Toro TFS Flow Sensors User Manual

TFS Series, Toro Flow Sensor Installation Instructions
Overview
The Toro fl ow sensors provide an accurate fl ow measurements by generating a frequency signal (pulses per second) that is proportional to the fl ow rate. The Toro fl ow sensors are designed for below grade applications for irrigation monitoring where the fl ow rates are between 0.5–30 ft/sec and temperatures are below 180º Fahrenheit. The To ro fl ow sensors are supplied with two single conductor, 18 AWG solid copper wire leads with U.L. Style 116666 direct burial insulation. An internal preamplifi er allows the pulse signal to travel up to 2000 without further signal amplifi cation.
Models
TFS-050 1/2 Flow Sensor, 1/2, Plastic Tee
TFS-075 3/4 Flow Sensor, 3/4, Plastic Tee TFS-100 1 Flow Sensor, 1, Plastic Tee TFS-150 1.5 Flow Sensor, 1.5, Plastic Tee
TFS-200 2 Flow Sensor, 2, Plastic Tee
TFS-300 3 Flow Sensor, 3, Plastic Tee
TFS-400 4 Flow Sensor, 4, Plastic Tee
Controller Compatibility
The Toro fl ow sensors are compatible with the following controllers:
• Toro TMC-424 • Toro Intelli-SenseTM TIS-360/480
• Toro SentinelTM • Toro SitePro
• Irritrol MC-E • Any controller compatible with Frequency output fl ow sensor (Pulse per Second proportional to fl ow velocity)
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Sizing
The following table indicates the suggested fl ow range of the Toro fl ow sensors. Although the sensors will operate above and below the indicated fl ow rates, following the suggested range will ensure the best performance from the ow sensor. Sensors should be sized according to fl ow rates rather than pipe size.
Model Number
TFS-050 1.2 – 12
TFS-075 2.7 – 28
TFS-100 5 – 50
TFS-150 5 – 100
TFS-200 10 – 200
TFS-300 20 – 300
TFS-400 40 – 500
Suggested Operating
Range (Gallons / Minute)
Suggested Operating
Range (Liters / Second)
0.1 – 0.8 0.3 – 2.7
0.2 – 1.8 0.6 – 6.4
0.3 – 3.2 1.1 – 11.4
0.3 – 6.3
0.6 – 12.6
1.3 – 18.9
2.5 – 31.5
Suggested Operating
Range (Cubic Meters / Hour)
1.1 – 22.7
2.3 – 45.4
4.5 – 68.1
9.1 – 113.6
Flow Sensor to Pipeline Installation
The accuracy of the fl ow sensor’s measurement is highly dependent on proper sensor location within the piping system. Irregular fl ow velocity caused by valves, fi ttings, pipe bends, etc. can lead to inaccurate fl ow rate measurements even though local fl ow velocity measurements may be accurate. A sensor located in the pipe where it can be affected by air bubbles, fl oating debris, or sediment may not achieve full accuracy and could be damaged. The Toro fl ow sensors are designed to operate reliably even under adverse conditions but following recommendations will ensure maximum system accuracy.
Select a location along the pipe system that is 10 times the pipe diameter upstream and 5 times the pipe diameter downstream to minimize fl ow disturbance. Pipe bends, valves, pipe fi ttings, pipe enlargements and reductions should not be present within this pipe length.
Flow
10 X Pipe Diameter 5 X Pipe Diameter
Note: For 1.5 and larger fl ow sensors, install according to the fl ow direction shown by the arrow on the tee. For 1.0 and smaller fl ow sensors, installation is not dependent on fl ow direction.
Flow Sensor to Pipeline Installation
Step 1 - Remove the sensor from the tee.
a. For 1.5 and larger Sensors: Pull the clevis pin that retains the fl ow sensor to the tee,
then carefully remove it from the tee.
b. For 1.0 and smaller Sensors: Unscrew the sensor cap from the tee by turning it counterclockwise.
Carefully pull the sensor out from the tee.
Step 2 - Properly clean the pipe ends and tee socket.
Step 3 - Use solvent cement to secure the pipes to the tee.
Step 4 - Reinstall the sensor to the tee as follows:
a. For 1.5 and larger Sensors:
i. Align the fl ow arrow on top of the sensor housing to the direction of the fl ow.
ii. Carefully press the sensor straight into the tee. iii. Install the clevis pin through the tee and sensor. iiii. Install the cotter ring into the clevis pin.
b. For 1.0 and smaller Sensors:
i. Carefully line up the guide pin on the sensor to the slot on the tee.
ii. Carefully press the sensor straight into the tee. iii. Screw the sensor cap fi rmly onto the tee.
Note: Hand tighten the sensor only.
Step 5 - Complete the wiring connections.
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