Toro Reelmaster 3100-D Edge Series, Reelmaster 7000-D Edge Series, Reelmaster 03243, Reelmaster 03246 Installation Instructions Manual

FormNo.3407-833RevC

27inor32inRearRollerBrushKit

Reelmaster

ModelNo.03243

ModelNo.03246

®

3100-Dand7000-DEdgeSeriesCuttingUnit

InstallationInstructions

Introduction

ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof
Incorporation(DOI)atthebackofthispublication.

WARNING

CALIFORNIA

Proposition65Warning

UseofthisproductmaycauseexposuretochemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orotherreproductiveharm.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

Nopartsrequired

Roller-brushhousing1
Hex-socketbolt(3/8x1inch)
Roller-brushassembly1
Shoulderbolt
Beltcover/plateassembly(left)
Bolt(5/16x1/2inch)
Spacer
Drivepulley1
Flange-headbolt(3/8x2inches)
Belt1
Shimwasher(asrequiredforbelt

alignment)
Driveshaft(right)
Driveshaft(left)
Greasetting(90°)

Highheight-of-cutbrush(optional)

Qty.

—

Use

–

2

1
1
2
1

1

1

1
1
1

Determinethepositionoftheroller
brushesandreelmotors.

Installtherollerbrush.

Installthehighheight-of-cutbrush—for
HOCgreaterthan2.5cm(1inch).

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OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3407-833*C

MediaandAdditionalParts

Description

Operator'sManual

Note:Determinetheleftandrightsidesofthecutting

unitfrombehindthecuttingunit.

Important:TheRearRollerBrushKitisonlytobe

usedwhencuttingintheheightofcutrangeof6to
25mm(1/4to1inch).UsetheHighHeightofCut
Brush,PartNo.115-0838(for27inchcuttingunits)
andPartNo.115-0849(for32inchcuttingunits)
whencuttingabove2.5to5.1cm(1to2inches).
RefertoInstallingtheHighHeightofCutBrush.

Note:Ifyouaregoingtoinstallbothauniversal

groomerkitandarearrollerbrushkitonthecutting
unit,ordertheappropriaterearrollerbrushkit(Model

03242)forusewithauniversalgroomerkit.

RearRollerBrushKitModel03243maybeused
onthefollowing:

•Reelmaster3100CuttingUnitModels03188,

03189,and03190

•Reelmaster7000CuttingUnitModels03721and

03722

Qty.

Use

1

Readbeforeinstallingandoperating.

1

DeterminingtheOrientation
oftheRollerBrushes

NoPartsRequired

Procedure

UseFigure1todeterminethepositionoftheroller
brushesandreelmotorsforaReelmaster3100-D
machineandFigure2foraReelmaster7000-D
machine.

RearRollerBrushKitModel03246maybeused
onthefollowing:

•Reelmaster3100CuttingUnitModel03191

•Reelmaster7000CuttingUnitModel03727

Figure1

Reelmaster3100-D

1.#1cuttingunit4.Leftrollerbrushdrive

2.#2cuttingunit

3.#3cuttingunit

assembly

5.Reelmotor

6.Rightrollerbrushdrive
assembly

g029306

2

Important:Checkthecuttingunitforthe

desiredheightofcutandattitude.Make
adjustmentspertheOperator’sManual,if
required,beforeinstallingthekit.

InstallingtheDriveshaft

Figure2

Reelmaster7000-D

1.#1cuttingunit5.#5cuttingunit

2.#2cuttingunit

3.#3cuttingunit

4.#4cuttingunit8.Leftrollerbrushdrive

6.Reelmotor

7.Rightrollerbrushdrive
assembly

assembly

2

InstallingtheRollerBrush

Partsneededforthisprocedure:

1Roller-brushhousing

2

Hex-socketbolt(3/8x1inch)

1Roller-brushassembly

1

Shoulderbolt

1

Beltcover/plateassembly(left)

2

Bolt(5/16x1/2inch)

1

Spacer

1Drivepulley

1

Flange-headbolt(3/8x2inches)

1Belt

1

Shimwasher(asrequiredforbeltalignment)

1

Driveshaft(right)

1

Driveshaft(left)

1

Greasetting(90°)

g027187

forRemovingThreadedInserts(page12).

2.Removethecutting-unitthreadedinsertforthe
rear-roller-brushdrive(Figure1andFigure2)
anddiscardit(Figure3).

1.Restrainthereel;refertoRestrainingtheReel

g032009

Figure3

1.Threadedinsert

(left-handedinsertshown)

2.Theleftinserthasagroove

onthefaceoftheinsert
here.

3.Driveshaft

4.Applythread-locking
compoundhere.

Note:Left-handedinsertsareonReelmaster

3100CuttingUnits1and2(Figure1)and
Reelmaster7000CuttingUnits1,3,and5
(Figure2).

3.Restrainthereel;refertoRestrainingtheReel

forInstallingThreadedInserts(page13).

4.Applythread-lockingcompoundtothedriveshaft
threads(Figure3)andinstallthedriveshaft,
torquingitto115to128N∙m(85to95ft-lb).

Note:Theuseofanimpactgunisnotenough

toensureproperinstallation.Failuretoproperly
torquethedriveshaftcanresultintheassembly
unscrewingitselfduringoperation.

PreparingtheMachine

1.Parkthemachineonalevelsurfaceandengage
theparkingbrake.

2.Ensurethatthecuttingunitsaredisengaged.

3.Shutofftheengineandremovethekey .

4.Removeallthecuttingunitsfromthemachine.

3

MountingtheRoller-Brush

RepositioningtheIdlerPulley

Housing

1.EnsurethattheO-ringisinstalledonthe
roller-brushhousing(Figure4).

Figure4

1.Roller-brushhousing

2.Mounttheroller-brushhousingtothe
reel-bearinghousingwith2hex-socketbolts(3/8
x1inch);refertoFigure5.

Note:Positiontheroller-brushhousingsothat

thethreadedholeistowardthefrontofthe
cuttingunit.

2.O-ring

Assembly(ForRight-HandDrives
Only)

Note:Right-handdrivesareonReelmaster3100

CuttingUnit3(Figure1)andReelmaster7000Cutting
Units2and4(Figure2).

Forright-handrearrollerbrushdrives(Figure1and

Figure2),reversetheidlerpulleyassemblytomount

ontherightendofthecuttingunit(Figure6)as
follows:

1.Removetheidlerpulleyassemblyfromtheleft
endofthecuttingunitandmountittothelower
holeinthebrushplateontherightendofthe

g009051

cuttingunit(Figure6).

Note:Theidlerpulleymustpivotfreely;donot

overtightenthelocknutontheidlerpivotbolt.

2.Removethecarriageboltandnutandrelocate
themtotheupperholepreviouslyoccupiedby
theidlerpulleyassembly(Figure6).

Note:EnsurethattheO-ringisproperly

positionedintheroller-brushhousing.

Figure5

1.Roller-brushhousing3.Threadedhole

2.Hex-socketbolt

g029307

Figure6

g218674

1.Idlerpulleyinstallationfor

leftendofreel(assupplied
inkit)

2.Idlerpulleyinstallationfor

rightendofreel

3.Carriageboltandnut

4.Donotovertightenthis
locknut.

RemovingtheBrushCoverDrain
Plug

Removeonlythebottomdrainplug(Figure7)from
thebrushcovers.Thisallowsmoisturetodrainfrom
thebeltarea.

4

Figure7

1.Brushcover2.Bottomdrainplug

InstallingtheRollerBrush
Assembly

1.Removethegreasettingfortherollerfromthe
sideofthecuttingunitthathastheroller-brush
housing(Figure9).

g009049

1.6mm(1/4inch)spacer3.90°greasetting

2.Side-platemountingange4.Flangelocknuts(remove)

Figure9

g031873

3.Removethe2angelocknutssecuringeach
rollerbrackettothesideplates(Figure9).

Note:Donotremovethebolts.Also,remove

any6mm(1/4inch)spacerspositioned
onthetopsideoftheside-platemounting
ange.

4.Positiontheleftorrightroller-brushassembly
mountingbracketsontotheroller-bracketbolts
(Figure10).

Figure8

1.Greasetting

2.Installthe90°greasettingsothatitfaces
backward(Figure8).

g031872

g193248

Figure10

1.Leftroller-brushassembly

2.Roller-brushmounting
bracket

Important:Mounttheroller-brushassembly

mountingbracketsdirectlytothetopsurface
ofthecutting-unitside-platemounting
ange.Donotputspacersbetweenthe

5