Toro Reelmaster 5010-H Series, Reelmaster 03406, Reelmaster 03408 Installation Instructions Manual

FormNo.3397-977RevC

RearRollerBrushKit

Reelmaster

ModelNo.03406

ModelNo.03408

ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof
Incorporation(DOI)atthebackofthispublication.

Therearrollerbrushkitismountedtothereelmowersonaride-onmachineandisintendedtobeusedby
professional,hiredoperatorsincommercialapplications.Itisprimarilydesignedtokeeptherearrollerofthe
cuttingunitfreeofgrassanddebris,whichleadstoabetterafter-cutappearanceonwell-maintainedlawnsin
parks,sportselds,andoncommercialgrounds.

®

5010-HSeriesCuttingUnitwith5inor7inReel

InstallationInstructions

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

Description

Nopartsrequired

Roller-brushhousing
Hex-socketbolt,3/8x1inch
Roller-brushassembly
Shoulderbolt
Rightbeltcover/plateassembly
Leftbeltcover/plateassembly
Bolt(5/16x1/2inch)
Spacer
Drivepulley
Flange-headbolt(3/8x2inches)
Belt
Shimwasher(asrequiredforbeltalignment)
Rightdriveshaft
Leftdriveshaft

Highheight-of-cutbrush(optional)

Endweightkit(Model03413)forthe
Reelmaster5010-Hwith5-inchcuttingunit

Qty.

10

20

—

—

Use

–

5

5
5
2
3

5
5
5
5
5
2
3

Determinetherollerbrushorientation.

Installtherollerbrush.

Installthehighheight-of-cutbrush—forHOCgreaterthan

2.5cm(1inch).

InstalltheendweightkitfortheReelmaster5010-Hwith
5-inchcuttingunits.

Note:Determinetheleftandrightsidesofthecutting

unitfrombehindthecuttingunit.

Important:UsetheRearRollerBrushKitonly

whencuttingintheheight-of-cutrangeof6to
25mm(1/4to1inch).Usethehighheight-of-cut
brushwhencuttingabove25mm(1inch).Referto
theprocedureforInstallingtheHighHeight-of-Cut
Brush(Optional).

©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Registeratwww .T oro.com.

Note:5-inchcuttingunitsdrivenbyelectricreel

motorsneedtheadditionalend-weightkit(Model

03413).

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3397-977*C

DeterminingtheRoller
BrushOrientation

Allcuttingunitsareshippedwiththecounterweight
mountedtotheleftendofthecuttingunit.Referto

Figure1todeterminethepositionoftherollerbrush

andreelmotors.

InstallingtheRollerBrush

InstallingtheDriveshaft

1.Parkthemachineonalevelsurfaceandsetthe
parkingbrake.

2.Ensurethatthecuttingunitsaredisengaged.

3.Shuttheengineoffandremovethekey .

4.Removeallthecuttingunitsfromthemachine.

Important:Checkthecuttingunitforthe

desiredheightofcutandattitude.Make
adjustmentspertheOperator’sManual,if
required,beforeinstallingthekit.

Figure1

1.Cuttingunit15.Cuttingunit5

2.Cuttingunit2

3.Cuttingunit3

4.Cuttingunit48.Leftroller-brushdrive

6.Reelmotor

7.Rightroller-brushdrive
assembly

assembly

Note:Theseinstructionsandillustrationsshowthe

installationofthekitoncuttingunitswiththeend
weightsmountedontheleftendofthecuttingunit.

g027187

5.Restrainthereelforremoval;refertoRestraining

theReelforRemovingThreadedInserts(page

10).

6.Removethecutting-unitthreadedinsertforthe
rear-roller-brushdrive(Figure1)anddiscardit
(Figure2).

g032009

Figure2

1.Threadedinsert

(left-handedinsertshown)

2.Theleft-handinserthasa

grooveonthefaceofthe
inserthere.

3.Driveshaft

4.Applythread-locking
compoundhere.

Note:Left-handedinsertsareoncuttingunits

1,3,and5(Figure1).

7.Restrainthereelforinstallation;referto

RestrainingtheReelforInstallingThreaded
Inserts(page11).

8.Applythread-lockingcompoundtothedriveshaft
threads(Figure2)andinstallthedriveshaft,
torquingitto1 15to128N·m(85to95ft-lb).

2

MountingtheRoller-Brush
Housing

1.EnsurethattheO-ringisinstalledonthe
roller-brushhousing(Figure3).

Figure3

1.Roller-brushhousing

2.ForModel03408only:Mounttheroller-brush
housingtothereel-bearinghousingwith2
hex-socketbolts(3/8x1inch);refertoFigure4.

2.O-ring

housingwith2bolts(5/16-18x11/2inches);
refertoFigure5.

g020371

g028040

Figure5

1.End-weightkit(Model
03413,electricreelmotor)

2.Bolts(5/16-18x1/2inch),
hydraulicreelmotor

3.Roller-brushhousing

Note:Positiontheroller-brushhousingsothat

thethreadedholeistowardthefrontofthe
cuttingunit.

Note:EnsurethattheO-ringisproperly

positionedintheroller-brushhousing.

Figure4

1.Roller-brushhousing3.Hex-socketbolt

2.Threadedhole

3.ForModel03406kitwithRM5010tractorswith
thefollowing:

•Hydraulic5-inchreelmotors,install2

bolts(5/16-18x1/2inches)ontopofthe
roller-brushhousing(Figure5).

•Electric5-inchreelmotors,installthe

end-weightkitontopoftheroller-brush

InstallingtheRollerBrush
Assembly

1.Removethegreasettingfortherollerfromthe
sideofthecuttingunitthathastheroller-brush
housing(Figure7).

g221538

1.Greasetting

Figure6

2.Installthe90-degreegreasettingsothatit
facesbackward(Figure6).

g031872

3

Figure7

1.6mm(1/4inch)spacer3.90-degreegreasetting

2.Side-platemountingange4.Flangelocknuts(remove)

3.Removethe2angelocknutssecuringeach
rollerbrackettothesideplates(Figure7).

Note:Donotremovethebolts.Also,remove

any6mm(1/4inch)spacerspositioned
onthetopsideoftheside-platemounting
ange.

4.Positiontheleftorrightroller-brushassembly
mountingbracketsontotheroller-bracketbolts
(Figure8).

roller-brushmountingbracketsandthe
side-platemountinganges.Savethe

additional6mm(1/4inch)spacersfor
potentiallateruse.

5.Securethebrush-assemblymountingbrackets
tothecutting-unitsideplateswiththenuts
previouslyremoved.

InstallingtheRollerBrushPlate

1.Slideeachexcludersealoutwarduntilthelip
sealsareinlightcontactwitheachbearing
housing(Figure9).

g031873

Figure8

1.Leftroller-brushassembly

2.Roller-brushmounting
bracket

Important:Mounttheroller-brushassembly

mountingbracketsdirectlytothetopsurface
ofthecutting-unitside-platemounting
ange.Donotputspacersbetweenthe

g027192

Figure9

1.Bearinghousing2.Excluderseal

2.Applyacoatingofgreasetotheinnerdiameter
ofthegrommetintheroller-brushhousing
(Figure10).

g032010

4