Toro TimeCutter SW4200, TimeCutter SW3200, TimeCutter SW5000, TimeCutter SW5425, TimeCutter SW4250 Service Manual

Residential Products

SERVICE MANUAL

Time Cutter SW/SWX

ABOUT THIS MANUAL

This service manual was written expressly for Toro service technicians. The Toro Company has made every effort to
make the information in this manual complete and correct.

Basic shop safety knowledge and mechanical/electrical skills are assumed. The Table of Contents lists the systems
and the related topics covered in this manual.

For service information on drive systems, please refer to the Hydro-Gear ZT-2800/ZT-3100/ZT-3400 service manual

(BLN 52441) and the Hydro-Gear ZT-2100/ZT2200 EZT service manual (492-4778). For information specic to the

engines used on this unit, refer to the appropriate engine manufacturer’s service and repair instructions.

Toro TimeCutter® SW and Toro TimeCutter® SWX are covered in this manual. The manual may also be specied for

use on later model products.
The hydrostatic transaxle is a sophisticated piece of machinery. Maintain strict cleanliness control during all stages of

service and repair. Cover or cap all hose ends and ttings whenever they are exposed. Even a small amount of dirt or

other contamination can severely damage the system.
If you have any questions or comments regarding this manual, please contact us at the following address:
The Toro Company

Residential and Landscape Contractor Service Training Department
8111 Lyndale Avenue South
Bloomington, MN 55420

The Toro Company reserves the right to change product specications or this manual without notice.

©2015 The Toro Company.

All Rights Reserved.

TABLE OF CONTENTS

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TOC-6 Toro TimeCutter SS/MX/ZS Service Manual

TABLE OF CONTENTS

1 - Safety Information

General Information ..................................................................................................................................... 1-1

Think Safety First......................................................................................................................................... 1-1

2 - Specications

2015 TimeCutter SW Specications ............................................................................................................2-1

Engine Specications .................................................................................................................................. 2-3

Hydro-Gear EZT, ZT-2100, ZT-2200 Hydrostatic Transaxles ...................................................................... 2-4

Checking the Hydraulic Oil Level

Hydro-Gear ZT-2800 Hydrostatic Transaxles .............................................................................................. 2-5

Checking the Hydraulic Oil Level .......................................................................................................... 2-5

Torque Specications .................................................................................................................................. 2-6

Standard Torque for Dry, Zinc Plated & Steel Fasteners (Inch Series) ....................................................... 2-7

Standard Torque for Dry, Zinc & Steel Fasteners (Metric Fasteners) .......................................................... 2-8

Other Torque Specications ........................................................................................................................ 2-9

Equivalents & Conversions........................................................................................................................ 2-10

Decimal & Millimeter Equivalents ........................................................................................................ 2-10

U.S. to Metric Conversions ..................................................................................................................2-11

3 - Chassis

.......................................................................................................... 2-4

Model & Serial Number Identication .......................................................................................................... 3-1

Grease & Lubrication Point.......................................................................................................................... 3-1

Front Axle / Caster Fork / Bearing Service ..................................................................................................3-2

Font Axle / Caster Fork / Bearing Disassembly ....................................................................................3-2

Front Axle / Caster Fork / Bearing Assembly ........................................................................................ 3-2

Castor Wheel / Bushing Service .................................................................................................................. 3-3

Castor Wheel / Bushing Disassembly ................................................................................................... 3-3

Castor Wheel / Bushing Assembly ........................................................................................................3-3

Front Axle Assembly Service ....................................................................................................................... 3-4

Front Axle Assembly Removal .............................................................................................................. 3-4

Front Axle Assembly Installation ........................................................................................................... 3-4

Pod / Fender / Fuel Tank Service ................................................................................................................ 3-5

Pod / Fender Removal - RH .................................................................................................................. 3-5

Pod / Fender Installation - RH ............................................................................................................... 3-5

Pod / Fender Removal - LH .................................................................................................................. 3-6

Pod / Fender Installation - LH ............................................................................................................... 3-6

Fuel Tank Removal ............................................................................................................................... 3-7

Fuel Tank Installation ............................................................................................................................ 3-7

Seat Pivot Service ....................................................................................................................................... 3-8

Seat Pivot Removal .............................................................................................................................. 3-8

Steering Column .......................................................................................................................................... 3-9

Front Shroud ....................................................................................................................................... 3-10

Front Shroud Removal .........................................................................................................................3-11

Front Shroud Installation ..................................................................................................................... 3-13

Pod / Fender Support Service ................................................................................................................... 3-15

Pod / Fender Support Removal (SWX Shown) ................................................................................... 3-15

Pod / Fender Support Installation ....................................................................................................... 3-15

Rear Bumper Service ................................................................................................................................ 3-16

Rear Bumper Removal ....................................................................................................................... 3-16

Rear Bumper Installation .................................................................................................................... 3-16

Upper Deck Lift Service ............................................................................................................................. 3-17

TOC-1Toro TimeCutter SS/MX/ZS Service Manual

TABLE OF CONTENTS

Upper Deck Lift Removal ........................................................................................................................3-17

Upper Deck Lift Installaton ......................................................................................................................3-17

Deck Lift Exploded View .........................................................................................................................3-18

Lower Deck Lift Service .................................................................................................................................3-19

Lower Deck Lift Removal ........................................................................................................................3-19

Lower Deck Lift Installation .....................................................................................................................3-19

Deck Lift Exploded View .........................................................................................................................3-20

Return to Neutral Assembly ...........................................................................................................................3-21

Return to Neutral Assembly Exploded View............................................................................................3-21

Return to Neutral Assembly Removal .....................................................................................................3-22

Return to Neutral Assembly Installation ..................................................................................................3-23

Speed Control Assembly Exploded View ......................................................................................................3-24

Speed Control Assembly Cable Adjustment ...........................................................................................3-25

Speed Control Assembly Cable Removal ...............................................................................................3-26

Speed Control Assembly Cable Replacement ........................................................................................3-27

Speed Control Assembly Removal .........................................................................................................3-29

Speed Control Assembly Installation ......................................................................................................3-30

Steering System Alignment Exploded View ...................................................................................................3-32

4 - Engine

Engine Replacement .......................................................................................................................................4-1

PTO Clutch & Clutch Stop Mounting (All Models) .....................................................................................4-1

Chassis Identication ................................................................................................................................4-1

Engine Mounting - Toro Engine .................................................................................................................4-2

Engine Mounting - Kohler Eingle Cylinder Engine ....................................................................................4-3

Engine Mounting - Kawasaki Twin Cylinder ..............................................................................................4-4

Engine Mounting - Kohler Twin Cylinder ...................................................................................................4-5

Engine Removal ........................................................................................................................................4-6

Engine Installation .....................................................................................................................................4-6

Clutch & Clutch Stop Location - Wide Frame ...........................................................................................4-7

Clutch & Clutch Stop Location - Narrow Frame ........................................................................................4-7

5 - Hydrostatic Drive System

Chassis Identication.......................................................................................................................................5-1

Wide Frame ..............................................................................................................................................5-1

Narrow Frame ...........................................................................................................................................5-1

Hydrostic Drive Exploded View .......................................................................................................................5-1

Wide Frame ..............................................................................................................................................5-1

Narrow Frame ...........................................................................................................................................5-1

Hydrostic Drive Belt Routing............................................................................................................................5-2

Tracking Adjustment ........................................................................................................................................5-3

Purging Procedure...........................................................................................................................................5-5

Hydrostatic Drive Belt Replacement ................................................................................................................5-6

Hydrostatic Drive Belt Removal ................................................................................................................5-6

Hydrostatic Drive Belt Installation .............................................................................................................5-7

Transaxle Replacement ...................................................................................................................................5-7

Transaxle Removal ...................................................................................................................................5-7

Transaxle Installation ..............................................................................................................................5-11

TOC-2 Toro TimeCutter SS/MX/ZS Service Manual

TABLE OF CONTENTS

6 - Mower Deck

Mower Deck Exploded View ............................................................................................................................6-1

32 in. Stamped Deck .................................................................................................................................6-1

42 in. Stamped Deck .................................................................................................................................6-2

42 in. Fabricated Deck ..............................................................................................................................6-3

50 in. Stamped Deck .................................................................................................................................6-4

50 in. Fabricated Deck ..............................................................................................................................6-5

PTO Belt Replacement and Belt Routing ........................................................................................................6-6

32 in. Stamped Deck .................................................................................................................................6-6

42 in. Stamped Deck

42 in. Fabricated Deck ..............................................................................................................................6-7

50 in. Stamped Deck .................................................................................................................................6-7

50 in. Fabricated Deck ..............................................................................................................................6-8

Inspecting the Belts .........................................................................................................................................6-8

PTO Belt Replacement ....................................................................................................................................6-8

Mower Deck Replacement ..............................................................................................................................6-9

Mower Deck Removal ...............................................................................................................................6-9

Mower Deck Installation ..........................................................................................................................6-10

Spindle Exploded View ..................................................................................................................................6-12

Spindle Disassembly ...............................................................................................................................6-13

Spindle Assembly ....................................................................................................................................6-13

Spindle Service..............................................................................................................................................6-14

Spindle Removal .....................................................................................................................................6-14

Spindle Installation ..................................................................................................................................6-14

Idler Arm / Deck Belt Tensioner Service ........................................................................................................6-15

Idler Arm / Tensioner Exploded View .............................................................................................................6-15

32 in. Stamped Deck ...............................................................................................................................6-15

42 in. Stamped Deck ...............................................................................................................................6-16

42 in. Fabricated Deck ............................................................................................................................6-17

50 in. Stamped Deck ...............................................................................................................................6-18

50 in. Fabricated Deck ............................................................................................................................6-19

Idler Arm Inspection / Service ........................................................................................................................6-20

Idler Arm Removal ..................................................................................................................................6-20

Idler Arm Installation ...............................................................................................................................6-20

Checking for Bent Blades ..............................................................................................................................6-21

Leveling Mower Deck ....................................................................................................................................6-22

32 Inch Stamped Deck Leveling ....................................................................................................................6-22

32 Inch Stamped Deck - Side-to-Side Leveling ......................................................................................6-22

32 Inch Stamped Deck - Adjusting the Front-to-Rear Blade Slope .........................................................6-25

42 & 50 Inch Stamped Deck Leveling ...........................................................................................................6-26

42 & 50 Inch Stamped Deck - Side-to-Side Leveling ..............................................................................6-26

42 & 50 Inch Stamped Deck - Adjusting the Front-to-Rear Blade Slope ................................................6-29

42 Inch Fabricated Deck Leveling .................................................................................................................6-30

42 Inch Fabricated Deck - Side-to-Side Leveling ....................................................................................6-30

42 Inch Fabricated Deck - Adjusting the Front-to-Rear Blade Slope ......................................................6-32

50 Inch Fabricated Deck Leveling .................................................................................................................6-33

50 Inch Fabricated Deck Side-to-Side Leveling ......................................................................................6-33

50 Inch Fabricated Deck Adjusting the Front-to-Rear Blade Slope ........................................................6-34

.................................................................................................................................6-6

TOC-3Toro TimeCutter SS/MX/ZS Service Manual

TABLE OF CONTENTS

7 - Electrical

Chassis Switches ............................................................................................................................................7-1

Key/Ignition Switch ..........................................................................................................................................7-1

Purpose .....................................................................................................................................................7-1

Location ....................................................................................................................................................7-1

How It Works .............................................................................................................................................7-1

Testing .......................................................................................................................................................7-1

PTO Switch ......................................................................................................................................................7-2

Purpose .....................................................................................................................................................7-2

Location ....................................................................................................................................................7-2

How It Works .............................................................................................................................................7-2

Continuity Testing ......................................................................................................................................7-3

Seat Switch......................................................................................................................................................7-4

Purpose .....................................................................................................................................................7-4

Location ....................................................................................................................................................7-4

How It Works .............................................................................................................................................7-4

Testing .......................................................................................................................................................7-4

RH and LH Neutral Switch...............................................................................................................................7-5

Purpose .....................................................................................................................................................7-5

Location ....................................................................................................................................................7-5

How it Works .............................................................................................................................................7-5

Testing .......................................................................................................................................................7-5

Brake Actuator Module ....................................................................................................................................7-6

Purpose .....................................................................................................................................................7-6

Location ....................................................................................................................................................7-6

Brake Actuator Module Replacement ..............................................................................................................7-7

Brake Actuator Module Removal ..............................................................................................................7-7

Brake Actuator Module Installation ...........................................................................................................7-8

Testing and Diagnostic ....................................................................................................................................7-8

Brake Actuator Module Diagnostic Tips: ........................................................................................................7-10

Test: ........................................................................................................................................................7-10

Starter Solenoid & Starting System ...............................................................................................................7-11

Purpose ...................................................................................................................................................7-11

Location ..................................................................................................................................................7-11

How It Works (solenoid only) ..................................................................................................................7-11

Starter Solenoid Testing (solenoid only)..................................................................................................7-11

Starter Solenoid Circuit & Operation .......................................................................................................7-12

Starting System Schematic ...........................................................................................................................7-13

Electric PTO Clutch .......................................................................................................................................7-14

Purpose ..................................................................................................................................................7-14

Location ..................................................................................................................................................7-14

How It works ...........................................................................................................................................7-14

Testing .....................................................................................................................................................7-14

Coil Resistance Measurement ................................................................................................................7-14

PTO Clutch Continuity to Ground Check ................................................................................................7-15

Measuring Clutch Current Draw ..............................................................................................................7-15

PTO Clutch Electrical Specications .......................................................................................................7-15

PTO Circuit & Operation .........................................................................................................................7-16

PTO Circuit Schematic ..................................................................................................................................7-17

PTO Clutch Replacement ..............................................................................................................................7-18

PTO Clutch Removal ..............................................................................................................................7-18

TOC-4 Toro TimeCutter SS/MX/ZS Service Manual

TABLE OF CONTENTS

PTO Clutch Installation ...........................................................................................................................7-18

Hour Meter (If Equipped) ...............................................................................................................................7-19

Purpose ...................................................................................................................................................7-19

Location ..................................................................................................................................................7-19

How It Works ...........................................................................................................................................7-19

Testing .....................................................................................................................................................7-19

Fuse Block & Fuses.......................................................................................................................................7-20

Purpose ...................................................................................................................................................7-20

Location ..................................................................................................................................................7-20

How It Works ...........................................................................................................................................7-20

Testing .....................................................................................................................................................7-20

TimeCutter SS, MX & ZS Chassis Wire Harness 1 of 3 ................................................................................7-21

TimeCutter SS, MX & ZS Chassis Wire Harness 2 of 3 ................................................................................7-22

TimeCutter SS, MX & ZS Chassis Wire Harness 3 of 3 ................................................................................7-23

TOC-5Toro TimeCutter SS/MX/ZS Service Manual

General Information

SAFETY INFORMATION

This symbol means WARNING or PER ­SONAL SAFETY INSTRUCTION – read
the instruction because it has to do with
your safety. Failure to comply with the
instruction may result in personal injury

!

This manual is intended as a service and repair manual
only. The safety instructions provided herein are for
troubleshooting, service, and repair of the TimeCutter®
SW, the TimeCutter® SWX zero radius turn mowers.

or even death.

Think Safety First

Avoid unexpected starting of engine…

Always turn off the engine and disconnect the spark plug
wire(s) before cleaning, adjusting, or repair.

Avoid lacerations and amputations…

The TimeCutter SW, and TimeCutter SWX
operator’s manuals contain safety information and
operating tips for safe operating practices. Operator’s
manuals are available online through your Toro parts
source or:

The Toro Company
Publications Department
8111 Lyndale Avenue South
Bloomington, MN 55420

Avoid injury from batteries…

Battery acid is poisonous and can cause burns. Avoid
contact with skin, eyes and clothing. Battery gases can

explode. Keep cigarettes, sparks and ames away from

the battery.

1

Stay clear of all moving parts whenever the engine is
running. Treat all normally moving parts as if they were
moving whenever the engine is running or has the
potential to start.

Avoid burns…

Do not touch the engine, mufer, or other components,

which may increase in temperature during operation,
while the unit is running or shortly after it has been
running.

Avoid res and explosions…

Avoid spilling fuel and never smoke while working with
any type of fuel or lubricant. Wipe up any spilled fuel
or oil immediately. Never remove the fuel cap or add
fuel when the engine is running. Always use approved,
labeled containers for storing or transporting fuel and
lubricants.

Avoid asphyxiation…

Never operate an engine in a conned area without

proper ventilation.

Avoid injury due to inferior parts…

Use only original equipment parts to ensure that
important safety criteria are met.

Avoid injury to bystanders…

Always clear the area of bystanders before starting or
testing powered equipment.

Avoid injury due to projectiles…

Always clear the area of sticks, rocks or any other debris
that could be picked up and thrown by the powered
equipment.

Avoid modications…

Never alter or modify any part unless it is a factory
approved procedure.

Avoid unsafe operation…

Always test the safety interlock system after making
adjustments or repairs on the machine. Refer to the
Electrical section in this manual for more information.

Toro TimeCutter SW/SWX Service Manual

1-1

1

SAFETY INFORMATION

THIS PAGE INTENTIONALLY LEFT BLANK.

1-2

Toro TimeCutter SW/SWX Service Manual

SPECIFICATIONS

2015 TimeCutter Zero Turn Tractor Specications

Conguration SW3200 SW4200 SW5000

16 HP 452cc Toro 32” Mower, 1 Blade
22 HP 725 cc Kohler 42” Mower, 2 Blades

24.5 HP 708cc Toro 42” Mower, 2 Blades 42” Mower, 2 Blades

Power Systems

Clutch Electric Electric Electric

Transaxles Twin Hydro-Gear ZT-2100 Twin Hydro-Gear ZT-2100 Twin Hydro-Gear ZT-2200

Drive Belt Drive with self-

tensioning system

Max. Ground Speed
(Fwd)
(Rev)

Rear Tires 18 x 6.0-8 2-ply rated 18 x 7.5-8 2-ply rated 18 x 7.5-8 2-ply rated
Front Caster Tires 11 x 4.00-5 ribbed tread,

Fuel Tank Capacity 3 gallons 3 gallons 3 gallons

Mowing Deck

Type Side Discharge Side Discharge Side Discharge

Deck Construction/

Material

Spindle Housing Die cast aluminum Die cast aluminum Die cast aluminum
Spindle Shaft/Bearings One 19.9mm diameter

Blade Tip Speed 18,959 ft/min @ 3400

Cutting Height Positions 1.5” to 4.5” 7 positions 1.5” to 4.5” 7 positions 1.5” to 4.5” 7 positions
Anti-Scalp Rollers None 2 adjustable 2 adjustable
Frame Construction Riveted 10 gauge steel Riveted 10 gauge steel Riveted 10 gauge steel

High 7.0 MPH
Low 4.0 MPH

3.5 MPH

2-ply rated

13 gauge steel 13 gauge steel 12 gauge steel

spindle/permanently lubed
ball bearings

RPM

Belt Drive with self­tensioning system

High 7.0 MPH
Low 4.0 MPH

3.5 MPH

13 x 5.00-6 ribbed tread,
2-ply rated

Two 17mm diameter
spindles/permanently
lubed ball bearings

17,810 ft/min @ 3400
RPM

Belt Drive with self­tensioning system

High 7.0 MPH
Low 4.0 MPH

3.5 MPH

13 x 5.00-6 ribbed tread,
2-ply rated

Three 17mm diameter
spindles/permanently
lubed ball bearings

18,330 ft/min @ 3400
RPM

2

Dimensions

Weight 554 lbs. 595 lbs. 659 lbs.
Width Outside Rear Tires 34.6” (87.9cm) 38.6” (99cm) 46.2” (117.3cm)
Width Outside Deck 39.2” (99.4cm) Deck

deector down

36.2” (91.9cm) Deck

deector up

Wheel Base 50.5” (128.3cm) 50.5” (128.3cm) 50.5” (128.3cm)
Overall Length 78.9” (200cm) 78.9” (200cm) 78.9” (200cm)
Height 45.4” (115.3cm) 45.4” (115.3cm) 45.4” (115.3cm)

Toro TimeCutter SW/SWX Service Manual

53.8” (136.6cm) Deck

deector down

46.1” (117cm) Deck

deector up

63.1” (160.3cm) Deck

deector down

55” (139.7cm) Deck

deector up

2-1

2

SPECIFICATIONS

2015 TimeCutter Zero Turn Tractor Specications cont.

Conguration SW5425 SW4250 SW5050

24 HP 725cc Kohler 50” Fab Deck, 3 Blades

24.5 HP 708cc Toro 54” Mower, 3 Blades 42” Fab Deck, 2 Blades 50” Fab Deck, 3 Blades

Power Systems

Clutch Electric Electric Electric

Transaxles Twin Hydro-Gear ZT-2200 Twin Hydro-Gear ZT-2200 Twin Hydro-Gear ZT-2800

Drive Belt Drive with self-

tensioning system

Max. Ground Speed
(Fwd)
(Rev)

Rear Tires 18 x 7.5-8 2-ply rated 18 x 9.5-8 2-ply rated 18 x 9.5-8 2-ply rated
Front Castor Tires 13 x 5.00-6 ribbed tread,

Fuel Capacity 3 gallons 3 gallons 3 gallons

High 7.0 MPH
Low 4.0 MPH

3.5 MPH

2-ply rated

Belt Drive with self­tensioning system

High 7.0 MPH
Low 4.0 MPH

3.5 MPH

13 x 5.00-6 ribbed tread,
2-ply rated

Belt Drive with self­tensioning system

High 7.0 MPH
Low 4.0 MPH

3.5 MPH

13 x 5.00-6 ribbed tread,
2-ply rated

Mowing Deck

Type Side Discharge Side Discharge Side Discharge

Deck Construction 12 gauge steel Fabricated 10 gauge steel Fabricated 10 gauge steel
Spindle Housing Die cast aluminum Die cast aluminum Die cast aluminum
Spindle Shaft/Bearings Three 17mm diameter

spindles permanently
lubed ball bearings

Tip Speed 18,320 ft/min @

3400 RPM

Cutting Height 1.5” to 4.5” 7 positions 1.5” to 4.5” 7 positions 1.5” to 4.5” 7 positions
Anti-Scalp Rollers 3 Adjustable 2 Adjustable 3 Adjustable
Frame Construction Riveted 10 gauge steel Riveted 10 gauge steel Riveted 10 gauge steel

Dimensions

Weight 688 lbs. 647 lbs. 713 lbs.
Width Outside Rear Tires 47.8” (121.4cm) 38.6” (98cm) 47.8” (121.4cm)
Width Outside Deck 67” (170.2cm) Deck

deector down

57.4” (145.8cm) Deck

deector up

Wheel Base 50.5” (128.3cm) 50.5” (128.3cm) 50.5” (128.3cm)
Overall Length 78.9” (200cm) 78.9” (200cm) 78.9” (200cm)
Height 45.9” (116.3cm) 45.4” (115.3cm) 45.9” (116.3cm)

Two 17mm diameter
spindles permanently
lubed ball bearings

17,810 ft/min @
3400 RPM

54.0” (137.2cm) Deck

deector down

46.3” (117.6cm) Deck

deector up

Three 17mm diameter
spindles permanently
lubed ball bearings

18,330 ft/min @
3400 RPM

61.6” (156.5cm) Deck

deector down

53.6” (136.1cm) Deck

deector up

2-2

Toro TimeCutter SW/SWX Service Manual

SPECIFICATIONS

Engine Specications

Model # Model Engine Information

74780 SW3200 Toro, Single Cylinder, 16 hp, High Idle: 3400 - 3450 RPM
74781 SW3200 Toro, Single Cylinder, 16 hp, High Idle: 3400 - 3450 RPM
74784 SW4200
74785 SW4200
74790 SW5000
74793 SW5425
74787 SWX5250
74797 SWX5050
74798 SWX5050

Toro, Twin Cylinder, 24.5 hp, High Idle: 3300 + 100 RPM
Kohler, Twin Cylinder 22 hp, High Idle: 3300 + 100 RPM
Toro, Twin Cylinder, 24.5 hp, High Idle: 3300 + 100 RPM
Toro, Twin Cylinder, 24.5 hp, High Idle: 3300 + 100 RPM
Toro, Twin Cylinder, 24.5 hp, High Idle: 3300 + 100 RPM
Toro, Twin Cylinder, 24.5 hp, High Idle: 3300 + 100 RPM
Koler, Twin cylinder, 24 hp, High Idle: 3300 + 100 RPM

2

Toro TimeCutter SW/SWX Service Manual

2-3

2

SPECIFICATIONS

Hydro-Gear ZT-2100, ZT-2200 Hydrostatic Transaxles

Fig. 001 PICT-1000

Lubrication 20w50 Engine Oil
Oil Capacity ZT-2100 54 . oz. / 1.687 qt. (1597ml) each
Oil Capacity ZT-2200 56 . oz. / 1.75 qt. (1650ml) each
Oil Level Check The transaxle is a sealed system and does not require periodic checking.

Check oil at the oil ll plug location only. Do not check the oil at the vent tube.

If the oil level needs to be checked, the transaxle must be removed.
The oil level must be when the transaxle is COLD.

Please see the illustration below for uid level specications.

Fluid Change Interval The transaxle is factory lled and does not require regular oil changes.

Checking the Hydraulic Oil Level

D

A

C

B

Fig. 002 PICT-1001a

A. Top of ll port C. 0.75”-1.50” (19-38mm) depth

B. Oil level at 50°-100° F (10°-38° C)
D. Fill port

2-4

Toro TimeCutter SW/SWX Service Manual

SPECIFICATIONS

Hydro-Gear ZT-2800 Hydrostatic Transaxles

Fig. 003 PICT-1002

Lubrication Toro HYPR-OIL 500 or 20w50 Engine Oil
Oil Capacity ZT-2800 77.23 . oz. (2284ml) each
Oil Level Check Check expansion reservoir and if necessary add the specied oil to the FULL COLD

line. See illustration below. Also see the Hydro-Gear ZT-2800 service manual
(BLN-52441).

Fluid Change Interval After the First 50 hours - change the oil and lters for the hydraulic system and bleed

the system.

2

Every 400 Hours - change the oil and lters for the hydraulic system and bleed the

system.

Checking the Hydraulic Oil Level

A

B

C

Fig. 004 PICT-1003

A. Expansion reservoir C. Engine
B. Full cold line

Toro TimeCutter SW/SWX Service Manual

2-5

SPECIFICATIONS

2

Torque Specications

Recommended fastener torque values are listed in the

following tables. For critical applications, as determined

by Toro, either the recommended torque or a torque
that is unique to the application is clearly identied and
specied in the service manual.

These torque specications for the installation and

tightening of fasteners shall apply to all fasteners

which do not have a specic requirement identied

in the service manual. The following factors shall be

consid ered when applying torque: cleanliness of the

fastener, use of a thread sealant (e.g. Loctite®), degree
of lubrication on the fastener, presence of a prevailing

torque feature, hardness of the surface underneath of

the fastener’s head, or similar condition which affects the
installation.

As noted in the following tables, torque values should

be reduced by 25% for lubricated fasteners to achieve

the similar stress as a dry fastener. Torque values may

also have to be reduced when the fastener is threaded

into aluminum or brass. The specic torque value should

be determined based on the aluminum or brass material

strength, fastener size, length of thread engagement,

etc.

Fastener Identication

Inch Series bolts and Screws

(A) Grade 1 & 2
(B) Grade 5

(C) Grade 8

The standard method of verifying torque shall be per-

formed by marking a line on the fastener (head or nut)
and mating part, then back off fastener 1/4 of a turn.

Measure the torque required to tighten the fastener until

the lines match up.

Metric Bolts and Screws

(A) Class 8.8 (B) Class 10.9

2-6

Toro TimeCutter SW/SWX Service Manual

SPECIFICATIONS

Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)

Standard Torque for Dry, Zinc Plated & Steel Fasteners (Inch Series)

Grade 1, 5, &

Thread Size

# 6 - 32 UNC

# 6 - 40 UNF 17 ± 2 190 ± 20 25 ± 2 280 ± 20

# 8 - 32 UNC

# 8 - 36 UNF 31 ± 3 350 ± 30 43 ± 4 31 ± 3

# 10 - 24 UNC

#10 - 32 UNF 48 ± 4 540 ± 45 68 ± 6 765 ± 70

1/4 - 20 UNC 48 ± 7 53 ± 7 599 ± 79 100 ± 10 1125 ± 100 140 ± 15 1580 ± 170

1/4 - 28 UNF 53 ± 7 65 ± 10 734 ± 113 115 ± 10 1300 ± 100 160 ± 15 1800 ± 170

5/16 - 18 UNC 115 ± 15 105 ± 15 1186 ± 169 200 ± 25 2250 ± 280 300 ± 30 3390 ± 340

5/16 - 24 UNF 138 ± 17 128 ± 17 1446 ± 192 225 ± 25 2540 ± 280 325 ± 30 3670 ± 340

3/8 - 16 UNC 16 ± 2 16 ± 2 22 ± 3 30 ± 3 41 ± 4 43 ± 4 58 ± 5

3/8 - 24 UNF 17 ± 2 18 ± 2 24 ± 3 35 ± 3 47 ± 4 50 ± 4 68 ± 5

7/16 - 14 UNC 27 ± 3 27 ± 3 37 ± 4 50 ± 5 68 ± 7 70 ± 7 68 ± 9

7/16 - 20 UNF 29 ± 3 29 ± 3 39 ± 4 55 ± 5 75 ± 7 77 ± 7 104 ± 9

1/2 - 13 UNC 30 ± 3 48 ± 7 65 ± 9 75 ± 8 102 ± 11 105 ± 10 142 ± 14

1/2 - 20 UNF 32 ± 3 53 ± 7 72 ± 9 85 ± 8 115 ± 11 120 ± 10 163 ± 14

5/8 - 11 UNC 65 ± 10 88 ± 12 119 ± 16 150 ± 15 203 ± 20 210 ± 20 285 ± 27

5/8 - 18 UNF 75 ± 10 95 ± 15 129 ± 20 170 ± 15 230 ± 20 240 ± 20 325 ± 27

3/4 - 10 UNC 93 ± 12 140 ± 20 190 ± 27 265 ± 25 359 ± 34 374 ± 35 508 ± 47

3/4 - 16 UNF 115 ± 15 165 ± 25 224 ± 34 300 ± 25 407 ± 34 420 ± 35 569 ± 47

7/8 - 9 UNC 140 ± 20 225 ± 25 305 ± 34 430 ± 45 583 ± 61 600 ± 60 813 ± 81

7/8 - 14 UNF 155 ± 25 260 ± 30 353 ± 41 475 ± 45 644 ± 61 660 ± 60 895 ± 81

8 with Thin

Height Nuts

In-lb In-lb N-cm In-lb N-cm In-lb N-cm

10 ± 2 13 ± 2 147 ± 23

13 ± 2 25 ± 5 282 ± 30

18 ± 2 30 ± 5 339 ± 56

ft-lb ft-lb N-m ft-lb N-m ft-lb N-m

SAE Grade 1 Bolts, Screws,
Studs, & Sems with Regular

Height Nuts (SAE J995

Grade 2 or Stronger Nuts)

SAE Grade 5 Bolts, Screws,
Studs, & Sems with Regular

Height Nuts (SAE J995

Grade 2 or Stronger Nuts)

15 ± 2 169 ± 23 23 ± 2 260 ± 34

29 ± 3 330 ± 30 41 ± 4 460 ± 45

42 ± 4 475 ± 45 60 ± 6 674 ± 70

SAE Grade 8 Bolts, Screws,
Studs, & Sems with Regular

Height Nuts (SAE J995

Grade 2 or Stronger Nuts)

2

Note: Reduce torque values listed in the table above
by 25% for lubricated fasteners. Lubricated fasteners
are defined as threads coated with a lubricant such as
oil, graphite, or thread sealant such as Loctite.

Note: Torque values may have to be reduced when
installing fasteners into threaded aluminum or brass.
The specific torque value should be determined based
on the fastener size, the aluminum or base material
strength, length of thread engagement, etc.

Toro TimeCutter SW/SWX Service Manual

Note: The nominal torque values listed above for
Grade 5 and 8 fasteners are based on 75% of the
minimum proof load specified in SAE J429. The
tolerance is approximately ± 10% of the nominal torque
value. Thin height nuts include jam nuts.

2-7

SPECIFICATIONS

Standard Torque for Dry, Zinc, and Steel Fasteners (Metric Fasteners)

Standard Torque for Dry, Zinc & Steel Fasteners (Metric Fasteners)

2

Class 8.8 Bolts, Screws, and Studs with

Thread Size

M5 X 0.8 57 ± 5 in-lb 644 ± 68 N-cm 78 ± 8 in-lb 881 ± 90 N-cm

M6 X 1.0 96 ± 10 in-lb 1085 ± 113 N-cm 133 ± 14 in-lb 1503 ± 158 N-cm

M8 X 1.25 19 ± 2 ft-lb 26 ± 3 N-m 28 ± 3 ft-lb 38 ± 4 N-m

M10 X 1.5 38 ± 4 ft-lb 52 ± 5 N-m 54 ± 6 ft-lb 73 ± 8 N-m

M12 X 1.75 66 ± 7 ft-lb 90 ± 10 N-m 93 ± 10 ft-lb 126 ± 14 N-m

M16 X 2.0 166 ± 15 ft-lb 225 ± 23 N-m 229 ± 23 ft-lb 310 ± 31 N-m

M20 X 2.5 325 ± 33 ft-lb 440 ± 45 N-m 450 ± 36 ft-lb 610 ± 62 N-m

Note: Reduce torque values listed in the table above

by 25% for lubricated fasteners. Lubricated fasteners
are defined as threads coated with a lubricant such as
oil, graphite, or thread sealant such as Loctite.

Note: Torque values may have to be reduced when
installing fasteners into threaded aluminum or brass.
The specific torque value should be determined based
on the fastener size, the aluminum or base material
strength, length of thread engagement, etc.

Regular Height Nuts

(Class 8 or Strong Nuts)

Note: The nominal torque values listed above are

based on 75% of the minimum proof load specified in
SAE J1199. The tolerance is approximately ± 10% of
the nominal torque value. Thin height nuts include jam
nuts.

Class 10.9 Bolts, Screws, and Studs with

Regular Height Nuts (

Class 10 or Strong Nuts)

2-8

Toro TimeCutter SW/SWX Service Manual

Other Torque Specications

Other Torque Specifications

SPECIFICATIONS

SAE Grade 8 Steel Set Screws

Recommended Torque

Thread Size

Square Head Hex Socket

1/4 - 20 UNC 140 ± 20 in-lb 73 ± 12 in-lb

5/16 - 18 UNC 215 ± 35 in-lb 145 ± 20 in-lb

3/8 - 16 UNC 35 ± 10 ft-lb 18 ± 3 ft-lb

1/2 - 13 UNC 75 ± 15 ft-lb 50 ± 10 ft-lb

Thread Cutting Screws

(Zinc Plated Steel)

Type 1, Type 23, or Type F

Thread Size Baseline Torque*

No. 6 - 32 UNC 20 ± 5 in-lb

Wheel Bolts and Lug Nuts

Thread Size Recommended Torque**

7/16 - 20 UNF

Grade 5

1/2 - 20 UNF

Grade 5

M12 X 1.25

Class 8.8

M12 X 1.5

Class 8.8

65 ± 10 ft-lb 88 ± 14 N-m

80 ± 10 ft-lb 108 ± 14 N-m

80 ± 10 ft-lb 108 ± 14 N-m

80 ± 10 ft-lb 108 ± 14 N-m

** For steel wheels and non-lubricated fasteners.

Thread Cutting Screws

(Zinc Plated Steel)

Thread

Size

No. 6 18 20 20 ± 5 in-lb

Threads per Inch

Baseline Torque*

Typ e A Type B

2

No. 8 - 32 UNC 30 ± 5 in-lb

No.10 - 24 UNC 38 ± 7 in-lb

1/4 - 20 UNC 85 ± 15 in-lb

5/16 - 18 UNC 110 ± 20 in-lb

3/8 - 16 UNC 200 ± 100 in-lb

Conversion Factors

in-lb X 11.2985 = N-cm

ft-lb X 1.3558 = N-m

No. 8 15 18 30 ± 5 in-lb

No. 10 12 16 38 ± 7 in-lb

No. 12 11 14 85 ± 15 in-lb

* Hole size, material strength, material thickness and
finish must be considered when determining specific
torque values. All torque values are based on non­lubricated fasteners.

N-cm X - 0.08851 = in-lb

N-cm X 0.73776 = ft-lb

Toro TimeCutter SW/SWX Service Manual

2-9

SPECIFICATIONS

Equivalents and Conversions

Decimal and Millimeter Equivalents

Equivalents & Conversions

Decimal & Millimeter Equivalents

Fractions Decimals mm Fractions Decimals mm

1/64 0.015625 0.397 33/64 0.515625 13.097

2

1/16 0.0625 1.588 9/16 0.5625 14.288

1/8 0.1250 3.175 5/8 0.6250 15.875

3/16 0.1875 4.762 11/16 0.6875 17.462

1/4 0.2500 6.350 3/4 0.7500 19.050

5/16 0.3125 7.541 13/16 0.8125 20.638

3/8 0.3750 9.525 7/8 0.8750 22.225

7/16 0.4375 11.112 15/16 0.9375 23.812

1/2 0.5000 12.700 1 1.000 25.400

1/32 0.03125 0.794 16/32 0.53125 13.484

3/64 0.046875 1.191 35/64 0.546875 13.891

5/64 0.078125 1.984 37/64 0.578125 14.684

3/32 0.9375 2.381 19/32 0.59375 15.081

9/64 0.140625 3.572 41/64 0.640625 16.272

5/32 0.15625 3.969 21/32 0.65625 16.669

11/64 0.171875 4.366 43/64 0.671875 17.066

13/64 0.203125 5.159 45/64 0.703125 17.859

7/32 0.21875 5.556 23/32 0.71875 18.256

15/64 0.234375 5.953 47/64 0.734375 18.653

17/64 0.265625 6.747 49/64 0.765625 19.447

9/32 0.28125 7.144 25/32 0.78125 19.844

19/64 0.296875 7.541 51/64 0.796875 20.241

21/64 0.328125 8.334 53/64 0.828125 21.034

11/32 0.34375 8.731 27/32 0.84375 21.431

23/64 0.359375 9.128 55/64 0.859375 21.828

25/64 0.390625 9.922 57/64 0.890625 22.622

13/32 0.40625 10.319 29/32 0.90625 23.019

27/64 0.421875 10.716 59/64 0.921875 23.416

29/64 0.453125 11.509 61/64 0.953125 24.209

15/32 0.46875 11.906 31/32 0.96875 24.606

31/64 0.484375 12.303 63/64 0.984375 25.003

1 mm = 0.03937 in. 0.001 in. = 0.0254 mm

2-10

Toro TimeCutter SW/SWX Service Manual

U.S. to Metric Conversions

U.S. to Metric Conversions

To Convert Into Multiply By

Miles
Yard s

Linear
Measurement

Area

Volume

Weight

Pressure

Work

Feet
Feet
Inches
Inches
Inches

Square Miles
Square Feet
Square Inches
Acre

Cubic Yards
Cubic Feet
Cubic Inches

Tons (Short)
Pounds
Ounces

Pounds/Sq. In. Kilopascal

Foot-pounds
Foot-pounds
Inch-pounds

Liquid Volume

Liquid Flows

Temperature

Quarts
Gallons

Gallons/Minute Liters/Minute

Fahrenheit Celsius

Kilometers
Meters
Meters
Centimeters
Meters
Centimeters
Millimeters

Square Kilometers
Square Meters
Square Centimeters
Hectare

Cubic Meters
Cubic Meters
Cubic Centimeters

Metric Tons
Kilograms
Grams

Newton-Meters
Kilogram-Meters
Kilogram-Centimeters

Liters
Liters

SPECIFICATIONS

1.609

0.9144

0.3048

30.48

0.0254

2.54

25.4

2.59

0.0929

6.452

0.4047

0.7646

0.02832

16.39

0.9078

0.4536

28.3495

6.895

1.356

0.1383

1.152144

0.9463

3.785

3.785

1. Subtract 32°

2. Multiply by 5/9

2

Toro TimeCutter SW/SWX Service Manual

2-11

2

SPECIFICATIONS

THIS PAGE INTENTIONALLY LEFT BLANK.

2-12

Toro TimeCutter SW/SWX Service Manual

CHASSIS

Model & Serial Number Identication

The model and serial number identication plate is
located on the frame, near the battery, under the

operator’s seat as shown below (Fig. 005).

Fig. 005 PICT-1034

Grease & Lubrication Point

Grease Type – No. 2 general-purpose lithium base
grease

A grease tting is located on each of the front wheel

hubs.
The front wheel hubs should be greased every 25 hrs.
(Fig. 006)

3

Fig. 006 PICT-1035

Toro TimeCutter SW/SWX Service Manual

3-1

CHASSIS

3

Front Axle / Caster Fork / Bearing

Service

Front Axle / Caster Fork / Bearing
Disassembly

1. Safely raise and support unit so front wheels are off
the ground.

2. Support under caster wheel and remove the castor
cap and fastener (A).

3. Remove caster fork (B) from front axle (C). Inspect
the caster fork shaft and thrust washer (D) for
excessive wear, replace if necessary.

4. Using an appropriate punch, tap out and remove the

LOWER bearings from the front axle (C).

6. Properly clean and inspect the front axle bearing

area.

Front Axle / Caster Fork / Bearing Assembly

1. Using a proper bearing installation tool, install a

new bearing into the front axle making sure it is fully
seated.

2. Install thrust washer (D) onto the caster fork shaft.

3. Install the caster assembly up through the bearings

and hold in position.

4. Install washer (E).

5. Install fastener (A) and torque to specication -

17 ft-lbs. (23 Nm).

6. Safely lower unit and verify proper function.

(Fig. 007)

A

E

D

C

B

3-2

Fig. 007 PICT-1036

Toro TimeCutter SW/SWX Service Manual

CHASSIS

Caster Wheel / Bushing Service

Caster Wheel / Bushing Disassembly

1. Safely raise and support unit so front wheels are off

the ground.

2. Support under caster wheel and remove the nut /

bolt (A).

3. Remove and inspect wheel spanner (B). Replace if

excessively worn.

4. Using an appropriate punch, remove the (2)

bushings (C) from the wheel hub. Inspect bushings
and replace if excessively worn.

5. Properly clean and inspect the front wheel hub area.

A

Caster Wheel / Bushing Assembly

1. Lightly lubricate bushings (C) and wheel spanner (B)

with No. 2 general-purpose lithium base grease. Fill

center of wheel hub with grease.

2. Install the (2) bushings (C) into front wheel hub,

making sure they are fully seated.

3. Install wheel spanner (B) into the front wheel

assembly.

4. Install front wheel assembly into the front caster.

5. Install the nut / bolt (A) and torque nut to
specication - 35 ft-lbs. (47 Nm).

6. Lubricate bushings / spanner through grease tting

with No. 2 general-purpose lithium base grease.

7. Safely lower unit and verify proper function.

(Fig. 008)

3

Toro TimeCutter SW/SWX Service Manual

C

B

Fig. 008 PICT-1037

3-3

CHASSIS

3

Pod / Fender / Fuel Tank Service

Pod / Fender Removal – RH

1. Raise seat and disconnect battery terminals.

2. Remove the (3) screws (A) securing control panel to
RH fender (B). Move control panel inward towards
the center of the unit.

3. Remove the (3) screws (C) securing the RH fender

to frame.

4. Maneuver RH fender (B) up and off frame.

Note: The RH control lever and deck lift lever must

pass through the RH fender during removal

and installation.

A

Pod / Fender Installation – RH

1. Maneuver RH fender (B) into position.

Note: The RH control lever and deck lift lever must

pass through the RH fender during removal

and installation.

2. Install the (3) screws (C) that secure the RH fender
to frame and torque the (3) screws to specication –

7 ft-lbs. (9 Nm).

3. Position control panel back onto RH fender. Install
and sufciently tighten the (3) screws (A) that secure
the control panel to the RH fender (B).

4. Verify choke cable, throttle cable and wiring are

properly routed.

5. Connect battery terminals and lower seat.

(Fig. 010)

C

C

B

3-4

Fig. 010 PICT-1040

Toro TimeCutter SW/SWX Service Manual

CHASSIS

Pod / Fender Removal – LH

1. Raise seat and disconnect battery terminals.

2. Unscrew fuel cap. With a clean, long, needle nose
pliers, reach into fuel tank and grab fuel cap tether
base (D). Pull upward and ex tether base to remove
fuel cap from fuel tank assembly (Fig. 011).

D

Fig. 011 PICT-1039

Pod / Fender Installation – LH

1. Maneuver LH fender into position.

Note: The LH control lever must pass through the

LH fender during removal and installation.

2. Install the (3) screws (E) that secure the LH fender
to the frame and torque to specication – 7 ft-lbs.

(9 Nm).

3. Fully install the fuel cap tether base into fuel tank.
Install and tighten fuel cap.

4. Connect battery terminals, and lower seat.

(Fig. 012)

D

E

3

3. Remove the (3) screws (E) securing the LH fender to

the unit frame (Fig. 012).

4. Maneuver LH fender up and off frame.

Note: The LH control lever must pass through the

LH fender during removal and installation.

Fig. 012 PICT-1041

Toro TimeCutter SW/SWX Service Manual

3-5

CHASSIS

3

Fuel Tank Removal

1. Remove LH fender as shown in this chapter.

2. Disconnect and properly secure the (2) fuel / vent

lines from the top of fuel tank assembly (G).

(Fig. 013)

G

Fig. 013 PICT-1054

Fuel Tank Installation

1. Position fuel tank assembly (G) into the frame slots.

2. Install the (2) fuel tank retaining springs (H) to

secure fuel tank to the frame.

3. Properly connect the (2) fuel / vent lines.

4. Install LH fender as shown in this chapter.

5. Verify proper installation of the fuel tank and fuel /

vent lines.

(Fig. 015)

3. Remove the (2) fuel tank retaining springs (H) by
pulling them outward (Fig. 014).

H

Fig. 014 PICT-1042

4. The fuel tank is now loose and can be removed
vertically from the frame.

H

G

H

Fig. 015 PICT-1041

3-6

Toro TimeCutter SW/SWX Service Manual

Seat Pivot Service

Seat Pivot Removal

1. Raise seat and disconnect battery terminals.

2. Disconnect the seat switch harness connection and

remove seat switch harness from the routing clip on

the seat base.

3. Remove the washer and retaining clip, then remove

the seat stop assembly (B).

CHASSIS

4. Remove the retaining clips and the seat pivot rod /

seat stop rod (C).

5. Remove the seat assembly from the unit (Fig. 016).

B

C

3

Fig. 016 PICT-1043

Toro TimeCutter SW/SWX Service Manual

3-7

3

CNZ0009a

Front Column

Pivot Bracket
Upper Steering Shaft

Back Column

STEERING COLUMN – ZERO TURN TRACTOR

Pedal Asm Release

Apply Blue

Loctite. Torque to

175-225 in-lbs

(20-26 Nm)

Apply Blue Loctite

Flange of bushing is located on the outside

of the retainer plate.

Apply anti-seize to

upper shaft splines

and U-joint splines

Torque to 150-200 in-

lbs (17-23 Nm)

Torque to 150-200 in-

lbs (17-23 Nm)

CHASSIS

3-8

Toro TimeCutter SW/SWX Service Manual

CZN0003a

Spindle Housing

Front Shroud

Steering Wheel

Steering Column

FRONT SHROUD – ZERO TURN TRACTOR

Rear Cover

CHASSIS

3

Toro TimeCutter SW/SWX Service Manual

3-9

3

CHASSIS

FRONT SHROUD - ZERO TURN TRACTOR

Front Shroud Removal

1. Disconnect the damper from the traction pedal.

3. Remove the steering wheel cap.

2. Disconnect the traction pedal from the pedal
pivot mount. Remove traction pedal

.

4. Loosen the steering wheel lock nut. Leave the

nut on the shaft at least 2-3 threads.

3-10

Toro TimeCutter SW/SWX Service Manual

FRONT SHROUD - ZERO TURN TRACTOR

5. With the heel of your hand or soft tapping from a

soft mallet, tap the steering wheel until it comes

loose from the splined steering shaft. Remove
the nut and remove steering wheel.

7. Remove the rear cover.

CHASSIS

3

6. Remove the T-30 Torx screws holding the

shroud on.

8. Fold the steering column all the way into the

down position. Slide front shroud up and off the

steering column.

Toro TimeCutter SW/SWX Service Manual

3-11

3

CHASSIS

FRONT SHROUD - ZERO TURN TRACTOR

Front Shroud Installation

1. Slide the shroud down on the steering shaft and

set into place.

3. Install the T-30 Torx screws on the shroud.

Torque to 80-100 lbs (9-11 Nm).

2. Install the rear cover.

4. Place the steering Wheel onto the splined

steering shaft.

Note: Make sure the front caster wheels

are in the straight position and the steering

wheel is also straight.

3-12

Toro TimeCutter SW/SWX Service Manual

FRONT SHROUD - ZERO TURN TRACTOR

5. Install the lock nut and torque to 27-44 ft-lbs (37-

46 Nm).

7. Install the traction pedal to the pedal pivot mount,

CHASSIS

torque to 5 ft-lbs. (7 Nm).

3

6. Install the steering wheel cap.

8. Install the damper to the traction pedal.

Note: It must be placed in the correct position,

torque to 5 ft-lbs. (7 Nm).

Toro TimeCutter SW/SWX Service Manual

3-13

CHASSIS

3

Pod / Fender Support Service

Pod / Fender Support Removal (SWX Shown)

1. Raise seat and disconnect battery terminals.

2. Remove fenders and fuel tank as shown in this

chapter.

3. Take note of cable and harness routing for

reassembly.

4. Disconnect and remove the hour meter (if equipped).

5. Remove the fasteners (A) attaching the hydro
reservoir to the support bracket (SWX models only).

6. Remove the cable ties that secure the fuel lines /
wire harness cables (if equipped).

7. Remove the fasteners (B) securing the (2) rear

supports to the frame.

8. Remove the fasteners (C) securing the front fender

support to the frame.

Pod / Fender Support Installation

1. Position the Pod / Fender support bracket onto the
chassis.

2. Install the fasteners (A, B and C) that secure the
support to the chassis and torque to specication –

17 ft-lbs. (23 Nm).

3. Properly route the fuel lines / wire harness and
secure with cable ties (if needed).

4. Install hydro tank reservoir (SWX models only).

5. Install and connect hour meter (if equipped).

6. Install fuel tank and fenders.

7. Verify proper cable, wire harness and hose routing.

8. Connect battery terminals and lower seat

9. Verify proper unit function.

9. Remove the Pod / Fender support bracket from the
chassis.

(Fig. 025)

B

A

A

C

3-14

Fig. 025 PICT-1060

Toro TimeCutter SW/SWX Service Manual

CHASSIS

Upper Deck Lift Service

Upper Deck Lift Removal

1. Raise seat and disconnect battery terminals.

2. Remove the RH fender / pod as shown in this

chapter.

3. Move the deck HOC to the middle position.

4. Support deck in current position, then move deck

HOC to the lowest position.

5. Remove the pins and washers (A) that attach the

foot lift rod (B) and remove the rod from the unit (if

equipped).

6. Remove the (2) fasteners that secure the foot

pedal bracket (C) to the frame. Remove foot pedal

assembly from frame (if equipped).

7. Remove the (2) pins and (2) washers that attach the

lift links (D) to the deck lift (E).

Upper Deck Lift Installation

1. Maneuver the deck lift assembly (E) into position

from the RH side of the unit.

2. Install the (2) lift brackets (F) and torque fastener to
specication - 14 ft-lbs. (19 Nm).

3. Slide the lift links (D) onto the deck lift posts. Install
the (2) washers and (2) pins that secure the lift links
to the deck lift (E).

4. Install the foot pedal assembly (C) onto the frame

and torque fasteners to specication - 30 ft-lbs.

(40 Nm) (if equipped).

5. Install foot lift rod (B) into foot pedal and foot lift plate

(G). Install the washers and pins that retain it (if
equipped).

6. Lift deck upward and remove supports.

7. Install the RH fender assembly as outlined in this

chapter.

3

8. Remove the (4) fasteners attaching the (2) lift
brackets (F) to the main frame.

9. Remove deck lift assembly (E) from frame.

8. Connect the battery terminals.

9. Cycle the deck through the HOC range and verify
proper function. Inspect the PTO deck belt for proper

routing and tension.

10. Level the deck as shown in this service manual, see
“Leveling the Mower Deck”, pages 6-22 - 6-35.

(Fig. 027)

Toro TimeCutter SW/SWX Service Manual

3-15

CHASSIS

Deck Lift Exploded View

G

3

A

E

A

B

F

C

3-16

D

Fig. 027 PICT-1051

Toro TimeCutter SW/SWX Service Manual

CHASSIS

Lower Deck Lift Service

Lower Deck Lift Removal

1. Move deck HOC to the middle position.

2. Support under deck in current position, then move
the deck HOC to the lowest position.

3. Remove the (2) pins and (2) washers that attach the
lift links (D) to the deck lift (E).

4. Remove lift rod clip and washer (K) from deck
assembly. Remove front support rod (L) from deck
bracket (Fig. 030).

5. Slightly lift rear of the deck and slide it rearward
to fully release the rear lift arm (H) from the deck
hanger brackets (I) (Fig. 028).

I

Lower Deck Lift Installation

1. Install (2) pivot blocks (G) onto rear lift arm ends.

2. Install rear lift arm (H) assembly into frame

C-channel.

3. Properly locate pivot blocks (G) using the pivot block
locating hole on the main frame (V) and the pivot
block locating lug (X) that is cast into the pivot block

(LH side shown) (Fig. 029).

3

V

X

G

H

Fig. 028 PICT-1053a

6. Remove the (2) bolts and (2) nuts that attach the (2)
pivot blocks (G) to the frame.

7. Rotate the rear lift arm (H) and disengage pivot

blocks (G) from the unit frame C-channel. Drop

the rear lift arm downward and remove it from in-

between the deck and unit frame.

Fig. 029 PICT-1052

4. Once aligned, install the (2) bolts and (2) nuts that
attach the pivot blocks (D) to main frame. Torque
bolts to specication – 17 ft-lbs. (23 Nm).

5. Slightly lift the rear of the deck and slide the deck

forward. Fully engage the rear lift arm (H) into the

deck hanger brackets (I) (Fig. 028 and Fig. 030).

6. Slide the lift links (D) onto the deck lift posts. Install
the (2) washers and (2) pins that secure the lift links
to the deck lift (E).

7. Install the front support rod (L) into the deck bracket
using clip and washer (K).

8. Lift deck upward and remove supports.

9. Cycle the deck through the HOC range and verify
proper function. Inspect the PTO deck belt for proper

routing and tension.

10. Level the deck as shown in this service manual. See
“Leveling the Mower Deck”, page 6-22 - 6-35.

Toro TimeCutter SW/SWX Service Manual

3-17

CHASSIS

Deck Lift Exploded View

3

E

K

3-18

L

H

D

I

I

Fig. 030 PICT-1051

Toro TimeCutter SW/SWX Service Manual

G

CZN0004a

RETURN TO NEUTRAL ASSEMBLY – ZERO TURN TRACTOR

Switch bracket

Switch, single pole

Switch arm – These must

Torque to 100 in-

Torque to 100 in-

Apply anti-seize

Apply anti-seize

Spring should be

Spring should be

Switch

CHASSIS

oriented as shown.

to this surface.

move freely after installation

lbs (11.5 Nm)

to this surface.

3

orientation

(top view)

lbs (11.5 Nm)

oriented as shown.

Toro TimeCutter SW/SWX Service Manual

3-19

3

CHASSIS

RETURN TO NEUTRAL ASSEMBLY - ZERO TURN TRACTOR

Return to Neutral Assembly Removal

1. Remove the two bolts holding the RTN assembly

to the chassis.

3. Remove the assembly.

2. Slide the unit to the side and remove the switch
connectors from the switches.

3-20

Toro TimeCutter SW/SWX Service Manual

RETURN TO NEUTRAL ASSEMBLY - ZERO TURN TRACTOR

Return to Neutral Assembly Installation

1. Insert a 1/4 in. dowel pin through the hole on the

pedal mount and into the foot pedal assembly.
This ensures the foot pedal is in the neutral
position.

CHASSIS

3. Install the two mount bolts and torque to 150-200

in-lbs. (11.5-17 Nm). Ensure the switch arms
can move freely and do not bind.

3

2. Re-connect the switch connectors to the

switches. Slide the assembly into position, then
place the roller between the switch arms.

Toro TimeCutter SW/SWX Service Manual

3-21

3

CHASSIS

Speed Control Assembly

LH Cable

Front

RH Cable

RH Cable

Wide Chassis Models

RH Cable Arm

LH Cable Arm

Apply anti-seize to bearing surfaces

Steering Cables

LH Cable

RH Cable

Narrow Chassis Models

LH Cable

3-22

Toro TimeCutter SW/SWX Service Manual

SPEED CONTROL ASSEMBLY - ZERO TURN TRACTOR

Cable Adjustment

1. When the cables are properly adjusted, both of

the cable arms will contact the cabel lever at the

same time when the wheels are straight and the

traction pedal is in neutral

The cable arms should contact the rollers

and stop on the bracket before the cables are
installed and adjusted.

CHASSIS

3. Insert a 1/4 in. dowel pin through the center
hole on the speed control assembly to lock the
speed control assembly in place. The dowel

should be pushed through the hole far enough

to hold both slide assemblies in place.

3

2. If adjustment is required, rst make sure the

wheels are straight forward and insert the

steering arm spacer over the center nut. Refer
to “Steering System - Alignment” Service

Information Sheets for more detail.

4. Loosen the jam nut on the cable and lengthen or
shorted the cable as needed.

Toro TimeCutter SW/SWX Service Manual

3-23

CHASSIS

SPEED CONTROL ASSEMBLY - ZERO TURN TRACTOR

5. When the cables are adjusted correctly, both
steering arms will be contacting the steering link
and the cables will be tight.

3

6. Tighten the jam nuts and remove the dowel pin.

Cable Removal

1. Remove the E-clip and washer securing the
cable to the cable arm.

2. Slide the cabel cover off of the threaded portion
of the cable. Loosen the jam nut on the cable
and move the lock nut all the way down the
cable.

3. Slide the cable through the slit in the bracket to
remove the cable from the bracket.

3-24

Toro TimeCutter SW/SWX Service Manual

SPEED CONTROL ASSEMBLY - ZERO TURN TRACTOR

4. Remove the barrel end of the cable from the
speed control assembly.

CHASSIS

6. Slide the cable out of the speed control

assembly.

3

5. Using a needle-nose pliers, pinch the cable locks

together.

Cable Replacement

1. Slide the new cable through the hole in the
speed control assembly and lock the cable in
place.

Toro TimeCutter SW/SWX Service Manual

3-25

CHASSIS

SPEED CONTROL ASSEMBLY - ZERO TURN TRACTOR

2. Insert the barrel of the cable into the holder of
the speed control assembly.

4. Install the rubber cap, washer, and E-clip.

3

Note: The barrel has to slide through the hole

on the outside part of the holder rst to
allow the barrel to slide in fully.

Hole

3. Route the cable through, slide the cable through
the slit in the holding bracket, and secure the
looped end of the cable onto the cable arm.
When the cable arm is contacting the cable
lever and the cable is taught, tighten the jam

nut on the cable.

Note: Do not re-use E-clips, replace with new.

Adjust the cables by referring to “cable
adjustment” in this Service Information
section.

3-26

Toro TimeCutter SW/SWX Service Manual

SPEED CONTROL ASSEMBLY - ZERO TURN TRACTOR

Speed Control Assembly Removal

1. Remove the front shroud as outlined in “Front

Shroud Removal” service information sheet.

CHASSIS

2. Remove the cables from the cable arms as

outlined in “cable removal.”

3. Remove the rod end from the pivot lever

assembly.

4. Remove the hydro rods from speed control

assembly.

3

5. Remove the bolt holding the speed control
assembly to the frame. The bolt is directly under
the steering column.

Toro TimeCutter SW/SWX Service Manual

3-27

3

CHASSIS

SPEED CONTROL ASSEMBLY - ZERO TURN TRACTOR

6. Remove the speed control assembly from the

unit.

2. Insert a 1/4 in. pin through the hole on the pedal

mount and into the foot pedal assembly. This
ensures the foot pedal is in the neutral position.

Speed Control Assembly Installation

1. Insert the speed control assembly to the chassis.

The bearing pivot (A) needs to be oriented

so the ats of the pivot t into the hole in the
chassis. Insert bolt and torque bolt to 45-55 ft-

lbs. (62-76 Nm).

A

3. When a pin is inserted into the pedal mount,
the holes on the left side of the speed control
assembly should line up. Place a 1/4 in. dowel

in one of the alignment holes and into the

chassis on the speed control assembly to keep

it in position.

3-28

Toro TimeCutter SW/SWX Service Manual

CHASSIS

SPEED CONTROL ASSEMBLY - ZERO TURN TRACTOR

4. If a dowel pin will not insert through the speed

control assembly and the hole in the chassis,
then the rod end (A) will have to be adjusted.

Remove the nut on the rod end and remove the
rod end from the bolt. Insert a dowel through

the speed control until the pin goes through the
holes on the speed control and the chassis as
shown in step 3. Turn the rod end until it can be
placed on the bolt, re-install the nut on the bolt

(A).

A

6. When all four pins are installed (traction pedal,

speed control assembly, one on each side bell
cranks), connect the hydro rods to the speed
control assembly. Insert the rods into the the
correct slot on the speed control. Place the rod
end cover on top and torque bolts to 80-100
in-lbs. (9-11.5 Nm). Remove all four 1/4 in.
pins and connect the speed control cables as
outlined in “Cable Replacement.” Re-install the

top shroud and test drive.

3

5. Lift up the seat and insert a 1/4 in. dowel pin

through both alignment hoes on both sides of

the hydro rod bell cranks (for more information
refer to the “Steering System-Alignment”
service information sheet).

1/4 in. Dowel Pin

Toro TimeCutter SW/SWX Service Manual

3-29

CHASSIS

Steering System

3

Apply Blue Loctite,

torque 45-55 ft­lbs. (62-76 Nm)

Torque to 150-200 in-lbs. (17-23 Nm)

Steering Rod

Torque to 80-100 ft-lbs. (9-11 Nm)

Lower Steering Shaft

Sector Gear

Wheel Gear

Torque to 67-83 ft-lbs. (92-115 Nm)

Cross Rod

3-30

Toro TimeCutter SW/SWX Service Manual

Steering System

Damper

CHASSIS

Ball Joint Orientation - Rear View

Traction Pedal

3

Apply anti-seize to bore

and thrust surfaces

Torque to 45-55 ft-lbs.

(62-76 Nm)

Return

Torque to

150-200 in­lbs. (17-23
Nm)

Assembly

Apply Blue

Loctite

Speed Control

Asm.

These shafts must rotate

and slide freely

Ball joints to be

threaded on hydro

rods .50 inch from

end

Hydro Rods

Torque to 80-100 in-

lbs. (9-11 Nm)

These shafts must

rotate and slide
freely

Toro TimeCutter SW/SWX Service Manual

3-31

3

CHASSIS

Steering System

3-32

Toro TimeCutter SW/SWX Service Manual

STEERING SYSTEM - ALIGNMENT - ZERO TURN TRACTOR

Alignment

Note: For proper alignment, you will need

three 1/4 in. dowel pins and a steering arm
spacer. This tool kit is available from Toro.
“Order part number 132-0852

Note: The fourth dowel pin is used for a

different procedure.

2. Align the mark on the sector gear with a tooth on

the lower steering shaft as shown. The mark on
the gear must be right in the middle.

CHASSIS

3

1. Ensure the wheel gears are in the forward
position so that the tie rod end hole in the gears
are straight forward.

3. Remove the front shroud as outlined in “Front

Shroud” Service Information Sheet. On the

top of the mower and in front of the steering

column, place the steering arm spacer in the
hole directly in front of the steering colunmn.

Toro TimeCutter SW/SWX Service Manual

3-33

3

CHASSIS

STEERING SYSTEM - ALIGNMENT - ZERO TURN TRACTOR

The spacer should surround the nut on the tie rod

and verifying the steering column is straight.

5. If the left side wheel (when sitting on the

machine) isn’t straight, adjust the tie rod on the
long tie rod (B) until the wheel is positioned in a

straight forward position.

4. If the right side wheel (when sitting on machine)
is not straight, adjust the tie rod ends on the

short tie rod (A) until the wheel is positioned in
a straight forward position.

A

A

6. Insert on of the 1/4 in. dowel pins through the
holes in the speed control assembly and

through the hole in the frame.

If the pin does NOT t, you will need to install

a pin through the traction pedal and adjust the

tie rod end on the pivot lever assembly. See

steps 3 and 5 in the “Speed Control Assembly”
Service Instruction Sheets.

3-34

Toro TimeCutter SW/SWX Service Manual

STEERING SYSTEM - ALIGNMENT - ZERO TURN TRACTOR

7.Lift up the seat and insert a 1/4 in. dowel pin

through both alignment boles on both sides

of the hydro rod bell cranks. The dowel pins
should touch the bell cranks.

1/4 in. Dowel Pin

CHASSIS

1/4 in. Dowel Pin

3

Bell Cranks

1/4 in. Dowel Pin

8. If one of the hydro-locking dowel pins does
not insert properly, adjust the length of the
corresponding control rod from the speed
control assembly by removing the nut and

turning the tie rod end (A) until the pin inserts

freely and contacts the bell crank.

1/4 in. Dowel Pin

1/4 in. Dowel Pin

A

Toro TimeCutter SW/SWX Service Manual

3-35

3

CHASSIS

This page is left intentionally blank.

3-2

Toro TimeCutter SW/SWX Service Manual

Engine Replacement

PTO Clutch & Clutch Stop Mounting (All Models)

(Fig. 033)

B

C

ENGINE

C

4

D

Chassis Identication

Wide Frame

- All TimeCutter SW 50 & 54 inch units

- All TimeCutter SWX 50 inch units

Narrow Frame

- All TimeCutter SW 32 and 42 inch units

- All TimeCutter SWX 42 inch units

A

A

D

Fig. 033 PICT-1079

A. PTO clutch bolt - 55 ft-lbs. (76 Nm) - apply Loctite®

242 to bolt threads

B. Drive pulley - apply anti-seize to crankshaft and

pulley ends
C. Clutch stop nut/bolt - 30 ft-lbs. (40 Nm)
D. Rubber isolator

Toro TimeCutter SW/SWX Service Manual

4-1

4

ENGINE

Engine Mounting - Toro LC1P92F Engine

(Fig. 034)

C

C

B

D

B

A

Fig. 034 PICT-1080

A. Clutch stop
B. Engine to chassis mounting bolts (4) - torque in a

cross pattern, apply Loctite® 242 - 33 ft-lbs. (44 Nm)

C. Mufermountingbolts-13.5ft-lbs.(17.5Nm)

D. Heat shield mounting bolts - 5 ft-lbs. (7 Nm)

4-2

Toro TimeCutter SW/SWX Service Manual

Engine Mounting - Toro Twin Cylinder

ENGINE

4

Toro TimeCutter SW/SWX Service Manual

B

A

A. Same note as Kohler A
B. Same not as Kohler C

4-3

4

ENGINE

Kohler Twin Cylinder

B

C

A

A. Engine to Chassis bolts (4) - torque is a cross pattern. Apply Loctite 242-33 ft-lbs. (44 Nm).

B.MuferMountingbolts(4)-torqueto12.5-14ft-lbs.(17-19Nm).

C. Heat Sheild Mounting bolts (2) - torque to 60 in-lbs. (7 Nm).

4-4

Toro TimeCutter SW/SWX Service Manual

ENGINE

Engine Removal

1. Raise seat and disconnect battery terminals.

2. Disconnect wire harness connection to PTO clutch.

3. Remove PTO belt.

4. Remove PTO clutch bolt.

5. Remove drive belt and drive pulley from crankshaft.

6. If necessary, remove rear engine guard.

7. Remove the (2) fasteners that secure the heat shield

tothemuferandremovetheheatshield.Ifneces­sary,removethemuferfromtheengine.

8. Remove the (4) engine to frame mounting bolts.
Make note of clutch stop bracket mounting
orientation.

9. Safely disconnect the fuel and vent lines from
engine.

Engine Installation

1. Position the engine onto the frame.

2. Connect the battery ground wires (B) to the engine
block, and connect the positive battery wire to the
engine starter motor.

3. Connect the chassis to engine harness connector
(A).

4. Install the fuel and vent lines to the engine.

5. Install the throttle and choke cables to carburetor
linkage.

6. Apply Loctite® 242 to the (4) engine mounting bolts.

7. By hand, install the (4) engine mounting bolts.

Note: One of the engine mounting bolts also

secures the clutch stop to the frame. See the
exploded views on the following page for
application and mounting location.

4

10. Remove the throttle and choke cable from carburetor
linkage.

11. Disconnect chassis from engine electrical
connection (A) (Fig. 038).

12. Disconnect the ground wires from the engine block
(B) (Fig. 038).

13. Disconnect the positive battery cable (C) from the
starter motor (Fig. 038).

C

B

A

8. In a cross pattern, torque the (4) engine mounting

boltstospecication-33ft-lbs.(44Nm).

9. Installmuferandnewmufergaskets,ifnecessary,
totheengineandtorquemuferfastenersto
specication-13ft-lbs.(17.5Nm)

10. Installheatshieldtothemuferandtorquefasteners
tospecication-5ft-lbs.(7Nm)

11. Apply anti-seize to the engine crankshaft and the
ends of the drive pulley shaft.

12. Install drive pulley onto the crankshaft and install
drive belt.

13. Install clutch washer onto the PTO clutch bolt. Apply
Loctite 242 to the PTO clutch bolt threads.

14. Install the PTO clutch onto crankshaft. Be sure PTO
clutch engages with the clutch stop bracket.

15. InstallandtorquethePTOclutchbolttospecication

– 55 ft-lbs. (76 Nm).

Fig. 038 PICT-1084

14. The engine can now be lifted vertically from the
frame.

Toro TimeCutter SW/SWX Service Manual

16. Install PTO belt onto PTO clutch. Verify proper PTO
belt routing as shown on pages 6-6 - 6-8.

17. Connect battery cables and verify engine oil level.

18. Safely start engine and verify proper operation.

4-5

ENGINE

4

Clutch & Clutch Stop Location - Wide Frame

(Fig. 039) Bottom view

C

A

B

Fig. 039 PICT-1085

Wide Frame Chassis Identication:

- All TimeCutter SW 50 & 54 inch units

- All TimeCutter SWX 50 inch units

A. Clutch stop
B. PTO clutch
C. Engine mounting bolts (4)

Clutch & Clutch Stop Location - Narrow Frame

(Fig. 040) Bottom view

C

B

A

Fig. 040 PICT-1086

Narrow Frame Chassis Identication:

- All TimeCutter SW 32 & 42 inch units

- All TimeCutter SWX 42 inch units

A. Clutch stop
B. PTO clutch
C. Engine mounting bolts (4)

4-6

Toro TimeCutter SW/SWX Service Manual

HYDROSTATIC DRIVE SYSTEM

Chassis Identication

Wide Frame

- All TimeCutter SW 50 and 54 Inch Units

- All TimeCutter SWX 50 Inch Units

Narrow Frame

- All TimeCutter SW 32 and 42 Inch Units

- All TimeCutter SWX 42 Inch Units

Hydrostatic Drive Exploded Views

Wide Frame

(Fig. 041)

Narrow Frame

(Fig. 042)

Fig. 041 PICT-1090

5

Fig. 042 PICT-1089

Toro Timecutter SW/SWX Service Manual

5-1

HYDROSTATIC DRIVE SYSTEM

Hydrostatic Drive Belt Routing

Bottom View (Fig. 043)

Fig. 043 PICT-1087

5

(Fig. 044)

5-2

Fig. 044 PICT-1088

Toro TimeCutter SW/SWX Service Manual

HYDROSTATIC DRIVE SYSTEM

Tracking Adjustment

Zero turn tractors should drive in a straight line with the wheels going straight forward and WITHOUT

having to “steer” the unit straight. If the tracking is off and the person “forces” the unit to drive straight
by steering it straight, there can be whining from one of the hydros if there is enough traction to load up
the hydro. On grass, this would probably result in turf tear. If the user points the unit forward and drives
it, tracking will be off if the rear wheels determine where the unit goes. The unit will drift to one side or
the other as the steering wheel “follows” where the back wheels are driving the unit.

1. Safely raise unit so rear wheels are off the
ground. Insert jack stands.

2. Place a piece of tape on each rear wheel and on
the consoles, aligning the pieces of tape.

3. Have another person sit in the seat with a stop
watch.

5

4. Start the engine. Press the parking brake switch
to turn off the parking brake.

Toro Timecutter SW/SWX Service Manual

5-3

HYDROSTATIC DRIVE SYSTEM

5. Accelerate the engine to full RPM. Observe the
rear tire’s forward or reverse movement. If the
tire is creeping in forward or reverse, a neutral
adjustment is needed. Make sure the traction
pedal is in the neutral position.

6. When in neutral, the stud should be in the center
of the slot in the control arm (A).

7. If one wheel is creeping, set the neutral on
BOTH drives. Set both wheels so they are
slightly rotating forward. Turn the adjustment
nut (B) clockwise or counter-clockwise until
creeping stops. Then turn it another 1/4 turn in
the same direction.

B

9. Compare the number of revolutions for each tire.
If they are within 2-3 RPM of each other, the
tracking is set correctly. If they are not within
that spec, slow down the faster hydro by turning
the adjustment nut counter-clockwise 1/4 turn
and retest. Continue to adjust the hydro this
way until the revolutions are with the spec.

10. Turn the engine OFF.

11. Safely lower unit.

12. If the unit is set correctly it should drive straight
on level ground with the wheels going straight
forward and WITHOUT having to “steer” the unit
straight.

5

A

8. When neutral is achieved, have the person
sitting in the seat push the traction lever full
forward. Count the number of revolutions of the

tire pera specied amount of time (example: 10

seconds). Record the number of revolutions.
Repeat for opposite side.

5-4

Toro TimeCutter SW/SWX Service Manual

HYDROSTATIC DRIVE SYSTEM

Purging Procedure

Due to the effects air has on efciency in hydrostatic

\

drive applications, it is critical that it be purged from the
system.

This purge procedure should be implemented any time
a hydrostatic system has been opened to facilitate
maintenance, any additional oil has been added to the

system, or a replacement transaxle has been installed.

Air creates inefciency because its compression and
expansion rate is higher than that of the oil in hydrostatic

drive systems.

The resulting symptoms in hydrostatic systems may be:

• Noisy operation

• Lack of power or drive after short term operation.

• High operation temperature and excessive
expansion of “oil”; in the latter case, oil may
overow.

The following procedure should be performed with the
vehicle wheels off the ground and then repeated under
operating conditions.

1. With the bypass valve open (push position) and the
engine running, slowly move the directional controls
(forward/reverse levers) in both forward and reverse

directions 5 to 6 times; as air is purged from the
transaxles, the oil level will drop.

2. With the bypass valves in the closed position (run
position) and the engine running, slowly move the
directional control levers in both forward and reverse
directions 5 to 6 times.

3. It may be necessary to repeat steps 1 and 2 until

all air is completely purged from the transaxles.
When the transaxles move forward at normal speed,

purging is complete.

5

Toro Timecutter SW/SWX Service Manual

5-5

HYDROSTATIC DRIVE SYSTEM

Hydrostatic Drive Belt Replacement

Hydrostatic Drive Belt Removal

1. Safely raise and support rear of unit so rear wheels
are off the ground.

2. Remove PTO belt spring to relieve PTO belt tension.
See “PTO Belt Replacement and Belt Routing” on
page 6-6.

3. Remove PTO belt from PTO clutch.

4. Remove the drive belt tensioner spring (Fig. 053).

5. Disengage the drive belt from the drive belt
tensioner pulleys. Remove the belt from the drive
and hydro pulleys, then remove the belt from the
unit.

6. Inspect the idler arm pivot and pulley bearings for

excessive wear and replace if necessary (Fig. 055).

B

C

5

Fig. 053 PICT-1091

Drive Belt Routing - bottom view (Fig. 054)

C

A

D

Fig. 055 PICT-1092

A. Idler Arm C. Idler pulley
B. Spacer D. Tensioner spring

Fig. 054 PICT-1093

5-6

Toro TimeCutter SW/SWX Service Manual

HYDROSTATIC DRIVE SYSTEM

Hydrostatic Drive Belt Installation

1. Properly route the belt around the (2) hydro input
pulleys, the drive pulley and (2) tensioner / idler
pulleys (Fig. 056).

Drive Belt Routing - bottom view

Fig. 056 PICT-1093

Transaxle Replacement

Transaxle Removal

(RH side shown)

1. Disconnect battery terminals.

2. Safely raise and support unit by rear frame / bumper
so rear wheels are off the ground.

3. Remove rear wheels.

4. Remove the rear hydro rod mounting nut (Fig. 058).

2. Install the drive belt tensioner spring as oriented
below (Fig. 057).

Fig. 057 PICT-1091

3. Install the PTO belt around the PTO clutch.

4. Verify proper PTO belt routing and install the PTO
belt tensioner spring. See “PTO Belt Replacement
and Belt Routing” on page 6-6.

5

Fig. 058 PICT-1097

5. Remove the bypass lever clip and washer(s).
Remove the bypass lever from the unit (Fig. 059).
(MX shown)

Fig. 059 PICT-1096

5. Safely lower unit and verify proper operation.

Toro Timecutter SW/SWX Service Manual

5-7

HYDROSTATIC DRIVE SYSTEM

5

6. Remove the brake rod from the brake actuator
module (Fig. 060). See “Brake Actuator Module” on
page 7-6.

Fig. 060 IMG-0968b

7. Remove the brake rod from the hydro:

All TimeCutter SW 54 inch SWX 50 inch models only
– Remove the nut (A) and the spring. Remove the brake
rod from the unit (Fig. 061).

A

Fig. 061 PICT-1101

All TimeCutter SW 32 & 42 inch and SWX 42 inch

models – Remove the nut (B), spring and washer.

Remove the brake rod from the unit (Fig. 062).

B

Fig. 062 PICT-1102

5-8

Toro TimeCutter SW/SWX Service Manual

HYDROSTATIC DRIVE SYSTEM

8. Remove the drive belt tensioner spring (Fig. 063).

Fig. 063 PICT-1091

9. Slip the drive belt off the idler pulleys, then off the

appropriate hydro input pulley.

10. If equipped, disconnect and plug the hydro reservoir

hoses at the hydro tting. Be sure to capture and
dispose of uid and shop towels properly (Fig. 064).

(SWX only)

11. Remove the hydro center support:

Wide Frame – Remove the (6) mounting fasteners (Fig.

065).

Fig. 065 PICT-1094

Narrow Frame – Remove the (4) mounting fasteners
(Fig. 066).

5

Fig. 064 PICT-1104

Toro Timecutter SW/SWX Service Manual

Fig. 066 PICT-1095

12. Safely support hydro assembly in current position

using a hydraulic oor jack.

5-9

HYDROSTATIC DRIVE SYSTEM

13. Narrow Frame Only– Remove the (2) outer hydro
mounting fasteners (Fig. 067).

Fig. 067 PICT-1100

14. Remove the (2) front hydro mounting fasteners.

Wide Frame (Fig. 068)

Narrow Frame (Fig. 069)

Fig. 069 PICT-1098

15. Remove the (1) rear hydro mounting fastener (Fig.

070).

5

Fig. 070 PICT-1099

Fig. 068 PICT-1106

16. Lower the hydro assembly and remove it from the
frame.

5-10

Toro TimeCutter SW/SWX Service Manual

HYDROSTATIC DRIVE SYSTEM

Transaxle Installation

1. Wide Frame Only – If a new hydro assembly is
being installed, transfer the (2) mounting brackets
(C and D) to the new hydro assembly and torque the

fasteners to specication; C - 30 ft-lbs. (40 Nm) and

D - 8 ft-lbs. (14 Nm) (Fig. 071).

D

C

4. Torque fasteners in sequence to specication as
shown:

Wide Frame:
1st - Torque fastener (E) to specication – 17 ft-lbs.

(23 Nm) (Fig. 072)

2nd - Torque fastener (F) to specication – 17 ft-lbs.

(23 Nm) (Fig. 072)

E

F

Fig. 071 PICT-1105

2. Position the hydro assembly up into the unit frame
and align mounting points.

3. Loosely install all the hydro mounting fasteners and
center support fasteners. Do not fully tighten at this
time.

Fig. 072 PICT-1106

5

3rd - Torque fastener (G) to specication – 17 ft-lbs.

(23 Nm) (Fig. 073)

G

Fig. 073 PICT-1099

Toro Timecutter SW/SWX Service Manual

5-11

HYDROSTATIC DRIVE SYSTEM

4th - Torque fasteners (H) to specication – 17 ft-lbs.

(23 Nm) (Fig. 074)

H

Fig. 074 PICT-1107

5th - Torque the two fasteners (I) to specication –

30 ft-lbs. (40 Nm) (Fig. 075)

Narrow Frame:

1st - Torque fastener (J) to specication – 50 ft-lbs.

(69 Nm) (Fig. 076)

J

Fig. 076 PICT-1098

2nd - Torque the (4) fasteners (K) to specication –

50 ft-lbs. (69 Nm) (Fig. 077)

5

I

K

Fig. 075 PICT-1108

Fig. 077 PICT-1109

5-12

Toro TimeCutter SW/SWX Service Manual

HYDROSTATIC DRIVE SYSTEM

3rd - Torque fastener (L) to specication – 17 ft-lbs.

(23 Nm) (Fig. 078)

L

Fig. 078 PICT-1098

4th - Torque fasteners (M) to specication – 17 ft-lbs.

(23 Nm) (Fig. 079)

5th - Torque fasteners (N) to specication – 30 ft-lbs.

(40 Nm) (Fig. 080)

N

Fig. 080 PICT-1100

5. If equipped, connect the hydro reservoir hoses at the

hydro tting (MX shown) (Fig. 081).

M

Fig. 079 PICT-1099

5

Fig. 081 PICT-1104

Toro Timecutter SW/SWX Service Manual

5-13

HYDROSTATIC DRIVE SYSTEM

5

6. Install the hydro drive belt and verify proper routing
(Fig. 082).

Drive Belt Routing - bottom view

Fig. 082 PICT-1093

7. Install and orient the drive belt tensioner spring as
shown (Fig. 083).

8. Install the brake rod to the hydro:

All TimeCutter SW 50 inch and SWX 50 inch models

only – Install the brake rod spring and nut and torque

nut to specication - 30 in-lbs. (3 Nm). Hold the rod

securely while tightening nut (Fig. 084).

Fig. 084 PICT-1101

All TimeCutter SW 32 & 42 inch and SWX 42 inch

models – Install the brake rod washer, spring and nut

and torque nut to specication - 30 in-lbs. (3 Nm). Hold

the rod securely while tightening nut (Fig. 085).

Fig. 083 PICT-1091

5-14

Toro TimeCutter SW/SWX Service Manual

Fig. 085 PICT-1102

HYDROSTATIC DRIVE SYSTEM

9. Install the brake rod to the brake actuator module

(Fig. 086).

Fig. 086 IMG-0968a

10. Install the bypass lever, washer(s) and retaining clip

(SWX shown) (Fig. 087).

16. Install the rear hydro rod and torque the nut to speci-

cation - 17 ft-lbs. (23 Nm) (Fig. 088). Hold the rod

securely while tightening nut.

Fig. 088 PICT-1097

11. Install the rear wheels and torque lug nuts to

specication – 80 ft-lbs. (108 Nm).

Fig. 087 PICT-1096

12. Connect battery terminals.

13. Safely lower unit.

14. Verify hydro oil level. If equipped, add 20w50 engine
oil to the hydro reservoir FULL COLD mark.

15. Perform the purging procedure as shown in this
chapter.

16. Perform the neutral and tracking adjustment
procedures as shown in this chapter.

17. Verify proper oil level and function.

5

Toro Timecutter SW/SWX Service Manual

5-15

HYDROSTATIC DRIVE SYSTEM

5

THIS PAGE INTENTIONALLY LEFT BLANK.

5-16

Toro TimeCutter SW/SWX Service Manual

Mower Deck Exploded Views

32 Inch Stamped Deck

(Fig� 089)

E

MOWER DECK

D

C

D

D

B

A

A� Blade bolt - 55 ft-lbs� (76 Nm)
B� Washer - concave side towards blade
C� Pulley nut - 55 ft-lbs� (76 Nm)

ZS Models Only

6

Fig. 089 PICT-1055 32S

D� 30 ft-lbs� (40 Nm)
E� Spindle housing-to-deck bolts (8) - 17 ft-lbs� (23 Nm)

Toro Timecutter SS/MX/ZS Service Manual

6-1

MOWER DECK

42 Inch Stamped Deck

(Fig� 090)

C

D

D

6

E

ZS Models Only

B

A

A� Blade bolt - 55 ft-lbs� (76 Nm)
B� Washer - concave side towards blade
C� Pulley nut - 55 ft-lbs� (76 Nm)

6-2

Fig. 090 PICT-1056 42S

D� 30 ft-lbs� (40 Nm)
E� Spindle housing-to-deck bolts (8) - 17 ft-lbs� (23 Nm)

Toro TimeCutter SS/MX/ZS Service Manual

42 Inch Fabricated Deck

(Fig� 091)

MOWER DECK

D

C

D

D

E

ZS Models Only

A� Blade bolt - 55 ft-lbs� (76 Nm)
B� Washer - concave side towards blade
C� Pulley nut - 55 ft-lbs� (76 Nm)

6

B

A

Fig. 091 PICT-1058 42F

D� 30 ft-lbs� (40 Nm)
E� Spindle housing-to-deck bolts (8) - 17 ft-lbs� (23 Nm)

Toro Timecutter SS/MX/ZS Service Manual

6-3

MOWER DECK

50 Inch Stamped Deck

(Fig� 092)

D

ZS Models Only

B

D

D

C

E

6

A� Blade bolt - 55 ft-lbs� (76 Nm)
B� Washer - concave side towards blade
C� Pulley nut - 55 ft-lbs� (76 Nm)

A

Fig. 092 PICT-1057 50S

D� 30 ft-lbs� (40 Nm)
E� Spindle housing-to-deck bolts (12)-17 ft-lbs� (23 Nm)

6-4

Toro TimeCutter SS/MX/ZS Service Manual

50 Inch Fabricated Deck

(Fig� 093)

MOWER DECK

D

D

D

C

ZS Models Only

A� Blade bolt - 55 ft-lbs� (76 Nm)
B� Washer - concave side towards blade
C� Pulley nut - 55 ft-lbs� (76 Nm)

6

B

A

Fig. 093 PICT-1059 50F

D� 30 ft-lbs� (40 Nm)
E� Spindle housing-to-deck bolts (12)-17 ft-lbs� (23 Nm)

Toro Timecutter SS/MX/ZS Service Manual

6-5

MOWER DECK

PTO Belt Replacement and Belt
Routing

32 Inch Stamped Deck

(Fig� 094)

B

E

C

A

D

42 Inch Stamped Deck

(Fig� 095)

B

C

D

E

A

C

6

F

Fig. 094 PICT-1061b

A� Idler pulley D� Spring
B� Deck belt E� Engine pulley
C� Spindle pulley F� Spring tool

D

D

F

Fig. 095 PICT-1062a

A� Idler pulley D� Spring
B� Deck belt E� Engine pulley
C� Spindle pulley F� Spring tool

6-6

Toro TimeCutter SS/MX/ZS Service Manual

MOWER DECK

42 Inch Fabricated Deck

(Fig� 096)

G

C

A

B

E

G

C

50 Inch Stamped Deck

(Fig� 097)

C

B

E

A

C

D

Fig. 096 PICT-1063a

A� Idler pulley E� Engine pulley
B� Deck belt F� Spring tool
C� Spindle pulley G� Deck handles
D� Spring

F

D

F

Fig. 097 PICT-1064a

A� Idler pulley D� Spring
B� Deck belt E� Engine pulley
C� Spindle pulley F� Spring tool

6

Toro Timecutter SS/MX/ZS Service Manual

6-7

MOWER DECK

6

50 Inch Fabricated Deck

(Fig� 098)

G

C

D

Fig. 098 PICT-1065

A� Idler pulley E� Engine pulley
B� Deck belt F� Spring tool
C� Spindle pulley G� Deck handles
D� Spring

B

F

E

A

C

G

Inspecting the Belts

Service Interval: Every 25 hours – Check the belts for
wear�

Check the belts for cracks, frayed edges, burn marks or
any other damage� Replace damaged belts�

PTO Belt Replacement

1� Park the unit on a level surface and disengage the

PTO switch�

2� Move the motion control levers outward to the park

position, stop engine, remove key, and wait for all
moving parts to stop before leaving the operating

position�
3� Set the height-of-cut to the lowest cutting position�
4� If necessary, remove the belt covers�
5� If necessary, loosen belt guide to allow belt past (32”

only)�
6� Using a spring tool, (Toro part no� 92-5771), remove

the idler spring from the deck hook to relieve idler

pulley tension� Roll the belt off of the pulley(s)�
7� Route the new belt around the engine pulley and

deck pulley�
8� Using a spring tool, (Toro part no� 92-5771), connect

the idler spring to the deck hook while placing

tension on the idler pulley and deck belt�

6-8

Note: Do not install idler/tensioner spring before

wrapping belt around pulleys. Excessive
spring stretch will occur.

Toro TimeCutter SS/MX/ZS Service Manual

MOWER DECK

Mower Deck Replacement

Mower Deck Removal

1� Park the unit on a level surface and disengage the

PTO switch�

2� Move the motion control levers outward to the park

position, stop engine, remove key, and wait for all
moving parts to stop before leaving the operating

position�
3� Set the height-of-cut to the lowest position�
4� Remove the retaining clip from the front support rod�

Remove the rod from the deck bracket (Fig� 099)�

Carefully lower the front of the deck to the ground�

5� Using the deck handles, lift the mower deck so the

hanger brackets clear the rear lift rod� Lower the
mower carefully to the ground (Fig� 100 and Fig�

101)�

B

B

C

A

C

B

A

Fig. 099 g.60G014635

A� Front support rod C� Retaining clip
B� Locking nut

Fig. 100 g.61G005077

A� Deck C� Rear lift rod
B� Hanger brackets

6

Fig. 101 PICT-1053a

Toro Timecutter SS/MX/ZS Service Manual

6-9

MOWER DECK

G

C

B

D F

E

A

C

G

Mower Deck Installation

1� Park the unit on a level surface and disengage the

PTO switch�

2� Move the motion control levers outward to the park

position, stop engine, remove key, and wait for all
moving parts to stop before leaving the operating

position�
3� Slide the deck under the unit�
4� Set the height-of-cut to the lowest position�
5� Lift the rear of the deck and guide the hanger

brackets onto the rear lift rod (Fig� 103)�

6

Fig. 102 g.62G017643

A� Idler pulley E� Engine pulley
B� Deck belt F� Spring tool
C� Spindle pulley G� Deck handles
D� Spring

6� Slide the deck rearward to remove the deck belt

from the engine pulley�

7� Slide the deck out from underneath the unit�

Note: Retain all parts for future installation.

B

C

A

Fig. 103 g.61G005077

A� Deck C� Rear lift rod
B� Hanger brackets

B

6-10

Toro TimeCutter SS/MX/ZS Service Manual

6� Attach the front support rod to the deck with the

retaining clip (Fig� 104)�

C

B

A

MOWER DECK

Fig. 104 g.60G014635

A� Front support rod C� Retaining clip
B� Locking nut

7� Install the deck belt onto the engine pulley as

outlined in this chapter�

Fig. 105 PICT-1053a

6

Toro Timecutter SS/MX/ZS Service Manual

6-11

MOWER DECK

Spindle Exploded Views

(Fig� 106 & Fig� 107 & Fig� 108)

C

A

B

A

C

A

B

A

C

B

A

Fig. 106 PICT-1070

A

C

B

6

C

A

A

B
B

A

A

Fig. 107 PICT-1071

A

C

B

A

Fig. 108 PICT-1072

A� Bearing C� Spindle housing
B� Bearing spacer (s)

6-12

Toro TimeCutter SS/MX/ZS Service Manual

MOWER DECK

Spindle Disassembly

1� If necessary, remove deck from the frame as shown

in this chapter�

2� Remove spindle assembly from deck as outlined in

this chapter�

3� Remove spindle shaft (D) from spindle assembly�

Inspect for excessive wear and replace if necessary
(Fig� 109)�

4� Use an appropriate punch or bearing extractor

to remove the (2) bearings (A) from the spindle
housing�

5� Inspect bearing spacer(s) (B) for wear and replace if

necessary�

6� Clean and inspect spindle housing (C) bearing bores

for excessive wear and replace if necessary�

Spindle Assembly

1� Fully seat a new UPPER bearing (pulley side) into

spindle housing until it contacts the bearing bore
shoulder� Be sure to press equally on inner and

outer race while installing bearing�
2� Turn spindle housing over�
3� Install the bearing spacer(s) (B) into spindle housing

(C)�

Note: Some models have a two piece bearing

spacer.

4� Install a new LOWER bearing (blade side) into

spindle housing until it contacts bearing spacer and/

or bore shoulder� Be sure to press equally on the

inner and outer race while installing bearing�

Note: While installing lower bearing, align center

bore of the bearing spacer(s) with center bore
of the bearings.

5� Install spindle shaft (D) into spindle housing�

D

6� Install spindle assembly to the deck as outlined in

this chapter�
7� If necessary, install the deck onto the frame�

6

Fig. 109 PICT-1073

Toro Timecutter SS/MX/ZS Service Manual

6-13

MOWER DECK

Spindle Service

Spindle Removal

1� If necessary, remove deck from frame as outlined in

this chapter�
2� Remove belt cover(s) from deck�
3� Remove or disengage the deck belt from the spindle

pulley(s)�
4� Safely hold the blade in position and remove the

spindle pulley nut (A) (Fig� 110)� Inspect the pulley

and spindle shaft for excessive wear and replace if

necessary�
5� Remove the fasteners that secure spindle housing to

deck shell�

- 32 inch decks use (8) self-tapping bolts for
spindle mounting

- 42-50 inch decks use (4) self-tapping bolts for
spindle mounting

6� Remove spindle assembly from deck�
7� Remove blade bolt (B) and washer (Fig� 110)�

Spindle Installation

1� Install blade, blade stiffener (C) (if equipped) and

washer onto spindle shaft� Be sure washer concave
surface is towards blade�

2. Installandtorquebladebolttospecication-

55 ft-lbs� (76 Nm)�
3� Install spindle assembly onto the deck shell and

torquefastenerstospecication:

- Self-tapping screws - 17 ft-lbs� (23 Nm)
4� Safely hold blade in position�
5� Install spindle pulley onto the spindle shaft and

torquepulleynut(A)tospecication-55ft-lbs.

(76 Nm)�
6� If necessary, install deck assembly as shown in this

chapter�

7� Install deck belt properly around all pulleys and PTO

clutch�

8. Installbeltcover(s)ontodeckandsufcientlytighten

mounting bolts�

6

8� Remove blade stiffener (C) if equipped (Fig� 110)�

Note: Not all SS, MX and ZS models are equipped

with blade stiffeners.

9� Remove blade�

A

A

C C

B B

Fig. 110 PICT-1066

6-14

Toro TimeCutter SS/MX/ZS Service Manual

Idler Arm/Deck Belt Tensioner Service
Idler Arm/Tensioner Exploded Views

32 Inch Stamped Deck

(Fig� 111)

MOWER DECK

D

D

A

C

B

B

A

Fig. 111 PICT-1074

A� Washer C� Spacer
B� Friction washer D� 30 ft-lbs� (40 Nm)
(composite)

6

Toro Timecutter SS/MX/ZS Service Manual

6-15

MOWER DECK

42 Inch Stamped Deck

(Fig� 112)

D
D

A

B

C

B

6

A

6-16

Fig. 112 PICT-1075

A� Washer C� Spacer
B� Friction washer D� 30 ft-lbs� (40 Nm)
(composite)

Toro TimeCutter SS/MX/ZS Service Manual

42 Inch Fabricated Deck

(Fig� 113)

MOWER DECK

E

E

A

D

C

C
A

B

Fig. 113 PICT-1076

6

Toro Timecutter SS/MX/ZS Service Manual

A� Washer D� Spacer
B� Washer (thick) E� 30 ft-lbs� (40 Nm)
C� Friction washer
(composite)

6-17

MOWER DECK

50 Inch Stamped Deck

(Fig� 114)

D
D

A

C

B

6

B

A

6-18

Fig. 114 PICT-1077

A� Washer C� Spacer
B� Friction washer D� 30 ft-lbs� (40 Nm)
(composite)

Toro TimeCutter SS/MX/ZS Service Manual

50 Inch Fabricated Deck

(Fig� 115)

MOWER DECK

E

E

A

D

C

C

A

B

6

Toro Timecutter SS/MX/ZS Service Manual

Fig. 115 PICT-1078

A� Washer D� Spacer
B� Washer (thick) E� 30 ft-lbs� (40 Nm)
C� Friction washer
(composite)

6-19