Toro T38583, Power Clear 38584, Power Clear 38583 Operator's Manual

FormNo.3358-430RevB
PowerClear™Snowthrower
ModelNo.38583—SerialNo.280000001andUp
ModelNo.38584—SerialNo.280000001andUp
Operator'sManual
Introduction
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure2),whichsignalsahazardthatmaycauseserious injuryordeathifyoudonotfollowtherecommended precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Warning
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadian ICES-002.
Theenclosed
Engine Owner’ s Man ual
issupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCalifornia EmissionControlRegulationofemissionsystems, maintenance,andwarranty.Replacementsmaybe orderedthroughtheenginemanufacturer.
Safety
ThissnowthrowermeetsorexceedstheB71.3 specicationsoftheAmericanNationalStandards Instituteineffectatthetimeofproduction.
Readandunderstandthecontentsofthismanual beforeyoustarttheengine.
Thisisthesafetyalertsymbol.Itisusedtoalert youtopotentialpersonalinjuryhazards.Obeyall safetymessagesthatfollowthissymboltoavoid possibleinjuryordeath.
Improperlyusingormaintainingthissnowthrower couldresultininjuryordeath.Toreducethis
©2008—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
potential,complywiththefollowingsafety instructions.
Thissnowthroweriscapableofamputatinghands andfeetandofthrowingobjects.Failuretoobserve thefollowingsafetyinstructionscouldresultin seriousinjury.
Training
Read,understand,andfollowallinstructionsonthe machineandinthemanual(s)beforeoperatingthis unit.Bethoroughlyfamiliarwiththecontrolsand theproperuseoftheequipment.Knowhowtostop theunitanddisengagethecontrolsquickly .
Neverallowchildrentooperatetheequipment. Neverallowadultstooperatetheequipmentwithout properinstruction.
Keeptheareaofoperationclearofallpersons, particularlysmallchildren.
Exercisecautiontoavoidslippingorfalling.
Preparation
Thoroughlyinspecttheareawheretheequipmentis tobeusedandremovealldoormats,sleds,boards, wires,andotherforeignobjects.
Donotoperatetheequipmentwithoutwearing adequatewintergarments.Avoidloosetting clothingthatcangetcaughtinmovingparts.Wear footwearthatwillimprovefootingonslippery surfaces.
Handlefuelwithcare;itishighlyammable.
–Useanapprovedfuelcontainer. –Neveraddfueltoarunningengineorhotengine. –Fillfueltankoutdoorswithextremecare.Never
llfueltankindoors.
–Neverllcontainersinsideavehicleorona
truckortrailerbedwithaplasticliner.Always placecontainersontheground,awayfromyour vehicle,beforelling.
–Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefuelitonthe ground.Ifthisisnotpossible,thenrefuelsuch equipmentonatrailerwithaportablecontainer, ratherthanfromagasolinedispensernozzle.
–Keepthenozzleincontactwiththerimof
thefueltankorcontaineropeningatalltimes, untilrefuelingiscomplete.Donotuseanozzle lock-opendevice.
–Replacegasolinecapsecurelyandwipeupspilled
fuel.
–Iffuelisspilledonclothing,changeclothing
immediately.
Useextensioncordsandreceptaclesasspeciedby themanufacturerforallunitswithelectricstarting motors.
Donotattempttoclearsnowfromagravelor crushedrocksurface.Thisproductisintendedfor useonlyonpavedsurfaces.
Neverattempttomakeanyadjustmentswhile theengineisrunning(exceptwhenspecically recommendedbymanufacturer).
Alwayswearsafetyglassesoreyeshieldsduring operationorwhileperforminganadjustmentor repairtoprotecteyesfromforeignobjectsthatmay bethrownfromthemachine.
Operation
Donotputhandsorfeetnearorunderrotatingparts. Keepclearofthedischargeopeningatalltimes.
Exerciseextremecautionwhenoperatingonor crossinggraveldrives,walks,orroads.Stayalertfor hiddenhazardsortrafc.
Afterstrikingaforeignobject,stoptheengine, removetheignitionkey,thoroughlyinspectthesnow throwerforanydamage,andrepairthedamage beforerestartingandoperatingthesnowthrower.
Iftheunitshouldstarttovibrateabnormally,stop theengineandcheckimmediatelyforthecause. Vibrationisgenerallyawarningoftrouble.
Stoptheenginewheneveryouleavetheoperating position,beforeuncloggingtherotorbladehousing ordischargechute,andwhenmakinganyrepairs, adjustmentsorinspections.
Whencleaning,repairing,orinspectingthesnow thrower,stoptheengineandmakecertainthatthe rotorbladesandallmovingpartshavestopped.
Donotruntheengineindoors,exceptwhenstarting theengineandfortransportingthesnowthrower inoroutofthebuilding.Opentheoutsidedoors; exhaustfumesaredangerous.
Exerciseextremecautionwhenoperatingonslopes.
Neveroperatethesnowthrowerwithoutproper guardsandothersafetyprotectivedevicesinplace andworking.
Neverdirectthedischargetowardpeopleorareas wherepropertydamagecanoccur.Keepchildren andothersaway.
Donotoverloadthemachinecapacitybyattempting toclearsnowattoofastarate.
2
Lookbehindandusecarewhenbackingupwiththe snowthrower.
Disengagepowertotherotorbladeswhensnow throweristransportedornotinuse.
Neveroperatethesnowthrowerwithoutgood visibilityorlight.Alwaysbesureofyourfooting,and keeparmholdonthehandles.Walk;neverrun.
Nevertouchahotengineormufer.
ClearingaCloggedDischarge Chute
Handcontactwiththerotatingrotorbladesinsidethe dischargechuteisthemostcommoncauseofinjury associatedwithsnowthrowers.Neveruseyourhandto cleanoutthedischargechute.
Toclearthechute:
Shuttheengineoff!
Wait10secondstobesuretherotorbladeshave stoppedrotating.
Alwaysuseaclean-outtool,notyourhands.
MaintenanceandStorage
Checkallfastenersatfrequentintervalsforproper tightnesstobesuretheequipmentisinsafeworking condition.
Neverstorethemachinewithfuelinthefueltank insideabuildingwhereignitionsourcesarepresent, suchashotwaterheaters,spaceheaters,orclothes dryers.Allowtheenginetocoolbeforestoringin anyenclosure.
AlwaysrefertotheOperator’sManualforimportant detailsifthesnowthroweristobestoredforan extendedperiod.
Maintainorreplacesafetyandinstructionlabels,as necessary.
Runthemachineafewminutesafterthrowingsnow topreventfreeze-upoftherotorblades.
ToroSnowthrowerSafety
Thefollowinglistcontainssafetyinformationspecic toToroproductsorothersafetyinformationthatyou mustknow.
Rotatingrotorbladescaninjurengersor hands.Staybehindthehandlesandawayfromthe dischargeopeningwhileoperatingthesnowthrower.
Keepyourface,hands,feet,andanyotherpart ofyourbodyorclothingawayfrommovingor rotatingparts.
Beforeadjusting,cleaning,repairing,andinspecting thesnowthrower,andbeforeuncloggingthe dischargechute,stoptheengine,removethekey,
andwaitforallmovingpartstostop.
Beforeleavingtheoperatingposition,stopthe engine,removetheignitionkey,andwaitforall movingpartstostop.
Ifashield,safetydevice,ordecalisdamaged, illegible,orlost,repairorreplaceitbeforebeginning operation.Also,tightenanyloosefasteners.
Donotsmokewhilehandlinggasoline.
Donotusethesnowthroweronaroof.
Donottouchtheenginewhileitisrunningorsoon afterithasstoppedbecausetheenginemaybehot enoughtocauseaburn.
Performonlythosemaintenanceinstructions describedinthismanual.Beforeperformingany maintenance,service,oradjustment,stoptheengine andremovethekey.Ifmajorrepairsareeverneeded, contactanAuthorizedServiceDealer.
Donotchangethegovernorsettingsontheengine.
Whenstoringthesnowthrowerformorethan30 days,drainthefuelfromthefueltanktoprevent apotentialhazard.Storefuelinanapprovedfuel container.Removethekeyfromtheignitionswitch beforestoringthesnowthrower.
PurchaseonlygenuineTororeplacementpartsand accessories.
3
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
94-2577
1.Toengagetherotorblades,holdthecontrolbaragainst thehandle.
2.Todisengagetherotorblades,releasethecontrolbar.
108-4939
1.Cuttingdismemberment,rotorbladeshazard;donotplace yourhandinthechute;removetheignitionkeyandreadthe instructionsbeforeservicingorperformingmaintenance.
108-4928(Model38584only)
1.Warning—readthe
Operator’sManual.
5.EngineswitchOff
2.Cutting/dismemberment hazard,rotorblades—stop theenginebeforeleaving themachine.
6.Primer
3.Thrownobject hazard—keepbystanders asafedistancefromthe machine.
7.Pushtheprimertwiceto primetheengine.
4.EngineswitchOn
8.Plugthemachineinto powertheelectricstarter .
114-3752(Model38583only)
1.Warning—readthe
Operator’sManual.
5.EngineswitchOff
2.Cutting/dismemberment hazard,rotorblades—stop theenginebeforeleaving themachine.
6.Primer
3.Thrownobject hazard—keepbystanders asafedistancefromthe machine.
7.Pushtheprimertwiceto primetheengine.
4.EngineswitchOn
110–9382
1.Choke
114-3793
1.Hotsurface(onexhaustbafe)
4
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1.
Nopartsrequired
Unfoldthehandle.
Screws
3
2.
Chuteassembly
1
Installthedischargechute.
1.UnfoldingtheHandle
Procedure
1.Loosenthelowerhandleknobs,pulloutthehandle boltsuntilyoucanmovethehandlefreely,androtate thehandletotheoperatingposition(Figure3).
Figure3
1.“U”-shapedhandlelock(2)
2.Handleknobs
2.Inserttheendofthe“U”-shapedhandlelockinto theopenholeinthehandleandtightenthehandle knobsuntiltheyaresnug(Figure4).
Figure4
Important:Ensurethatyoudonotpinchor
kinkthecontrolcableortheQuickShoot™ cables(Figure5).
Figure5
1.Controlcable2.QuickShoot™cables
5
2.InstallingtheDischarge
Chute
3
Screws
1
Chuteassembly
Procedure
Installthedischargechuteasshown(Figure6).
Figure6
1.Dischargechute
2.Screw(3)
Note:Foreasierinstallation,useasmallratchetwrench totightenthescrews.
Important:Donotovertightenthescrews; otherwiseyoumaydamagethedischargechuteand preventitfromturningfreely.
3.AdjustingtheControlCable
Procedure
RefertoAdjustingtheControlCableinMaintenance.
ProductOverview
Figure7
1.Chutedeectortrigger
6.Primer
2.Controlbar
7.Ignitionkey
3.Fueltankcap8.Electric-startbutton (model38584only)
4.QuickShoot™control9.Chokelever
5.Recoilstarthandle
10.Chutedeector
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Gasolineisextremelyammableandexplosive. Areorexplosionfromgasolinecanburnyou andothers.
Topreventastaticchargefromigniting thegasoline,placethecontainerand/or snowthroweronthegroundbeforelling, notinavehicleoronanobject.
Fillthetankoutdoorswhentheengineis cold.Wipeupspills.
Donothandlegasolinewhensmokingor aroundanopenameorsparks.
Storegasolineinanapprovedfuelcontainer, outofthereachofchildren.
6
MixingGasolineandOil
Thissnowthrowerusesa50:1gasoline-to-oilmixture. UseToro50:12-CycleOil(FuelStabilizerAdded) oranequivalenthigh-grade,NMMATCWIII-certied 2-cycleoil.
Important:Topreventenginedamage,donotuse automotiveoil(suchasSAE30or10W30)orfuel mixedatthewronggasoline-to-oilratio.
1.PourahalfUSgallon(1.9liters)offresh,unleaded gasolineintoanapprovedfuelcontainer.
2.Add2-cycleoiltothegasolineaccordingtothechart below(Figure8).
Figure8
50:1Gasoline-to-OilRatioMixingChart
GasolineOil
1.5USgallons(5.7liters)4.0ounces(120ml)
2USgallons(7.6liters)5.2ounces(160ml)
3USgallons(1 1.4liters)8.0ounces(240ml)
3.Installthecaponthefuelcontainer.
4.Shakethecontainertomixthegasolineandoil thoroughly.
5.Slowlyremovethecapandaddtheremaining amountofgasoline.
Note:Donotmixgasolineandoilinthefueltank. Oilatroomtemperaturemixeseasierandmore thoroughlythancoldoil.Oilbelow32°F(0°C) requiresadditionalmixing.
FillingtheFuelTank
Fillthefueltankwithfreshunleadedgasoline(Figure9).
Figure9
1.1/4inch(6mm)
Important:DonotuseE85orE20fuel.Alternative fuelswithhighalcoholcontentcancausehard starting,poorengineperformance,andmaycause internalenginedamage.
StartingtheEngine
1.TurntheignitionkeyclockwisetotheOnposition (Figure10).
Figure10
2.Movethechokelevertotheright(Figure11).
7
Figure11
1.Chokelever
3.Firmlypushintheprimer2timeswithyourthumb, holdingtheprimerinaforasecondbeforereleasing iteachtime(Figure12).
Figure12
Note:Removeyourglovewhenyoupushinthe
primersothataircannotescapefromtheprimer hole.
Important:Donotusetheprimerorthe chokeiftheenginehasbeenrunningasishot. Excessiveprimingmayoodtheengineand preventitfromstarting.
4.Connectanextensioncordtoapowersourceand thesnowthrower,andpushtheelectric-startbutton (model38584only)(Figure13)orpulltherecoil starter(Figure14).
Figure13
Figure14
Important:Runtheelectricstarternomore
than10timesatintervalsof5secondson,then 5secondsoff.Runningtheelectricstarter extensivelycanoverheatanddamageit.Ifthe enginedoesnotstartafterthisseriesofattempts, waitatleast40minutestoallowthestarterto coolbeforeattemptingtostartitagain.Ifthe enginedoesnotstartafterthesecondseriesof attempts,takethesnowthrowertoanAuthorized ServiceDealerforservice(model38584only).
5.Whiletheengineisrunning,movethechokeleverto theleftslowly.
6.Unplugtheextensioncordfromthepowersource andthesnowthrower(model38584only).
8
Ifyouleavethesnowthrowerpluggedintoa poweroutlet,someonecaninadvertentlystart thesnowthrowerandinjurepeopleordamage property(model38584only).
Unplugthepowercordwheneveryouarenot startingthesnowthrower.
EngagingtheRotorBlades
Toengagetherotorblades,holdthecontrolbaragainst thehandle(Figure15).
Figure15
1.Controlbar
DisengagingtheRotorBlades
Todisengagetherotorblades,releasethecontrolbar (Figure16).
Figure16
StoppingtheEngine
Tostoptheengine,turntheignitionkey counterclockwisetotheOffposition(Figure17).
Figure17
9
AdjustingtheDischargeChute andChuteDeector
Toadjustthedischargechute,pressthetriggerofthe QuickShoot™controlontherighthandsideofthe handleandmoveitupordownalongthehandle.Moving thecontroldownthehandlerotatesthedischargechute totheleft;movingthecontrolupthehandlerotatesthe dischargechutetotheright(Figure18).
Figure18
Toraiseorlowertheangleofthechutedeector,press thetriggeronthechutedeectorandmovethechute deectorupordown(Figure19).
Figure19
1.Chutedeectortrigger2.Chutedeector
PreventingFreeze-upafter Use
Lettheenginerunforafewminutestoprevent movingpartsfromfreezing.Stoptheengine,wait forallmovingpartstostop,andremoveiceand snowfromthesnowthrower.
Cleanoffanysnowandicefromthebaseofthe chute.
Rotatethedischargechuteleftandrighttofreeit fromanyicebuildup.
WiththeignitionkeyintheOffposition,pullthe recoilstarterhandleseveraltimesorpushtheelectric startbuttononce(model38584only)topreventthe recoilandelectricstartersfromfreezingup.
Insnowyandcoldconditions,somecontrolsand movingpartsmayfreeze.Donotuseexcessiveforce whentryingtooperatefrozencontrols.Ifyouhave difcultyoperatinganycontrolorpart,startthe engineandletitrunforafewminutes.
10
OperatingTips
Therotorbladescanthrowstones,toys,and otherforeignobjectsandcauseseriouspersonal injurytotheoperatorortobystanders.
Keeptheareatobeclearedfreeofallobjects thattherotorbladescouldpickupand throw.
Keepallchildrenandpetsawayfromthe areaofoperation.
Removethesnowassoonaspossibleafteritfalls.
Ifthesnowthrowerdoesnotpropelitselfforward onslipperysurfacesorinheavysnow,pushforward onthehandle,butallowthesnowthrowertowork atitsownpace.
Overlapeachswathtoensurecompletesnow removal.
Dischargethesnowdownwindwheneverpossible.
Iftheengineisrunningnormallybutthemachine doesnotthrowsnowasfarasitusuallydoes, performthefollowingstepsasneededuntilthe problemissolved:
1.Checkthecontrolcableadjustmentandadjustit
ifnecessary;refertoAdjustingtheControlCable.
2.Inspecttherotorbladesforexcessivewear(refer
toCheckingtheRotorBlades),andhavean AuthorizedDealerreplacethemifnecessary.
3.Replacethedrivebelt;refertoReplacingthe
DriveBelt.
4.Ifnoneoftheprocedureslistedabovesolvesthe
problem,contactanAuthorizedServiceDealer.
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Afterthersthour
•Checkthecontrolcableandadjustitifnecessary.
•Checkforloosefastenersandtightenthemifnecessary.
Yearly
•Checkthecontrolcableandadjustitifnecessary.
•InspecttherotorbladesandhaveanAuthorizedServiceDealerreplacetherotor bladesandscraperifnecessary.
•Servicethesparkplugandreplaceitifnecessary.
•Checkforloosefastenersandtightenthemifnecessary.
•HaveanAuthorizedServiceDealerinspectthedrivebeltandreplaceitifnecessary.
Yearlyorbeforestorage
•Preparethesnowthrowerforstorage.
11
AdjustingtheControlCable
CheckingtheControlCable
ServiceInterval:Afterthersthour—Check
thecontrolcableandadjustitif necessary.
Yearly—Checkthecontrolcableand adjustitifnecessary.
Movethecontrolbarbacktowardthehandletoremove theslackinthecontrolcable(Figure20).
Figure20
1.Controlbar2.1/16-inchto1/8-inch(2 mmto3mm)gap
Note:Ensurethata1/16-inchto1/8-inch(2mmto3 mm)gapexistsbetweenthecontrolbarandthehandle (Figure20).
Important:Thecontrolcablemustcontainsome slackwhenyoudisengagethecontrolbarforthe rotorbladestostopproperly.
AdjustingtheControlCable
1.Slideupthespringcoverandunhookthespring fromtheadjusterlink(Figure21).
Figure21
1.Adjusterlink
3.Springcover
2.Z-tting
4.Unhookthespringhere.
Note:Youcanpulluptheadjusterlinkandcableto makeunhookingthespringeasier.
2.MovetheZ-ttingtoahigherorlowerholeonthe adjusterlinkasneededtoobtainthe1/16-inchto 1/8-inch(2mmto3mm)gapbetweenthecontrol barandthehandle(Figure20).
Note:MovingtheZ-ttinghigherdecreasesthe gapbetweenthecontrolbarandthehandle;moving itlowerincreasesthegap.
3.Hookthespringtotheadjusterlinkandslidethe springcoverovertheadjusterlink.
4.Checktheadjustment;refertoCheckingtheControl Cable.
Note:Afterextendeduse,thedrivebeltmaywear andloseitsproperbelttension.Ifthedrivebelt slips(continuouslysqueals)underaheavyload, disconnectthespringfromtheadjustorlinkand movetheupperendofthespringtotheholethat isfurtherfromthepivotpointinthecontrolbar (Figure22).Thenconnectthespringtotheadjustor linkandadjustthecontrolcable.
12
Figure22
1.Removetheupperendof springfromthishole
3.Pivotpoint
2.Inserttheupperendof springintothishole
4.Upperendofspring
Note:Thebeltmayslip(squeal)inwetconditions; todryoutthedrivesystem,starttherotorandrun itwithoutaloadfor30seconds.
InspectingtheRotorBlades
ServiceInterval:Yearly—Inspecttherotorbladesand
haveanAuthorizedServiceDealer replacetherotorbladesandscraperif necessary.
Beforeeachsession,inspecttherotorbladesforwear. Whenarotorbladeedgehasworndowntothewear indicatorhole,haveanAuthorizedServiceDealer replacetherotorbladesandthescraper(Figure23).
Figure23
1.Wearindicatorhole
ServicingtheSparkPlug
ServiceInterval:Yearly—Servicethesparkplugand
replaceitifnecessary.
UseaNGKBPMR4Asparkplugorequivalent.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Rotatethedischargechutesothatitfacesforward.
3.Removethedischargechute,thedischargechute handle,andthechutesealbyremovingthe3large screwsandonesmallscrew(Figure24).
Figure24
1.Fueltankcap
4.Smallscrew
2.Largescrews(3)5.Chuteseal
3.Dischargechute
4.Removethe4screwsthatsecuretheshroud (Figure24).
5.Removethefueltankcap.
6.Removetheshroud(Figure25).
13
Figure25
1.Screw(4)3.Spark-plugwire
2.Shroud
7.Installthefueltankcap.
8.Disconnectthewirefromthesparkplug.
9.Cleanaroundthesparkplug.
10.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,or dirtysparkplug.Donotcleantheelectrodes becausegritenteringthecylindercandamage theengine.
11.Setthegapontheplugto0.030inch(0.76mm) (Figure26).
Figure26
1.Centerelectrodeinsulator3.Airgap(nottoscale)
2.Sideelectrode
12.Installthesparkplugandtightenitsecurely.
13.Connectthewiretothesparkplug.
14.Removethefueltankcap.
15.Installtheshroudwiththescrewsyouremovedin step4.
Note:Ensurethattheupperandlowershroudst togetherinthesidegrooves.
16.Installthefueltankcap.
17.Installthechuteseal,thedischargechute,andthe dischargechutehandleontothesnowthrowerusing thehardwareyouremovedinstep3.
Note:Thesmallscrewgoesthroughthesmallhole inthechutesealatthefrontofthedischargechute opening.
ReplacingtheDriveBelt
Ifdrivebeltbecomesworn,oil-soaked,excessively cracked,frayed,orotherwisedamaged,replacethebelt.
1.Removethedrivebeltcoverbyremovingthe3bolts asshowninFigureFigure27.
Figure27
1.Drivebeltcover6.Drivebelt
2.Bolt(3)7.Rotorshaft
3.Rotorpulleybolt
8.Brakespring(unhookfrom idlerarmhere)
4.Curvedwasher
9.Idlerpulley
5.Rotorpulley10.Enginepulley
2.Unhookthebrakespringfromtheidlerarmto releasethebelttension(Figure27).
3.Removethescrewandcurvedwasherthatholdsthe rotorpulley(Figure27).
4.Removetherotorpulleyandthedrivebelt (Figure27).
5.Installthenewdrivebelt,routingitasshownin (Figure28).
14
Figure28
1.Brakespring(installon idlerarmhere)
3.Enginepulley
2.Idlerpulley4.Rotorpulley
Note:Routethenewdrivebeltrstaroundthe enginepulley,thentheidlerpulley ,andnallyaround thelooserotorpulleypositionedjustabovetherotor shaft(Figure27).
6.Installtherotorpulleyontotherotorshaft (Figure27).
7.Installthecurvedwasherandtherotorpulleybolt andtightenthemsecurely(Figure27).
Note:Theconcavesideofthecurvedwashergoes againsttheoutsideofthepulley.
8.Installthebrakespringontotheidlerarm(Figure28).
9.Installthedrivebeltcoverwiththeboltsyou removedinstep1.
Note:Ensurethatthedrivebeltisproperlyadjusted andoperating;refertoCheckingtheControlCable andAdjustingtheControlCable.
AdjustingtheQuickShoot™ Control
Ifthereismorethan1/2inch(13mm)ofslackinthe QuickShootcablewhenyoupullonthelowercable casing(Figure29)orthedischargechutedoesnotrotate leftandrightinequalangles,adjusttheQuickShoot controlcables.
Figure29
1.1/2inch(13mm)maximum
1.LoosenthetwoQuickShootcontrolcableclamps (Figure30).
Figure30
1.Cableclamps
2.PositiontheQuickShootcontrolbetweenthetwo arrowslocatedontherighthandsideoftheupper handle(Figure31).
Figure31
1.Arrows
3.Rotatethedischargechutesothatitfacesstraight aheadandthearrowonthebackofthedischarge chutealignswiththearrowontheshroud(Figure32).
15
Figure32
4.Holdthedischargechuteinthestraight-ahead position,pullthelowercablecasingdownward untilyouremovealltheslackfromthecable,and tightenthescrewonthelowercableclampsecurely (Figure33).
Figure33
1.Lowercablecasing
5.Pulltheuppercablecasingforwarduntilyouremove alltheslackfromthecable,andtightenthescrewon theuppercableclampsecurely(Figure34).
Figure34
1.Uppercablecasing
Note:Donotover-tensionthecables.Ifthecables areover-tensioned,theQuickShootwillbehardto operate.
16
Storage
StoringtheSnowthrower
Gasolinefumesarehighlyammable, explosive,anddangerousifinhaled.Ifyou storetheproductinanareawithanopen ame,thegasolinefumesmayigniteand causeanexplosion.
Donotstorethesnowthrowerinahouse (livingarea),basement,oranyotherarea whereignitionsourcesmaybepresent, suchashotwaterandspaceheaters,clothes dryers,furnaces,andotherlikeappliances.
Important:Donotusethechutehandletoliftthe snowthrower.Thiscandamagethechutehandle.
1.Addafuelstabilizer/conditionertothefuelinthe fueltankasdirectedbytheenginemanufacturer.
2.Runtheenginefor5minutestodistributethe conditionedfuelthroughthefuelsystem.
3.Stoptheengineandallowittocool.
4.Useahandpumptopumpthefuelfromthefuel tankintoanapprovedfuelcontainer,orrunthe engineuntilitstops.
5.Starttheengineandrunituntilitstops.
6.Chokeorprimetheengine,startitathirdtime,and runtheengineuntilitwillnotstart.
7.Slowlypulltherecoilstarteruntilyoufeelresistance duetocompressionpressure,thenstop.
8.Releasethestartertensiongraduallybyallowingthe ropetogobackslowlytopreventtheenginefrom thereversingduetocompressionpressure.
9.Disposeofunusedfuelproperly.Recycleit accordinglytolocalcodes,oruseitinyour automobile.
Note:Donotstorestabilizedfuelformorethan 90days.
10.Cleanthesnowthrower.
11.Tightenanyloosefasteners.Repairorreplaceany damagedparts.
12.Coverthesnowthrowerandstoreitinaclean,dry placeoutofthereachofchildren.Allowtheengine tocoolbeforestoringitinanyenclosure.
17
Notes:
18
Notes:
19
CCR 2450 Power Clear Snow Commander
The Toro 5-Year GTS Starting Guarantee and
The Toro 2-Year Total Coverage Guarantee
A Full Warranty (Limited Warranty for Commercial Use)
Conditions and Products Covered under
The Toro Starting Guarantee
The Toro Company and its affi liate, Toro Warranty Company, guarantee that your Toro GTS (Guaranteed to Start) engine, when used for residential purposes*, will start on the fi rst or second pull for fi ve (5) years from the date of purchase, if you provide the routine maintenance it requires, or we will fi x it free of charge.
This warranty covers the cost of parts and labor, but you must pay trans­portation costs.
Guaranteed to Start Warranty Period
CCR 2450 5-years Power Clear 5-years Snow Commander 5-years
Conditions and Products Covered under
The Toro Total Coverage Guarantee
The Toro Company and its affi liate, Toro Warranty Company, promise to repair any Toro Product used for residential purposes* if defective in materials or workmanship or if it stops functioning due to the failure of a component for a period of two (2) years from the date of purchase.
This warranty covers the cost of parts and labor, but you must pay trans­portation costs.
The following time periods apply from the date of purchase:
Snow Product Warranty Period
CCR 2450 2-year Full warranty Power Clear 2-year Full warranty Snow Commander 2-year Full warranty
Limited Warranty for Commercial Use
Gas-powered Toro Snowthrowers used for commercial, institutional, or rental use are warranted for 45 days against defects in materials or work­manship.
Instructions for Obtaining Warranty Service
If you think that your Toro Product contains a defect in materials or workmanship, or if a normal, able-bodied adult can no longer start your product’s engine in one or two pulls, follow this procedure:
1. Contact any Toro Authorized or Master Service Dealer to arrange service
at their dealership. To locate a dealer convenient to you, refer to the Yellow Pages of your telephone directory (look under Lawn Mowers) or access our web site at www.Toro.com. You may also call our Toro Customer Care Department toll free at 866-336-5205 (U.S. customers) or 866-854-9033 (Canadian customers).
2. Bring the product and your proof of purchase (sales receipt) to the
Service Dealer.
If for any reason you are dissatisfi ed with the Service Dealer’s analysis or
with the assistance provided, contact us at:
Customer Care Department, Consumer Division Toro Warranty Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196 866-336-5205 (U.S. customers) 866-854-9033 (Canadian customers)
You must maintain your Toro Product by following the maintenance pro­cedures described in the Operator’s Manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense.
There is no other express warranty. This express warranty does not cover the following:
Cost of regular maintenance service or parts, such as fi lters, fuel, lubri-
• cants, oil changes, spark plugs, cable/linkage adjustments, or brake and clutch adjustments Any product or part which has been altered or misused or required
• replacement or repair due to accidents or lack of proper maintenance Repairs necessary due to electrical supply irregularities
• Pickup and delivery charges
• Operational misuse, neglect, or accidents
• Repairs or attempted repairs by anyone other than a Toro Service outlet
• Repairs or adjustments to correct starting diffi culties due to the following:
failure to follow proper maintenance procedures
-
snowthrower auger/paddles striking an object
-
contaminants in the fuel system
-
improper fuel or fuel/oil mixture (consult your Operator’s Manual if in
-
doubt) failure to drain the fuel system prior to any period of non-use over
-
three months
Special operational conditions where start-
• ing may require more than two pulls:
rst time starts after extended period of non-use over three months
-
or seasonal storage improper starting procedures
-
If you are having diffi culty starting your unit, please check the Operator’s Manual to ensure that you are using the correct starting procedures. This can save an unnecessary visit to a Service Dealer.
All repairs covered by these warranties must be performed by an Autho­rized or Master Toro Service Dealer using Toro approved replacement parts. Repair by a Toro Service Dealer is your sole remedy under these warranties. Neither The Toro Company nor Toro Warranty Company is
liable for indirect, incidental, or consequential damages in connec­tion with the use of the Toro Products covered by these warranties, including any cost or expense of providing substitute equipment or service during reasonable periods of malfunction or non-use pending completion of repairs under these warranties. Some states do not al­low exclusions of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you. This warranty gives you specic legal
rights, and you may also have other rights which vary from state to state.
Owner Responsibilities
Items and Conditions Not Covered
General Conditions
Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guaran­tee policies for your country, province, or state. If for any reason you are dissatisfi ed with your Distributor’s service or have diffi culty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.
*Residential purposes means use of the product on the same lot as your home. Use at more than one location is considered commercial use, and the commercial use warranty would apply.
Countries Other than the United States or Canada
Part Number 374-0059 Rev. B
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