Toro TimeCutter Z4235 74365, TimeCutter Z4235, 74365, 74366, 74376 Operator's Manual

Count on it.
mmmm
Form No. 3365-925 Rev A
TimeCutter_ Z4235 Riding Mower
Model No. 74365--Serial No. 310000001 and Up
Model No. 74366--Serial No. 310000001 and Up
Model No. 74376--Serial No. 310000001 and Up
0
0
G007083
This machine is a ride-on, rotary-blade lawnmower intended to be used by homeowners in residential applications. It is primarily designed for cutting grass
on well-maintained lawns. It is not designed for cutting brush, mowing grass and other growth alongside highways, or for agricultural uses.
This product complies with all relevant European directives, for details please see the separate product specific Declaration of Conformit 7 (DOC) sheet.
CALIFORNIA
Proposition 65 Warning
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects,
or other reproductive harm.
Important: This engine is not equipped with a spark arrester muffler. It is a violation of California
Public Resource Code Section 4442 to use or operate the engine on any forest-covered, brush-covered, or grass-covered land. Other states or federal areas may have similar laws.
This spark ignition system complies with Canadian ICES-002.
Whenever you need service, genuine Toro parts, or additiomfl information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and serial numbers of your product read> Figure 1
identifies the location of the model and serial numbers on the product. Write the numbers in the space
provided.
G005052
Figure 1
Under the seat
1. Model and serial number plate
Write the product model and serial numbers in the space below:
The enclosed Engine Owner's ManuM is supplied for information regarding the US Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance, and warranty. Replacements may be ordered through the engine manufacturer.
For models with stated engine horsepower, the gross horsepower of the engine was laboratory rated by the engine manufacturer in accordance with SAE J1940. As configured to meet safeb, emission, and operating
requirements, the actual engine horsepower on this class of lawn mower will be significantly lower.
Introduction
Read this information carefully to learn how to operate and maintain your product properly and to avoid injury
and product damage. You are responsible for operating the product properly and safel>
You may contact Toro directly at v_,w,vToro.com for product and accessory information, help finding a dealer, or to register your product.
Model No.
Serial No.
This manual identifies potential hazards and has
safety messages identified by the safety alert symbol
(Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions.
Figure 2
1. Safety alert symbol.
This manual uses two other words to highlight information. Important calls attention to special
mechanical information and Note emphasizes general information worthy of special attention.
© 2010--The Toro® Company 8111 Lyndale Avenue South
Bloomington, MN 55420
Contact us at www.Toro.com.
Printed in the USA.
All Rights Reserved
Contents
Introduction ................................................................. 2
Safety ........................................................................... 4
Safe Operating Practices ....................................... 4
Toro Riding Mower Safety .................................... 6
Slope Indicator ..................................................... 7
Safety and Instructional Decals ............................. 8
Product Overview. ..................................................... 12
Controls ............................................................. 13
Operation ................................................................... 14
Think Safety First ............................................... 14
Recommended Gasoline ..................................... 14
Chec_ng the Engine Oil Level ............................ 16
Starting and Stopping the Engine ........................ 16
Operating the Blades .......................................... 17
Stopping the Engine ........................................... 18
The Safety Interlock System ................................ 18
Driving Forward or Backward ............................. 19
Stopping the Machine ......................................... 20
Adjusting the Height of Cut ................................ 20
Positioning the Seat ............................................ 20
Adjusting the Motion Control Levers .................. 20
Pushing the Machine by Hand ............................. 21
Grass Deflector .................................................. 22
Operating Tips ................................................... 22
Maintenance ............................................................... 24
Recommended Maintenance Schedule(s) ................ 24
Premaintenance Procedures .................................... 25
Raising the Seat .................................................. 25
Accessing the Battery ......................................... 25
Lubrication ............................................................. 25
Greasing the Bearings ......................................... 25
Engine Maintenance ............................................... 26
Servicing the Air Cleaner .................................... 26
Servicing the Engine Oil ..................................... 27
Servicing the Spark Plug ..................................... 29
Cleaning the Cooling System ............................... 30
Fuel System Maintenance ....................................... 30
Replacing the Fuel Filter ..................................... 30
Electrical System Maintenance ................................ 31
Charging the Battery ........................................... 31
Servicing the Fuses ............................................. 32
Drive System Maintenance ..................................... 33
Chec_ng the Tire Pressure ................................. 33
Mower Maintenance ............................................... 34
Servicing the Cutting Blades ............................... 34
Leveling the Mower Deck ................................... 36
Removing the Mower ......................................... 38
Mower Belt Maintenance .................................... 39
Installing the Mower ........................................... 39
Replacing the Grass Deflector ............................. 39
Cleaning ................................................................. 40
Washing the Underside of the Mower .................. 40
Storage ....................................................................... 41
Cleaning and Storage .......................................... 41
Troubleshooting ......................................................... 43
Schematics ................................................................. 45
Safety
This machine meets or exceeds the B71.1-2003 specifications of the American National Standards
Institute, in effect at the time of production. However, improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety
instructions and always pay attention to the safety alert symbol, which means CAUTION, WARNING, or DANGER-"personal safety instruction." Failure to comply with the instruction may result in personal injury or death.
Never leave a running machine unattended. Always turn off blades, set paring brake, stop engine, and remove key before dismounting.
Turn off blades when not mowing. Stop the engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher or unclogging the discharge chute.
Operate the machine only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Safe Operating Practices
The following instructions are from ANSI standard B71.1-2003.
This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions to avoid serious injury or death.
General Operation
Read, understand, and follow all instructions in the operator's manual and on the machine before
starting.
Do not place hands or feet near rotating parts or under the machine. Keep dear of the discharge opening at all times.
Allow only responsible adults who are familiar with the instructions to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the
blade.
Be sure the area is clear of other people before mowing. Stop the machine if awone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessar> Always look down and behind before and while bac_ng up.
Be aware of the mower discharge direction and do not point it at awone. Avoid discharging material against a wall or obstruction. Material m W ricochet back toward the operator. Stop the blade(s) when crossing gravel surfaces.
Do not operate the machine without deflector, discharge cover or entire grass collection system in place and wor_ng.
Be alert, slow down and use caution when maMng turns. Look behind and to the side before changing
directions.
Use extra care when loading or unloading the machine into a trailer or truck.
Always wear eye protection when operating the mower.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding
mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injur>
Always follow the recommendations for wheel weights or counterweights.
Lightning can cause severe injury or death. If lightning is seen or thunder is heard in the area, do
not operate the machine; seek shelter.
Slope Operation
Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If
you cannot back up the slope or if you feel uneasy on it, do not mow it.
Do not mow slopes greater than 15 degrees. Watch for ditches, holes, rocks, dips, and rises that
change the operating angle, as rough terrain could overturn the machine.
Choose a low ground speed so you will not have to stop while operating on a slope.
Do not mow slopes when grass is wet. Slippery conditions reduce traction and could cause sliding
and loss of control.
Always keep the wheel motors engaged when going down slopes.
Reduce speed and use extreme caution on slopes.
Do not make sudden turns or rapid speed changes.
Removeor markobstaclessuchasrocks,treelimbs, etc. fromthemovdngarea.Tallgrasscanhide
obstacles. Avoidsuddenstartswhenmovdnguphillbecause
themowermaytip backwards.
Be aware that loss of traction may occur going downhill. Weight transfer to the front wheels may cause drive wheels to slip and cause loss of brak:ing and steering.
Ahvays avoid sudden starting or stopping on a
slope. If tires lose traction, disengage the blades and
proceed slovdy off the slope.
Use extreme care with grass catchers or other attachments. These can change the stabiliD- of the
machine and cause loss of control.
Do not try to stabilize the machine by putting your
foot on the ground.
Towing
A hitch -kitis available for this machine and can be obtained by contacting an Authorized Toro Dealer.
Do not tow without first installing this manufacturer approved hitch. The follovdng guidelines apply when
towing with the approved hitch -kitinstalled.
Tow only vdth a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
Follow the manufacturer's recommendation for weight limits for towed equipment and towing on
slopes.
Never allow children or others in or on towed equipment.
On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
Do not mow near drop-offs, ditches, steep banks or water. Wheels dropping over edges can cause
rollovers, which may result in serious injur B death or drowning.
Use a walk behind mower and/or a hand trimmer near drop-offs, ditches, steep banks or water.
Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activi_: Never assume that children vdll remain where you last saw them.
Keep children out of the mowing area and under the watchful care of another responsible adult, not
the operator.
Be alert and turn the machine off if children enter the area.
Before and while bac "tdng or changing direction, look behind, down, and side-to-side for small children.
Never carry children, even with the blades off. They may fall off and be seriously injured or interfere vdth
safe machine operation.
Children who have been given rides in the past may
suddenly appear in the movdng area for another ride
and be run over or backed over by the mower. Never allow children to operate the machine. Use extra care when approaching blind corners,
shrubs, trees, the end of a fence or other objects that
may obscure vision.
Service
Safe Handling of Gasoline: To avoid personal injury or property damage, use extra
care when handling gasoline and other fuels. They are
flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes and other sources of ignition.
Use only an approved container.
Never remove the gas cap or add fuel when the engine is running. Allow the engine to cool before refueling.
Never refuel the machine indoors.
Never store the machine or fuel container inside where there is an open flame, such as near a water
heater or furnace. Never fill containers inside a vehicle or on a truck or
trailer vdth a plastic liner. Ahvays place containers on the ground away from your vehicle before filling.
Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not
possible, then refuel such equipment vdth a portable container, rather than from a gasoline dispenser
nozzle.
Keep the nozzle in contact vdth the rim of the fuel tank or container opening at all times until the fueling is complete. Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immediatel3:
Never overfill the fuel tank. Replace gas cap and tighten secure1>
General Service:
Never operate a machine inside a closed area. Engine exhaust contains carbon monoxide, which is an odorless, deadly poison that can _ll you.
Keep nuts and bolts tight, especially the blade attachment bolts. Keep equipment in good
condition.
Never tamper with safeff devices. Check their proper operation regularly.
Keep the machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage fuel
soaked debris. Allow the machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessar B before restarting.
Never make aW adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace vdth manufacturers' recommended parts, when necessar>
Battery gases can explode. Keep cigarettes, sparks and flames away from batter>
Use only Toro approved attachments. Warranty may be voided if used vdth unapproved attachments.
If loading the machine onto a trailer or truck, use a single, full-vddth ramp onl> The ramp angle should not exceed 15 degrees.
Note: Determine the left and right sides of the
machine from the normal operating position.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when
servicing them.
Check for proper brake operation frequentl> Adjust and service as required.
Maintain or replace safety and instruction decals as neces sary.
Use only genuine Toro replacement parts to ensure that original standards are maintained.
Toro Riding Mower Safety
The follovdng list contains safe_ _information specific to Toro products or other safe_ Tinformation that you must
know that is not included in the ANSI standards.
Stop the engine, disconnect spark plug wire(s) and remove key before performing any service, repairs, maintenance or adjustments.
Keep hands, feet, hair, and loose clothing away from attachment discharge area, underside of mower and
aW moving parts while engine is running.
Do not touch equipment or attachment parts which may be hot from operation. Allow to cool before
attempting to maintain, adjust or service.
Battery acid is poisonous and can cause burns. Avoid contact with s_n, eyes, and clothing. Protect your
face, eyes, and clothing when wor_ng with a batter>
Slope Indicator
t
llll\ II i l\
I I if\\ llll \
llll \ I I II \ I I iI \ I I l I \
I I l I \ I I l l \
I I l l \ I I l l \
I I l l \ I I l l \
I I l I I l
\ \
\
\
I | 1 l I I l l
I I l l I I l l
I I 1 l I I 1
I I I I I I
\
\
\
\
\
\
\
\ \
\ \
1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope.
2. Align this edge with a vertical surface, a tree, building, fence pole, etc.
3. Example of how to compare slope with folded edge.
0
\
G011841
Figure 3
This page may be copied for personal use.
Safety and Instructional
Decals
Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.
114-1606
1.
Entanglement hazard, belt--keep all guards in place.
93-7009
1. Warning--don't operate the mower with the deflector up or removed; keep the deflector in place.
2. Cutting/dismemberment hazard of hand or foot, mower blade--stay away from moving parts.
99-3943
1. Engine
Manufacturer's Mark
1.
Indicates the blade is identified as a part from the original machine manufacturer.
105-7015
For Models with 42 Inch Decks
106-8717
1. Read the instructions before servicing or performing maintenance.
2. Check tire pressure every 25 operating hours.
3. Grease every 25 operating hours.
4. Engine
106-8743
1. Height of cut
110-6691
1. Thrown object hazard--keep bystanders a safe distance from the machine.
2. Thrown object hazard, mower--do not operate without the deflector, discharge cover, or grass collection system in place.
3. Cutting/dismemberment of hand or foot--stay away from moving parts.
1. Parking position
2. Fast
3. Stow
1. Parking position
2. Fast
3. Stow
O
0 0
N
0 0
112-9750
4.
Neutral
5.
Reverse
0 0
0
N(¢)
0
0
112-9751
4.
Neutral
5.
Reverse
112-9802
1. Height-of-cut
115-2501
1. Fast 5.
2. Continuous variable 6. setting
3. Stow 7.
4. Choke
Power take-off (PTO), Blade control switch on
some models Blade control switch--Off
Blade control switch--On
O
1. Read the Operator's Manual.
2. Height of cut
1.
Bypass lever position for
operating the machine
112-9840
3.
Remove the ignition key and read the instructions
before servicing or performing maintenance.
114-8531
2. Bypass lever position for pushing the machine
Ell 0 0 0 0
1.
Bypass lever position for operating the machine
114-8532
2. Bypass lever position for pushing the machine
0 0 0 0 0
Battery Symbols
Some or all of these symbols
1. Explosion hazard 6. Keep bystandersa safe
2. No fire, open flame, or 7. Wear eye protection; smoking, explosive gases can
3. Caustic liquid/chemical 8. Battery acid can cause
burn hazard blindness or severe burns.
4. Wear eye protection 9. Flush eyes immediately
5. Read the Operator's 10. Contains lead; do not
Manual. discard.
are on your battery
distance from the battery.
cause blindness and other injuries
with water and get medical help fast.
Q
115-2469
1. Warning--read the Operator's Manual
2. Warning--read the instructions before servicing or performing maintenance; move the motion control levers to the park (brake) position, remove the ignition key and disconnect the spark plug wire.
3. Cutting/dismemberment hazard, mower blade; entanglement hazard, belt--do not open or remove safety shields while engine is running.
4. Tipping hazard--do not mow slopes greater than 15 degrees, avoid sudden and sharp turns while on slopes.
5. Loss of traction/controI hazard, slopes--loss of traction/controI on a slope, disengage the blade control switch (PTO), proceed off the slope slowly.
6. Crushing/dismemberment hazard of bystanders, reversing; crushing/dismemberment hazard of bystanders--do not carry passengers, look behind and down when reversing.
7. Thrown object hazard--keep bystanders a safe distance from the machine, pick up debris before operating, keep deflector in place.
10
117-7221
1. Fuel 2. Full
3. Half
117-7222
1. Fuel 2. Full 3. Half
4. Empty
4. Empty
11
Product Overview
2
1
5
3
9
1. Footrest
2. Height of cut lever
3. Fuel gauge
11
Figure 4
4. Control panel 7.
5. Motion control levers 8.
6. Operator seat 9.
4
G007291
Rear drive wheel
Washout fitting
Mower deck
10
10. Anti-scalp roller
11. Front caster wheel
1. Motion control levers
2. Height of cut lever
3. Gas tank cap
4. Engine
5
G013760
Figure 5
5. Deflector
12
Controls
Blade Control Switch (Power Take-Off)
Become familiar vdth all of the controls in Figure 4, Figure 5, and Figure 6 before you start the engine and
operate the machine.
2 3 4
G00518t
Figure 6
Control Panel
1. Ignition switch 3. Choke control
2. Throttle control 4. Blade control switch
(power take-off)
The blade control switch, represented by a power take-off (PTO) symbol, engages and disengages power
to the mower blades (Figure 6).
Motion Control Levers and Park Position
The motion control levers are speed sensitive controls of independent wheel motors. Moving a lever forward or
backward turns the wheel on the same side forward or in reverse; wheel speed is proportional to the amount the
lever is moved. Move the control levers outward from the center to the park position and exit the machine
(Figure 16). Always position the motion control levers
into the park position when you stop the machine or leave it unattended.
Fuel Gauge
The fuel window located below the operator position can be used to veri_; the level of gasoline in the tank
(Figure 7).
Ignition Switch
The ignition switch has three positions, Off, Run and Start. The key will turn to Start and move back to Run upon release. Turning the key to the Off position will stop the engine; however, always remove the key when leaving the machine to prevent someone from
accidentally starting the engine (Figure 6).
Throttle Control
The throttle controls the engine speed and it has a continuous variable setting from Slow to Fast (Figure 6).
Choke Control
Pull up on the Choke control until it stops to choke the engine (Figure 6). Push down on the Choke control for
normal engine operation
Throttle/Choke Control
The throttle and choke is combined into one control lever. The throttle controls the engine speed and it has a
continuous variable setting from Slow to Fast. Engage the choke by moving the lever past the Fast setting until it stops (Figure 6).
G007078
Figure 7
1. Fuel gauge window
Height-of-Cut Lever
The height of cut lever allows the operator to lower and raise the deck from the seated position. When the lever is moved up, toward the operator the deck is raised
from the ground and when moved down, away from the
operator it is lowered toward the ground. Only adjust the height of cut while machine is not moving (Figure 19).
13
Operation
2
Note: Determine the left and right sides of the
machine from the normal operating position.
Think Safety First
Please carefully read all of the safe b- instructions and decals in the safety section. Knowing this information could help you, your famil3; pets or bystanders avoid injur3=
Mowing on wet grass or steep slopes can cause sliding and loss of control.
Wheels dropping over edges can cause rollovers, which may result in serious injury, death or
drowning.
A loss of traction is a loss of steering control.
To avoid loss of control and possibility of rollover:
Do not mow near drop-offs or near water.
Do not mow slopes greater than 15 degrees.
Reduce speed and use extreme caution on slopes.
When mowing slopes, gradually work from lower to higher areas on the incline.
Avoid sudden turns or rapid speed changes.
\
G0005t3
Figure 8
1. Safe Zone-use the TimeCutter here
2. Use walk behind mower and/or hand trimmer near drop-offs and water.
3. Water
Recommended Gasoline
Use UNLEADED Regular Gasoline suitable for automotive use (87 pump octane minimum). Leaded
regular gasoline may be used if unleaded regular is not available.
Important: Never use methanol, gasoline
containing methanol, or gasohol containing more than 10 percent ethanol because the fuel system could be damaged. Do not mix oil with gasoline.
Turn up, into an incline when changing directions on slopes. Turning down the slope
reduces traction.
Attachments change the handling characteristics of the machine. Use
extra caution when using attachments with the machine.
14
In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property.
Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any gasoline
that spills.
Never fill the fuel tank inside an enclosed trailer.
Gasoline is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious
injury and illness.
Avoid prolonged breathing of vapors.
Keep face away from nozzle and gas tank or
conditioner opening.
Keep gas away from eyes and skin.
Do not fill the fuel tank completely full. Add gasoline to the fuel tank until the body of the
tank is full but fuel does not fill the neck of the tank. This empty space in the tank allows
gasoline to expand. Never smoke when handling gasoline, and stay
away from an open flame or where gasoline fumes may be ignited by a spark.
Store gasoline in an approved container and keep it out of the reach of children. Never buy more than a 30-day supply of gasoline.
Do not operate without entire exhaust system in place and in proper working condition.
In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property.
Always place gasoline containers on the ground away from your vehicle before filling.
Do not fill gasoline containers inside a vehicle or on a truck or trailer bed because interior
carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge.
When practical, remove gas-powered equipment from the truck or trailer and refuel the equipment with its wheels on the ground.
Using Stabilizer/Conditioner
Use a fuel stabilizer/conditioner in the machine to provide the following benefits:
Keeps gasoline flesh during storage of 30 days or less. For longer storage it is recommended that the
fuel tank be drained.
Cleans the engine while it runs.
Eliminates gum-like varnish buildup in the fuel system, which causes hard starting.
Add the correct amount of gas stabilizer/conditioner to the gas.
Note: A fuel stabilizer/conditioner is most effective
when mixed with fresh gasoline. To minimize the chance of varnish deposits in the fuel system, use fuel
stabilizer at all times.
Gasoline/Alcohol blends
Gasohol (up to 10 percent ethJ alcohol, 90 percent unleaded gasoline by volume) is approved for fuel use by the engine manufacturer. Other gasoline/alcohol blends, such as E85, are not approved.
Gasoline/Ether blends
Methyl Tertiary Bu@ Ether (MTBE) and unleaded gasoline blends (up to a maximum of 15 percent MTBE by volume) are approved for fuel use by the engine manufacturer. Other gasoline/ether blends are not approved.
If this is not possible, then refuel such equipment on a truck or trailer from a portable
container, rather than from a gasoline dispenser nozzle.
If a gasoline dispenser nozzle must be used, keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete.
Fuel Gauge
Use the fuel window below the operator to veri_- the level of gasoline before filling the tank (Figure 9).
15
Loading...
+ 33 hidden pages