Toro TimeCutter Z4220, TimeCutter Z5000, 74370 Operator's Manual

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Form No. 3361-179 Rev A

TimeCutte_ Z4200, Z4220, and Z5000 Ridin Mowers

Model No. 74360uSerial No. 290000001 and Up

Model No. 74363---Serial No. 290000001 and Up

Model No. 74370--Serial No. 290000001 and Up

G007083

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CALIFORNIA

Proposition 65 Warning

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer, birth defects,

or other reproductive harm.

Important: This engine is not equipped with a

spark arrester muffler.. It is a violation of California Public Resource Code Section 4442 to use or operate

the engine on any forest-covered, brush-covered, or grass-covered land. Other states or federal areas may have similar laws,

This spark ignition system complies with Canadian ICES-002.

The enclosed Engine O_,ner's ManuM is supplied

for information regarding the US Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance, and warranty. Replacements may be ordered through the engine manufacturer.

For modds with stated engine horsepower, the gross horsepower of the engine was laboratory rated by the engine manufacturer in accordance with SAE. Jt940 As configured to meet safety, emission, and operating requirements, the actual engine horsepower on this class of lawn mower will be significantly lower.

ntroduction

Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating

the product properly and safely.

You may contact Toro direcdy at wwwToro.com for product and accessory information, help finding a

dealer, or to register your product.

_Thenever you need set,rice, genuine Toro parts, or

additional information, contact an Authorized Service

Dealer or Toro Customer Service and have the model

and serial numbers of your product ready Figure I identifies the location of the model and serial numbers

on the product. Write the numbers in the space provided

Figure 1

Under the seat

Model and serial number plate

Write the product model and serial numbers inthe space below:

Model No.........................

Serial No.

This manual identifies potential hazards and has safety messages identified by the safety alert symbol _igure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions..

Figure 2

1 Safety alert symbol

This manual uses two other words to highlight information, Important calls attention to special mechanica! infotmation and Note emphasizes general information worthy of spedal attention

Contents

Introduction .......................................................................................2

Safety .............................................................................................................3

Safe Operating Practices ....................................................3

Toro I_5ding Mower Safety ........................................................5

Slope Chart ............................................................................7

Safety and Instructional Decals .................................... 8

Product Overview ...........................................................................12

Printed In the USA.

Aii Rights Reserved

Page 3

Controls ...........................................................................13

Operation.. .......................................................................................................14

Think Safety First ....................................................... 14

Recommended Gasoline ......................................................14

Checldng the Engine Oil Level .........................................16

Starting the Engine ................................................ 16

Operating the Blades ...............................................................17

Stopping the Engine ..................................................... 18

The Safety Interlock System ...............................................18

DrMng Forward or Backward ................................ 19

Stopping the Machine ......................................................20

Adjusting the Height of Cut ...........................................20

Positioning the Seat ...........................................................20

Adjusting the Motion Control Levers .........................20

Pushing the Machine by Hand ................................ 21

Grass Deflector ..........................................................................22

Operating Tips ............................................................. 22

Maintenance .....................................................................................24

Recommended Maintenance Schedule(s) ................. 24

Premaintenance Procedures ............................................ 25

t_aising the Seat ......................................................................25

Accessing the Battery ....................................................25

Lubrication .........................................................................................25

Greasing the Bearings ............................................... 25

Engine Maintenance ...............................................................26

Servidng the Air Cleaner ..............................................26

Servicing the Engine Oil ............................................ 27

Servicing the Spark Plug ......................................................29

Cleaving the Blower Housing ...................................... 29

Fuel System Maintenance ...............................................................30

Replacing the Fuel Filter .................................................. 30

Electrical System Mainten,'mce ...................................................31

Charging the Battery .................................................... 31

Servicing the Fuses ..........................................................32

Drive System Maintenance ................................................... 33

Checking the Tire Pressure ...............................................33

Mower Maintenance ............................................................................34

Servicing the Cutting Blades .......................................... 34

Leveling the Mower Deck ......................................................36

Removing the Mower ......................................................38

Mower Belt Maintenance ............................................. 39

Installing the Mower ...........................................................40

Replacing the Grass Deflector .................................. 40

Cleaning .................................................................................................4I

_gZashing the Underside of the Mower ................... 4 I

Storage ................................................................................................42

CleanLng and Storage .................................................... 42

Troubleshooting .................................................................. 44

Schematics ..........................................................................................46

Safety

This machine meets or exceeds the B71.1-2003 specifications of the American National Standards

Institute, in effect at the time of' production. However, improper use or maintenance by the operator or owner can result in injury. To reduce

the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means CAUTION,

WARNING, or DANGER-"personaI safety

instruction." Failure to comply with the instruction may result in personal injury or death_

Safe Operating Practices

The following instructions are from ANSI standard B71..1-2003.,

This product is capable of amputating hands and

feet and throwing objects. Always follow a!l safety

instructions to avoid serious injury or death

General Operation

" Read, understand, and follow all instructions in

the operator's manual and on the machine before starting.

• Do not place hands or feet near rotating parts or under the machine. Keep dear of the discharge opening at all times.

- Allow only responsible adults who are familiar with the instructions to operate the machine..

° Clear the area of obiects such as rocks, toys, wire,

etc, which could be picked up and thrown by the blade..

° Be sure the area is clear of other people before

mowing_ Stop the machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing up.

" Be aware of the mower discharge direction and do

not point it at anyone Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator., Stop the blade(s) when crossing gravd surfaces

• Do not operate the machine without deflector, discharge cover or entire grass collection system in place and working

• Be alert, slow down and use caution when making

turns. Look behind and to the side before changing

directions

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NeverleavearunningmachineunattendedAlways

turnoff blades,setparkingbrake,stopengine, and

remove key before dismounting

- Turn off blades when not mowing Stop the engine

and wait for all parts to come to a complete stop before cleaning the machine, removing the grass

catcher or unclogging the discharge chute

• Operate the machine only in daylight or good

artifidal light.

" Do not operate the machine while under the

influence of alcohol or drugs..

° Watch for traffic when operating near or crossing

roadways..

" Use extra care when loading or unloading the

machine into a trailer or truck Always wear eye protection when operating the

m owen Data indicates that operators, age 60 years and

above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their abiliw to operate the riding mower safely enough to protect themselves and others from

serious injury..

Always follow the recommendations for wheal weights or counterweights.

Slope Operation

Slopes are a major factor related to loss of control and

tip-over acddents, which can result in severe injury or death Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it,

do not mow it..

Do not mow slopes greater than 15 degrees Watch for ditches, holes, ro&s, dips, and rises that

change the operating angle, as rough terrain could overturn the machine.

° Choose a low ground speed so you will not have to

stop while operating on a slope.

" Do not mow slopes when grass is wet Slippery

conditions reduce traction and could cause sliding and loss of control.

" Always keep the wheel motors engaged when going

down slopes..

° Reduce speed and use extreme caution on slopes = Do not make sudden turns or rapid speed changes.. ° Remove or mark obstacles such as rocks, tree limbs,

etc. from the mowing area Tall grass can hide

obstacles.

Avoid sudden starts when mowing uphill because

the mower may tip backwards.

Be aware that loss of traction may occur going

downhill. Weight transfer to the front wheals may cause drive wheels to slip and cause loss of braking and steering.

" Always avoid sudden starting or stopping on a

slope. If tires lose traction, disengage the blades and proceed slowly off the slope..

° Use extreme care with grass catchers or other

attachments These can change the stability of the machine and cause loss of control.

" Do not try to stabilize the machine by putting your

foot on the ground

• Do not mow near drop-offs, ditches, steep banks

or water. Wheals dropping over edges can cause roUovers, which may result in serious injury, death

or drowning

° Use a walk behind mower and/or a hand trimmer

near drop-offs, ditches, steep banks or water..

Children

Tragic accidents can occur if the operator is not alert to

the presence of &ildren. Children are often attracted to the machine and the mowing activit3v Never assume that children wi!l remain where you last saw them.

- Keep children out of the mowing area and under

the watchful care of another responsible adult, not the operator.

" Be alert and turn the machine off if children enter

the area,

Before and while backing or changing direction, look behind, down, and side-to-side for small children..

Never carry children, even with the blades off They may fall off and be seriously injured or interfere with safe machine operation,,

Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the mower..

Never allow children to operate the machine Use extra care when approaching blind corners,

shrubs, trees, the end of a fence or other objects that may obscure vision.

Towing

A hitch kit is available for this machine and can be

obtained by contacting an Authorized Toro Dealer.

Do not tow without first installing this manufacn.n:er

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approved bit& The following guidelines apply when

towing with the approved hitch tdt installed

• Tow only with a machine that has a hitch designed

for towing Do not attach towed equipment except

at the hit& point,

, Follow the manufacturer's recommendation for

weight limits for towed equipment and towing on

slopes,

- Never allow children or others in or on towed

equipment,.

, On slopes, the weight of the towed equipment ,nay

cause loss of traction and loss of control

° Travel slowly and allow extra distance to stop..

Service

Safe Handling of Gasoline:

To avoid personal injury or property damage, use extra

care when handling gasoline and other fuels. They are flammable and the vapors are explosive,.

• Extinguish all dgarettes, cigars, pipes and other sources of ignition.

° Use only an approved container. ° Never remove the gas cap or add furl when the

engine is running Allow the engine to cool before refueling

Never refuel the machine indoors..

Never store the machine or fuel container inside where there is an open flame, such as near a water

heater or furnace, Never fill containers inside a vehicle or on a truck or trailer with a plastic finer.._dways place containers on

the ground away from your vehicle before fillingo Remove gas-powered equipment from the truck

or trailer and refuel it on the ground,. If this is not possible, then refud such equipment with a portable

container, rather than from a gasoline dispenser nozzle

" Keep the nozzle in contact with the rim of the furl

tankor container opening at alt times until the fueling

is complete Do not use a nozzle lock-open device.

° if furl is spilled on clothing, change clothing

immediately

• Never overfill the fuel tank. Replace gas cap and tighten securdy General Service:

Never operate a machine inside a dosed area Engine exhaust contains carbon monoxide, which is an

odorless, deadly poison that can ldll you,.

Keep nuts and bolts tight, especially the blade attachment bolts, Keep equipment in good

condition

Never tamper with safet3r devices Check their proper operation regularly

Keep the machine free of grass, leaves, or other debris build-up Clean up oil or fuel spillage fuel soaked debris Allow the machine to cool before

storing.

Stop and inspect the equipment if you strike an

object.. Repair, if necessary, before restarting,

Never make any adiustments or repairs with the

engine running Grass catcher components are subject to wear,

damage and deterioration, which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturers' recommended parts, when necessary.

° Mower blades are sharp and can cut,. Wrap the

blade(s) or wear gloves, and use extra caution when servicing them,

• Check for proper brake operation frequently, Adjust and service as required.

° Maintain or replace safety and instruction decals as

necessary..

" Use only genuine Tort replacement parts to ensure

that original standards are maintained.,

Toro Riding Mower Safety

The following list contains safety information specific to

Tort products or other safety information that you must

"know that is not included in the ANSI standards

Stop the engine, disconnect spark plug wire(s) and remove key before performing any service, repairs, maintenance or adjustments_

Keep hands, feet, hair, and loose dothing away from attachment discharge area, tmderside of mower and any moving parts while engine is running

Do not touch equipment or attachment parts which may be hot from operation. Allow to coot before

attempting to maintain, adjust or serxfice Battery acid is poisonous and can cause burns, Avoid

contact with sldn, eyes, and dothing Protect your face, eyes, and clothing when worldng with a battery

Battery gases can explode. Keep cigarettes, sparks and flames away from battery_

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Use only Toro approved attachments., Warranty may be voided if used with unapproved attachments,

If loading the machine onto a trailer or truck, use a single, flail-width ramp only, The ramp angle should not exceed 15 degrees

Note: Determine the left and right sides of the machine from the normal operating position,

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(9 Q=

Example:

Compare

slope with

folded ed,

FFF FFF FFF

/ 1 1 _

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Safety and Bnstructional Decals

Safer T decals and insrxuctions are easily visible to the operator and are located near any area of potential danger, Replace any decal that is damaged or lost.

i..

I14-1606

Entanglement hazard, belt--keep all guards in place

93-7009

t Warning--don't operate the mower with the deflector up or

removed; keep the deflector in place

2 Cuttingtdismemberment hazard of hand or foot, mower

blade---stay away from moving parts

-A

Manufacturer's Mark

Indicates the blade is identified as a part from the original machine manufacturer

105-7015

For Models with42 Inch Decks

Engine

99-3943

For Models with 50 inch Decks

106-8717

t Read the instr_actionsbefore servicing or performing

maintenance

2 Check tire pressure every 25 operating hours 3 Grease every 25 operating hours,

4 Engine

1 Height of cut

106-8743

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110.6691

1 Thrown object hazard--keep bystanders a safe distance

from the machine

2 Thrown object hazard, mower--do not operate the without

deflector, discharge cover or grass collection system in place

3 Cuttingtdismemberment of hand or foot--stay away from

moving parts

! Parking position

2 Fast 3 Slow

6 0 O 0

112-9750

4 Neutral 5 Reverse

1 Parking position 2 Fast 3 Slow

112-9751

4 Neutral 5 Reverse

Height-of-cut

112-9802

115-2500

112-9840

For Models with 50 Inch Decks

1 Read the Operator's

Manual

2 Height of cut

Remove the ignitionkey and read the instructions

before servicing or performing maintenance

1 Choke

2 Fast

3 Continuous variable

setting

4 Slow

5 Power take-off (PTO),

Biade control switch on some models

6 Blade control switch--Off

7 Blade control switch--On

114-8531

1 Bypass lever position for

operating the machine

2 Bypass lever position for

pushing the machine

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114-8532

Bypass lever position for 2,, Bypass lever position for operating the machine pushing the machine

A@ @A

0 0 8 0 0

6 0 6 O 0

Battery Symbols

Some or all of these symbols are on your battery

t, Explosion hazard 6. Keep bystanders a safe

distance from the battery

2,, No fire, open flame, or 7, Wear eye protection;

smoking, explosive gases can

cause blindness and other

injuries

3 Caustic liquidtchemical 8 Battery acid can cause

bum hazard blindness or severe bums.

4 Wear eye protection 9 Flush eyes immediately

with water and got medical

help fast,

5, Road the Operator's t0,, Contains lead; do not

Manual discard,

115-2469

!., Warning--read the Operator's Manual 2 Waming_read the instructions before servicing or performingmaintenance; move the motion control levers to the park (brake)

position, remove the ignition key and disconnect the spark plug wire,,

3 CuttJngtdismemberment hazard, mower blade; entanglement hazard, belt---do not open or remove safety shields while engine is

running

4 Tipping hazard--_lo not mow slopes greater than I5 degrees, avoid sudden and sharp turns while on slopes,

5, Loss of tractionlcontrol hazard, slopes--loss of tractiontcontrol on a slope, disengage the blade control switch (PTO), proceed

off the slope slowly,,

6, Crushingldismemberment hazard of bystanders, reversing; crushingtdismemberment hazard of bystanders---do not carry

passengers, look behind and down when reversing,,

7,, Thrown object hazard---keep bystanders a safe distance from the machine, pick up debris before operating, keep deflector in place,,

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'1. Fuelgauge

2., Full

115-2450

3, Half

115-2489

4. Empty

1,, Fuelgauge

2, Full

3 Hatf

115-2451

4, Empty

t, Fuelgauge

2 Full 3 Half 4, Empty

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Product Overview

1, Footrest

2. Height of cut lever 3, Fuel gauge

4. Contm! panel 5 Motion control levers

6. Operator seat

GOD7291

Figure 3

7, Rear drive wheel

8 Washout fitting

9. Mower deck

10. Anti-scalp roller 1!, Front caster wheel

t., Motion control levers

2. Height of cut lever

Figure 4

3 Gas tank cap

4. Engine

5o Deflector 6 Engine guard (Model 74370 only)

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Controls

Become familiar with all of the controls in Figure 3, Figure 4, and Figure 5 before you start the engine and

operate the machine

2 3

Figure 5

Control Panel

G005055

I Ignition switch 3, Blade control switch

(power take-off)

2, ThrottielChoke

reverse; wheel speed is proportional to the amount the lever is moved, Move the control levers outward from

the center to the park position and exit the machine (Figure i5) Always position the motion control levers into the park position when you stop the machine or

leave it unattended

Fuel Gauge

The fuel window located below the operator position can be used to verify the level of gasoline in the tank

(Figure6),,

@--

O---t

Ignition Switch

The ignition switch has three positions, Off, Run and Start. The key will mrn to Stax't and move back to Run upon rdease. Turning the key to the Off position will stop the engine; however, always remove the key when leaving the machine to prevent someone from accidentally starting the engine (Figure 5).

Throttle/Choke Control

The throttle and choke is combined into one control lever, The throttle controls the engine speed and it has a

continuous variable setting from Stow to Fast Engage the choke by moving the lever past the Fast setting until it stops (Figure 5).

Blade Control Switch (Power Take-Off)

The blade control switch, represented by a power

take-off (PTO) symbol, engages and disengages power

to the mower blades (Figure 5)_

Motion Control Levers and Park Position

The motion control levers axe speed sensitive controls of independent whet motors,. Moving a lever forward or

backward mxns the wheel on the same side forward or in

Figure 6

I, Fuelgaugewindow

Height-of-Cut Lever

The height of cut lever allows the operator to lower

and raise the deck from the seated position. Wqaen the lever is moved up, toward the operator the deck is raised

from the ground and when moved down, away from the operator it is lowered toward the ground.. Only adjust the height of cut while machine is not mox,qng (Figure 18)..

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Operation

Note: Detern_ne the left and fight sides of _he

machine from d_enormal operatingposition..

Think Safety First

Please carefi_y read a_ of the safety instructions and

decals in dae safety section,, Knowing this information could help you, your family, pets or bystanders avoid

injinx,

Mowing on wet grass or steep slopes can cause sliding and loss of control.

Wheels dropping over edges can cause rollovers, which may result in serious injury, death or

drowning. A loss of traction is a loss of steering control.

To avoid loss of control and possibility of rollover:

. Do not mow near drop-offs or near water.

* Do not mow slopes greater than 15 degrees. o Reduce speed and use extreme caution on

slopes.

° When mowing slopes, gradually work from

lower to higher areas on the incline.

, Avoid sudden turns or rapid speed changes.

° Turn up, into an incline when changing

directions on slopes_ Turning down the slope reduces traction.

° Attachments change the handling

characteristics of the machine. Use extra caution when using attachments with the

machine.

GOQDS_3

Figure 7

t SafeZone-usetheTimeCutterhere

2 Use walk behind mowerandforhandtrimmer near drop-offs

andwater

3. Water

Recommended Gasoline

Use UN/-EdkDED Regular Gasoline suitable for

automotive use (87 pump octane minimum),. Leaded regular gasoline may be used if unleaded regular is not

available.,

Important: Never use methanol, gasoline containing methanol, or gasohol containing more than 10 percent ethanol because the fuel system could be damaged. Do not mix oil with gasoline.

Page 15

In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property.

• Fill the fuel tank outdoors, in an open area,

when the engine is cold0 Wipe up any

gasoline that spills.

• Never fill the fuel tank inside an enclosed trailer.

Do not fill the fuel tank completely full. Add

gasoline to the fuel tank until the body of the tank is full but fuel does not fill the neck

of the tank. This empty space in the tank allows gasoline to expand°

Never smoke when handling gasoline, and

stay away from an open flame or where gasoline fumes may be ignited by a spark.

Store gasoline in an approved container and keep it out of the reach of children. Never buy more than a 30-day supply of gasoline.

Do not operate without entire exhaust

system in place and in proper working

condition.

In certain conditions during fueling, static electricity can be released causing a spark

which can ignite the gasoline vapors. A fire

or explosion from gasoline can burn you and others and can damage property.

Always place gasoline containers on the

ground away from your vehicle before filling.

Do not fill gasoline containers inside a

vehicle or on a truck or trailer bed because

interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge_

When practical, remove gas-powered equipment from the truck or trailer and

refuel the equipment with its wheels on the

ground.

If this is not possible, then refuel such

equipment on a truck or trailer from a portable container_ rather than from a

gasoline dispenser nozzle.

If a gasoline dispenser nozzle must be used,

keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete.

Gasoline is harmful or fatal if swallowed.

Long-term ex_posure to vapors can cause serious injury and illness.

° Avoid prolonged breathing of vapors. * Keep face away from nozzle and gas tank or

conditioner opening.

° Keep gas away from eyes and skin.

Using Stabilizer/Conditioner

Use a fuel stabilizer/conditioner in the machine to provide the following benefits:

• Keeps gasoline fresh during storage of 30 days or

less, For longer storage it is recommended that the

fuel tank be drained.

Cleans the engine while it runs,, Eliminates gum-like varnish buildup in the fuel

system, which causes hard starting,,

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Addthecorrectamountofgasstabilizer/conditioner

to the gas

Note: A furl stabilizer/conditioner is most effective when mixed with fresh gasoline. To minimize the chance of varnish deposits in the fuel system, use fuel

stabilizer at all times

Gasoline/Alcohol blends

Gasohol (up to 10 percent ethyl alcohol, 90 percent unleaded gasoline by volume) is approved for fuel use by the engine manufacturer Other gasoline/alcohol

blends, such as E85, are not approved

Gasoline/Ether blends

Methyl Tertiary Butyl Ether (MTBE) and unleaded gasoline blends (up to a maximum of 15 percent MTBE by volumg) axe approved for fue! use by the engine manufacturer Other gasoline/ether blends are not approved.

Fuel Gauge

Use the furl window below the operator to verify the level of gasoline before filling the tank (Figure 8)

allows gasoline to expand Do not fi!! the fuel tank completely flail.

Install the fuel tank cap securely Wipe up any gasoline that may have spilled..

G005302

Figure 9

1, Gas tank body 3 Fillto here, approximately

2 Gas lank neck 4. Gas tank opening

Checking the Engine Oil Level

Before you start the engine and use the machine, check

the oil levd in the engine crankcase; refer to Checldng the Oil Level in the Engine Maintenance section.

Starting the Engine

t.. Sit down on the seat and move the motion controls

outward to the park position,

2 Disengage the blades by moving the blade control

switch to Off (Figure 10)

Figure 8

!o Fuel gaugewindow

Filling the Fuel Tank

I. Shut the engine off and set the motion controls to

the park position,, Raise the seat so the gas tank is

visible while fueling..

2. Clean around the fad tank cap and remove the cap, 3,. Add unleaded regular gasoline until the body of the

tank is full but fuel does not fill the neck of the tank (Figure 9). This space in the necJ: of the tank

Figure 10

1, Controlpanel 2

G005D5B

Blade control switch--Off position

Page 17

Move the throtde lever to Choke before starting a

cold eng_e (Figure 11)

Note: A warm or hot engine may not require choking_

2 t

Figure 11

Control panel 4, Fast

Throttlefchoke 5., Continuous variable

lever--choke position setting Choke 6 Slow

Turn the ignition key to Start to energize the starter, V_qaen the engine starts, rdease the key CFigure 12),

important: Do not engage the starter for more

than 10 seconds at a dme. If the engine fails to start, allow a 60 second cool-down period between attempts. Failure to follow these instructions can damage the starter motor.

Figure 12

! Control panel 4, Off

2. Ignition key--run position 5. Run 3, ignition key--start position 6, Start

G005058

After the engine starts, move the throttle lever to Fast _igure 11).. If the engine stabs or hesitates, move the throttle lever back to Choke for a few

seconds Repeat this as required.

Operating the Bnades

The blade control switch, represented by a power take-off (PTO) symbol, engages and disengages power to the mower blades. Ttais switch controls power to any attachments that draw power from the engine, including the mower deck and cutting blades

Engaging the Blades

Important: Do not engage the blades when

parked in tall grass. Belt or clutch damage can

OCCUr.

!. Release pressure on the modon control levers and

place the machine in neutral

2. Move the throttle to the Fast position.

Mote: .adways engage the blades with the throtde in the Fast position_

3,. Pull up on the blade contro! switch to move it to

the On position and engage the blades ('Figure 13)

Page 18

Figure 13

I, Control pane_ 2 Btade controlswitch--On

position

Disengaging the Blades

Push down on the blade control switch to move it to the Off position and disengage the blades (Figure 14).

Controlpanel

Figure 14

2,,

G005056

Blade control switch--Off

Stopping

,3,

the Engine

Disengage the blades by moving the blade control switch to Off (Figure 14)..

Move the throttle lever to between Fast and half

throttle (Figure 12),

Turn the ignition key to Off (Figure 11) and remove

the key.

The Safety interlock System

If safety interlock switches are disconnected or damaged the machine could operate unexpectedly causing personal injury.

• Do not tamper with the interlock switches. * Check the operation of the interlock

switches daily and replace any damaged switches before operating the machine.

Understanding the Safety Interlock System

The safety interlock system is designed to prevent the engine from starting unless:

" The blades are disengaged.

- The motion control levers are in the park position.

The safety interlock system also is designed to stop the engine when the control levers are out of the park position and you rise from file seat when the blades are engaged

Testing the Safety interlock System

Test the safety interlock system before you use the machine each time. If the safety system does not operate as described brow, have an Authorized Service Dealer repair the safety system immediately

i. While sitting on the seat, with the control levers in

park position, and move the blade control switch to On. Try starting the engine; the engine should not crank,.

While sitting on the seat, move the blade control switch to Off Move either motion control ]ever

to the center, unlocked position, Try starting the

engine; the engine should not crank, Repeat with

the other motion control lever.

X_ghilesitting on the seat, move the blade control

switch to Off, and lock the motion control levers in the park position.. Start the engine. While the engine

is running, engage the blade control switch, and rise

slightly from the seat; the engine should stop°

While sitting on the seat, move the blade control

switch to Off, and lock the motion control levers in the park position Start the engine. While the engine is running, move the motion control levers to the center, unlocked position, engage the blade control switch, and rise slightly from the seat; the engine should stop

Page 19

Driving Forward or Backward

The throrde control regulates the engine speed as

measured in rpm (revolutions per minute),. Place the throttle control in the Fast position for best performance° Always operate in the frill throttle position,

The machine can spin very rapidl3: The

operator may lose control of the machine and cause personal injury or damage to the

machine.

o Use caution when making earns.

° Slow the machine down before making

sharp turns.

Figure 16

1 2

/ 4

3 GDB4532

Figure 15

1. Park (brake) position 3, Forward

2o Center unlock position 4 Backward

Forward

I Move the levers to the center, unlocked position..

2. To go forward, slowly push the motion control levers forward (Figure 15),

To go straight, apply equal pressure to both motion control levers (Figure ! 5).

To t_n, release pressure on the motion control lever

toward the direction you want to turn (Figure 15),

The farther you move the motion control levers in tither direction, the faster the machine will move in

that direction To stop, pul! the motion control levers to neutral

Backward

1 Move the levers to the center, unlocked position_

2. To go back-,vard, slowly pull the ,notion control levers rearward (Figure 17)

Figure 17

To go straight, apply equal pressure to both motion control levers (Figure 17)_

Page 20

To turn, release the pressure on the motion control lever towed the direction you want to turn,

To stop, push the motion control levers to neutral,

Stopping the Nachine

To stop the madzine, move the motion control levers to neutral and outward to the park position, disengage the blade control switch, ensure the throttle is in the fast

position, and mrn the ignition key to off Remember to remove the key from the ignition switd_

Children or bystanders may be injured if they move or attempt to operate the mower while it

is unattended°

Always remove the ignition key and move the motion control levers outward to the park

position when leaving the machine unattended, even if just for a few minutes.

Adjusting the Height of Cut

1.. Raise the height-of-cut lever to the transport position, cutting height position 4_5 (,also the 4-I/2 inch [1t 5 man]) (Figure 18),

Positioning the Seat

The seat can move forward and back-ward Position the seat where you have the best control of the machine

and are most comfortable.

I. Raise the seat and loosen the adjusnnent lmob }ust

enough that seat can move (Figure 19)..

I Adjustment knob

Figure 19

2, Move the seat to the desired position and tighten

the "knob

Adjusting the Notion Control

Levers

Adjusting the Height

The motion control levers can be adjusted higher or

lower for ma_-drnum operator comfort,. 1, Remove the 2 bolts holding the control lever to the

control arm shaft (Figure 20).

2, Move the control lever to the next set of holes°

Secure the lever with the 2 bolts (Figure 20),

Figure 18

1. Height-of-cut lever 5 3 inch (76 mm)

2 4,5 inch (ti5 mm), 6 25 inch(64 mm)

Transport position

3, 4 inch (102 ram) 7_ 2 inch (51 ram)

4, 35 inch (89 mm) 8, 15 inch (38 ram)

2, To adjust the height of cut, pull inward and up on

the lever and move it to the desired position,

Page 21

Move file bypass levers rearward and tllen down to lock them in place as shown in Figure 21 to disengage the wheel motors Repeat this on each

side of the machine

5, Move the motion control levers inward to tile

neutral position

The machine is now able to be pushed by hand..

1 ContrN arm shaft

2, Control lever

Figure 20

3. Slotted, upper hole

4. Bolt

.3,, Repeat the adiustment for the opposite control

lever,

Adjusting the Tilt

The motion control levers can be tilted fore or aft for maxqmum operator comfort

I Loosen the upper bolt holding the control lever to

the control arm shaft..

2o Loosen the lower bolt just enough to pivot the

control lever fore or aft _igure 20)_. Tighten both bolts to secure the control in the new position.

3.. Repeat the adjustment for the opposite control lever,,

Figure 21

Right side shown

1 Bypass lever location 3, Lever position for

operating the machine

2 Lever position for pushing

the machine

To Operate the Machine

Move the bypass levers upward and push them forward, to the middle of the horizontal slot (Figure 21) to engage the wheel motors..

Pushing the Machine by Hand

Important: Always push the machine by hand.

Never tow the machine because damage may

OCCUlt'.

To Push the Machine

1., Park the machine on alevd surface and disengage the blade control switch.

2. Move the motion control levers outward to park position, stop the engine, remove the key, and wait

for al! mo,dmg parts to stop before leaving the

operating position_

3. Locate the bypass levers at the rear of the machine, on the left and right side of the frame.

Page 22

Grass Deflector

The mower has a hinged grass deflector that disperses clippings to the side and down toward the au-f.

Without the grass deflector, discharge cover,

or complete grass catcher assembly mounted in place, you and others are exposed to blade

contact and thrown debris. Contact with rotating mower blade(s) and thrown debris will

cause injury or death.

Never remove the grass deflector from the mower because the grass deflector

routes material down toward the turf. If the grass deflector is ever damaged, replace it

immediately.

• Never put your hands or feet under the

mox1:ero

Never try to clear discharge area or mower

blades unless you move the blade control

switch to Off and rotate the ignition key to Off. Also remove the key and pull the wire

off the spark plug(s).

Operating Tips

Fast Throttle Setting

For best mowing and maximum air circulation, operate

the engine at the Fast position. Air is required to thoroughly cut grass cIippings, so do not set the height_of-cut so low as to totally surround the mower by uncut grass. Always try to have one side of the mower free from uncut grass, which allows air to be

drawn into the mower.

Cutting a Lawn for the First Time

Cut grass slightly longer than normal to ensure that the cutting height of the mower does not scalp any uneven ground However, the cutting height used in the past is generally the best one to use. When cutting grass longer

than six inches tall, you may want to cut the lawn twice to ensure an acceptable quality of cut.

Cut 113of the Grass Blade

It is best to cut only about 1/.3 of the grass blade.

Cutting more than that is not recommended unless

grass is sparse, or it is late fall when grass grows more

slowly

Mowing Direction

Alternate mowing direction to keep the grass standing

straight. This also helps disperse c_ppings which enhances decomposition and fer_ation..

Mow at Correct Intervals

Normally, mow every four days. But remember, grass grows at different rates at different times So

to maintain the same cutting height, which is a good

practice, mow more often in early sp_ing As the grass gro_mh rate slows in mid summe_, mow less frequently if you cannot mow for an extended period, first mow at a high cutting height; then mow again two days later at a lower height setting

Cutting Speed

To improve cut quality., use a slower ground speed..

Avoid Cutting Too Low

If the cutting width of the mower is wider than the mower you prexqously used, raise the cutting height to ensure that tmeven turf is not cut too short

Long Grass

tf the grass is ever allowed to grow slightlylonger than

normal, or if it contains a high degree of moisture, raise

the cutting height higher than usual and cut the grass at tllis setting Then cut the grass again using the lower,

normal setting

When Stopping

If the machine's forward motion must be stopped while mowing, a dump of grass clippings may drop onto your lawn. To avoid this, move onto a previously cut area with the blades engaged

Keep the Underside of the Mower Clean

Clean clippings and dirt from the underside of the mower after each use. If grass and dirt build up inside the mower, cutting quality will eventually become

unsatisfactory

Blade Maintenance

Maintain a sharp blade throughout the cutting season because a sharp blade cuts cleanly without tearing or shredding the grass blades.. Tearing and shredding turns grass brown at the edges, which slows growth and

Page 23

increases the chance of disease, Check the cutter blades

da_ilyfor sharpness, and for any wear or damage,, File down any nicks and sharpen the blades as necessary, If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade_

Page 24

Maintenance

Note: Determine the left and right sides of the machine from the normal operating position,

Recommended Maintenance Schedule(s)

Maintenance Service Maintenance Procedure

Interval

Before each use or daily

. Check the safety interlock system.

• Check the air cleaner for dirty, loose or damaged parts.,

• Check the engine oil level,.

• Check air intake and cooling areas, clean as necessary,

• Check the cutting blades, . inspect the grass deflector for damage

• Clean the mower housing,,

• Grease all lubrication points..

• Service the paper element. (more often under extremely dusty, dirty conditions)

Every 25 hours

• Check tire pressure.,

• Check the belts for weartcrackso

• Replace the paper element., (more often under extremely dusty, dirty conditions) . Change the engine oil and filter,

Every t00 hours

. Clean the blower housing (more often under extremely dusty, dirty conditions)°

. Replace the fuel filter, Every 200 hours • Check spark plug condition and gap. Every 500 hours • Replace the spark plug.

Before storage

• Charge the battery and disconnect battery cables°

. Perform all maintenance procedures listed above before storage.,

• Paint any chipped surfaces.,

Important: Refer to your engine operator's manual for additional maintenance procedures.

If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders.

Remove the key from the ignition and disconnect the wire from the spark plug before you do any maintenance. Set the wire aside so that it does not accidentally contact the spark plug.

Page 25

Premaintenance Procedures

Raising the Seat

Make sure the motion control levers are locked in the park position. Lift the seat fore,yard.

The following components can be accessed by raising the seat:

• Serial plate

• Serx6ce decal

" Seat adiustrnent "knob

• Fuel filter " Fuses

° Battery cables

Lubrication

Greasing the Bearings

Service Interval: E.very 25 hours--Grease all

lubrication points

Grease Type: No 2 General Purpose Lithium Base Grease

I.. Park the machine on a level surface and disengage

the blade control switch

3,,

Move the motion control levers outw,'u'd to the

park position, stop the engine, remove the key, and

wait for all mox_kng parts to stop before leaving the

operating position. Clean the grease fittings (Figure 2.3 and Figm'e 24)

with a rag. Make sure to scrape any paint off of the

front of the fitting(s),.

Accessing the Battery

l Raise the seat. 2 Remove the TOP2x2® head fasteners (T25) securing

the left cover to the frame as shown in Figure 22.

2 _

_ G00506

Figure 22

Left cover 3, Battery Torx head fasteners CT25)

GDO_DB6

Figure 23

1_ Frontcastertire

3,, Lift the plastic cover away from the machine, Retain

all fasteners,

Replace the cover and secure it to the flame using the fasteners removed previously..

Figure 24

Located on the seat pan underside

1., Read the instructions before servicing or

performing maintenance,

2 Check tire pressure every

25 operating hours,

3., Grease every 25 operating hours,

4, Engine

Page 26

Connect a grease gun to eac!_ fitting (Figure 2.3 and Figure 24).. Pump grease into the fittings until grease begins to ooze out of the bearings

5. Wipe up any excess grease.

Engine Maintenance

Servicing the Air CJeaner

Service Interval: Before each use or daily---Check the

air cleaner for dirty, loose or damaged parts.

This engine is equipped with a replaceable, high density paper air cleaner element_ Check the air cleaner daily or before starting the engine. Check for a buildup of dirt and debris around the ,'fircleaner system Keep Otis area dean. Also check for loose or damaged components, Replace a!l bent or damaged air cleaner components..

Note: Operating the engine with loose or damaged air

cleaner components could allow unfiltered air into the engine causing premature wear and failure

Note: Sen'ice the air cleaner more often under

extremdy dusty, dirt3, conditions

1_ Knobs,air cleaner cover

2, Air cleaner cover

3_ Paper element 4 Air creaner base

Servicing Paper Element

Service Interval: Every 25 hours--Service the paper

dement. (more often under extremely dusty,dirtyconditions)

Every 100 hours--Replace the paper dement. (more often under extremdy dusty., dirty conditions)

1. Remove the air cleaner cover (Figure 25).. Z Remove the air cleaner element with the integral

rubber seal (Figure 25),

.3. Gently tap the pleated side of the paper dement to

dislodge dirt. Do not wash the paper dement or use pressurized air, as this xx6_tldamage the element.

Page 27

Replace a dirty., bent, or damaged dement.. Handle new elements carefully; do not use if the rubber seal is damaged..

4. Clean all air cleaner components of any accumulated dirt or foreign material.. Prevent any dirt from entering the carburetor..

5.. Install the ak cleaner dement with the pleated side "out" and seat the rubber seat onto the edges of the air cleaner base (Figure 25)

6 Reinstall the air cleaner cover and secure with the

two "knobs (Figure 25)

Servicing the Engine Oil

Oil Type: Detergent oil (API service SG, SH, SJ, or

higher)

Crankcase Capacity: 1.6 qt (t5 I) when the filter is changed

Viscosity: See the table below.

USE THESE SAE VISCOSITY OILS

-20 0 20 3240

,30 .................6

°C

Figure 26

Checking the Oil Level

Service Interval: Before each use or daily--Check the

engine oil level.

1.. Park the machine on a level surface, disengage the blade control switch, stop the engine, and remove the key.

2 Make sure the engine is stopped, level, and is cool so

the oil has had time to drain into the sump

3, To keep dirt, grass clippings, etc, out of the engine,

dean the area around the oil fill cap/dipstick before

removing it..

4. Pull and remove the oil fill cap/dipstick; wipe oil off. Rdnsert the dipstick and push firmly into place (Figure 27).

I Oil dipstick

2 Filler tube

Figure 27

3 Oil level

5. Remove the dipstick and check the oil level, (Figure 27),.

The oil level should be up to, but not over, the F mark on the dipstick..

6 tf the level is low, add oil of the proper type, up to

the F mark on the dipstick,. Always check the tevd with the dipstick before adding more oil.

Note: To prevent extensive engine wear or damage,

always maintain the proper oil level in the crankcase. Never operate the engine vdth the oil Ievd below the "L" mark or over the "F" mark on the dipstick..

Changing the Oil and the Filter

Service Interval: Every 100 hours---Change the engine

oil and filter.

Refill with service class SG, SH, SJ or higher oil as

spedfied in the 'Wiscosity Grades" table,.

Change the oil and filter while the engine is still warm The oil will flow more fredy and carry away more impurities.. Make sure the engine is level when filling,

checking, or changing the oil,.

Change the oiland oilfilter as follows:

1. Start the engine and let it run until warm This warms the oil so it drains better.

Page 28

2. Park the machine so that the &ain side is slightly

lower than the opposite side to assure the oil drains completely.

3 Disengage the blade control switch _Lndmove the

motion controls outward to the park position

4. Stop the engine, remove the key, and wait for all

moving parts to stop before leaving the operating position.

5. Clean the area around the &ain valve and on the machine frame. Locate the oil drain hose and slide

it over the drain valve (Figure 28).

2,,

Figure 28

Oil drain hose 3, Hote in frame Drain valve 4, Oil filter

Place the opposite end of the oil drain hose through the drain hole in the frame (Figure 28)

Place a pan underneath machine dii'ecdy below the drain hole in the frame as shown in Figure 29

1. Oil drain valve 2, Machine frame 3, Oil drain hose

G0070B7

Figure 29

4. Pan

5, Oil filter

8. Turn the drain valve 1/4 counter clockwise to open

and allow the oil to drain (Figure 29) Reanove the oil fir cap/dipstick (Figure 27),.

9 Be sure to allow ample time for complete drainage.

10. Remove the old filter and wipe off the mounting pad (Figure 29)..

1I. When oil has drained completely, dose the oil drain

valve. Remove the oil drain hose and wipe up any excess oil on the frame (Figure 29)..

12.

15.

Note: Dispose of the used oil at a recycling center,

Place the new replacement filter in a shallow pan with the open end up, Pour new oi! of the proper

t3rpe, in through the threaded center hole.. Stop

pouring when the oil reaches the bottom of the

threads.. Allow a minute or two for the oil to be

absorbed by the filter material Apply a thin film of clean oil to the rubber gasket on

the new filter°

14.

Install the replacement oil filter to the mounting pad, Turn the oil filter clockwise until the rubber gasket

contacts the pad, then tighten the filter an additional 2/.3 to 1 turn (Figure 30).

Page 29

1 Oil filter

2 Gasket

GD05177

Figure 30

3 Adapter

Figure 31

1,, Sparkplugandwire location

G005D70

15. Slowly pour appro>imately 80% of the specified oil

into the filler robe (Figure 27)_

16. Install the oil fill cap/dipstick and push firmly into place (Figure 2T)0

17 Check the oil levd (Figure 27); refer to Chec'_ng

the Oil Level.

t8. Slowly add additional oil to bring it to the fi.fllmark_ I9. Install the oi! fill cap/dipstick and push firmly into

place (Figure 27)_

Servicing the Spark Pnug

Service Interval: Every 200 hours--Check spark plug

condition and gap, Every 500 hours--Replace the spark

plug..

The spark plug is RFI compliant. Equivalent alternate brand plugs can also be used. Spark plug replacement is recorm_ended at 500 hours

T}qpe: Champion XCI2YC (or equivalent) A_ Gap: 0 030 inch (0.76 mm)

Removing the Spark Plug

1. Disengage the blade control switch, move the motion controls outward to the park position, stop the engine, and remove the key.

2. Pu!l the wire off of the spark plug (Figure 31), Clean around the spark plug to prevent dirt from falling into the engine and potentially causing damage.

.3.

Note: Due to the deep recess around the spark

plug, blowing out the cavity with compressed air is usually the most effective method for cleaning.. The spark plug is most accessible when the blower housing is removed for cleaning

Remove the spark plug and metal washer

Checking the Spark Plug

1.. Look at the center of the spark plug (Figure 32),. If you see light brown or gray on the insulator, the engine is operating properly, A black coating on the insulator usually means the air cleaner is dirty

Important: Never clean the spark plug. Always replace the spark plug when it has a black

coating, worn electrodes, an oily film, or cracks,

Check the gap between the center and side electrodes (Figure 32) Bend the side electrode (Figure .32) if the gap is not correct_

G00(3533

Figure 32

0.030 inch

(0,,76 rnm)

t, Center electrode insulator 3 Air gap (not to scale)

2 Side electrode

Installing the Spark Plug

1. Install the spark plug Make sure that the air gap is

set correctly..

2. Tighten the spark plug to 30 ft-tb (41 N-m),.

.3. Push the wire onto the spark plug (Figure .3I).

Cleaning the Blower Housing

To ensure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept dean at all times,.

Page 30

Annually or every 100 hours of operation (more often under extremely dust-}; dirt 3, conditions), remove the

blower housing and any other cooling shrouds: Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled. Torque the blower housing screws to 5.5 ftdb (25 N-m)..

Important: Operating the engine with a blocked

grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed, will cause engine damage due to overheating,

Fuel System Maintenance

In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property.

o Perform any fuel related maintenance when

the engine is cold. Do this outdoors in an

open area. Wipe up any gasoline that spills.

° Never smoke when draining gasoline, and

stay away from an open flame or where a spark may ignite the gasoline flames.

Replacing the FueBFilter

Service Interval: Every 100 hours--Replace the fuel

filter.

Never install a dirty filter if it is removed from the fuel line

1. Park the machine on a level surface and disengage the blade control switch

2, Move the motion control levers outward to the

park position, stop the engine, remove the key, and wait for all moxq_ng parts to stop before leaving the

operating position.

3., Raise the seat and !ocate the furl line coming from the fuel tank below. The fuel filter is in d_e fuel line

between the tank and engine.

Page 31

G00507_

Figure 33

I, Fuel line from tank 4. Fuel line to engine

2,, Hose clamp 5, Flow direction arrow 3, Filler 6. Fuel tank

Electrical System Maintenance

CALIFORNIA

Proposition 65 Warning

Battery posts, terminals, and related

accessories contain lead and lead compounds,

chemicals known to the State of California

to cause cancer and reproductive harm.

Wash hands after handling.

Charging the Battery

Removing the Battery

Squeeze the ends of the hose clamps together and slide them away from the filter 0=igure 33)..

Remove the filmr from the fuel lines.. Install a new filter with the flow direction arrow

coming from the fuel tank and pointing to the engine. Move the hose damps close to the filter _igure 33) to secure it in place..

Battery terminals or metal tools could short

against metal machine components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury.

• When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the machine.

. Do not allow metal tools to short between

the battery terminals and metal parts of the

machine.

Park dae machine on a level surface and disengage the blade control switch..

2 Move the motion control levers outward to the

park position, stop the engine, remove the key, and wait for all moxqng parts to stop before leaxqng the

operating position.

3° Remove the left side console to access the battery.

Refer the Accessing the Battery procedure in the

Premaintenance Procedures for instructions.

Disconnect the negative (black) ground cable from the battery post (Figure 34). Retain all fasteners

Page 32

Incorrect battery cable routing could damage the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury.

° Always disconnect the negative (black)

battery cable before disconnecting the positive (red) cable.

o Always connect the positive (red) battery

cable before connecting the negative (black) cable.

5. Slide the rubber cover up the positive (red) cable. Disconnect the positive (red) cable from the battery

post (Figure .34). Retain all fasteners

6. Remove the battery hold-down (Figure 34) and lift the battery from the battery tray..

2 6 5

Figure 34

t. Battery 5 Negative battery post

2.. Positive battery post 6 Wing nut, washer, and bolt

3. Bolt, washer, and nut 7 Battery hold-down

4. Terminal boot

Charging the Battery

Service Interval: Before storage--Charge the battery

and disconnect battery cables.

i_ Remove the battery from the chassis; refer to

Removing the Battery.

2. Charge the battery for a minimum of I hour at 6 to

10 arnps Do not overcharge the battery

.3. When the battery is fully charged, unplug the charger

from the electrical outlet, then disconnect the charger leads from the battery posts (Figure .35)

GD00538

Figure 35

t Positive battery post 3. Red (+) charger lead

2 Negative battery post 4 Black (-) chargerlead

Note: Do not run the machine with the battery

disconnected, elecn:ical damage may occur..

Installing the Battery

t.. Position the battery in the tray with the terminal

posts toward the operating position (Figure 34),

2, Inst_ the positive (red) battery cable to the positive

(+) battery terminal using the fasteners removed previously

3 Install the negative battery cable to the negative

(-) battery terminal using the fasteners removed previously,

4. Slide the red terminal boot onto the positive (red)

battery post.

5, Secure the battery with the hold-down (Figure 34).

6. Install the 1eft side console. Refer to the Accessing the Battery procedure in Premaintenance Procedures

for instructions.

Servicing the Fuses

The electrical system is protected by fuses, it requires no maintenance; however, if a fuse blows, check the cornponent/drcuit for a malfimction or short.

Fuse:

• Main FI-30 amp, blade-tTpe

• Charge Circuit F2-25 amp, blade-type

1. Raise the seat to gain access to the fuse holder

(Figure36)

2 To replace a fuse, pull out on the fuse to remove it

(Figure 36).

Page 33

GDt35073

Main-30 amp

Figure 36

2. Charge circuit-25 amp

Drive System

Maintenance

Checking the Tire Pressure

Service Interval: Every 25 hours--Check tire pressure.,

Maintain the air pressure in the front and rear tires as specified, Uneven tire pressm'e can cause uneven cut,, Check the pressure at the valve stem (Figure 37), Check the tires when they are cold to get the most accurate pressure reading,

Tire Pressures

Model

i74360 i74363 i74370

i ....

Rear Tire

I3 psi (90 kPa)

Front Tire (caster

wheels)

35 psi (24t kPa)

20 psi (I38 kPa)

G00O554

Figure 37

'I Valvestem

Page 34

Mower Maintenance

Servicing the Cutting BRades

Maintain sharp blades throughout the cutting season because sharp blades cut cleanly without tearing or shredding the grass blades. Tearing and shredding turns grass brown at the edges, which slows growth and

increases the chance of disease.

Check the cutter blades daily for sharpness, and for any wear or damage File down any nicks and sharpen the blades as necessary If a blade is damaged or worn, replace it immediately with a genuine Tort replacement btade_ For convenient sharpening arid replacement, you may want to keep extra blades on hand

A worn or damaged blade can break, and a

piece of the blade could be thrown into the operator's or bystander's area, resulting in serious personal injury or death°

o Inspect the blade periodically for wear or

damage.

o Replace a worn or damaged blade.

Before Inspecting or Servicing the Blades

Park the machine on a level surface, disengage the blade

control switch, and move the motion control levers outward to the park position.. Stop the engine and remove dae key.

Inspecting the Blades

Service interval: Before each use or daily---Check the

cutting blades.

Inspect the cutting edges (Figure 38). If flae edges are not sharp or have nicks, remove and sharpen the blades; refer to Sharpening the Blades..

Inspect the blades, espedatly the curved area (Figure .38). If you notice any damage, wear, or a slot forming in this area (item 3 in Figure 38), immediatdy install a new blade.

G005530

Figure 38

1, Cutting edge 3, Weartslot forming

2, Curved area 4 Damage

Checking for Bent Blades

Note: The machine must be on a levd surface for the following procedure

1 Raise the mower deck to the highest height-of-cut

position; also considered the 'transport' position

2. While wearing thicldy padded gloves or other adequate hand protection slowly rotate blade to be measure into a position that allows effective measurement of the distance between the cutting edge and the levd surface the machine is on..

1. Deck

2. Spindle housing

Figure 39

3, Blade

Page 35

Measure from the tip of the blade to the flat surface here.,

Figure 40

1 Blade, in position for measuring

2. Level surface 3, Measured distance between blade and surface (A)

Figure 42

1,. Opposing blade edge, in position for measuring

2,, Level surface

3., Second measured distance between blade and surface (B)

Rotate the same blade 180 degrees so that the opposing cutting edge is now in the same position.

Figure 41

I. Blade, side previously measured 2, Measurement position used previously 3, Opposing side of blade being moved intomeasurement

position

Measure from the tip of the blade to the flat surface here, The variance should be no more than 1/8 inch

(3n- n)o

A blade that is bent or damaged could break

apart and could seriously injure or kill you or bystanders.

° Always replace bent or damaged blade with

a new blade°

° Never file or create sharp notches in the

edges or surfaces of blade.

If the difference between A and B is greater than 1/8 inch (3rmm) replace the blade with a new blade. Refer to Removing the Blades and InstalIing the Blades..

Note: Ifa bent blade is replaced with a new one and the dimension obtained continues to exceed

1/8 inch (3rm-n), the blade spindle could be bent.

Contact an Audaorized Toro Dealer for service.

If the variance is within constraints, move to the next blade_,,

Repeat this procedure on each blade.

Removing the Blades

The blades must be replaced if a solid object is hit, if the blade is out of balance, or the blade is bent.

To ensure optimum performance and continued safety conformance of the machine, use genuine Toro replacement blades. Replacement blades made by other manufacturers may result in non-conformance with safety standards.

Hold the blade end using a rag or thiddy-padded glove.. Remove the blade bolt, curved washer, blade stiffener, and blade from the spindle shaft (Figure 43)..

Page 36

1. Sail area of blade

2, Blade

3., Curved washer

Figure 43

4,, Blade bolt 5, Blade stiffener

Sharpening the Blades

Use a file to sharpen the cutting edge at both ends

of the blade (Figure 44"), Maintain the original angle,

The blade retains its balance if the same amount of

material is removed from both cutting edges,

Figure 44

Sharpenat odginalangle

G000552

Check the balance of the blade by putting it on a blade balancer (Figure 45). If the blade stays in a horizontal position, the blade is balanced and can be used. If the blade is not balanced, file some metat off the end of the sail area only (Figure 44), Repeat this procedure until the blade is balanced,

Figure 45

1 Blade 2 Balancer

G000553

Installing the Blades

1, Install the blade onto the spindle shaft (Figure 4,3),_

Important: The curved part of the blade must

be pointing upward toward the inside of the

mower to ensure proper cutting.

2, Install the blade stiffener, the curved washer (cupped

side toward the blade) and the blade bolt (Figure 43).

3, Torque the blade bolt to 35-65 ft-lb (47-88 N-m),

LeveBing the Mower Deck

Check to ensure the mower deck is level any time you instal1 the mower or when you see an uneven cut on your lawn,

The mower deck must be ched_ed for bent blades prior to leveling; any bent blades must be removed

and replaced, Refer to the Cheddng for Bent Blades procedure before continuing

The mower de& must be leveled side-to-side first then the front to rear slope can be adjusted.,

Requirements:

" The machine must be on a level surface . All four _e must be properly inflated, Refer to

Checldng the Tire Pressure in the Drive System Maintenance section.

Side-to-Side Leveling

1, Park the macbJne on a level surface and disengage

the blade control switch,

2, Move the motion control levers out-wad to the

park position, stop the engine, remove the key, and wait for all mox4mg parts to stop before leaving the

operating position., .3,, Set the height-of-cut lever to middle position,, 4, Carefully rotate the blades so that they are atl side to

side _igure 46 and Figure 47),,

2 1

GO096B2

Figure 46

Mower Decks with 2 Blades

t, Blades side to side 3. Outside cutting edges

2. Sail area of blade 4, Measure from the tip of the blade to the fiat surface

here

Page 37

4QF v v 4

Figure 47

Mower Decks with 3 Blades

1 Blades side to side 3 Outside cutting edges

2 Sail area of blade 4 Measure from the tip of the

blade to the flat surface here

Measure between the outside cutting edges and the flat surface (Figure 46 and Figure 47)4 If both measurements axe not within 3/16 inch (5 mm), an adjustment is required; continue with this procedure..

Move to the left side of the ma&fine.. Loosen, but do not remove, the rear locking nut on the hanger bra&et (Figure 48),

Loosen the side locking nut on the hanger bracket

just enough to ,'fllow the eccentric plate to be adjusted (Figure 48) Use a .3/8 in& dx'ive extension on a socket wrench to manipulate the eccentric plate. Use the wrench to reposition the height of the mower de& and adjust to the desired height.

Stop the deck at tt_e adjusted position and tighten the side locking nut on the hanger bracket to hold the new position (Figure 48). Tighten the rear loctdng nut on the hanger bracket

Continue leveling the deck by cheddng the

front-to-rear blade slope; refer to Adjusting the

Front-to-Rear Blade Slope

Figure 48

1, Hanger bracket 4 Eccentric adjustment plate

2, Rear locking nut 5 Socket wrench hole

3 Side locking nut 6 Socket wrench with 3f8

inch extension

Adjusting the Front-to-Rear Blade Slope

Check the front-to-rear blade levd any time you install the mower If the front of the mower is more than

5/16 inch (7_9 mm) lower than the rear of the mower,

adjust the blade level using the following instructions:

I. Park the machine on a level surface and disengage

the blade control switch.

2 Move the motion control levers outward to the

park position, stop the engine, remove the key, and

wait for all moving parts to stop before leaving the

operating position.

3° Set the height-of-cut levex to n'fiddle position.

Note: Check and adjust the side-to-side blade

level if you have not checked the setting; refer to Side-to-Side Leveling

Carefully rotate the blades so they are facing front to tea _igure 49 and Figure 50)

Page 38

Figure 49

Mower Decks with 2 Blades

1, Blades front to rear

2 Measure from the tip of the blade to the flat surface here

3 2

Figure 50

Mower Decks with 3 Blades

I,. Btades front to rear

2, Outside cutting edges

3 Measure from the tip of the

blade to the flat surface here

Measure from the tip of the front blade to the flat

surface and the tip of the rear blade to the flat surface (Figure 49 and Figure 50) If the front blade up is not 1/16-5/16 inch (i .6-7_9 ram) lower than the rear blade tip, adjust the front loctmut,.

To adjust the front-to-rear blade slope, rotate the adjustment nut in the front of the mower (Figure 5!).

G005075

1o Adjusting rod

2,, Adjusting block

Figure 51

3 Locknut

7. To rise the front of the mower, tightenthe adjustment nut. To lower the front of the mower, loosen the adjustment nut.

8. After adjustment, check the front-to-rear slope again.

Continue adjusting the nut until the front blade tip

is !/16-5/16 inch (1.6-7.9 ram) lower than the rear blade tip (Figure 49 and Figure 50),.

9. When the front-to-tea blade slope is correct check

the side-to-side level of the mower again; refer to Leveling the Mower from Side-to-Side

Removing the IViower

1. Park the machine on a level surface and disengage the blade control switch.

2. Move file motion control levers outward to the park position, stop the engine, remove the key, and

wait for all moving parts to stop before leaving file operating position.

3. Lower the hight-of-cut lever to the lowest position.

4,. Remove the hairpin cotter and clevis pin from the

front support rod (Figure 52)_ Carefully lower the front of file mower de& to tBe ground,.

Page 39

1 Front support rod

2 Locking nut

Figure 52

3. Hairpin cotter and clevis pin

Lift the mower deck and hanger brackets clear of the rear lift rod and lower the mower carefully to the ground (Figure 53),

G005B77

Mower BeR Maintenance

Inspecting the Belts

Service Interval: Every 25 hours---Check the belts for

wear/cracks

Check the belts for cracks, frayed edges, burn marks, or

•"myother damage Replace damaged belts

Replacing the Mower Belt

Squealing when the belt is rotating, blades slipping when cutting grass, frayed belt edges, burn marks, and crad_s ,xre signs of a worn mower belt Replace the mower belt

if any of these conditions are evident..

t Park the machine on a tevd surface and disengage

the blade control switch..

2_,

Move the motion control levers outward to the park position, stop the engine, remove the key, and

wait for all moving parts to stop before leaving the operating position

Set the height-of-cut at the lowest cutting position

[1-i/2 inch (38 mm)]

Remove the belt covers over the outside spindles

Pul! the idler pulley in the direction shown in Figure 55 and roll the bdt off of the pulleys,

The spring is under tension when installed and can cause personal injury.

Be careful when removing the belt,

I,, Mower deck

2, Hanger bracket

Figure 53

3, Rear lift rod

6. Slide the mower deck rearward to remove the mower belt from the engine puIle_:

7. Slide the mower deck out from underneath the machine.

Note: Retain all parts for furore installation,

Page 40

2.,

Figure 54

Mower Decks with 2 Blades

G005078

Idler pulley Mower belt

Outside pulley

4. Spring

5. Engine pulley

Figure 55

Mower Decks with 3 Blades

t,, Idler pulley 4. Spring

2, Mower belt 5, Engine pulley

3. Outside pulley

4. 5

wait for all moxdng parts to stop before leaving the

operating position Slide the mower under the machine

Lower the height-of-cut lever to the lowest position., Lift the rear of the mower de& and guide the hanger

brackets over the rear lift rod (Figure 53) Attach the front support rod to the mower deck with

the clevis pin and hairpin cotter (Figure 52) Install the mower belt onto the engine pulley; refer

to Replacing the Mower Belt

Replacing the Grass Deflector

Service Interval: Befo,'e each use or daily--Inspect the

grass deflector for damage

An uncovered discharge opet_dng could allow the lawn mower to throw objects in the operator's or bystander's direction and result in serious injury. Also, contact with the blade

could occur.

Never operate the machine without grass deflector, discharge cover or grass collection system in place.

Inspect the grass deflector for damage before each use. Replace any damaged parts before use..

1. Locate items shown in Figure 56.

6. Route the new belt around the engine pulley and mower pulleys (Figure 55).

7. Pull the idler pulley in the direction shown in Figure 55 and route the belt onto the idler pulley

(Figure 55)..

8. Install the bdt covers over the outside spindles..

installing the Mower

1. Park the machine on a level surface and disengage the blade control switch..

2. Move the motion control levers outward to the park position, stop the engine, remove the key, and

Page 41

GB05192

Figure 56

1, Mower deck 5, Spring

2, Grass deflector 6, Nut (318 inch)

3. Grass deflector bracket 7, Short stand-off 4, Rod

2, Remove the nut (3/8 inch) from the rod under the

mower (Figure 56).,

3, Slide the rod out of the short stand-off, spring, and

grass deflector (Figure 56). Remove the damaged

or worn grass deflector. 4_ Replace the grass deflector (Figure 56) 5 Slide rod, straight end, through the rear grass

deflector bradlet.

Place the spring on the rod, with end wires down,

and between the grass deflector brackets, Slide rod

through second grass deflector bracket (Figure 56),,

Insert rod at front of grass deflector into short

stand-off on deck Secure rear end of rod into the

mower with a nut (,3/8 inch) (Figure 56)

important: The grass deflector must be spring

loaded in the down position. Lift the deflector

up to test that it snaps to the full down position.

Cleaning

Washing the Underside of the

Mower

Service Interval: Before each use or daily--Clean the

mower housing

_Tash the underside of the mower after each use to prevent grass buildup for Janproved mulch action and clipping dispersal,

1,. Park the machine on a level surface and disengage

the blade control switch

2, Move the motion control levers outward to the

park position, stop the engine, remove the key, and wait for all moxdng parts to stop before leaving the operating position.

3, Attach the hose coupling to the end of dae mower

washout fitting, and turn the water on high

(Figure ST).

Note: Spread petroleum jelly on the washout fitting

O-_.ng to make Lhe coupling slide on easier and protect the O-ring.

'1,

Figure 57

Washout fitting 3,, O-ring Hose 4, Coupling

4.. Lower the mower to the lowest height-of-cut,, 5 Sit on the seat and start the engine E,ngage the blade

control switch and let the mower run for one to three minutes

6, Disengage the blade control svdtch, stop the engine,

and remove the ignition key. Wait for all moving parts to stop

7, Turn the water off and remove the coupling from

the washout fitting,,

Page 42

Note: If the mower is not clean after one washing, soak it and let it stand for .30 minutes Then repeat the process..

Run the mower again for one to three minutes to remove excess water.

A broken or missing washout fitting could expose you and others to thrown objects or

blade contact. Contact with blade or thrown debris can cause injury or death.

Replace broken or missing washout fitting immediately, before using mower again.

Never put your hands ot feet under the mower or through openings in the mower°

Storage

Cleaning and Storage

I. Disengage the blade control switch, move the

motion controls outward to tl_e park position, stop the engine, and remove the key.

Remove grass clippings, dh't, and grime from the external parts of dae entire machine, especially the engine. Clean dirt and chaff from the outside of the engine cylinder head fins and blower housing.

Important: You can wash the machine with

mild detergent and water. Do not pressure wash the machine. Avoid excessive use of

water, especially near the control panel, engine, hydraulic pumps, and motors.

Service the air cleaner; refer to Servicing the Air

Cleaner in the Engine Maintenance section, Grease and oil the maclline; refer to the Lubrication

section

5.. Change the crankcase oil and filter; refer to Servicing

the Engine Oil in the ]Engine Maintenance section.

6. Check the tire pressure; refer to Checldng the Tize

Pressure in the Drive System Maintenance section_

7. Charge the battery; refer to Servicing the Battery

in the Electrical System Maintenance section.

8. Check the condition of the blades; refer to Servicing

the Cutting Blades in the Mower Maintenance

section,

I0,

Prepare the machine for storage when non-use occurs over ,30 days, Prepare the machine for storage as follows

Add a petroleum based stabilizer/conditioner to the fuel in the tank.. Follow the mixing instructions from the stabilizer manufacturer. Do not use an alcohol

based stabilizer (ethanol or methanol).. Note: A furl stabilizer/conditioner is most effective

when mL_:edwith fresh gasoline and used at all times.. Run the engine to distribute the conditioned furl

through the fuel system (5 minutes). Stop the engine, allow it to cool, and drain the fuel

tank; refer to Draining the Fuel Tank in the Furl System Maintenance section.

Restart the engine and run it until it stops. Choke the engine. Start and run the engine until it

x_ll not start.

Dispose of fuel properly, Recycle pursuant to local codes,

Page 43

Important: Do not store stabilizer/conditioned

gasoline over 30 days.

1I. Remaove the spark plug(s) and ched_ its condition;

refer to Servidng the Spark Plug in the Engine Maintenance secdon With the spark plug(s)

removed from the engine, pour two tablespoons of engine oil into the spark plug hole.. Use the starter to crank the engine and distribute the oil inside the cylinder. Install the spark plug(s).. Do not install the

wire on the spark plug(s).

12. Clean any dirt and chaff from the top of the mower

13..Scrape any hea W buildup of grass and dirt from the underside of the mower, then wash the mower with a garden hose

14 Check the condition of the drive and mower belts

15. Check and tighten all bolts, nuts, and screws Repair or replace any part that is worn or damaged.

16, Paint all scratched or bare metal surfaces.. Paint is

available from your Authorized Service Dealer,

17,.Store the machine in a dean, dry garage or storage

area. Remove the key from the ignition switch and keep it in a memorable place. Cover the machine to protect it and keep it dean.

Page 44

Troubmeshooting

Problem Possible Cause

The engine overheats. The engine toad is excessive,

1.,

2. 3

The oil level in the crankcase is low The cooling fins and air passages

under the engine blower housing are plugged., The air cteaner is dirty.

5. Dirt, water, or stale fuel is in fuel system..

The starter does not crank !

4,,

6 7

The engine will not start, starts hard, or 1. fails to keep running. 2.

6. 7o

8,,

g,,

The engine loses power,. 1,

2,,

3. 4,

The machine does not drive

The blade control switch is engaged.

The motion control levers are not inthe park position.

The operator is not seated, The battery is dead., The electrical connections are corroded

or loose. A fuse is blown., A relay or switch is damaged.,

The fuel tank is empty The choke is not on,. The air cleaner is dirty.

The spark plug wire(s) is loose or

disconnected, The spark plug(s) is pitted, fouled, or

the gap is incorrect.. There is dirt in fue! filter.

Dirt, water, or stale fuel is in fuel

system. There is incorrect fuel in the fuel tank..

The oil level in the crankcase is low.. The engine load is excessive.

The air cleaner is dirty

The oil level in the crankcase is low.

The cooling fins and air passages

under the engine blower housing are

plugged.,

5, The spark plug(s) is pitted, fouled, or

the gap is incorrect,

6. The vent in the fuel cap is closed.. 7, There is dirt in the fuel filter,

8. Dirt, water, or stale fuel is in the fuel system.

9. There is incorrect fuel in the fuel tank

1. The bypass valves are open

2. The traction belts are worn, loose, or broken_

3. The traction belts are off of the pulleys.

4,. The transmission has failed_

Corrective Action

t Reduce ground speed

2 Add oil to the crankcase

3 Remove the obstruction from the

cooling fins and air passages.

4 Clean or replace the air cleaner

element..

5. Contact an Authorized Service Dealer

1. Move the blade control switch to Disengaged

2, Move the motion control levers outward

to the park position

3 Sit on the seat 4 Charge the battery.,

5. Check the electrical connections for good contact.

6 Replace the fuse 7 Contact an Authorized Service Dealer

1 Fill the fuel tank

2. Move the choke lever to On.

3, Clean or replace the air cleaner

element.,

4., Install the wire(s) on the spark plug

5. Install a new, correctly gapped spark plug(s)

6., Replace the fuel filter`.

7., Contact an Authorized Service Dealer,

Drain the tank and replace the fuel with the proper type,

9. Add oil to the crankcase

'_. Reduce ground speed

2 Clean the air cleaner element, 3 Add oil to the crankcase 4 Remove the obstruction from the

cooling fins and air passages.,

Install a new, correctly gapped spark

plug(s),

Open the vent in the fuel cap,

Replace the fuel filter

Contact an Authorized Service Dealer

Drain the tank and replace the fuel with

the proper type, Close the tow valves, Contact an Authorized Service Dealer.

Contact an Authorized Service Dealer,. Contact an Authorized Service Dealer,

Page 45

Problem Possible Cause

There is abnormal vibration.,

Uneven cutting height

The blades do not rotate

1. The engine mounting bolts are loose

2, The engine pulley, idler pulley, or blade

pulley isloose, 3 The engine pulley is damaged, 4 The cutting blade(s) is/are bent or

unbalanced 5 A blade mounting bolt is loose 6 A blade spindle is bent

t The blade{s) is not sharp

2 A cutting blade(s) islare bent

3 The mower is not level

4.. An anti-scalp wheel is not set correctly

5, The underside of the mower is dirty 6 The tire pressure is incorrect 7 A blade spindle is bent

1 The drive belt is worn, loose or broken

2, The drive belt is off of the pulley

3 The mower belt is wom, loose, or

broken,

Corrective Action

1 Tighten the engine mounting bolts

2. Tighten the appropriate pulley

3 Contact an Authodzed Service Dealer. 4 install a new cutting blade(s)

2. 3

5.,

7,.

Tighten the blade mounting boll Contact an Authorized Service Deale_

Sharpen the blade(s) Install a new cutting blade(s)

Level the mower from side-to-side and front-to-rear

Adjust the anti-scalp wheel height, Clean the underside of the mower

Adjust the tire pressure Contact an Authorized Service Dealer.

Install a new drive belt., install the ddve belt and check the

adjusting shafts and belt guides for the correct position..

Install a new mower belt

Page 46

Page 47

Notes: