheHydraulicOil Level
ServiceInterval:Every25hours
Checkexpansionreservoirandifnecessaryadd20W -50 engineoiltotheFULLCOLDline
Figure46
1.Expansionreservoir3.Engine
2.FullColdline
ChangingtheHydraulic SystemFilterandOil
Thelterandoilarechangedatthesametime.Donotreuse oil.Oncethenewlterisinstalledandoilisaddedanyairin thesystemmustbepurged.
Thebleedingprocessisrepeateduntiltheoilremainsatthe FULLCOLDlineinthereservoirafterpurging.Failureto
properlyperformthisprocedurecanresultinirreparable damagetothetransaxledrivesystem.
36
Page 37
RemovingHydraulicSystemFilters
1.Stopengine,waitforallmovingpartstostop,and allowenginetocool.
2.Removethekeyandengagetheparkingbrake.
3.Locatethelterandguardsoneachtransaxledrive system(Figure47).
Figure47
Rightsideshown
1.Transaxledrive
4.Screws
2.Oillter
5.Ventplug
3.Filterguard
4.Removethreescrewssecuringthelterguardand removetheguard(Figure47).
Note:Itisimportantthatnodirtorcontamination enterhydraulicsystem.
5.Carefullycleanareaaroundlters.
6.Placeacontainerbelowtheltertocatchtheoilthat drainswhenthelterandventplugsareremoved (Figure48).
2
4
6
Figure48
7.Locateandremovetheventplugoneachtransmission
8.Rotatetheltercounterclockwisetoremovethelter; allowoiltodrainfromdrivesystem.
Repeatthisprocedureforbothlters.
37
Page 38
InstallingtheHydraulicSystemFilters
ServiceInterval:Aftertherst50hours
Every400hours
1.Applyathincoatofoilonthesurfaceoftherubber sealofeachlter(
Figure48).
2.Turnthelterclockwiseuntilrubbersealcontactsthe lteradapterthentightenthelteranadditional3/4 to1fullturn(Figure48).
3.Repeatstep2fortheotherlter.
4.Alignthelterguardsovereachlter;refertostep4of RemovingHydraulicSystemFilters(page37).
5.Securethelterguardswiththe3screwsremovedin step4ofRemovingHydraulicSystemFilters(page
37)Usethethreescrewstosecurethelterguards.
6.Addoiltothehydraulicsystemasfollows:
A.Ensurethattheventplugsandreservoircapare
removedbeforeaddingtheoil(Figure46and Figure47).
B.Slowlypourthespeciedoilthroughexpansion
reservoiruntiloilcomesoutofoneofthevent plugholesandstoplling(Figure47).
C.Installthatventplug(Figure47).
Note:Torquetheplugto20.3N-m(180in-lb).
D.Addoilthroughtheexpansionreservoiruntiloil
comesoutoftheremainingventplugholeonthe secondtransmissionandstoplling(Figure47).
E.Installthatventplug(Figure47).
Note:Torquetheplugto20.3N-m(180in-lb).
7.Addoilthroughtheexpansionreservoiruntilitreaches theFULLCOLDlineontheexpansionreservoirand installthecapforthereservoir(Figure46).
8.Bleedthehydraulicsystem;refertoBleedingthe HydraulicSystem(page38).
Important:Failuretoperformthe
Bleeding
the Hy draulic System
procedureafterchanging hydraulicltersandoilmayresultinirreparable damagetothetransaxledrivesystem.
BleedingtheHydraulicSystem
1.Raisetherearofmachineupandsupportwithjack stands(orequivalentsupport)justhighenoughto allowdrivewheelstoturnfreely.
Figure49
1.Jackingpoints
2.Gototheoperator'sposition.
3.Startengineandmovethrottlecontrolaheadto1/2 throttleposition.
4.Disengageparkingbrake.
5.Cyclethehydraulicsystembyperformingthefollowing:
A.Movethebypassleversrearwardandthendown
tolocktheminplace(valveopenposition);refer toT oPushtheMachine(page24).
B.Withthebypassvalvesopenandtheengine
running,slowlymovethemotioncontrolleversin bothforwardandreverse(5or6times).
C.Movethebypassleversuptounlockthemand
forward(valveclosedposition);refertoToPush theMachine(page24).
D.Withthebypassvalveclosedandtheengine
running,slowlymovethedirectionalcontrolin bothforwardandreversedirections(5to6times).
6.Stoptheengineandchecktheoillevelintheexpansion reservoir.Addthespeciedoilasuntilitreachesthe FULLCOLDlineontheexpansionreservoir(Figure
46).
7.Repeatstep5untilalltheairiscompletelypurgedfrom thesystem.
Note:Whenthetransaxleoperatesatnormalnoise levelsandmovessmoothlyforwardandreverseat normalspeeds,thenthetransaxleisconsideredpurged.
8.Checktheoillevelintheexpansionreservoironelast time.AddthespeciedoilasuntilitreachestheFULL COLDlineontheexpansionreservoirifnecessary (
Figure46).
38
Page 39
MowerDeck Maintenance
ServicingtheCuttingBlades
Maintainsharpbladesthroughoutthecuttingseasonbecause sharpbladescutcleanlywithouttearingorshreddingthegrass blades.Tearingandshreddingturnsgrassbrownattheedges, whichslowsgrowthandincreasesthechanceofdisease.
Checkthecutterbladesdailyforsharpness,andforany wearordamage.Filedownanynicksandsharpenthe bladesasnecessary.Ifabladeisdamagedorworn,replace itimmediatelywithagenuineT ororeplacementblade.For convenientsharpeningandreplacement,youmaywantto keepextrabladesonhand.
WARNING
Awornordamagedbladecanbreak,andapiece ofthebladecouldbethrownintotheoperator's orbystander'sarea,resultinginseriouspersonal injuryordeath.
Inspectthebladeperiodicallyforwearor damage.
Replaceawornordamagedblade.
BeforeInspectingorServicingthe Blades
1.Parkthemachineonalevelsurfaceandtheparking brake.
2.Disengagethebladecontrolswitch(PTO).
3.TurntheignitionkeytoOffandremovethekey.
InspectingtheBlades
ServiceInterval:Beforeeachuseordaily
1.Inspectthecuttingedges(Figure50).
Note:Iftheedgesarenotsharporhavenicks,remove andsharpentheblades;referto
SharpeningtheBlades
(page41)
.
2.Inspecttheblades,especiallythecurvedarea(Figure
50).
Note:Ifyounoticeanydamage,wear,oraslot forminginthisarea(Figure50),immediatelyinstalla newblade.
Figure50
1.CuttingEdge3.Wear/slotForming
2.CurvedArea4.Crack
CheckingforBentBlades
Note:Themachinemustbeonalevelsurfaceforthe
followingprocedure.
1.Raisethemowerdecktothehighestheight-of-cut position;alsoconsideredthe'transport'position.
2.Whilewearingthicklypaddedglovesorotheradequate handprotection,slowlyrotatebladetobemeasured intoapositionthatallowseffectivemeasurementofthe distancebetweenthecuttingedgeandalevelsurface.
Figure51
1.Deck3.Blade
2.Spindlehousing
39
Page 40
3.Measurefromthetipofthebladetothelevelsurface.
Figure52
1.Blade,inpositionformeasuring
2.Levelsurface
3.Measureddistancebetweenbladeandsurface(A)
4.Rotatethesameblade180degreessothattheopposing cuttingedgeisnowinthesameposition.
Figure53
1.Blade,sidepreviouslymeasured
2.Measurementpositionusedpreviously
3.Opposingsideofbladebeingmovedintomeasurement position
5.Measurefromthetipofthebladetotheatsurface here.
Note:Themeasuredvarianceshouldbenomorethan 3mm(1/8inch).
Figure54
1.Opposingbladeedge,inpositionformeasuring
2.Levelsurface
3.Secondmeasureddistancebetweenbladeandsurface(B)
WARNING
Abladethatisbentordamagedcouldbreak apartandcouldseriouslyinjureorkillyouor bystanders.
Alwaysreplaceabentordamagedblade withanewblade.
Neverleorcreatesharpnotchesinthe edgesorsurfacesoftheblade.
A.IfthedifferencebetweenAandBisgreaterthan
3mm(1/8inch)replacethebladewithanew blade;referto
RemovingtheBlades(page40)and
InstallingtheBlades(page41).
Note:Ifabentbladeisreplacedwithanewone andthedimensionobtainedcontinuestoexceed3 mm(1/8inch),thebladespindlecouldbebent. ContactanAuthorizedToroDealerforservice.
B.Ifthevarianceiswithinconstraints,movetostep
6.
6.Performsteps2,3,4,and5ontheotherblade.
RemovingtheBlades
Replaceabladewheneveritstrikesanobject,isoutof balance,orisbent.Toensureoptimumperformanceand continuedsafetyconformanceofthemachine,useonly genuineT ororeplacementblades.Replacementbladesmade byothermanufacturersmayresultinnon-conformancewith safetystandards.
Holdthebladeendusingaragorthickly-paddedglove. Removethebladebolt,curvedwasher,andbladefromthe spindleshaft(
Figure55).
40
Page 41
Figure55
1.SailAreaofBlade3.Curvedwasher
2.Blade4.BladeBolt
SharpeningtheBlades
WARNING
Whensharpeningblade,piecesofbladecouldbe thrownandcauseseriousinjury.
Wearpropereyeprotectionwhensharpeningblade.
1.Usealetosharpenthecuttingedgeatbothendsof theblade(Figure56).
Note:Maintaintheoriginalangle.
Note:Thebladeretainsitsbalanceifthesameamount
ofmaterialisremovedfrombothcuttingedges.
Figure56
1.Sharpenatoriginalangle
2.Checkthebalanceofthebladebyputtingitonablade balancer(Figure57).
Ifthebladestaysinahorizontalposition,theblade
isbalancedandcanbeused.
Ifthebladeisnotbalanced,performthefollowing
steps:
A.Filesomemetalofftheendofthesailarea
only(
Figure55).
B.Repeatthisprocedureuntilthebladeis
balanced.
Figure57
1.Blade2.Balancer
InstallingtheBlades
1.Installthebladeontothespindleshaft(Figure55).
Important:Thecurvedpartoftheblademust pointupwardtowardtheinsideofthemowerto ensurepropercutting.
2.Installthespringdiskandbladebolt(Figure55).
Note:Thespringdiskconemustbeinstalledtoward thebolthead
3.Threadtheboltintotheshaftclockwiseandtorquethe boltto135-150N-m(100-110ft-lb).
MowerDeckLeveling
Checktoensurethemowerdeckislevelanytimeyouinstall themowerorwhenyouseeanunevencutonyourlawn.
Themowerdeckmustbecheckedforbentbladespriorto leveling;anybentbladesmustberemovedandreplaced;refer to
CheckingforBentBlades(page39)beforecontinuing.
Themowerdeckmustbeleveledside-to-siderstthenthe fronttorearslopecanbeadjusted.
Requirements:
Themachinemustbeonalevelsurface.
Allfourtiresmustbeproperlyinated;referto
Checking
theTirePressure(page36).
CheckingSide-to-SideLevel
Themowerbladesmustbelevelfromsidetoside.Checkthe side-to-sidelevelanytimeyouinstallthemowerorwhenyou seeanunevencutonyourlawn.
1.Parkthemachineonalevelsurfaceanddisengagethe bladecontrolswitch.
2.Movethemotioncontrolleversoutwardtotheneutral lockposition,stoptheengine,removethekey ,setthe parkingbrakeandwaitforallmovingpartstostop beforeleavingtheoperatingposition.
3.Carefullyrotatethebladessidetoside.
4.Measurebetweentheoutsidecuttingedgesandtheat surface(Figure58).
41
Page 42
Note:Ifbothmeasurementsarenotwithin5mm (3/16inch),anadjustmentisrequired;continuetothe Levelingprocedure.
Figure58
1.Bladessidetoside
3.Measurefromthetipofthe bladetotheatsurface here
2.Outsidecuttingedges
CheckingtheFront-to-RearBladeSlope
Checkthefront-to-rearbladelevelanytimeyouinstallthe mower.Ifthefrontofthemowerismorethan7.9mm (5/16inch)lowerthantherearofthemower,adjusttheblade levelusingthefollowinginstructions:
1.Parkthemachineonalevelsurfaceanddisengagethe bladecontrolswitch.
2.Movethemotioncontrolleversoutwardtotheneutral position,engagetheparkingbrake,stoptheengine, removethekey ,andwaitforallmovingpartstostop beforeleavingtheoperatingposition.
3.Carefullyrotatethebladessotheyarefacingfrontto rear(Figure59).
4.Measurefromthetipofthefrontbladetotheat surfaceandthetipoftherearbladetotheatsurface (Figure59).
Note:Ifthefrontbladetipisnot1.6-7.9mm (1/16-5/16inch)lowerthantherearbladetip,continue totheLevelingtheMowerDeckprocedure.
Figure59
1.Bladesfronttorear3.Measurefromthetipofthe bladetotheatsurface here
2.Outsidecuttingedges
LevelingtheMowerDeck
1.Setanti-scalprollerstotopholesorremovecompletely forthisprocedure;refertoAdjustingtheAnti-Scalp Rollers(page22).
2.Settheheight-of-cutlevertothe76mm(3inch) position;referto
AdjustingtheHeight-of-Cut(page
21)
.
3.Placetwo6.66cm(2-5/8inch)blocksundereach sideofthefrontedgeofthedeck,butnotunderthe anti-scalprollerbrackets(
Figure60).
4.Placetwo7.30cm(2-7/8inch)thickblocksunderthe rearedgeofthecuttingdeckskirt;oneoneachsideof thecuttingdeck(Figure60).
Figure60
1.Woodblock,6.66cm (2-5/8inch)thick
3.Frontedge
2.Woodblock,7.30cm (2-7/8inch)thick
5.Loosentheadjustmentboltsonallfourcornerssothat thedeckissittingsecurelyonallfourblocks(
Figure
61).
42
Page 43
Figure61
1.Deckliftarm
3.Hook
2.Chain
4.Adjustmentbolt
6.Ensurethereistensiononallfourchains(Figure61).
7.Tightenthefouradjustmentbolts(
Figure61).
8.Checkthatblockstjustsnuglyunderthedeckskirt. Makesureallboltsaretight
9.Verifythatthedeckislevelbycheckingtheside-to-side levelandfront-to-rearbladeslope;repeatthedeck levelingprocedureifnecessary.
InspectingtheBelts
ServiceInterval:Every50hours
Checkthebeltsforsquealingwhenthebeltisrotating,blades slippingwhencuttinggrass,frayedbeltedges,burnmarksand cracksaresignsofawornmowerbelt.Replacethemower beltifanyoftheseconditionsisevident.
Note:Lifttheoorpantogainaccesstothebeltandidler pulley.
ReplacingtheMowerBelt
WARNING
Thespringisundertensionwheninstalledandcan causepersonalinjury.
Becarefulwhenremovingthebelt.
RemovingtheBelt
Squealingwhenthebeltisrotating,bladesslippingwhen cuttinggrass,frayedbeltedges,burnmarksandcracksare
signsofawornmowerbelt.Replacethemowerbeltifanyof theseconditionsisevident.
1.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockedposition, andsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
3.Lowerthemowertothe76mm(3inch)height-of-cut position.
4.Lifttheoorpantogainaccesstothebeltandidler pulley.
5.Removethebeltcovers(
Figure62).
2
Figure62
1.Loosenthescrews3.Removebeltcover
2.Pivotthebeltcoverup
6.Usingaspringremovaltool(T oropartno.92-5771), removetheidlerspringfromthedeckposttoremove tensionontheidlerpulley(Figure63).
43
Page 44
B
D
Figure63
1.Springremovaltool(Toro partno.92-5771)
4.Idlerarm
2.Idlerspring5.Mowerbelt
3.Deckpost
7.Lowerthemowertothelowestheight-of-cut.
8.Placetheheight-of-cutpininthelockpositionfor lowestheight-of-cut.
9.Removethebeltfromthemowerdeckpulleysand removetheexistingbelt.
InstallingtheBelt
1.Installthenewbeltaroundthemowerpulleysandthe clutchpulleyundertheengine(Figure63).
2.Usingaspringremovaltool(T oropartno.92-5771), installtheidlerspringoverthedeckpostandplace tensionontheidlerpulleyandmowerbelt(Figure63).
3.Ensurethatthebeltisproperlyseatedinallpulleys.
4.Installthebeltcovers(
Figure64).
B
Figure64
1.Positionthebeltcoverand ensurethatthetabsseat.
3.Tightenthescrews
2.Pivotthebeltcoverdown
RemovingtheMower
Parkthemachineonalevelsurfaceanddisengagetheblade controlswitch.Movethemotioncontrolleversoutwardto theneutralposition,engageparkingbrake,stoptheengine, removethekey,andwaitforallmovingpartstostopbefore leavingtheoperatingposition.
Lowerthemowertothelowestheight-of-cut.Selectoneof thefollowingproceduresdependingonthemowerdecksize installedtocompletetheremoval.
PreparingtoRemovetheMowerDeck
1.Lowerthemowertothe76mm(3inch)height-of-cut position.
2.Removethemowerbeltfromtheenginepulley;refer toRemovingtheBelt(page43).
44
Page 45
RemovingtheMowerDeck
1.Removethehairpincotterandwashersecuringthe long,linkpintotheframeanddeck;removethelink bar(Figure65).
Figure65
1.Linkpin3.Hairpincotter
2.Washer
2.Liftuponthemowerdecktorelievetensionfromthe mowerdeck.
3.Removethechainsfromthehooksonthedecklift arms(Figure66).
Figure66
1.Deckliftarm
3.Hook
2.Chain
4.Adjustmentbolt
4.Raisetheheight-of-cuttothetransportposition.
5.Removethebeltfromtheclutchpulleyontheengine.
6.Slidethemoweroutfromunderneaththemachine.
Note:Retainallpartsforfutureinstallation.
InstallingtheMowerDeck
1.Parkthemachineonalevelsurfaceanddisengagethe bladecontrolswitch.
2.Movethemotioncontrolleversoutwardtotheneutral lockposition,stoptheengine,removethekey ,setthe parkingbrakeandwaitforallmovingpartstostop beforeleavingtheoperatingposition.
3.Slidethemowerunderthemachine.
4.Lowertheheight-of-cutlevertothelowestposition.
5.Placetheheight-of-cutpininthelockpositionfor lowestheight-of-cut.
6.Lifttherearofthemowerdeckandattachthechains totherearliftarms(
Figure66).
7.Attachthefrontchainstothefrontliftarms(Figure
66).
8.Installthelong,linkbarthroughtheframehangerand deck.
9.Securethelinkpinwiththehairpincottersandwashers removedpreviously(Figure65).
10.Installthemowerbeltontotheenginepulley;referto InstallingtheBelt(page44).
45
Page 46
ReplacingtheGrassDeector
ServiceInterval:Beforeeachuseordaily—Inspectthegrass
deectorfordamage
WARNING
Anuncovereddischargeopeningcouldallowthe lawnmowertothrowobjectsintheoperator’sor bystander’sdirectionandresultinseriousinjury. Also,contactwiththebladecouldoccur.
Neveroperatethelawnmowerunlessyouinstalla mulchplate,dischargedeector,orgrasscollection system.
Inspectthegrassdeectorfordamagebeforeeachuse. Replaceanydamagedpartsbeforeuse.
1.Disengagethespringfromthenotchinthedeector bracketandslidetherodoutoftheweldeddeck brackets,spring,anddischargedeector(Figure67).
Figure67
1.Deectorassembly4.Spring
2.Deckbrackets
5.Springinstalledoverthe rod
3.Rod
2.Removethedamagedorworndischargedeector.
3.Positionthenewdischargedeectorassemblywiththe bracketendsbetweentheweldedbracketsonthedeck asshowninFigure67.
4.Installthespringontothestraightendoftherod. PositionthespringontherodasshowninFigure67so
theshorterspringendiscomingfromundertherod beforethebendandgoingovertherodasitreturns fromthebend.
5.Lifttheloopendofthespringandplaceitintothe notchonthedeectorassemblybracket(Figure68).
Figure68
1.Rodandspringassembly partiallyinstalled
3.Rod,shortend,moved behindmowerbracket
2.Loopendofthespring installedintothenotchin thedeectorbracket
4.Shortend,retainedby mowerbracket.
6.Securetherodandspringassemblybytwistingitsothe shortendoftherodcanbeplacedbehindthefront bracketweldedtothedeck(Figure68).
Important:Thegrassdeectormustbespring loadedinthedownposition.Liftthedeectorup totestthatitsnapstothefulldownposition.
46
Page 47
Cleaning
WashingtheUndersideofthe Mower
ServiceInterval:Aftereachuse—Cleanthemowerhousing.
Washtheundersideofthemoweraftereachusetoprevent grassbuildupforimprovedmulchactionandclipping dispersal.
1.Parkthemachineonalevelsurfaceanddisengagethe bladecontrolswitch.
2.Movethemotioncontrolleversoutwardtotheneutral lockposition,stoptheengine,removethekey ,and waitforallmovingpartstostopbeforeleavingthe operatingposition.
3.Attachthehosecouplingtotheendofthemower washouttting,andturnthewateronhigh(Figure69).
Note:Spreadpetroleumjellyonthewashouttting O-ringtomakethecouplingslideoneasierandprotect theO-ring.
Figure69
1.Washoutttinglocations on54inchdecks
4.O-ring
2.Washoutttinglocations on48and60inchdecks
5.Hose
3.Washouttting6.Coupling
4.Lowerthemowertothelowestheight-of-cut.
5.Sitontheseatandstarttheengine.Engagetheblade controlswitchandletthemowerrunfor1to3minutes.
6.Disengagethebladecontrolswitch,stoptheengine, andremovetheignitionkey.W aitforallmovingparts tostop.
7.Turnthewateroffandremovethecouplingfromthe washouttting.
Note:Ifthemowerisnotcleanafteronewashing, soakitandletitstandfor30minutes.Thenrepeatthe process.
8.Runthemoweragainforonetothreeminutesto removeexcesswater.
WARNING
Abrokenormissingwashoutttingcould exposeyouandotherstothrownobjectsor bladecontact.Contactwithbladeorthrown debriscancauseinjuryordeath.
Replacebrokenormissingwashouttting immediately,beforeusingmoweragain.
Neverputyourhandsorfeetunderthe mowerorthroughopeningsinthemower.
WasteDisposal
Engineoil,batteries,hydraulicoil,andenginecoolantare pollutantstotheenvironment.Disposeoftheseaccordingto yourstateandlocalregulations.
47
Page 48
Storage
CleaningandStorage
1.Disengagethebladecontrolswitch(PTO),setthe parkingbrake,andturntheignitionkeytoOff. Removethekey.
2.Removegrassclippings,dirt,andgrimefromthe externalpartsoftheentiremachine,especiallythe engineandhydraulicsystem.Cleandirtandchafffrom theoutsideoftheenginecylinderheadnsandblower housing.
Important:Youcanwashthemachinewithmild detergentandwater.Donotpressurewashthe machine.Avoidexcessiveuseofwater,especially nearthecontrolpanel,engine,hydraulicpumps, andmotors.
3.Checktheparkingbrakeoperation;referto
Operating
theParkingBrake(page17).
4.Servicetheaircleaner;refertoServicingtheAir Cleaner(page28).
5.Greasethemachine;refertoGreasingtheBearings (page27).
6.Changethecrankcaseoil;refertoServicingtheEngine Oil(page29).
7.Checkthetirepressure;referto
CheckingtheTire
Pressure(page36)
.
8.Changethehydrauliclter;refertoChangingthe HydraulicSystemFilterandOil(page36)
.
9.Chargethebattery;referto
ChargingtheBattery(page
35).
10.Scrapeanyheavybuildupofgrassanddirtfromthe undersideofthemower,thenwashthemowerwith agardenhose.
Note:Runthemachinewiththebladecontrolswitch (PTO)engagedandtheengineathighidlefor2to 5minutesafterwashing.
11.Checktheconditionoftheblades;refertoServicing theCuttingBlades(page39).
12.Preparethemachineforstoragewhennon-useoccurs over30days.Preparethemachineforstorageas follows:
A.Addapetroleumbasedstabilizer/conditionerto
fuelinthetank.Followmixinginstructionsfrom thestabilizermanufacturer.Donotuseanalcohol basedstabilizer(ethanolormethanol).
Note:Afuelstabilizer/conditionerismost effectivewhenmixedwithfreshfuelandusedat alltimes.
B.Runtheenginetodistributeconditionedfuel
throughthefuelsystem(5minutes).
C.Stoptheengine,allowittocool,anddrainthe
fueltank.
D.Restarttheengineandrunituntilitstops.
E.Disposeoffuelproperly .Recyclethefuel
accordingtolocalcodes.
Important:Donotstore stabilizer/conditionedfuelover90days.
13.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanypartthatisdamaged.
14.Paintallscratchedorbaremetalsurfaces.Paintis availablefromyourAuthorizedServiceDealer.
15.Storethemachineinaclean,drygarageorstoragearea. Removethekeyfromtheignitionswitchandkeepit outofreachofchildrenorotherunauthorizedusers. Coverthemachinetoprotectitandkeepitclean.
48
Page 49
Troubleshooting
Problem
PossibleCauseCorrectiveAction
1.Thebladecontrolswitch(PTO)is engaged.
1.Movethebladecontrolswitch(PTO) todisengaged.
2.Theparkingbrakeisnoton.
2.Settheparkingbrake.
3.Thedriveleversarenotinneutrallock position.
3.Ensurethedriveleversareinthe neutrallockposition.
4.Theoperatorisnotseated.
4.Sitontheseat.
5.Thebatteryisdead.
5.Chargethebattery.
6.Theelectricalconnectionsarecorroded orloose.
6.Checktheelectricalconnectionsfor goodcontact.
7.Thefuseisblown.7.Replacethefuse.
Thestarterdoesnotcrank.
8.Therelayorswitchisdefective.8.ContactanAuthorizedServiceDealer.
1.Thefueltankisempty .1.Fillthefueltank.
2.Thefuelshutoffvalveisclosed.2.Openthefuelshutoffvalve.
3.Theoillevelinthecrankcaseislow.3.Addoiltothecrankcase.
4.Thethrottleandchokearenotinthe correctposition.
4.Ensurethethrottlecontrolismidway betweenthe“SLOW”and“FAST” positions,andthechokeisinthe“ON” positionforacoldengineorthe“OFF” positionforawarmengine.
5.Thereisdirtinfuellter.5.Replacethefuellter.
6.Dirt,water,orstalefuelisinthefuel system.
6.ContactanAuthorizedServiceDealer.
7.Theaircleanerisdirty .
7.Cleanorreplacetheaircleaner element.
8.Theseatswitchisnotfunctioning properly.
8.Checktheseatswitchindicator. Replacetheseatifneeded.
9.Theelectricalconnectionsare corroded,looseorfaulty.
9.Checktheelectricalconnections forgoodcontact.Cleanconnector terminalsthoroughlywithelectrical contactcleaner,applydielectricgrease andreconnect.
10.Therelayorswitchisdefective.10.ContactanAuthorizedServiceDealer.
11.Thesparkplugwireisnotconnected.
11.Checkthesparkplugwireconnection.
Theenginewillnotstart,startshard,or failstokeeprunning.
12.Thereisafaultysparkplug.12.Clean,adjustorreplacesparkplug.
1.Theengineloadisexcessive.1.Reducethegroundspeed.
2.Theaircleanerisdirty .
2.Cleantheaircleanerelement.
3.Theoillevelinthecrankcaseislow.3.Addoiltothecrankcase.
4.Thecoolingnsandairpassages abovetheengineareplugged.
4.Removetheobstructionfromthe coolingnsandairpassages.
5.Theventholeinthefuelcapisplugged.5.Cleanorreplacethefuelcap.
6.Thereisdirtinthefuellter.6.Replacethefuellter.
Theenginelosespower.
7.Thereisdirt,water,orstalefuelisin thefuelsystem.
7.ContactanAuthorizedServiceDealer.
1.Theengineloadisexcessive.1.Reducethegroundspeed.
2.Theoillevelinthecrankcaseislow.2.Addoiltothecrankcase.
Theengineoverheats.
3.Thecoolingnsandairpassages abovetheengineareplugged.
3.Removetheobstructionfromthe coolingnsandairpassages.
1.Thetrackingneedsadjustment.1.Adjustthetracking.
Themowerpullsleftorright(withlevers fullyforward).
2.Thetirepressureinthedrivetiresis notcorrect.
2.Adjusttirepressureinthedrivetires.
49
Page 50
Problem
PossibleCauseCorrectiveAction
1.Thebypassvalvesarenotclosedtight.1.Tightenthebypassvalves.
2.Thepumpbeltisworn,looseorbroken.
2.Changethebelt.
3.Thepumpbeltisoffapulley .3.Changethebelt.
4.Thereisabrokenormissingidler spring.
4.Replacethespring.
Themachinedoesnotdrive.
5.Thehydraulicoillevelislowortoohot.5.Addhydraulicoiltoreservoirsorletit
cooldown.
1.Thecuttingblade(s)is/arebentor unbalanced.
1.Installnewcuttingblade(s).
2.Theblademountingboltisloose.2.Tightentheblademountingbolt.
3.Theenginemountingboltsareloose.3.Tightentheenginemountingbolts.
4.Thereisalooseenginepulley ,idler pulley,orbladepulley.
4.Tightentheappropriatepulley .
5.Theenginepulleyisdamaged.
5.ContactanAuthorizedServiceDealer.
6.Thebladespindleisbent.
6.ContactanAuthorizedServiceDealer.
Themachinesvibratesabnormally.
7.Amotormountislooseorworn.
7.ContactanAuthorizedServiceDealer.
1.TheBlade(s)is/arenotsharp.1.Sharpentheblade(s).
2.Thecuttingblade(s)is/arebent.2.Installnewcuttingblade(s).
3.Themowerdeckisnotlevel.
3.Levelthemowerdeckfromside-to-side andfront-to-rear.
4.Theundersideofmowerisdirty.4.Cleantheundersideofthemower.
5.Thetirepressureisnotcorrect.5.Adjustthetirepressure.
Themachinecutsgrassatanuneven cuttingheight.
6.Thebladespindlebent.
6.ContactanAuthorizedServiceDealer.
1.Themower-deckbeltisworn,looseor broken.
1.Installanewdeckbelt.
2.Themower-deckbeltisoffapulley.
2.Installmower-deckbeltandcheckthe idlerpulley ,idlerarmandspringfor correctpositionandfunction.
3.Thepumpdrivebeltisworn,looseor broken.
3.Checkthebelttensionorinstallanew belt.
Thebladesdonotrotate.
4.Theidlerspringisbrokenormissing.4.Replacethespring.
50
Page 51
Schematics
WireDiagram(Rev .A)
51
Page 52
TimeCutter
TheToroTotalCoverageWarranty
and
TITAN
Mowers
LimitedWarranty(seewarrantyperiodsbelow)
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto anagreementbetweenthem,jointlypromisetotheoriginalpurchaser torepairtheT oroProductslistedbelowifdefectiveinmaterialsor workmanship.
Thefollowingtimeperiodsapplyfromthedateofpurchasebytheoriginal owner:
ProductsWarrantyPeriod
TimeCutterandMXMowers
Residentialuse
2
–3years
Engines
1
—ResidentialuseKawasaki–3years
Kohler–3years Toro–3years
TimeCutterandMXMowersCommercialuse30days
Engines
1
—Commercialuse
Kawasaki–3years Kohler–90days Toro–90days
TITANMowers–Residentialor Commercialuse
3yearsor300hours
3
Engines
1
—Residentialor
Commercialuse
Kawasaki–3years
Frame
Lifetime(originalowneronly)
4
TITANMX5400andMX600Mowers –ResidentialorCommercialuse
4yearsor400hours
3
Engines
1
—Residentialor
Commercialuse
Kawasaki–3years
Frame
Lifetime(originalowneronly)
4
AllMowers
Attachments1year
Battery90daysPartsandLabor
1yearPartsonly
BeltsandTires90days
1
SomeenginesusedonT oroProductsarewarrantedbytheenginemanufacturer.
2
Residentialusemeansuseoftheproductonthesamelotasyourhome.Useatmorethanone
locationisconsideredcommercialuseandthecommercialusewarrantywouldapply .
3
Whicheveroccursrst.
4
LifetimeFrameWarranty-Ifthemainframe,consistingofthepartsweldedtogethertoformthe
tractorstructurethatothercomponentssuchastheenginearesecuredto,cracksorbreaksin
normaluse,itwillberepairedorreplaced,atT oro'soption,underwarrantyatnocostforparts
andlabor .Framefailureduetomisuseorabuseandfailureorrepairrequiredduetorustor
corrosionarenotcovered.
Warrantymaybedeniedifthehourmeterisdisconnected,altered,or showssignsofbeingtamperedwith.
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator'sManual.Suchroutine maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.ContactanyAuthorizedT oroServiceDealertoarrangeservice attheirdealership.Tolocateadealerconvenienttoyou,referto
theYellowPagesofyourtelephonedirectory(lookunder“Lawn Mowers”)oraccessourwebsiteatwww .T oro.com.Y oumayalso callthenumberslistedinitem#3tousethe24-hourT oroDealer locatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.Thedealerwilldiagnosetheproblemanddetermine ifitiscoveredunderwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s analysisorwiththeassistanceprovided,contactusat:
CustomerCareDepartment,RLCDivision ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 Tollfreeat866-216-6029(U.S.customers) Tollfreeat866-216-6030(Canadiancustomers)
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem coverageandenginewarrantycoverageonsomeproducts.Thisexpress warrantydoesnotcoverthefollowing:
Costofregularmaintenanceserviceorparts,suchaslters,fuel,
lubricants,oilchanges,sparkplugs,airltersbladesharpening orwornblades,cable/linkageadjustments,orbrakeandclutch adjustments
Componentsfailingduetonormalwear
Anyproductorpartwhichhasbeenalteredormisusedorneglected
andrequiresreplacementorrepairduetoaccidentsorlackofproper maintenance
Pickupanddeliverycharges
RepairsorattemptedrepairsbyanyoneotherthananAuthorized
ToroServiceDealer
Repairsnecessaryduetofailuretofollowrecommendedfuel
procedure(consultOperator'sManualformoredetails)
Removingcontaminantsfromthefuelsystemisnotcovered
Useofoldfuel(morethanonemonthold)orfuelwhichcontains
morethan10%ethanolormorethat15%MTBE
Failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
GeneralConditions
Allrepairscoveredbythesewarrantiesmustbeperformedbyan AuthorizedT oroServiceDealerusingT oroapprovedreplacementparts.
NeitherTheToroCompanynorT oroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty ,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.
Allimpliedwarrantiesofmerchantability(thattheproductistfor ordinaryuse)andtnessforuse(thattheproductistforaparticular purpose)arelimitedtothedurationoftheexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,so theaboveexclusionsandlimitationsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee information,contacttheT oroimporter .Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToro Dealer.
374-0258RevE
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