Toro TimeCutter HD X4850, 74865, TimeCutter HD X5450 Operator's Manual

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Page 1

FormNo.3419-548RevA

TimeCutter

HDX4850andX5450

RidingMower

ModelNo.74864—SerialNo.402000000andUp ModelNo.74865—SerialNo.402000000andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3419-548*A

Page 2

ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.

GrossorNetTorque

Thegrossornettorqueofthisenginewaslaboratory ratedbytheenginemanufacturerinaccordancewith theSocietyofAutomotiveEngineers(SAE)J1940or J2723.Asconguredtomeetsafety,emission,and operatingrequirements,theactualenginetorqueon thisclassofmowerwillbesignicantlylower.

decal127-9363

WARNING

Removingstandardoriginalequipmentparts andaccessoriesmayalterthewarranty, traction,andsafetyofthemachine.Failureto useoriginalToropartscouldcauseserious injuryordeath.Makingunauthorizedchanges totheengine,fuel,orventingsystem,may violateregulations.

Replaceallpartsincluding,butnotlimited to,tires,belts,blades,andfuelsystem componentswithoriginalToroparts.

Gotowww.Toro.comtoviewspecicationsonyour mowermodel.

Important:IfyouareusingamachinewithaToro

engineabove1500m(5,000ft)foracontinuous period,ensurethattheHighAltitudeKithasbeen installedsothattheenginemeetsCARB/EPA emissionregulations.TheHighAltitudeKit increasesengineperformancewhilepreventing spark-plugfouling,hardstarting,andincreased emissions.Onceyouhaveinstalledthekit,attach thehigh-altitudelabelnexttotheserialdecalon themachine.ContactanyAuthorizedToroService DealertoobtaintheproperHighAltitudeKitand high-altitudelabelforyourmachine.Tolocate adealerconvenienttoyou,accessourwebsite atwww.T oro.comorcontactourT oroCustomer CareDepartmentatthenumber(s)listedinyour EmissionControlWarrantyStatement.

Removethekitfromtheengineandrestorethe enginetoitsoriginalfactorycongurationwhen runningtheengineunder1500m(5,000ft).Do notoperateanenginethathasbeenconverted forhigh-altitudeuseatloweraltitudes;otherwise, youcouldoverheatanddamagetheengine.

Ifyouareunsurewhetherornotyourmachine hasbeenconvertedforhigh-altitudeuse,lookfor thefollowinglabel.

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobe usedbyhomeownersinresidentialapplications.Itis designedprimarilyforcuttinggrassonwell-maintained lawns.Itisnotdesignedforcuttingbrush,mowing grassandothergrowthalongsidehighways,orfor agriculturaluses.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

YoumaycontactT orodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Page 3

Figure1

1.Modelandserialnumberplate

Writetheproductmodelandserialnumbersinthe spacebelow:

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

Figure2

Safety-AlertSymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SlopeIndicator...................................................5

SafetyandInstructionalDecals..........................6

ProductOverview...................................................10

Controls...........................................................10

BeforeOperation.................................................12

BeforeOperationSafety...................................12

AddingFuel......................................................12

PerformingDailyMaintenance..........................13

g234368

g000502

BreakinginaNewMachine..............................13

UsingtheSafety-InterlockSystem....................14

PositioningtheSeat..........................................14

AdjustingtheMotion-ControlLevers.................15

DuringOperation.................................................15

DuringOperationSafety...................................15

OperatingtheParkingBrake.............................17

OperatingtheMowerBlade-ControlSwitch

(PTO)............................................................18

OperatingtheThrottle.......................................18

OperatingtheChoke.........................................18

StartingtheEngine...........................................19

ShuttingOfftheEngine.....................................19

UsingtheMotion-ControlLevers.......................19

DrivingtheMachine..........................................20

UsingtheSmartSpeed

Control

System..........................................................21

UsingtheSideDischarge.................................21

AdjustingtheHeightofCut...............................21

AdjustingtheAnti-ScalpRollers........................22

ConvertingtoSideDischarge...........................23

UsingAttachmentsandAccessories.................26

OperatingTips.................................................26

AfterOperation....................................................27

AfterOperationSafety......................................27

PushingtheMachinebyHand..........................27

TransportingtheMachine.................................28

Maintenance...........................................................30

RecommendedMaintenanceSchedule(s)...........30

Pre-MaintenanceProcedures..............................31

MaintenanceSafety..........................................31

ReleasingtheMower-DeckCurtain..................31

EngineMaintenance...........................................32

EngineSafety...................................................32

ServicingtheAirCleaner..................................32

ServicingtheEngineOil....................................33

ServicingtheSparkPlug...................................36

CleaningtheCoolingSystem............................37

FuelSystemMaintenance...................................37

ReplacingtheIn-LineFuelFilter.......................37

ElectricalSystemMaintenance...........................38

ElectricalSystemSafety...................................38

ServicingtheBattery.........................................38

ServicingtheFuses..........................................40

DriveSystemMaintenance..................................40

CheckingtheTirePressure...............................40

Page 4

BeltMaintenance................................................41

InspectingtheBelts..........................................41

ReplacingtheMowerBelt.................................41

MowerMaintenance.............................................42

ServicingtheCuttingBlades.............................42

LevelingtheMowerDeck..................................45

RemovingtheMowerDeck...............................46

InstallingtheMowerDeck.................................47

ReplacingtheGrassDeector..........................48

Cleaning..............................................................49

WashingtheUndersideoftheMower................49

DisposingofWaste...........................................49

Storage...................................................................50

StorageSafety..................................................50

CleaningandStorage.......................................50

StoringtheBattery............................................51

Troubleshooting......................................................52

Schematics.............................................................54

Safety

Thismachinehasbeendesignedinaccordancewith ENISO5395:2013.

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury.

Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,water,orotherhazards,or onslopesgreaterthan15degrees.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand workingonthemachine.

•Keepchildrenandbystandersoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Stopthemachineandshutofftheenginebefore

servicing,fueling,oruncloggingthemachine.

Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere neededthroughoutthismanual.

Page 5

SlopeIndicator

Figure4

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

g011841

Page 6

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.

BatterySymbols

Someorallofthesesymbolsareonyourbattery .

decaloemmarkt

decal117-1 194

decalbatterysymbols

1.Engine

117-1194

1.Explosionhazard

2.Nore,opename,or smoking

3.Causticliquid/chemical burnhazard

4.Weareyeprotection.9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distanceawayfromthe battery.

explosivegasescan causeblindnessandother injuries.

blindnessorsevereburns.

withwaterandgetmedical helpfast.

discard

1.Bypassleverpositionfor pushingthemachine

decal121-2989

121-2989

2.Bypassleverpositionfor operatingthemachine

Page 7

decal131-1097

131-3948

131-1097

1.Oildrain

decal130-0654

130-0654

1.Transport—lock

2.Transport—unlock

1.Warning—thrownobject hazard;keepthedeector shieldinplace.

1.ReadtheOperator's Manual.

2.Height-of-cutselection

3.Heightofcut

130-0731

2.Cuttinghazardofhandor foot,mowerblade—keep awayfrommovingparts.

130-0765

3.Removethekeyfromthe keyswitchandreadthe Operator'sManualbefore performingmaintenance.

decal131-3948

decal130-0731

1.Slow

131-3948

3.Fast

2.Towing

decal132-0872

132-0872

1.Thrownobject hazard—keepbystanders awayfromthemachine.

decal130-0765

2.Thrownobjecthazard, raisedbafe—donot operatethemachinewith anopendeck;usea baggerorabafe.

3.Severinghazardofhand orfoot—keepawayfrom movingparts.

4.Entanglement hazard—keepaway frommovingparts;keep allguardsandshieldsin place.

Page 8

136-4243

1.Fast4.Reverse

2.Slow

5.Parkingbrakedisengaged

3.Neutral6.Parkingbrakeengaged

136-4244

1.Fast3.Neutral

2.Slow

4.Reverse

decal136-9186

136-9186

1.ReadtheOperator'sManualbeforeaddingweighttothe bucket.

decal136-4243

decal136-4244

1.Checkthetirepressure every25operatinghours.

2.Engineoil

3.Checkthetirepressure every25operatinghours.

decal136-5596

136-5596

4.Checkthetirepressure every25operatinghours.

5.ReadtheOperator's Manualbeforeperforming maintenance.

Page 9

133-9255

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.

decal133-9255

1.Warning—readtheOperator'sManual.

2.Ramphazard—donotusedualrampswhenloadingontoa trailer;use1rampwideenoughforthemachine;usearamp withaslopelessthan15°;backuptherampwhenloadingthe machineanddriveforwardofftherampwhenunloading.

3.Thrownobjecthazard—keepbystandersasafedistancefrom themachine,pickupdebrisbeforeoperating,andkeepthe deectorshielddown.

4.Bodilyharmhazard—donotcarrypassengers;lookbehind youwhenmowinginreverse.

5.Tippinghazard—donotuseonslopesnearopenwater;do notuseonslopesgreaterthan15°.

6.Cuttingandpinchhazard—keepawayfrommovingparts; keepallguardsandshieldsinplace.

7.Warning—beforeperformingmaintenance,readthe Operator'sManual;engagetheparkingbrake,removethe key,anddisconnectthesparkplug.

133-9263

1.Fast

2.Slow5.PTOengage

3.Choke

decal133-9263

4.PTOdisengage

Page 10

ProductOverview

1.Deck-liftpedal

2.Height-of-cutpin

3.Height-of-cut lever/transportlock

4.SmartSpeed™lever

5.Motion-controllever

6.Controls

Figure5

7.Engine

8.Fuelcap

9.Mowerdeck

10.Anti-scalproller

11.Casterwheel

12.Parking-brakelever

Controls

BecomefamiliarwithallcontrolsinFigure6and

Figure7beforeyoustarttheengineandoperatethe

machine.

ControlPanel

g188738

Figure6

1.Hourmeter4.Keyswitch

g188739

2.Throttlecontrol5.Blade-controlswitch

3.Chokecontrol

(powertakeoff)

6.12Vpowerpoint

FuelGauge

Thefuelgaugedisplaystheamountoffuelinthetank (Figure7).

Figure7

1.Fuelgauge

ThrottleControl

Thethrottlecontrolstheenginespeed,andithasa continuous-variablesettingfromtheSLOWtoFAST position(Figure5).

g188776

Page 11

ChokeControl

12VPowerPoint

Usethechokecontroltostartacoldengine.

HourMeter

Thehourmeterrecordsthenumberofhoursthe enginehasoperated.Itoperateswhentheengine isrunning.Usethesetimesforschedulingregular maintenance(Figure6).

Motion-ControlLevers

Usethemotion-controlleverstodrivethemachine forward,reverse,andturneitherdirection(Figure5).

Neutral-LockPosition

Movethemotion-controlleversoutwardfromthe centertotheNEUTRAL-LOCKpositionwhenexiting themachine(Figure21).Alwayspositionthe motion-controlleversintotheNEUTRAL-LOCKposition whenyoustopthemachineorleaveitunattended.

Parking-BrakeLever

Theparking-brakeleverislocatedontheleftsideof theconsole(Figure5).Thebrakeleverengagesa parkingbrakeonthedrivewheels.

Usethepowerpointtopower12Vaccessories (Figure6).

Important:Whennotusingthe12Vpowerpoint,

inserttherubberplugtopreventdamagetothe powerpoint.

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine, has3positions:OFF,RUN,andST ART.Referto

StartingtheEngine(page19).

Blade-ControlSwitch(Power Takeoff)

Theblade-controlswitch,representedbya power-takeoff(PTO)symbol,engagesand disengagespowertothemowerblades(Figure6).

Height-of-CutLever

Theheight-of-cutleverworkswiththefootpedalto lockthedeckinaspeciccuttingheight.Adjustthe heightofcutonlywhenthemachineisnotmoving (Figure5).

Toengagetheparkingbrake,pulluptheleveruntilit latchesintothedetentslot.

Todisengagetheparkingbrake,pulltheleveroutof thedetentslotandtowardyou,thenpushitdown.

FootPedalDeck-LiftSystem

Thefootpedaldeck-liftsystemallowsyoutolower andraisethedeckfromtheseatedposition.You canusethefootpedaltoliftthedeckbrieytoavoid obstaclesorlockthedeckinthehighestheightofcut ortransportposition(Figure5).

SmartSpeed™ControlSystem Lever

TheSmartSpeed™Control-Systemlever,located belowtheoperatingposition,givesyouachoiceto drivethemachineat3speedranges—trim,tow,and mow(Figure5).

Attachments/Accessories

AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.T oro.comforalistofallapprovedattachments andaccessories.

Tobestprotectyourinvestmentandmaintainoptimal performanceofyourToroequipment,countonToro genuineparts.Whenitcomestoreliability,T oro deliversreplacementpartsdesignedtotheexact engineeringspecicationofourequipment.Forpeace ofmind,insistonTorogenuineparts.

Page 12

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Checkthatoperator-presencecontrols,safety

switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.

•Beforemowing,alwaysinspectthemachineto

ensurethattheblades,bladebolts,andcutting assembliesareingoodworkingcondition. Replacewornordamagedbladesandboltsinsets topreservebalance.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould throw.

•Evaluatetheterraintodeterminetheappropriate

equipmentandanyattachmentsoraccessories requiredtooperatethemachineproperlyand safely.

FuelSafety

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlingfuel.Fuelvaporsare ammableandexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporaddfueltothefuel

tankwhiletheengineisrunningorwhilehot.

•Donotrefuelthemachineindoors.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.

•Donotllcontainersinsideavehicleoronatruck

ortrailerbedwithaplasticliner.Alwaysplace

containersontheground,awayfromyourvehicle beforelling.

•Removetheequipmentfromthetruckortrailer

andrefuelitwhileitisontheground.Ifthisisnot possible,thenrefuelfromaportablecontainer ratherthanafuel-dispensernozzle.

•Donotoperatethemachinewithouttheentire

exhaustsysteminplaceandinproperworking condition.

•Keepthefuel-dispensernozzleincontactwith

therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.

•Ifyouspillfuelonyourclothing,changeyour

clothingimmediately.Wipeupanyfuelthatspills.

•Neveroverllthefueltank.Replacethefuelcap

andtightenitsecurely.

•Storefuelinanapprovedcontainerandkeepit

outofthereachofchildren.Neverbuymorethan a30-daysupplyoffuel.

•Donotllthefueltankcompletelyfull.Addfuelto

thefueltankuntilthelevelis6to13mm(1/4to 1/2inch)belowthebottomofthellerneck.This emptyspaceinthetankallowsfueltoexpand.

–Avoidprolongedbreathingofvapors. –Keepyourfaceawayfromthenozzleandfuel

tankopening.

–Avoidcontactwithskin;washoffspillswith

soapandwater.

AddingFuel

RecommendedFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel stabilizer.

•Donotaddoiltogasoline.

Page 13

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:

•Keepsfuelfreshduringstorageof90daysorless

(drainthefueltankwhenstoringthemachinefor morethan90days)

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuel

system,whichcauseshardstarting

Important:Donotusefueladditives

containingmethanolorethanol.

Addthecorrectamountoffuelstabilizer/conditioner tothefuel.

Note:Afuelstabilizer/conditionerismost

effectivewhenmixedwithfreshfuel.T ominimize thechanceofvarnishdepositsinthefuelsystem, usefuelstabilizeratalltimes.

FillingtheFuelTank

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Cleanaroundthefuel-tankcap.

5.Fillthefueltankuntilthefuelgaugereadsatthe

fullmark(Figure8).

Note:Donotllthefueltankcompletelyfull.

Theemptyspaceinthetankallowsthefuelto expand.

g197123

Figure8

PerformingDaily Maintenance

Beforestartingthemachineeachday ,performthe EachUse/DailyprocedureslistedinMaintenance

(page30).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhen new,placingadditionalloadontheengine.Allow 40to50hoursofbreak-intimefornewmachinesto developfullpowerandbestperformance.

Page 14

UsingtheSafety-Interlock System

WARNING

Ifthesafety-interlockswitchesare disconnectedordamaged,themachinecould operateunexpectedly,causingpersonal injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.

Understandingthe Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe enginefromstartingunless:

•Theblade-controlswitch(PTO)isdisengaged.

andriseslightlyfromtheseat;theengineshould shutoff.

4.Sitontheseat,engagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers toNEUTRAL-LOCKposition.Starttheengine. Whiletheengineisrunning,centereither motion-controlleverandmoveitforwardor reverse;theengineshouldshutoff.Repeatfor othermotion-controllever.

5.Sitontheseat,disengagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controlleversto NEUTRAL-LOCKposition.Trystartingtheengine; theengineshouldnotcrank.

PositioningtheSeat

Theseatcanmoveforwardandbackward.Position theseatwhereyouhavethebestcontrolofthe machineandaremostcomfortable(Figure9).

•Themotion-controlleversareintheNEUTRAL-LOCK

position.

•Theparkingbrakeisengaged.

Thesafety-interlocksystemalsoisdesignedtoshut offtheenginewheneverthecontrolleversareoutof theNEUTRAL-LOCKpositionandyourisefromtheseat.

TestingtheSafety-Interlock System

ServiceInterval:Beforeeachuseordaily

Testthesafety-interlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorized ServiceDealerrepairthesafetysystemimmediately .

1.Sitontheseat,engagetheparkingbrake,and movetheblade-controlswitch(PTO)totheON position.Trystartingtheengine;theengine shouldnotcrank.

2.Sitontheseat,engagetheparkingbrake,and movetheblade-controlswitch(PTO)totheOFF position.Moveeithermotion-controllever(out oftheNEUTRAL-LOCKposition).Trystartingthe engine;theengineshouldnotcrank.Repeatfor othercontrollever.

g027632

Figure9

3.Sitontheseat,engagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controlleversto theNEUTRAL-LOCKposition.Starttheengine. Whiletheengineisrunning,releasetheparking brake,engagetheblade-controlswitch(PTO),

Page 15

Adjustingthe Motion-ControlLevers

AdjustingtheHeight

Youcanadjustthemotion-controllevershigheror lowerformaximumcomfort(Figure10).

Figure10

AdjustingtheTilt

Youcanadjustthemotion-controlleversforwardor rearwardforyourcomfort.

1.Loosentheupperboltholdingthecontrollever tothecontrol-armshaft.

2.Loosenthelowerboltjustenoughtopivotthe controlleverforwardorrearward(Figure10).

3.Tightenbothboltstosecurethecontrolleverin thenewposition.

4.Repeattheadjustmentfortheothercontrollever.

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor propertydamage.

•Wearappropriateclothing,includingeye

protection;longpants;slip-resistant,substantial footwear;andhearingprotection.Tiebacklong hairanddonotwearjewelry .

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Nevercarrypassengersonthemachineandkeep

bystandersandpetsawayfromthemachine duringoperation.

•Operatethemachineonlyingoodvisibilitytoavoid

g027252

holesorhiddenhazards.

•Avoidmowingonwetgrass.Reducedtraction

couldcausethemachinetoslide.

•Ensurethatalldrivesareinneutral,theparking

brakeisengaged,andyouareintheoperating positionbeforeyoustarttheengine.

•Keepyourhandsandfeetawayfromthecutting

units.Keepclearofthedischargeopeningatall times.

•Lookbehindanddownbeforebackinguptobe

sureofaclearpath.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscureyour vision.

•Donotmowneardrop-offs,ditches,or

embankments.Themachinecouldsuddenlyroll overifawheelgoesovertheedgeoriftheedge givesway.

•Stopthebladeswheneveryouarenotmowing.

•Stopthemachineandinspectthebladesafter

strikinganobjectorifthereisanabnormal vibrationinthemachine.Makeallnecessary repairsbeforeresumingoperation.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.

•Disengagethedrivetothecuttingunitandshut

offtheenginebeforeadjustingtheheightof cut(unlessyoucanadjustitfromtheoperating position).

•Neverrunanengineinanareawhereexhaust

gasesareenclosed.

•Neverleavearunningmachineunattended.

Page 16

•Beforeleavingtheoperatingposition(including

toemptythecatchersortounclogthechute),do thefollowing:

–Stopthemachineonlevelground.

–Disengagethepowertake-offandlowerthe

attachments.

–Engagetheparkingbrake.

–Shutofftheengineandremovethekey.

–Waitforallmovingpartstostop.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Donotusethemachineasatowingvehicleunless

ithasahitchinstalled.

•Donotchangethegovernorspeedoroverspeed

theengine.

•Useonlyaccessoriesandattachmentsapproved

byT oro.

•Thismachineproducessoundlevelsinexcess

of85dBAattheoperator’searandcancause hearinglossthroughextendedperiodsof exposure.

•Identifyhazardsatthebaseoftheslope.Do

notoperatethemachineneardropoffs,ditches, embankments,water,orotherhazards.The machinecouldsuddenlyrolloverifawheelgoes overtheedgeortheedgecollapses.Keepasafe distance(twicethewidthofthemachine)between themachineandanyhazard.Useawalkbehind machineorahandtrimmertomowthegrassin theseareas.

•Avoidstarting,stoppingorturningthemachineon

slopes.Avoidmakingsuddenchangesinspeedor direction;turnslowlyandgradually.

•Donotoperateamachineunderanyconditions

wheretraction,steeringorstabilityisinquestion. Beawarethatoperatingthemachineonwet grass,acrossslopesordownhillmaycausethe machinetolosetraction.Lossoftractiontothe drivewheelsmayresultinslidingandalossof brakingandsteering.Themachinecanslideeven ifthedrivewheelsarestopped.

•Removeormarkobstaclessuchasditches,holes,

ruts,bumps,rocks,orotherhiddenhazards.T all grasscanhideobstacles.Uneventerraincould overturnthemachine.

Figure11

1.Wearhearingprotection.

SlopeSafety

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere injuryordeath.Theoperatorisresponsiblefor safeslopeoperation.Operatingthemachineon anysloperequiresextracaution.Beforeusingthe machineonaslope,dothefollowing:

–Reviewandunderstandtheslopeinstructions

inthemanualandonthemachine.

–Useanangleindicatortodeterminethe

approximateslopeangleofthearea.

–Neveroperateonslopesgreaterthan15

degrees.

–Evaluatethesiteconditionsofthedayto

determineiftheslopeissafeformachine operation.Usecommonsenseandgood judgmentwhenperformingthisevaluation. Changesintheterrain,suchasmoisture,can quicklyaffecttheoperationofthemachineon aslope.

•Useextracarewhileoperatingwithaccessoriesor

attachments,suchasgrasscollectionsystems. Thesecanchangethestabilityofthemachine andcausealossofcontrol.Followdirectionsfor counterweights.

g229846

•Ifpossible,keepthedeckloweredtotheground

whileoperatingonslopes.Raisingthedeckwhile operatingonslopescancausethemachineto becomeunstable.

•A2-postROPS(RolloverProtectionSystem)is

availableforthemachineasanaccessory.A ROPSisrecommendedifyouwillbemowingnext todrop-offs,nearwater,oronsteepbanks,which couldresultinarollover.ContactanAuthorized ServiceDealerformoredetails.

Page 17

Figure12

OperatingtheParking Brake

Alwaysengagetheparkingbrakewhenyoustopthe machineorleaveitunattended.

EngagingtheParkingBrake

Parkthemachineonalevelsurface.

g22911 1

1.SafeZone—usethe

machinehereonslopes lessthan15degreesor atareas.

2.DangerZone—usea

walk-behindmowerand/or ahandtrimmeronslopes greaterthan15degrees andneardrop-offsor water.

3.Water

4.W=widthofthemachine

5.Keepasafedistance (twicethewidthofthe machine)betweenthe machineandanyhazard.

TowingSafety

•Donotattachtowedequipmentexceptatthehitch

point.

•Followtheattachmentmanufacturer's

recommendationforweightlimitsfortowed equipmentandtowingonslopes.Thetowed weightmustnotexceedtheweightofthemachine, operator,andballast.Usecounterweightsor wheelweightsasdescribedintheattachment,or inthetowingmachineOperator’sManual.

•Neverallowchildrenorothersnearthetowed

equipment.

•Onslopes,theweightofthetowedequipmentmay

causelossoftraction,increasedriskofrollover, andlossofcontrol.Reducethetowedweightand slowdown.

Figure13

DisengagingtheParkingBrake

Todisengagetheparkingbrake,pulltheleveroutof thedetentslotandtowardyou,thenpushitdown (Figure14).

Figure14

1.Pushtheparkingbrake outofthedetentslotand towardyou.

2.Pushtheparkingbrake down.

g188778

g188777

•Thestoppingdistanceincreaseswiththeweight

ofatowedload.Travelslowlyandallowextra distancetostop.

•Makewideturnstokeeptheattachmentclearof

themachine.

Page 18

OperatingtheMower

OperatingtheThrottle

Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthe mowerbladesandanypoweredattachments.

EngagingtheBlade-Control Switch(PTO)

Figure15

Note:Alwaysengagethebladeswiththethrottlein

theFASTposition(Figure16).

YoucanmovethethrottlecontrolbetweenFASTand SLOWpositions(Figure18).

AlwaysusetheFASTpositionwhenengagingthePTO.

g187517

Figure18

g008945

OperatingtheChoke

Usethechoketostartacoldengine.

1.Pullupthechokeknobtoengagethechoke beforeusingthekeyswitch(Figure19).

DisengagingtheBlade-Control Switch(PTO)

Note:Ensurethatyoufullyengagethechoke.

Youmayneedtoholdtheknobupwhenyou usethekeyswitch.

2.Pushdownthechoketodisengagethechoke aftertheenginehasstarted(Figure19).

g187516

Figure16

Figure17

g009174

Figure19

1.ONposition2.OFFposition

g008959

Page 19

StartingtheEngine

ShuttingOfftheEngine

Note:Awarmorhotenginemaynotrequirechoking.

Important:Donotengagethestarterformore

than5secondsatatime.Engagingthestarter motorformorethan5secondscandamagethe startermotor.Iftheenginefailstostart,wait10 secondsbeforeoperatingtheenginestarteragain.

1.Disengagethebladesbymovingthe blade-controlswitchtotheOFFposition(Figure

19).

2.Engagetheparkingbrake;refertoEngagingthe

ParkingBrake(page17).

3.MovethethrottlecontroltotheFASTposition.

4.TurnthekeytotheOFFpositionandremove thekey .

CAUTION

Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhile itisunattended.

Alwaysremovethekeyandengagethe parkingbrakewhenleavingthemachine unattended.

UsingtheMotion-Control Levers

Figure20

g189354

c:\data\documentum\checkout\g004532

Figure21

1.Motion-control

lever—NEUTRAL-LOCK position

2.Center,unlockedposition5.Frontofmachine

3.Forward

4.Backward

Page 20

DrivingtheMachine

Thedrivewheelsturnindependently,poweredby hydraulicmotorsoneachaxle.Youcanturn1side inreversewhileyouturntheotherforward,causing themachinetospinratherthanturn.Thisgreatly improvesthemachinemaneuverabilitybutmay requiresometimeforyoutoadapttohowitmoves.

Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Place thethrottlecontrolintheFASTpositionforbest performance.Alwaysoperateinthefullthrottle positionwhenmowing.

WARNING

Themachinecanspinveryrapidly.You maylosecontrolofthemachineandcause personalinjuryordamagetothemachine.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemaking sharpturns.

DrivingForward

Note:Theengineshutsoffwhenyoumovethe

traction-controlwiththeparkingbrakeengaged.

Tostopthemachine,pullthemotion-controllevers totheNEUTRALposition.

1.Disengagetheparkingbrake;referto

DisengagingtheParkingBrake(page17).

2.Movetheleverstothecenter,unlockedposition.

3.Togoforward,slowlypushthemotion-control leversforward(Figure22).

g008952

Figure22

DrivingBackward

1.Movetheleverstothecenter,unlockedposition.

2.Togobackward,slowlypullthemotion-control leversrearward(Figure23).

g008953

Figure23

Page 21

UsingtheSmartSpeed ControlSystem

TheSmartSpeed therightoftheoperatingposition(Figure24),gives youachoicetodrivethemachineat3groundspeed ranges—trim,tow,andmow.

Control-Systemlever,locatedto

Figure24

Tow

Thisisthemediumspeed.Thesuggestedusesfor thisspeedareasfollows:

•Bagging

•Mulching

Mow

Thisisthefastestspeed.Thesuggestedusesforthis speedareasfollows:

•Normalmowing

•Movingthemachine

UsingtheSideDischarge

Themowerhasahingedgrassdeectorthat dispersesclippingstothesideanddowntowardthe

g197125

turf.

1.Smart-speedlever

Tochangespeeds,dothefollowing:

1.Movethemotion-controlleverstoneutraland outwardtotheNEUTRAL-LOCKposition.

2.Disengagetheblade-controlswitch.

3.Adjustthelevertothedesiredposition.

Thefollowingareonlyrecommendationsforuse. Adjustmentsvarybygrasstype,moisturecontent, andtheheightofthegrass.

Suggested uses:

ParkingX

Heavy,wet grass

TrainingX

BaggingX

MulchingX

Normal mowing

Movingthe machine

TrimTowMow

DANGER

Withoutagrassdeector,dischargecover,or acompletegrass-catcherassemblymounted inplace,youandothersareexposedtoblade contactandthrowndebris.Contactwith rotatingmowerblade(s)andthrowndebris willcauseinjuryordeath.

•Neverremovethegrassdeectorfromthe mowerdeckbecausethegrassdeector routesmaterialdowntowardtheturf.Ifthe grassdeectoriseverdamaged,replaceit immediately.

•Neverputyourhandsorfeetunderthe mowerdeck.

•Nevertrytoclearthedischargearea ormowerbladesunlessyoumovethe blade-controlswitch(PTO)totheOFF position,rotatethekeyswitchtotheOFF position,andremovethekeyfromthekey

switch.

•Makesurethatthegrassdeectorisinthe downposition.

Trim

Thisisthelowestspeed.Thesuggestedusesforthis speedareasfollows:

•Parking

•Heavy,wetgrassmowingconditions

•Training

AdjustingtheHeightofCut

Themachineisequippedwithafootpedaldeck-lift system.Youcanusethefootpedaltoliftthedeck brieytoavoidobstaclesorlockthedeckinthe highestheightofcutortransportposition.Y oucan usetheheight-of-cutleverwiththefootpedaltolock thedeckinaspeciccuttingheight.

Page 22

UsingtheFootPedalDeck-Lift System

•Pressthedeck-liftpedaldowntoraisethedeck;

continuetopressthepedaluntilthedecklocksin thetransportposition(Figure25).

•Pushonthedeck-liftpedalwithyourfootandpull

thetransportlockhandlerearwardtodisengage thetransportlock(Figure25).

g188850

Figure26

Figure25

TransportLockPosition

AdjustingtheHeightofCut

Youcanadjusttheheightofcutfrom38to114mm (1-1/2to4-1/2inches)in6mm(1/4inch)increments bymovingtheheight-of-cutpinintodifferenthole locations.

1.Deck-liftpedal

2.Handle

3.Pin

4.Height-of-cutpositions

AdjustingtheAnti-Scalp Rollers

Wheneveryouchangetheheightofcut,adjustthe heightoftheanti-scalprollers.

Note:Adjusttheanti-scalprollerssothattherollers

g024409

donottouchthegroundinnormal,atmowingareas.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitchandengagetheparking brake;refertoEngagingtheParkingBrake

(page17).

2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Adjusttheanti-scalprollersasshowninFigure

27.

1.Pushonthedeck-liftpedalwithyourfootand raisethemowerdecktothetransport-lock position(alsothe114mm(4-1/2inch)cutting heightposition)asshowninFigure26.

2.Toadjust,removethepinfromtheheight-of-cut bracket(Figure26).

3.Selectaholeintheheight-of-cutsystem correspondingtothedesiredheightofcutand insertthepin(Figure26).

4.Pushonthedeck-liftpedalwithyourfootand pullthehandlerearwardtodisengagethe transportlock(Figure25).

5.Lowerthedeckslowlyuntilthelevermakes contactwiththepin.

Figure27

1.Anti-scalproller4.Flangenut

2.Spacer

3.Bushing

g029955

5.Bolt

Page 23

ConvertingtoSide Discharge

Themowerdeckandmowerbladesshippedwiththe machineweredesignedforoptimummulchingand side-dischargeperformance.

Installthefastenersintothesameholesinthedeck fromwheretheywereoriginallyremoved.This ensuresthatnoholesareleftopenwhenoperating themowerdeck.

WARNING

Openholesinthemachineexposeyouand otherstothrowndebristhatcancausesevere injury.

•Neveroperatethemachinewithout hardwaremountedinallholesinthe machinehousing.

•Installthehardwareinthemountingholes whenyouremovethemulchingbafe.

5.Removethecarriageboltandlocknutonthe sidewallofthemowerdecksecuringtheleft bafetothedeck.

6.Removetheleftbafefromthemowerdeckas showninFigure28.

7.Removethe2carriagebolts(5/16x3/4 inch)and2locknuts(5/16inch)securingthe assembledrightbafeandbafeguardtothe mowerdeck(Figure29).

g191136

Figure29

Machineswith122cm(48-inch) MowerDecks

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andengagetheparking brake.

2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Removethemowerdeck;refertoRemovingthe

MowerDeck(page46).

4.Removethe2locknuts(5/16inch)securedto theweldedpostsoftheleftbafeonthetopof themowerdeckatthecenterandleftofcenter positions(Figure28).

1.Carriagebolt(5/16x3/4 inch)

2.Locknut(5/16inch)4.Bafeguard

3.Rightbafe

8.Removethe2locknuts(5/16inch)tosecuring

theweldedpostsoftherightbafetothetopof themowerdeckatthecenterandrightofcenter positions(Figure30).

Note:Removetherightbafefromthemower

deck.

Figure28

1.Locknut(5/16inch)3.Leftbafe

2.Carriagebolt(5/16x3/4 inch)

4.Installthefastenershere.

g010704

g011 149

1.Locknut(5/16inch)3.Weldedposts(rightbafe)

2.Rightbafe

Figure30

Page 24

9.Locatethecutoffbafeintheloosepartsbag

andremovethefastenersattherearholesof thedischargeplate(Figure31).

Figure31

1.Carriagebolts(existing)3.Cutoffbafe(loose)

2.Rearholesinthe dischargeplate

4.Locknuts(existing)

10.Installthebafeatthesidedischargeopening onthemowerdeck.

11.Usethefastenersremovedtosecurethecutoff bafetothedeck.

12.Installthemowerdeck;refertoInstallingthe

MowerDeck(page47).

Machineswith137cm(54-inch)

g011 149

Figure32

1.Locknut(5/16inch)3.Leftbafe

2.Carriagebolt(5/16x3/4 inch)

4.Installthefastenershere.

5.Removethecarriageboltandlocknutonthe

g190734

sidewallofthemowerdecksecuringtheleft bafetothedeck(Figure32).

6.Removetheleftbafefromthemowerdeck

(Figure32).

7.Locatethe2boltsinloosepartsandusethe

existinglocknutsandinstallthesefastenersinto theholesshowninFigure32onthemowerdeck topreventyingdebris.

Note:Installtheboltupward,throughthe

undersideofthedeckanduseanexisting locknuttosecurefromthetopside.

8.Removethecarriagebolt(5/16x3/4inch)and

locknut(5/16inch)ontherearwallofthemower decksecuringthebafetothedeck(Figure33).

MowerDecks

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andengagetheparking brake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Removethemowerdeck;refertoRemovingthe

MowerDeck(page46).

4.Removethe3locknuts(5/16inch)securedto theweldedpostsoftheleftbafeonthetopof themowerdeckatthecenter,leftofcenter,and leftpositions(Figure32).

Page 25

Figure33

1.Locknuts—frontof

dischargeplate(install afterremovingthebafe)

2.Hex-headbolt—forward

holeindeck(installafter removingthebafe)

3.Locknut—forwardholein

deck(installafterremoving thebafe)

4.Carriagebolts—frontof

dischargeplate(install afterremovingthebafe)

5.Bafeguard—54-inch decks

6.Locknut(5/16inch)

7.Carriagebolt(5/16x3/4 inch)

9.Locatethebafeguardatthefrontedgeofthe sidedischargeopening(Figure33).

10.Removethefastenerssecuringthebafeguard andtherightbafetothemowerdeck(Figure

33).

Note:Removethebafeguardandretainall

fasteners.

g010704

g190737

1.Locknut(5/16inch)3.Weldedposts(rightbafe)

2.Rightbafe

Figure34

12.Removethecarriageboltandlocknutsecuring therightbafetothetopofthemowerdeckand removetherightbafefromthemowerdeck (Figure34).

13.Installthefastenersremovedpreviouslyatthe frontholesinthedischargeplateandforward holeinthedeck(Figure33).

14.Locatethecutoffbafeintheloosepartsbag, removethefastenersattherearholesofthe dischargeplate,andinstallthebafeatthe side-dischargeopeningonthemowerdeck (Figure35).

11.Removethe2locknuts(5/16inch)securingthe weldedpostsoftherightbafetothetopof themowerdeckatcenterandrightofcenter positions(Figure34).

Page 26

Figure35

1.Carriagebolts3.Cutoffbafe

2.Rearholesinthe dischargeplate

15.Usethefastenersremovedtosecurethecutoff bafetothedeck.

4.Locknuts

OperatingTips

UsingtheFastThrottleSetting

Forbestmowingandmaximumaircirculation,operate theengineattheFASTposition.Airisrequiredto thoroughlycutgrassclippings,sodonotsetthe height-of-cutsolowastototallysurroundthemower deckinuncutgrass.Alwaystrytohave1sideofthe mowerdeckfreefromuncutgrass,whichallowsair tobedrawnintothemowerdeck.

CuttingaLawnfortheFirstTime

Cutgrassslightlylongerthannormaltoensurethat thecuttingheightofthemowerdeckdoesnotscalp anyunevenground.However,thecuttingheight usedinthepastisgenerallythebestonetouse. Whencuttinggrasslongerthan15cm(6inches)tall,

g190735

youmaywanttocutthelawntwicetoensurean acceptablequalityofcut.

CuttingaThirdoftheGrassBlade

Itisbesttocutonlyaboutathirdofthegrassblade. Cuttingmorethanthatisnotrecommendedunless grassissparse,oritislatefallwhengrassgrows moreslowly.

16.Installthemowerdeck;refertoInstallingthe

MowerDeck(page47).

UsingAttachmentsand Accessories

UseonlyToroapprovedattachmentsandaccessories.

Ifyouattachabuckettotheengineguard,useastrap tosecureit.

Important:Thebucketweightimpactsthe

stabilityofthemachine.Ifyouarecarryingmore thantheweightlistedinthetablebelowina bucketattachedtotheengineguard,youmust equipyourmachinewiththeBucket-SupportKit.

ContactyourAuthorizedServiceDealer.

ModelMaximumweightperbucket

48-inchdeck

54-inchdeck

60-inchdeck

withouttheBucket-Support Kit

1.1kg(2.5lb)

4.5kg(10lb)

AlternatingtheMowingDirection

Alternatethemowingdirectiontokeepthegrass standingstraight.Thisalsohelpsdisperseclippings, whichenhancesdecompositionandfertilization.

MowingatCorrectIntervals

Grassgrowsatdifferentratesatdifferenttimesof theyear.Tomaintainthesamecuttingheight,mow moreofteninearlyspring.Asthegrassgrowthrate slowsinmidsummer,mowlessfrequently.Ifyou cannotmowforanextendedperiod,rstmowata highcuttingheight,thenmowagain2dayslaterata lowerheightsetting.

UsingaSlowerCuttingSpeed

Toimprovecutquality,useaslowergroundspeed incertainconditions.

AvoidingCuttingTooLow

Whenmowinguneventurf,raisethecuttingheight toavoidscalpingtheturf.

StoppingtheMachine

Ifyoumuststoptheforwardmotionofthemachine whilemowing,aclumpofgrassclippingsmay

Page 27

dropontoyourlawn.Toavoidthis,moveontoa previouslycutareawiththebladesengagedoryou candisengagethemowerdeckwhilemovingforward.

KeepingtheUndersideofthe

AfterOperation

AfterOperationSafety

MowerDeckClean

Cleanclippingsanddirtfromtheundersideofthe mowerdeckaftereachuse.Ifgrassanddirtbuildup insidethemowerdeck,cuttingqualitywilleventually becomeunsatisfactory.

MaintainingtheBlade(s)

Maintainasharpbladethroughoutthecuttingseason becauseasharpbladecutscleanlywithouttearingor shreddingthegrassblades.Tearingandshredding turnsgrassbrownattheedges,whichslowsgrowth andincreasesthechanceofdisease.Checkthe mowerbladesaftereachuseforsharpness,and foranywearordamage.Filedownanynicksand sharpenthebladesasnecessary .Ifabladeis damagedorworn,replaceitimmediatelywitha genuineT ororeplacementblade.

GeneralSafety

•Cleangrassanddebrisfromthecuttingunits,

mufers,andenginecompartmenttohelpprevent res.Cleanupoilorfuelspills.

•Shutoffthefuelbeforestoringortransportingthe

machine.

•Disengagethedrivetotheattachmentwhenever

youaretransportingornotusingthemachine.

•Allowtheenginetocoolbeforestoringthemachine

inanyenclosure.

•Neverstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.

PushingtheMachineby Hand

Important:Alwayspushthemachinebyhand.

Donottowthemachine,becausetowingmay damageit.

Thismachinehasanelectric-brakemechanism, andtopushthemachine,thekeymustbeinthe

RUNposition.Thebatteryneedstobechargedand

functioningtodisengagetheelectricbrake.

PushingtheMachine

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andengagetheparking brake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Locatethebypassleversontheframeonboth sidesoftheengine.

4.Movethebypassleversforwardthroughthekey holeanddowntolocktheminplace(Figure36).

Note:Dothisforeachlever.

5.Turntheignitionkeyonanddisengagethe parkingbrake.

Note:Donotstartthemachine.

Page 28

TransportingtheMachine

Useaheavy-dutytrailerortrucktotransportthe machine.Useafull-widthramp.Ensurethatthetrailer ortruckhasallthenecessarybrakes,lighting,and markingasrequiredbylaw.Pleasecarefullyreadall thesafetyinstructions.Knowingthisinformationcould helpyouorbystandersavoidinjury.Refertoyour localordinancesfortrailerandtie-downrequirements.

WARNING

Drivingonthestreetorroadwaywithout turnsignals,lights,reectivemarkings,ora slow-moving-vehicleemblemisdangerous andcanleadtoaccidents,causingpersonal injury.

g188854

Figure36

1.Bypass-leverlocations

2.Leverpositionfor operatingthemachine

6.Whennished,ensurethatthekeyhasbeen

returnedtotheSTOPpositiontoavoiddraining thebatterycharge.

3.Leverpositionforpushing themachine

OperatingtheMachine

Movethebypassleversrearwardthroughthekeyhole anddowntolocktheminplaceasshowninFigure36.

Note:Dothisforeachlever.

Donotdrivethemachineonapublicstreet orroadway.

SelectingaTrailer

WARNING

Loadingamachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath(Figure37).

•Useonlyafull-widthramp;donotuse individualrampsforeachsideofthe machine.

•Donotexceeda15-degreeanglebetween therampandthegroundorbetweenthe rampandthetrailerortruck.

•Ensurethatthelengthoftherampisat least4timesaslongastheheightofthe trailerortruckbedtotheground.This ensuresthattherampangledoesnot exceed15degreesonatground.

Page 29

1.Ifusingatrailer,connectittothetowingvehicle andconnectthesafetychains.

2.Ifapplicable,connectthetrailerbrakesand lights.

3.Lowertheramp,ensuringthattheangle betweentherampandthegrounddoesnot exceed15degrees(Figure37).

4.Backthemachineuptheramp(Figure38).

Figure38

g027995

1.Full-widthrampinstowed position

2.Sideviewoffull-width rampinloadingposition

3.Notgreaterthan 15degrees

LoadingtheMachine

Figure37

4.Rampisatleast4times aslongastheheightof thetrailerortruckbedto theground

5.H=heightofthetraileror truckbedtotheground

6.Trailer

1.Backthemachineupthe ramp.

2.Drivethemachineforward downtheramp.

5.Shutofftheengine,removethekey,andengage theparkingbrake.

6.Tiedownthemachinenearthefrontcaster wheelsandtherearbumperwithstraps,chains, cable,orropes(Figure39).Refertolocal regulationsfortie-downrequirements.

g027996

g027708

Figure39

1.Tie-downloops

WARNING

Loadingamachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath.

•Useextremecautionwhenoperatinga machineonaramp.

•Backthemachineuptherampanddriveit forwarddowntheramp.

•Avoidsuddenaccelerationordeceleration whiledrivingthemachineonarampas thiscouldcausealossofcontrolora tip-oversituation.

UnloadingtheMachine

1.Lowertheramp,ensuringthattheangle betweentherampandthegrounddoesnot exceed15degrees(Figure37).

2.Drivethemachineforwarddowntheramp (Figure38).

Page 30

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst5hours

Beforeeachuseordaily

Aftereachuse

Every25hours

Every100hours

Every200hours

Beforestorage

MaintenanceProcedure

•Changetheengineoilandlter.

•Checkthesafety-interlocksystem.

•Checktheaircleanerfordirty,loose,ordamagedparts.

•Checktheengine-oillevel.

•Cleantheairintakescreen.

•Inspecttheblades.

•Inspectthegrassdeectorfordamage.

•Cleanthemower-deckhousing.

•Cleantheair-cleanerfoamelement(moreoftenindusty,dirtyconditions).

•Checktirepressure.

•Checkthebeltsforwearorcracks.

•Replacetheair-cleanerfoamelement(moreoftenindusty,dirtyconditions).

•Cleanthepaperair-cleanerelement(moreoftenindirtyordustyconditions).

•Changetheengineoilandoillter(moreoftenindirtyordustyconditions).

•Checkthesparkplug(s).

•Checkthein-linefuellter.

•Replacethepaperair-cleanerelement(moreoftenindirtyordustyconditions).

•Replacethesparkplug(s).

•Replacethein-linefuellter.

•Chargethebatteryanddisconnectthebatterycables.

•Performallmaintenanceprocedureslistedabovebeforestorage.

•Paintanychippedsurfaces.

CAUTION

Ifyouleavethekeyintheswitch,someonecouldaccidentlystarttheengineandseriously injureyouorotherbystanders.

Removethekeyfromtheswitchbeforeyouperformanymaintenance.

Page 31

Pre-Maintenance

ReleasingtheMower-Deck

Procedures

MaintenanceSafety

•Beforerepairingthemachinedothefollowing:

–Disengagethedrives.

–Engagetheparkingbrake.

–Shutofftheengineandremovethekey.

–Disconnectthespark-plugwire.

•Parkthemachineonalevelsurface.

•Cleangrassanddebrisfromthecuttingunit,

drives,mufers,andenginetohelppreventres.

•Cleanupoilorfuelspills.

•Donotallowuntrainedpersonneltoservicethe

machine.

•Usejackstandstosupportthemachineand/or

componentswhenrequired.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

Curtain

Loosenthe2bottomboltsofthecurtaintoaccessthe topofthemowerdeck(Figure40).

Figure40

1.Bottombolt

Note:Alwaystightentheboltstoconnectthecurtain

aftermaintenance.

2.Curtain

g027794

•Disconnectthebatteryorremovethespark-plug

wirebeforemakinganyrepairs.Disconnectthe negativeterminalrstandthepositiveterminal last.Connectthepositiveterminalrstand negativelast.

•Usecarewhencheckingtheblades.Wrapthe

blade(s)orwearthicklypaddedgloves,anduse cautionwhenservicingthem.Onlyreplaceblades; donotstraightenorweldthem.

•Keepyourhandsandfeetawayfrommoving

parts.Ifpossible,donotmakeadjustmentswith theenginerunning.

•Keepallpartsingoodworkingcondition

andallhardwaretightened,especiallythe blade-attachmentbolts.Replaceallwornor damageddecals.

•Neverinterferewiththeintendedfunctionofa

safetydeviceorreducetheprotectionprovided byasafetydevice.Checktheirproperoperation regularly.

•Toensureoptimumperformanceandcontinued

safetycerticationofthemachine,useonly genuineT ororeplacementpartsandaccessories. Replacementpartsandaccessoriesmadeby othermanufacturerscouldbedangerous,and suchusecouldvoidtheproductwarranty.

•Checktheparkingbrakeoperationfrequently.

Adjustandserviceasrequired.

Page 32

EngineMaintenance

EngineSafety

•Shutofftheenginebeforecheckingtheoilor

addingoiltothecrankcase.

•Keepyourhands,feet,face,clothing,andother

bodypartsawaythemuferandotherhotsurfaces.

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily

Note:Servicetheaircleanermorefrequently(every

fewhours)ifoperatingconditionsareextremelydusty orsandy .

RemovingtheFoamandPaper Elements

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.

g027800

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Cleanaroundtheair-cleanercovertoprevent dirtfromgettingintotheengineandcausing damage.

4.Liftthecoverandrotatetheair-cleanerassembly outoftheengine(Figure41).

g027801

Figure41

5.Separatethefoamandpaperelements(Figure

42).

g027802

Figure42

Page 33

ServicingtheFoamAir-Cleaner

InstallingtheAirCleaner

Element

ServiceInterval:Every25hours/Monthly(whichever

comesrst)—Cleantheair-cleaner foamelement(moreoftenindusty, dirtyconditions).

Every100hours/Y early(whichevercomes rst)—Replacetheair-cleanerfoamelement (moreoftenindusty,dirtyconditions).

1.Washthefoamelementinliquidsoapand warmwater.Whentheelementisclean,rinse itthoroughly.

2.Drytheelementbysqueezingitinacleancloth.

Important:Replacethefoamelementifit

istornorworn.

ServicingthePaperAir-Cleaner Element

ServiceInterval:Every100hours—Cleanthepaper

air-cleanerelement(moreoftenin dirtyordustyconditions).

1.Installthefoamelementoverthepaperelement.

Note:Ensurethatyoudonotdamagethe

elements.

2.Aligntheholesofthelterintothemanifold ports.

3.Rotatethelterdownintothechamberandfully seatitagainstthemanifold(Figure43).

Every200hours—Replacethepaperair-cleaner element(moreoftenindirtyordustyconditions).

1.Cleanthepaperelementbytappingitgentlyto removedust.

Note:Ifitisverydirty ,replacethepaper

elementwithanewone.

2.Inspecttheelementfortears,anoilylm,or damagetotherubberseal.

3.Replacethepaperelementifitisdamaged.

Important:Donotcleanthepaperlter.

g228022

Figure43

4.Closethecover.

ServicingtheEngineOil

Engine-OilSpecications

OilType:Detergentoil(APIserviceSF,SG,SH,SJ,

orSL)

CrankcaseCapacity:2.4L(81oz)withoillter

Viscosity:Seethetablebelow.

g029683

Figure44

Page 34

CheckingtheEngine-OilLevel

ChangingtheEngineOilandOil

ServiceInterval:Beforeeachuseordaily

Note:Checktheoilwhentheengineiscold.

Important:Ifyouoverllorunderlltheengine

crankcasewithoilandruntheengine,youmay damagetheengine.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

Note:Ensurethattheengineiscoolsothatthe

oilhashadtimetodrainintothesump.

3.T okeepdirt,grassclippings,etc.,outofthe engine,cleantheareaaroundtheoil-llcapand dipstickbeforeremovingit(Figure45).

Filter

ServiceInterval:Aftertherst5hours/Afterthe

rstmonth(whichevercomes rst)—Changetheengineoiland lter.

Every100hours/Y early(whichevercomes rst)—Changetheengineoilandoillter(more oftenindirtyordustyconditions).

1.Parkthemachineonalevelsurfacetoensure thattheoildrainscompletely.

2.Disengagetheblade-controlswitch(PTO)and engagetheparkingbrake.

3.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

4.Draintheoilfromtheengine.

Figure45

g235263

Page 35

5.Changetheengine-oillter(Figure47).

Note:Ensurethattheoil-ltergaskettouches

theengineandthenturnthelteranextra3/4 turn.

g027799

Figure46

g027477

Figure47

6.Slowlypourapproximately80%ofthespecied oilintothellertubeandslowlyaddthe additionaloiltobringittotheFullmark(Figure

48).

g029570

Page 36

Figure48

7.Disposeoftheusedoilatarecyclingcenter.

ServicingtheSparkPlug

ServiceInterval:Every100hours/Yearly(whichever

comesrst)—Checkthespark plug(s).

Every200hours/Every2years(whichever comesrst)—Replacethesparkplug(s).

g027478

Figure49

CheckingtheSparkPlug

Important:Donotcleanthesparkplug(s).

Alwaysreplacethesparkplug(s)whenithasa blackcoating,wornelectrodes,anoilylm,or cracks.

Ifyouseelightbrownorgrayontheinsulator,the engineisoperatingproperly.Ablackcoatingonthe

g235264

insulatorusuallymeanstheaircleanerisdirty .

Setthegapto0.75mm(0.03inch).

g206628

Figure50

Ensurethattheairgapbetweenthecenterandside electrodesiscorrectbeforeinstallingthesparkplug. Useasparkplugwrenchforremovingandinstalling thesparkplugandagappingtoolorfeelergaugeto checkandadjusttheairgap.Installanewsparkplug ifnecessary.

Type:Champion

RN9YCorNGK

BPR6ES

Airgap:0.76mm(0.03inch)

RemovingtheSparkPlug

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Cleantheareaaroundthebaseoftheplugto keepdirtanddebrisoutoftheengine.

4.Removethesparkplug(Figure49).

InstallingtheSparkPlug

g027960

Figure51

Page 37

CleaningtheCooling

FuelSystem

System

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Removetheairlterfromtheengine.

4.Removetheengineshroud.

5.T opreventdebrisenteringtheairintake,install theairltertothelterbase.

6.Cleandebrisandgrassfromtheparts.

7.Removetheairlterandinstalltheengine shroud.

8.Installtheairlter.

Maintenance

DANGER

Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyou,others,and candamageproperty.

•Performanyfuel-relatedmaintenance whentheengineiscold.Dothisoutdoors inanopenarea.Wipeupanyfuelthat spills.

•Neversmokewhendrainingfuel,andstay awayfromanopenameorwhereaspark mayignitethefuelfumes.

ReplacingtheIn-LineFuel Filter

ServiceInterval:Every100hours/Yearly(whichever

comesrst)—Checkthein-linefuel lter.

Every200hours/Every2years(whichever comesrst)—Replacethein-linefuellter.

Neverinstalladirtylterafterremovingitfromthe fuelline.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Replacethelter(Figure52).

Note:Note:Ensurethatthemarkingsonthe

lterfollowthefuelowdirection.

Page 38

ElectricalSystem Maintenance

ElectricalSystemSafety

g027939

•Disconnectthebatterybeforerepairingthe

machine.Disconnectthenegativeterminalrst andthepositivelast.Connectthepositiveterminal rstandthenegativelast.

•Chargethebatteryinanopen,well-ventilated

area,awayfromsparksandames.Unplugthe chargerbeforeconnectingordisconnectingthe battery.Wearprotectiveclothinganduseinsulated tools.

ServicingtheBattery

RemovingtheBattery

WARNING

Incorrectlyremovingthecablesfrombattery coulddamagethemachineandcables, causingsparks.Sparkscancausethebattery gassestoexplode,resultinginpersonal injury.

Figure52

•Alwaysdisconnectthenegative(black) batterycablebeforedisconnectingthe positive(red)cable.

g033082

•Alwaysconnectthepositive(red)battery cablebeforeconnectingthenegative (black)cable.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Loosenthe2fastenersonthebatterycover counterclockwise1/4turn,andremovethe batterycover(Figure53).

Page 39

Figure53

1.Batterycover2.Fasteners

4.Disconnectthenegative(black)groundcable fromthebatterypost(Figure54).

Note:Retainallfasteners.

5.Slidetherubbercoverupthepositive(red) cable.

6.Disconnectthepositive(red)cablefromthe batterypost(Figure54).

Note:Retainallfasteners.

7.Removethebatteryhold-down(Figure54),and liftthebatteryfromthebatterytray.

ChargingtheBattery

ServiceInterval:Beforestorage—Chargethebattery

anddisconnectthebatterycables.

1.Removethebatteryfromthechassis;referto

RemovingtheBattery(page38).

2.Chargethebatteryforaminimumof1hourat 6to10A.

Note:Donotoverchargethebattery .

3.Whenthebatteryisfullycharged,unplug

g190587

thechargerfromtheelectricaloutlet,then disconnectthechargerleadsfromthebattery posts(Figure55).

g000538

Figure55

1.Positive(+)batterypost3.Red(+)chargerlead

2.Negative(–)batterypost4.Black(–)chargerlead

1.Battery

2.Negative(–)batterypost

3.Bolt,washer ,andnutfor thenegative(–)battery post

4.Bolt,washer ,andnutfor thepositive(+)battery post

Figure54

5.Positive(+)batterypost

6.Terminalboot

7.Batteryhold-down

InstallingtheBattery

1.Positionthebatteryinthetray(Figure54).

2.Usingthefastenerspreviouslyremoved,install thepositive(red)batterycabletothepositive (+)batteryterminal.

3.Usingthefastenerspreviouslyremoved,install thenegativebatterycabletothenegative(-) batteryterminal.

4.Slidetheredterminalbootontothepositive (red)batterypost.

5.Securethebatterywiththehold-down(Figure

g188903

54).

6.Installthebatterycoverbypushingdownand tighteningthe2fastenersclockwise(Figure53).

Page 40

ServicingtheFuses

DriveSystem

Theelectricalsystemisprotectedbyfuses.Itrequires nomaintenance;however,ifafuseblows,checkthe component/circuitforamalfunctionorshort.

Fusetype:

•Main—F1(15A,blade-type)

•ChargeCircuit—F2(25A,blade-type)

ToreplacetheMain(15A)fuse,reachintothe openinginthesideoftheconsole,pulloutthefuse, andinstallanew15Afuse(Figure56).

Figure56

Maintenance

CheckingtheTirePressure

ServiceInterval:Every25hours—Checktire

pressure.

Maintaintheairpressureinthefrontandreartiresas specied.Uneventirepressurecancauseuneven cut.Checkthepressureatthevalvestem(Figure58). Checkthetireswhentheyarecoldtogetthemost accuratepressurereading.

Refertothemaximumpressuresuggestedbythetire manufactureronthesidewallofthecasterwheeltires.

Inatethefrontcasterwheeltiresto103kPa(15psi).

Inatethereardrivewheeltiresto90kPa(13psi).

g190588

1.Main(15A)2.Consoleopening

ToreplacetheChargeCircuit(25A)fuse,locatethe fusetotheleftofbattery,pulloutthefuse,andinstall anew25Afuse(Figure57).

Figure57

1.Chargecircuit(25A)

g000554

Figure58

1.Valvestem

g190589

Page 41

BeltMaintenance

InspectingtheBelts

ServiceInterval:Every25hours—Checkthebelts

forwearorcracks.

Replacethebeltifitisworn.Thesignsofawornbelt includesquealingwhilethebeltisrotating;theblades slippingwhilecuttinggrass;andfrayededges,burn marks,andcracksonthebelt.

ReplacingtheMowerBelt

Thesignsofawornbeltincludesquealingwhilethe beltisrotating,bladesslippingwhilecuttinggrass, andfrayededges,burnmarks,andcracksonthebelt. Replacethemowerbeltifanyoftheseconditionsare evident.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Lowerthemowertothe76mm(3inches) height-of-cutposition.

4.Removethemower-deckcurtain;referto

ReleasingtheMower-DeckCurtain(page31).

5.Foreachofthebeltcovers,loosenthe2bolts,

butdonotremovethem.

6.Slidethecoveruntilitisclearoftheboltsandlift itupandouttoremoveit.

7.Removetheoorpantoaccesstheidlerpulley.

8.Usingaspringremovaltool,(T oroPartNo. 92-5771),removetheidlerspringfromthe deckposttoremovetensionontheidlerpulley (Figure59).

Figure59

1.Spring-removaltool(T oro PartNo.92-5771)

2.Idlerspring5.Mowerbelt

3.Deckpost

9.Lowerthemowertothelowestheightofcutand

placetheheight-of-cutpininthelockpositionfor thelowestheight-of-cut.

10.Removethebeltfromthemower-deckpulleys andremovetheexistingbelt.

11.Installthenewbeltaroundthemowerpulleys andtheclutchpulleyundertheengine(Figure

59).

4.Idlerarm

WARNING

Thespringisundertensionwhen installedandcancausepersonalinjury .

Becarefulwhenremovingthebelt.

12.Usingaspring-removaltool,(ToroPartNo. 92-5771),installtheidlerspringoverthedeck postandplacingtensionontheidlerpulleyand mowerbelt(Figure59).

g009806

13.Ensurethatthebeltisproperlyseatedinall pulleys.

14.T oinstallthebeltcovers,insertthetabsonthe eachcoverintothecorrespondingslotsonthe deckbracket,ensuringthattheyseat.

15.Rotatethecovertothedeckandslidethe notchesundertheloosenedboltsuntiltheyare seated.

16.Tightentheboltstosecurethecovertothedeck.

17.Installthemower-deckcurtain;referto

ReleasingtheMower-DeckCurtain(page31).

Page 42

MowerMaintenance

ServicingtheCutting Blades

Toensureasuperiorqualityofcut,keeptheblades sharp.Forconvenientsharpeningandreplacement, keepextrabladesonhand.

g006530

Figure60

BladeSafety

Awornordamagedbladecanbreak,andapieceof thebladecouldbethrowntowardyouorbystanders, resultinginseriouspersonalinjuryordeath.Tryingto repairadamagedblademayresultindiscontinued safetycerticationoftheproduct.

•Inspectthebladesperiodicallyforwearordamage.

•Usecarewhencheckingtheblades.Wrapthe

bladesorweargloves,andusecautionwhen servicingtheblades.Onlyreplaceorsharpenthe blades;neverstraightenorweldthem.

•Onmulti-bladedmachines,takecareasrotating1

bladecancauseotherbladestorotate.

BeforeInspectingorServicingthe Blades

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.

2.Shutofftheengine,removethekey ,and disconnectthespark-plugwiresfromthespark plugs.

InspectingtheBlades

ServiceInterval:Beforeeachuseordaily

1.Cuttingedge3.Wear/slotforming

2.Curvedarea4.Crack

CheckingforBentBlades

Note:Themachinemustbeonalevelsurfacefor

thefollowingprocedure.

1.Raisethemowerdecktothehighest height-of-cutposition.

2.Whilewearingthicklypaddedgloves,orother adequatehandprotection,slowlyrotatethe bladeintoapositionthatallowsyoutomeasure thedistancebetweenthecuttingedgeandthe levelsurfacethemachineison(Figure61).

g014972

Figure61

1.Deck3.Blade

2.Spindlehousing

1.Inspectthecuttingedges(Figure60).

2.Iftheedgesarenotsharporhavenicks,remove andsharpentheblade;refertoSharpeningthe

Blades(page44).

3.Inspecttheblades,especiallyinthecurvedarea.

4.Ifyounoticeanycracks,wear,oraslotforming inthisarea,immediatelyinstallanewblade (Figure60).

3.Measurefromthetipofthebladetotheat surface(Figure62).

Page 43

Figure62

g014973

Figure64

1.Blade(inpositionformeasuring)

2.Levelsurface

3.Measureddistancebetweenbladeandthesurface(A)

4.Rotatethesameblade180degreessothat theopposingcuttingedgeisnowinthesame position(Figure63).

Figure63

1.Blade(sidepreviouslymeasured)

2.Measurement(positionusedpreviously)

3.Opposingsideofbladebeingmovedintomeasurement

position

1.Oppositebladeedge(inpositionformeasuring)

2.Levelsurface

3.Secondmeasureddistancebetweenbladeandsurface(B)

A.IfthedifferencebetweenAandBisgreater

than3mm(1/8inch),replacethebladewith anewblade;refertoRemovingtheBlades

(page44)andInstallingtheBlades(page

44).

Note:Ifabentbladeisreplacedwitha

newblade,andthedimensionobtained continuestoexceed3mm(1/8inch),the bladespindlecouldbebent.Contactan AuthorizedServiceDealerforservice.

B.Ifthevarianceiswithinconstraints,moveto

thenextblade.

g014974

6.Repeatthisprocedureoneachblade.

5.Measurefromthetipofthebladetotheat surface(Figure64).

Note:Thevarianceshouldbenomorethan

3mm(1/8inch).

Page 44

RemovingtheBlades

Replacethebladesiftheyhitasolidobject,orifthe bladeisoutofbalanceorbent.

1.Holdthebladeendusingaragorthicklypadded glove.

2.Removethebladebolt,curvedwasher,and bladefromthespindleshaft(Figure65).

g000553

Figure67

1.Blade2.Balancer

3.Repeatthisprocedureuntilthebladeis balanced.

InstallingtheBlades

1.Installthebladeontothespindleshaft(Figure

65).

Important:Thecurvedpartoftheblade

mustbepointingupwardtowardtheinside ofthemowertoensurepropercutting.

2.Installthecurvedwasher(cuppedsidetoward theblade)andthebladebolt(Figure65).

3.T orquethebladeboltto135to150N∙m(100 to110ft-lb).

Figure65

1.Sailareaoftheblade3.Curvedwasher

2.Blade4.Bladebolt

SharpeningtheBlades

1.Usealetosharpenthecuttingedgeatboth endsoftheblade(Figure66).

Note:Maintaintheoriginalangle.

Note:Thebladeretainsitsbalanceifthesame

amountofmaterialisremovedfrombothcutting edges.

Figure66

1.Sharpenatoriginalangle.

g010341

g004536

Figure68

1.Sailareaoftheblade3.Curvedwasher

2.Blade4.Bladebolt

g000552

2.Checkthebalanceofthebladebyputtingitona bladebalancer(Figure67).

Note:Ifthebladestaysinahorizontalposition,

thebladeisbalancedandcanbeused.

Note:Ifthebladeisnotbalanced,lesome

metalofftheendofthesailareaonly(Figure66).

Page 45

LevelingtheMowerDeck

Checktoensurethatthemowerdeckislevelanytime youinstallthemowerorwhenyouseeanunevencut onyourlawn.

Checkthemowerdeckforbentbladespriorto leveling,andremoveandreplaceanybentblades; refertoServicingtheCuttingBlades(page42)before continuing.

Levelthemowerdeckside-to-siderst;thenyoucan adjustthefront-to-rearslope.

Requirements:

•Themachinemustbeonalevelsurface.

•Alltiresmustbeproperlyinated;refertoChecking

theTirePressure(page40).

CheckingtheSide-to-SideLevel

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

CheckingtheFront-to-RearBlade Slope

Checkthefront-to-rearbladelevelanytimeyouinstall themower.Ifthefrontofthemowerismorethan

7.9mm(5/16inch)lowerthantherearofthemower, adjustthebladelevel.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Carefullyrotatethebladessotheyarefacing fronttorear(Figure70).

4.Measurefromthetipofthefrontbladetothe atsurfaceandthetipoftherearbladetothe atsurface(Figure70).

Note:Ifthefrontbladetipisnot1.6to7.9mm

(1/16to5/16inch)lowerthantherearbladetip, continuetotheLevelingtheMowerDeck(page

46)procedure.

3.Carefullyrotatethebladessidetoside.

4.Measurebetweentheoutsidecuttingedgesand theatsurface(Figure69).

Note:Ifbothmeasurementsarenotwithin5

mm(3/16inch),anadjustmentisrequired;refer toLevelingtheMowerDeck(page46).

Figure69

1.Bladessidetoside

2.Outsidecuttingedges

3.Measurefromthetipofthe bladetotheatsurface here.

g229304

Figure70

1.Bladesfronttorear3.Measurefromthetipofthe bladetotheatsurface here.

2.Outsidecuttingedges

g229303

Page 46

LevelingtheMowerDeck

1.Settheanti-scalprollerstothetopholesor removethemcompletelyforthisprocedure;refer toAdjustingtheAnti-ScalpRollers(page22).

2.Settheheight-of-cutlevertothe76mm(3inch) position;refertoAdjustingtheHeightofCut

(page22).

3.Place2blocks,eachhavingathicknessof6.6 cm(2-5/8inches),undereachsideofthefront edgeofthedeckbutnotundertheanti-scalp rollerbrackets(Figure71).

4.Place2blocks,eachhavingathicknessof7.3 cm(2-7/8inches),undertherearedgeofthe cuttingdeckskirt,1oneachsideofthecutting deck(Figure71).

g024313

Figure72

Figure71

1.Woodblock—6.6cm

(2-5/8inches)thick

2.Woodblock—7.3cm

(2-7/8inches)thick

3.Frontedge

5.Loosentheadjustmentboltsonall4cornersso thatthedeckissittingsecurelyonall4blocks (Figure72).

1.Deck-liftarm

2.Chain

3.Hook

4.Adjustmentbolt

6.Ensurethatthereistensiononall4chains (Figure72).

7.Tightenthe4adjustmentbolts(Figure72).

8.Ensurethattheblockstsnuglyunderthedeck

g024428

skirtandthatallboltsaretight.

9.Verifythatthedeckislevelbycheckingthe side-to-sidelevelandfront-to-rearbladeslope; repeatthedecklevelingprocedureifnecessary.

RemovingtheMowerDeck

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.

2.Shutofftheengine,removethekey ,and disconnectthespark-plugwiresfromthespark plugs.

3.Lowerthemowertothe76mm(3inches) height-of-cutposition.

4.Loosenthe2bottomboltsholdingthe mower-deckcurtaintothemowerdeck;referto

ReleasingtheMower-DeckCurtain(page31).

5.Removethemowerbeltfromtheenginepulley; refertoReplacingtheMowerBelt(page41).

6.Removethehairpincotterandwashersecuring thelinkpintotheframeanddeck,andremove thelinkbar(Figure73).

Page 47

Figure73

1.Linkpin3.Hairpincotter

2.Washer

7.Liftupthemowerdecktorelievetensionfrom themowerdeck.

8.Removethechainsfromthehooksonthe deck-liftarms(Figure74).

InstallingtheMowerDeck

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.

2.Shutofftheengine,removethekey ,and disconnectthespark-plugwiresfromthespark plugs.

3.Slidethemowerunderthemachine.

g028276

4.Lowertheheight-of-cutlevertothelowest position.

5.Placetheheight-of-cutpininthelockposition forlowestheightofcut.

6.Lifttherearofthemowerdeckandattachthe chainstotherearliftarms(Figure74).

7.Attachthefrontchainstothefrontliftarms (Figure74).

8.Installthelonglinkbarthroughtheframehanger anddeck.

9.Securethelinkpinwiththehairpincottersand washersremovedpreviously(Figure73).

Figure74

1.Deck-liftarm

2.Chain

3.Hook

4.Adjustmentbolt

9.Raisetheheightofcuttothetransportposition.

10.Removethebeltfromtheclutchpulleyonthe engine.

10.Installthemowerbeltontotheenginepulley; refertoInstallingtheMowerDeck(page47).

11.Tightenthe2bottomboltsholdingthe mower-deckcurtaintothemowerdeck;referto

ReleasingtheMower-DeckCurtain(page31).

g024313

11.Slidethemoweroutfromunderneaththe machine.

Note:Retainallpartsforfutureinstallation.

Page 48

ReplacingtheGrass Deector

ServiceInterval:Beforeeachuseordaily—Inspect

thegrassdeectorfordamage.

WARNING

Anuncovereddischargeopeningcouldallow themachinetothrowobjectstowardyouor bystanders,resultinginseriousinjury.Also, contactwiththebladecouldoccur.

Neveroperatethemachineunlessyouinstall amulchplate,dischargedeector,orgrass collectionsystem.

Inspectthegrassdeectorfordamagebeforeeach use.Replaceanydamagedpartsbeforeuse.

1.Removethecotterpin(Figure75).

2.Disengagethespringfromthenotchinthe deectorbracketandslidetherodoutofthe weldeddeckbrackets,spring,anddischarge deector(Figure75).

4.Positionthenewdischargedeectorwiththe bracketendsbetweentheweldedbracketson thedeckasshowninFigure76.

5.Installthespringontothestraightendoftherod.

6.PositionthespringontherodasshowninFigure

76sotheshorterspringendiscomingfrom

undertherodbeforethebendandgoingover therodasitreturnsfromthebend.

7.Lifttheloopendofthespringandplaceitinto thenotchonthedeectorbracket(Figure76).

Figure75

1.Rod

2.Cotterpin

3.Deector6.Springinstalledoverthe

4.Spring

5.Deckbrackets

rod

3.Removethedamagedorworndischarge deector.

g017618

Figure76

1.Rodandspringassembly installed

2.Loopendofthespring installedintothenotchin thedeectorbracket

3.Rod(shortend)moved behindmowerbracket

4.Shortend,retainedby mowerbracket.

8.Securetherodandspringassemblybytwisting itsotheshortendoftherodisplacedbehind thefrontbracketweldedtothedeck(Figure76).

g190642

Important:Thegrassdeectormustbe

springloadedinthedownposition.Liftthe deectoruptotestthatitsnapstothefull downposition.

9.Installthecotterpin(Figure75).

Page 49

Cleaning

WashingtheUndersideof theMower

ServiceInterval:Aftereachuse—Cleanthe

mower-deckhousing.

Important:Youcanwashthemachinewithamild

detergentandwater.Donotpressurewashthe machine.Avoidexcessiveuseofwater,especially nearthecontrolpanel,undertheseat,aroundthe engine,hydraulicpumps,andmotors.

6.Engagetheblade-controlswitchandletthe mowerrunfor1to3minutes.

7.Disengagetheblade-controlswitch(PTO),shut offtheengine,removethekeyfromthekey switch,andwaitforallmovingpartstostop.

8.Turnthewateroffandremovethecouplingfrom thewashouttting.

Note:Ifthemowerisnotcleanafter1washing,

soakitandletitstandfor30minutes.Then, repeattheprocess.

9.Runthemoweragainfor1to3minutesto removeexcesswater.

Washtheundersideofthemowerdeckaftereachuse topreventgrassbuildupforimprovedmulchaction andclippingdispersal.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Attachthehosecouplingtotheendofthe mowerwashouttting,andturnthewateron high(Figure77).

Note:Spreadpetroleumjellyonthewashout

ttingO-ringtomakethecouplingslideon easierandprotecttheO-ring.

WARNING

Abrokenormissingwashouttting couldexposeyouandotherstothrown objectsorbladecontact.Contactwitha bladeorthrowndebriscancauseinjury ordeath.

•Replacebrokenormissingwashout ttingimmediately,beforeusing machineagain.

•Neverputyourhandsorfeetunder themowerorthroughopeningsinthe machine.

DisposingofWaste

Engineoil,batteries,hydraulicuid,andengine coolantarepollutantstotheenvironment.Disposeof theseaccordingtoyourstateandlocalregulations.

Figure77

1.Washoutttinglocations on54-inchdecks

2.Washoutttinglocations on48-inchdecks

3.Washouttting

4.Lowerthemowertothelowestheightofcut.

5.Sitontheseatandstarttheengine.

4.O-ring

5.Hose

g003934

Page 50

Storage

analcohol-basedstabilizer(ethanolor methanol).

StorageSafety

•Lettheenginecoolbeforestoringthemachine.

•Donotstorethemachineorfuelnearamesor

drainthefuelindoors.

CleaningandStorage

1.Disengagetheblade-controlswitch(PTO),and

engagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait

forallmovingpartstostopbeforeleavingthe operatingposition.

3.Removegrassclippings,dirt,andgrimefromthe

externalpartsoftheentiremachine,especially theengineandhydraulicsystem.Cleandirtand chafffromtheoutsideoftheenginecylinder headnsandblowerhousing.

Important:Youcanwashthemachinewith

milddetergentandwater.Donotpressure washthemachine.Avoidexcessiveuse ofwater,especiallynearthecontrolpanel, engine,hydraulicpumps,andmotors.

4.Checktheparkingbrakeoperation;referto

OperatingtheParkingBrake(page17).

5.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page32).

6.Changethecrankcaseoil;refertoChangingthe

EngineOilandOilFilter(page34).

7.Checkthetirepressure;refertoCheckingthe

TirePressure(page40).

Note:Afuelstabilizer/conditionerismost

effectivewhenmixedwithfreshfueland usedatalltimes.

B.Runtheenginetodistributeconditionedfuel

throughthefuelsystem(5minutes).

C.Shutofftheengine,allowittocool,and

drainthefueltank.

D.Starttheengineandrunituntilitstops.

E.Disposeoffuelproperly.Recyclethefuel

accordingtolocalcodes.

Important:Donotstore

stabilizer/conditionedfuelover 90days.

12.Removeandchecktheconditionofthespark plug(s);refertoServicingtheSparkPlug(page

36).Withthesparkplug(s)removedfromthe

engine,pour30ml(2tablespoons)ofengine oilintothesparkplughole.Usethestarterto cranktheengineanddistributetheoilinsidethe cylinder.Installthesparkplug(s).Donotinstall thewireonthesparkplug(s).

13.Checkandtightenallbolts,nuts,andscrews. Repairorreplaceanypartthatisdamaged.

14.Paintallscratchedorbaremetalsurfaces.Paint isavailablefromyourAuthorizedServiceDealer.

15.Storethemachineinaclean,drygarageor storagearea.Removethekeyfromtheswitch andkeepitoutofreachofchildrenorother unauthorizedusers.Coverthemachineto protectitandkeepitclean.

8.Chargethebattery;refertoChargingtheBattery

(page39).

9.Scrapeanyheavybuildupofgrassanddirt fromtheundersideofthemower,thenwashthe mowerwithagardenhose.

Note:Runthemachinewiththeblade-control

switch(PTO)engagedandtheengineathigh idlefor2to5minutesafterwashing.

10.Checktheconditionoftheblades;referto

ServicingtheCuttingBlades(page42).

11.Preparethemachineforstoragewhennon-use occursover30days.Preparethemachinefor storageasfollows:

A.Addapetroleum-based

stabilizer/conditionertofuelinthe tank.Followmixinginstructionsfrom thestabilizermanufacturer.Donotuse

Page 51

StoringtheBattery

1.Fullychargethebattery .

2.Letthebatteryrestfor24hours,thencheckthe batteryvoltage.

Note:Ifthebatteryvoltageisbelow12.6V ,

repeatsteps1and2.

3.Disconnectthecablesfromthebattery.

4.Checkthevoltageperiodicallytoensurethatthe voltageis12.4Vorhigher.

Note:Ifthebatteryvoltageisbelow12.4V ,

repeatsteps1and2.

BatteryStorageTips

•Storethebatteryinacool,dryareainanupright

position.

•Donotstackbatteriesdirectlyontopofeachother,

unlesstheyareincartons.

•Donotstackmorethan3batteries(only2ifthe

batterytypeiscommercial).

•Testawetbatteryevery4to6monthsandcharge

it,ifnecessary .

•Alwaystestandchargethebatterybefore

installation.

Page 52

Troubleshooting

Problem

Thefueltankisshowingsignsofcollapsing orthemachineisfrequentlyshowingsigns ofrunningoutoffuel.

Theengineoverheats.

Thestarterdoesnotcrank.

Theenginedoesnotstart,startshard,or failstokeeprunning.

PossibleCauseCorrectiveAction

1.Theair-cleanerpaperelementclogged.

1.Theengineloadisexcessive.1.Reducethegroundspeed.

2.Theoillevelinthecrankcaseislow.2.Addoiltothecrankcase.

3.Thecoolingnsandairpassages undertheengine-blowerhousingare plugged.

4.Theaircleanerisdirty.

5.Dirt,water,orstalefuelisinthefuel system.

1.Theblade-controlswitchisengaged.1.Disengagetheblade-controlswitch.

2.Themotion-controlleversarenotin theNEUTRAL-LOCKposition.

3.Thebatteryisdead.

4.Theelectricalconnectionsare corrodedorloose.

5.Afuseisblown.5.Replacethefuse.

6.Arelayorswitchisdamaged.

1.Thefueltankisempty.1.Fillthefueltank.

2.Thechoke(ifapplicable)isnoton.

3.Theaircleanerisdirty.

4.Thespark-plugwire(s)islooseor disconnected.

5.Thesparkplug(s)ispitted,fouled,or thegapisincorrect.

6.Thereisdirtinfuellter.6.Replacethefuellter.

7.Dirt,water,orstalefuelisinfuel system.

8.Thereisincorrectfuelinthefueltank.

9.Theoillevelinthecrankcaseislow.9.Addoiltothecrankcase.

1.Cleanthepaperelement.

3.Removetheobstructionfromthe coolingnsandairpassages.

4.Cleanorreplacetheair-cleaner element.

5.ContactanAuthorizedServiceDealer

2.Movethemotion-controllevers outwardtotheNEUTRAL-LOCKposition.

3.Chargethebattery.

4.Checktheelectricalconnectionsfor goodcontact.

6.ContactanAuthorizedServiceDealer.

2.MovethechokelevertotheON position.

3.Cleanorreplacetheair-cleaner element.

4.Installthewire(s)onthesparkplug.

5.Installanew,correctlygappedspark plug(s).

7.ContactanAuthorizedServiceDealer.

8.Drainthetankandreplacethefuelwith thepropertype.

Theenginelosespower.

1.Theengineloadisexcessive.1.Reducethegroundspeed.

2.Theaircleanerisdirty.

3.Theoillevelinthecrankcaseislow.3.Addoiltothecrankcase.

4.Thecoolingnsandairpassages undertheengineblowerhousingare plugged.

5.Thesparkplug(s)ispitted,fouled,or thegapisincorrect.

6.Thefuel-tankventisblocked.6.ContactanAuthorizedServiceDealer.

7.Thereisdirtinthefuellter.7.Replacethefuellter.

8.Dirt,water,orstalefuelisinthefuel system.

Thereisincorrectfuelinthefueltank.

2.Cleantheair-cleanerelement.

4.Removetheobstructionfromthe coolingnsandairpassages.

5.Installanew,correctlygappedspark plug(s).

ContactanAuthorizedServiceDealer.

9.Drainthetankandreplacethefuelwith thepropertype.

Page 53

Problem

PossibleCauseCorrectiveAction

Themachinedoesnotdrive.

Themachinevibratesabnormally .

Thecuttingheightisuneven.

1.Thebypassvalvesareopen.

2.Thetractionbeltsareworn,loose,or broken.

3.Thetractionbeltsareoffthepulleys.3.ContactanAuthorizedServiceDealer.

4.Thetransmissionhasfailed.4.ContactanAuthorizedServiceDealer.

1.Thecuttingblade(s)is/arebentor unbalanced.

2.Theblademountingboltisloose.2.Tightentheblademountingbolt.

3.Theenginemountingboltsareloose.3.Tightentheenginemountingbolts.

4.Theenginepulley ,idlerpulley,orblade pulleyisloose.

5.Theenginepulleyisdamaged.

6.Thebladespindleisbent.

7.Themotormountislooseorworn.

1.Theblade(s)isnotsharp.1.Sharpentheblade(s).

2.Acuttingblade(s)is/arebent.2.Installanewcuttingblade(s).

3.Themowerisnotlevel.

4.Ananti-scalproller(ifapplicable)isnot setcorrectly .

5.Theundersideofthemowerdeckis dirty.

6.Thetirepressureisincorrect.6.Adjustthetirepressure.

7.Abladespindleisbent.

1.Closethetowvalves.

2.ContactanAuthorizedServiceDealer.

1.Installnewcuttingblade(s).

4.Tightentheappropriatepulley.

5.ContactanAuthorizedServiceDealer.

6.ContactanAuthorizedServiceDealer.

7.ContactanAuthorizedServiceDealer.

3.Levelthemowerfromside-to-sideand front-to-rear.

4.Adjusttheanti-scalpwheelheight.

5.Cleantheundersideofthemower deck.

7.ContactanAuthorizedServiceDealer.

Thebladesdonotrotate.

1.Thedrivebeltisworn,looseorbroken.1.Installanewdrivebelt.

2.Thedrivebeltisoffofthepulley .

3.Thepower-takeoff(PTO)switchor PTOclutchisfaulty.

4.Themowerbeltisworn,loose,or broken.

2.Installthedrivebeltandcheckthe adjustingshaftsandbeltguidesforthe correctposition.

3.ContactanAuthorizedServiceDealer.

4.Installanewmowerbelt.

Page 54

Schematics

ElectricalDiagram(Rev .A)

g203461

Page 55

Notes:

Page 56

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AustralianConsumerLaw

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374-0282RevC