Toro Recycler 20332, Recycler 20334 Operator's Manual

Page 1
22inRecycler
ModelNo.20332—SerialNo.314200001andUp
ModelNo.20334—SerialNo.314200001andUp
ReplacementpartsareavailablefromanAuthorizedServiceDealeroratwww.shoptoro.com.
®
LawnMower
FormNo.3385-121RevA
Operator'sManual
Introduction
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactT orodirectlyatwww.Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orotherreproductiveharm.
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace below:
ModelNo.
SerialNo.
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.Toro.com.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwithaspark arrestermufer.ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered land.Otherstatesorfederalareasmayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Theenclosed informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
Engine Owner's Man ual
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
issuppliedfor
*3385-121*A
Page 2
Formodelswithstatedenginehorsepower,thegross horsepoweroftheenginewaslaboratoryratedbytheengine manufacturerinaccordancewithSAEJ1940.Ascongured tomeetsafety,emission,andoperatingrequirements,the actualenginehorsepoweronthisclassoflawnmowerwill besignicantlylower.
Contents
Introduction..................................................................1
GeneralOperation..................................................2
SlopeOperation......................................................3
Children.................................................................3
Service...................................................................3
SafetyandInstructionalDecals.................................4
Setup............................................................................5
1InstallingtheHandle.............................................5
2FillingtheEnginewithOil......................................6
3InstallingtheFuse.................................................6
4ChargingtheBattery..............................................7
ProductOverview..........................................................8
Operation.....................................................................8
FillingtheFuelTank................................................8
CheckingtheEngine-OilLevel..................................9
AdjustingtheCuttingHeight....................................9
StartingtheEngine.................................................10
UsingtheSelf-propelDrive......................................10
StoppingtheEngine...............................................10
RecyclingtheClippings...........................................10
BaggingtheClippings.............................................11
Side-dischargingtheClippings..................................12
OperatingTips......................................................13
Maintenance.................................................................14
RecommendedMaintenanceSchedule(s)......................14
PreparingforMaintenance.......................................15
ReplacingtheAirFilter............................................15
ChangingtheEngineOil.........................................15
ChargingtheBattery...............................................16
ReplacingtheFuse..................................................17
ReplacingtheBlade................................................17
AdjustingtheSelf-propelDriveCable........................18
CleaningundertheMowerHousing..........................18
Storage........................................................................19
PreparingtheMachineforStorage............................19
FoldingtheHandle.................................................19
RemovetheMachinefromStorage............................19
Safety
ThislawnmowermeetsorexceedstheCPSCbladesafety requirementsforwalk-behindrotarylawnmowersandthe B71.1specicationsoftheAmericanNationalStandards Instituteineffectatthetimeofproduction.
Readandunderstandthecontentsofthismanualbefore youstarttheengine.
Thesafetyalertsymbol( potentialpersonalinjuryhazards.Obeyallsafetymessages thatfollowthissymboltoavoidpossibleinjuryordeath. Improperlyusingormaintainingthismowercouldresultin injuryordeath.T oreducethispotential,complywiththe followingsafetyinstructions.
Thefollowinginstructionshavebeenadaptedfromthe ANSI/OPEIstandardB71.1-2012.
Thiscuttingmachinecanamputatehandsandfeetand throwobjects.Failuretoobservethefollowingsafety instructionscouldresultinseriousinjuryordeath.
Figure2)isusedtoalertyouto

GeneralOperation

Read,understand,andfollowallinstructionsonthe
machineandinthemanual(s)beforestarting.
Donotputhandsorfeetnearorunderthemachine.
Keepclearofthedischargeopeningatalltimes.
Onlyallowresponsibleadults,whoarefamiliarwiththe
instructions,tooperatethemachine.
Cleartheareaofobjectssuchasrocks,wire,toys,etc.,
whichcouldbethrownbytheblade.Staybehindthe handlewhentheengineisrunning.
Besuretheareaisclearofbystandersbeforeoperating.
Stopthemachineifanyoneentersthearea.
Donotoperatethemachinebarefootedorwhilewearing
sandals.Alwayswearsubstantialfootwear.
Donotpullthemachinebackwardunlessitisabsolutely
necessary.Alwayslookdownandbehindbeforeand whilemovingbackward.
Neverdirectdischargedmaterialtowardanyone.Avoid
dischargingmaterialagainstawallorobstruction. Materialmayricochetbacktowardtheoperator.Stopthe bladewhencrossinggravelsurfaces.
Donotoperatethemachinewithouttheentiregrass
catcher,dischargeguard,rearguard,orothersafety protectivedevicesinplaceandworking.
Neverleavearunningmachineunattended.
Stoptheengineandwaituntilthebladescometoa
completestopbeforecleaningthemachine,removingthe grasscatcher,oruncloggingthedischargeguard.
Operatethemachineonlyindaylightorgoodarticial
light.
Donotoperatethemachinewhileundertheinuence
ofalcoholordrugs.
Neveroperatethemachineinwetgrass.Alwaysbesure
ofyourfooting;walk;neverrun.
Disengagethedrivesystem,ifsoequipped,before
startingtheengine.
Ifthemachineshouldstarttovibrateabnormally,stop
theengineandcheckforthecauseimmediately.Vibration isgenerallyawarningoftrouble.
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Alwaysweareyeprotectionwhenoperatingthemachine.
Seethemanufacturer'sinstructionsforproperoperation
andinstallationofaccessories.Useonlyaccessories approvedbythemanufacturer.

SlopeOperation

Slopesareamajorfactorrelatedtoslip-and-fallaccidents, whichcanresultinsevereinjury.Operationonallslopes requireextracaution.Ifyoufeeluneasyonaslope,donot mowit.
Mowacrossthefaceofslopes;neverupanddown.
Exerciseextremecautionwhenchangingdirectionon slopes.
Watchforholes,ruts,bumps,rocks,orotherhidden
objects.Uneventerraincouldcauseaslip-and-fall accident.Tallgrasscanhideobstacles.
Donotmowonwetgrassorexcessivelysteepslopes.
Poorfootingcouldcauseaslip-and-fallaccident.
Donotmowneardrop-offs,ditches,orembankments.
Youcouldloseyourfootingorbalance.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson theground,awayfromyourvehiclebeforelling.
Removegas-poweredequipmentfromthetruckortrailer
andrefuelitontheground.Ifthisisnotpossible,then refuelsuchequipmentwithaportablecontainerrather thanfromagasolinedispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete. Donotuseanozzlelock-opendevice.
Iffuelisspilledonclothing,changeclothingimmediately.
Neveroverllthefueltank.Replacethefuel-tankcap
andtightenitsecurely.
WARNING
Exhaustcontainscarbonmonoxide,anodorless, deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed area.

Children

Tragicaccidentscanoccuriftheoperatorisnotalerttothe presenceofchildren.Childrenareoftenattractedtothe machineandthemowingactivity.Neverassumethatchildren willremainwhereyoulastsawthem.
Keepchildrenoutofthemowingareaandunderthe
watchfulcareofaresponsibleadultotherthanthe operator.
Bealertandturnthemachineoffifachildentersthearea.
Neverallowchildrentooperatethemachine.
Useextracarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayblockyourviewofachild.

Service

SafeHandlingofGasoline
Toavoidpersonalinjuryorpropertydamage,use extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedgasolinecontainer.
Neverremovethefueltankcaporaddfuelwiththe
enginerunning.Allowtheenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlight,suchasonawater heateroronotherappliances.
GeneralService
Neveroperatethemachineinanenclosedarea.
Keepallnutsandboltstighttoensurethattheequipment
isinsafeworkingcondition.
Nevertamperwithsafetydevices.Checktheirproper
operationregularly.
Keepthemachinefreeofgrass,leaves,orotherdebris.
Cleanupoilorfuelspillsandremoveanyfuel-soaked debris.Allowthemachinetocoolbeforestoring.
Ifyoustrikeaforeignobject,stopandinspectthe
machine.Repair,ifnecessary,beforestarting.
Nevermakeanyadjustmentsorrepairswiththeengine
running.Disconnectthespark-plugwireandground againstenginetopreventunintendedstarting.
Checkgrasscatchercomponentsandthedischarge
guardfrequentlyandreplacethemwithmanufacturer's recommendedparts,whennecessary.
Mowerbladesaresharp.Wrapthebladesorweargloves,
anduseextracautionwhenservicingthem.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Maintainorreplacesafetyandinstructionlabelsas
necessary.
Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourToroequipment,countonToro genuineparts.Whenitcomestoreliability,Torodelivers replacementpartsdesignedtotheexactengineering specicationsofourequipment.Forpeaceofmind,insist onTorogenuineparts.
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Hauling
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usefull-widthrampsforloadingthemachineintoa
trailerortruck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Boththefrontandtherearstrapsshouldbe directeddownandoutwardfromthemachine.
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
94-8072
104-7953
Electric-startmodelonly
1.Warning—readtheOperator'sManualforinformationonchargingthebattery;containslead;donotdiscard.
2.ReadtheOperator'sManual.
112-8867
1.Lock2.Unlock
1.Warning—readtheOperator'sManual.
2.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
3.Cutting/dismembermenthazardofhandorfoot,mower blade—removetheignitionkeyandreadtheinstructions beforeservicingorperformingmaintenance.
4.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts.
5.Cutting/dismembermenthazardofhandorfoot,mower blade—donotoperateupanddownslopes;operatesideto sideonslopes;stoptheenginebeforeleavingtheoperating position;andlookbehindyouwhenbackingup.
114-7982
4
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117-1054
Electric-startmodelonly
Setup
Important:Removeanddiscardtheprotectiveplastic
sheetthatcoverstheengine.
1

InstallingtheHandle

NoPartsRequired
Procedure
WARNING
Foldingorunfoldingthehandleimproperlycan damagethecables,causinganunsafeoperating condition.
Donotdamagethecableswhenfoldingor unfoldingthehandle.
Ifacableisdamaged,contactanAuthorized ServiceDealer.
1.Removethehandleknobsfromthemowerhousing (Figure3).
Important:Routethecablestotheoutsideofthe handleknobsasyouinstallthehandle.
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Figure4
1.Dipstick
Figure3
2.Movethehandletotheoperatingposition.
3.Installandtightenthehandleknobsthatyouremoved instep1(Figure3).
2

FillingtheEnginewithOil

NoPartsRequired
Procedure
Note:Yourmachinedoesnotcomewithoilintheengine,
butitdoescomewithabottleofoil.
Max.ll:0.59L(20oz),type:SAE30detergentoilwithan APIserviceclassicationofSF,SG,SH,SJ,SL,orhigher.
1.Removethedipstick(Figure4).
2.Slowlypouroilintotheoillltubeuntiltheoillevel reachestheFulllineonthedipstick(Figure4).Donot
overll.
3.Installthedipsticksecurely.
Important:
operating hour s
ChangingtheEngineOil(page15).
Change the engine oil after the r st 5
;changeityearlythereafter.Referto
3

InstallingtheFuse

NoPartsRequired
Procedure
Electric-startmodelonly
Yourmachinecomeswitha40-ampfusethatprotectsthe electricstarter.
Important:Youcannotstartthemachinewiththe electricstarterorchargethebatteryunlessyouinstall thefuse.
1.Raisethereardeectorandlocatethebattery compartment(
6
Figure5).
Page 7
Figure5
Figure7
1.Reardeector
2.Screw
2.Removethescrewthatsecuresthebattery compartment,pulloutthebattery,andlocatethefuse (
Figure5andFigure6).
3.Battery
4.Batterycompartment
4.Installthebatterycompartmentwiththescrewthat youremovedinstep2.
4

ChargingtheBattery

NoPartsRequired
Procedure
Electric-startmodelonly
RefertoChargingtheBattery(page16).
Figure6
1.Fuse2.Fuseholder
3.Insertthefuseintothefuseholder(Figure6).
Note:Yourmachinecomeswithasparefuseinthe batterycompartment(
Figure7).
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ProductOverview
Operation

FillingtheFuelTank

DANGER
Gasolineisextremelyammableandexplosive.A reorexplosionfromgasolinecanburnyouand others.
Topreventastaticchargefromignitingthe gasoline,placethecontainerand/ormachine directlyonthegroundbeforelling,notina vehicleoronanobject.
Fillthetankoutdoorswhentheengineiscold. Wipeupspills.
Donothandlegasolinewhensmokingoraround
Figure8
anopenameorsparks.
1.Handle
2.Blade-controlbar
3.Ignitionkey(electric-start modelonly)
4.Fuel-tankcap11.Bag-on-demandlever
5.Oilll/dipstick12.Handleknob(2)
6.Washoutport(notshown)
7.Sparkplug
1.Grassbag
2.Side-dischargechute
8.Cutting-heightlever(4)
9.Airlter
10.Side-dischargedeector
13.Recoil-starthandle
Figure9
3.Batterycharge (electric-startmodelonly)
Storegasolineinanapprovedfuelcontainer,out ofthereachofchildren.
Forbestresults,useonlyclean,fresh,unleadedgasoline
withanoctaneratingof87orhigher((R+M)/2rating method).
Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
Donotuseethanolblendsofgasoline,suchasE15
orE85,withmorethan10%ethanolbyvolume. Performanceproblemsand/orenginedamagemayresult, whichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessfuelstabilizerhasbeen addedtothefuel.
Donotaddoiltogasoline.
Important:Toreducestartingproblems,addfuel stabilizertothefuelallseason,mixingitwithgasoline lessthan30daysold.
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Figure10

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily
1.Movethemachinetoalevelsurface.
2.Removethedipstick,wipeitclean,andfullyinstallthe dipstick(Figure11).

AdjustingtheCuttingHeight

WARNING
Adjustingthecuttingheightmaybringyouinto contactwiththemovingblade,causingserious injury.
Stoptheengineandwaitforallmovingparts tostop.
Donotputyourngersunderthehousingwhen adjustingthecuttingheight.
CAUTION
Iftheenginehasbeenrunning,themuferwillbe hotandcanseverelyburnyou.Keepawayfromthe hotmufer.
Adjustthecuttingheightasdesired.Setthefrontwheelsto thesameheightastherearwheels(Figure12).
Note:Toraisethemachine,movethefrontcutting-height leversrearwardandtherearcutting-heightleversforward. Tolowerthemachine,movethefrontcutting-heightlevers forwardandtherearcutting-heightleversrearward.
Figure11
1.Dipstick
3.Removethedipstickandchecktheoillevel(Figure11). IftheoillevelisbelowtheAddmarkonthedipstick, slowlypouroilintotheoillltubetoraisetheoillevel totheFullmarkonthedipstick.Donotoverll.
4.Installthedipsticksecurely.
Figure12
1.Raisethemachine2.Lowerthemachine
Note:Thecutting-heightsettingsare25mm(1inch);35 mm(1-3/8inches);44mm(1-3/4inches);54mm(2-1/8 inches);64mm(2-1/2inches);73mm(2-7/8inches);83mm (3-1/4inches);92mm(3-5/8inches);and102mm(4inches).
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StartingtheEngine

1.Holdtheblade-controlbaragainstthehandle(Figure
13).
Figure13
Note:Ifthemachinedoesnotstartafterseveral
attempts,contactanAuthorizedServiceDealer.

UsingtheSelf-propelDrive

Tooperatetheself-propeldrive,simplywalkwithyourhands ontheupperhandleandyourelbowsatyoursides,andthe machinewillautomaticallykeeppacewithyou(Figure16).
1.Blade-controlbar
2.Turntheignitionkey(Figure14)(electric-startmodel only)orpulltherecoil-starthandle(Figure15).
Note:Whenyoupulltherecoil-starthandle,pullit lightlyuntilyoufeelresistance,thenpullitsharply (Figure15).Allowtheropetoreturntothehandle slowly.
Figure14
Figure16
Note:Ifthemachinedoesnotfreelyrollbackwardafter
self-propelling,stopwalking,holdyourhandsinplace,and allowthemachinetorollacoupleofcentimeters(inches) forwardtodisengagethewheeldrive.Youcanalsotry reachingjustundertheupperhandletothemetalhandleand pushthemachineforwardacoupleofcentimeters(inches). Ifthemachinestilldoesnotrollbackwardeasily ,contactan AuthorizedServiceDealer.

StoppingtheEngine

ServiceInterval:Beforeeachuseordaily
Tostoptheengine,releasetheblade-controlbar.
Note:Removetheignitionkeywhenyouleavethemachine (electric-startmodelonly).
Important:Whenyoureleasetheblade-controlbar, boththeengineandbladeshouldstopwithin3seconds. Iftheydonotstopproperly,stopusingyourmachine immediatelyandcontactanAuthorizedServiceDealer.
Figure15

RecyclingtheClippings

Yourmachinecomesfromthefactoryreadytorecyclethe grassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemachineandthebag-on-demand leverisintheBaggingposition,movethelevertothe Recyclingpositionbeforerecyclingtheclippings;referto OperatingtheBag-on-DemandLever(page12).Ifthe side-dischargechuteisonthemachine,removeitbefore
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recyclingtheclippings;refertoRemovingtheSide-discharge Chute(page13).

BaggingtheClippings

Usethegrassbagwhenyouwanttocollectgrassandleaf clippingsfromthelawn.
WARNING
Aworngrassbagcouldallowsmallstonesandother similardebristobethrowntowardtheoperatoror bystandersandresultinseriouspersonalinjuryor death.
Checkthegrassbagfrequently.Ifitisdamaged, installanewTororeplacementbag.
Iftheside-dischargechuteisonthemachine,removeitbefore baggingtheclippings;refertoRemovingtheSide-discharge Chute(page13).Ifthebag-on-demandleverisinthe Recyclingposition,moveittotheBaggingposition;referto OperatingtheBag-on-DemandLever(page12).
WARNING
Thebladeissharp;contactingthebladecanresult inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop beforeleavingtheoperatingposition.
InstallingtheGrassBag
1.Raiseandholdupthereardeector(Figure17).
Figure17
1.Notches
2.Reardeector
2.Installthegrassbag,ensuringthatthepinsonthebag restinthenotchesonthehandle(Figure17).
3.Grass-bagpin(2)
3.Lowerthereardeector.
RemovingtheGrassBag
Toremovethebag,reversethestepsinInstallingtheGrass Bag(page11).
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OperatingtheBag-on-DemandLever
Thebag-on-demandfeatureallowsyoutoeithercollector recyclegrassandleafclippingswhilethegrassbagisattached tothemachine.
Forbaggingthegrassandleafclippings,pressthebutton
onthebag-on-demandleverandmovetheleverforward untilthebuttonontheleverpopsup(Figure18).
Figure18
1.Bag-on-demandlever(inbaggingposition)
Forrecyclingthegrassandleafclippings,pressthebutton
ontheleverandmovetheleverrearwarduntilthebutton ontheleverpopsup.
Important:Forproperoperation,removeanygrass clippingsanddebrisfromthebag-on-demanddoorand thesurroundingopening(Figure19)beforeyoumove thebag-on-demandleverfromonepositiontoanother.
Figure19
1.Cleanhere

Side-dischargingtheClippings

Usethesidedischargeforcuttingverytallgrass.
Ifthegrassbagisonthemachineandthebag-on-demand leverisintheBaggingposition,movethelevertothe Recyclingposition;refertoOperatingtheBag-on-Demand Lever(page12).
WARNING
Thebladeissharp;contactingthebladecanresult inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop beforeleavingtheoperatingposition.
WARNING
Thebladeissharp;contactingthebladecan resultinseriouspersonalinjury.Also,anopen rear-dischargeareacouldallowsmallstonesand othersimilardebristobethrowninthedirection oftheoperatororbystandersandresultinserious personalinjuryordeath.
Stoptheengineandwaitforallmovingpartsto stopbeforecleaningthebag-on-demanddoorand thesurroundingopening.
InstallingtheSide-dischargeChute
Liftupthesidedeectorandinstalltheside-dischargechute (Figure20).
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OperatingTips
GeneralMowingTips
Cleartheareaofsticks,stones,wire,branches,andother
debristhatthebladecouldhit.
Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
Ifthemachinestrikesanobjectorstartstovibrate,
immediatelystoptheengine,disconnectthewirefrom thesparkplug,andexaminethemachinefordamage.
Forbestperformance,installanewbladebeforethe
cuttingseasonbegins.
ReplacethebladewhennecessarywithaToro
replacementblade.
CuttingGrass
Cutonlyaboutathirdofthegrassbladeatatime.Donot
cutbelowthe54mm(2-1/8-inch)settingunlessthegrass issparseoritislatefallwhengrassgrowthbeginstoslow down.RefertoAdjustingtheCuttingHeight(page9).
Whencuttinggrassover15cm(6inches)tall,mowatthe
highestcutting-heightsettingandwalkslower;thenmow againatalowersettingforthebestlawnappearance.If thegrassistoolong,themachinemayplugandcause theenginetostall.
Mowonlydrygrassorleaves.Wetgrassandleavestend
toclumpontheyardandcancausethemachinetoplug ortheenginetostall.
Figure20
RemovingtheSide-dischargeChute
Toremovethesidedischargechute,liftupthesidedeector, removetheside-dischargechute,andlowertheside-discharge deector.
WARNING
Wetgrassorleavescancauseseriousinjuryif youslipandcontacttheblade.Mowonlyindry conditions.
Beawareofapotentialrehazardinverydryconditions,
followalllocalrewarnings,andkeepthemachinefree ofdrygrassandleafdebris.
Alternatethemowingdirection.Thishelpsdispersethe
clippingsoverthelawnforevenfertilization.
Ifthenishedlawnappearanceisunsatisfactory,try1
ormoreofthefollowing:
Replacethebladeorhaveitsharpened.
Walkataslowerpacewhilemowing.
Raisethecuttingheightonyourmachine.
Cutthegrassmorefrequently .
Overlapcuttingswathsinsteadofcuttingafullswath
witheachpass.
Setthecuttingheightonthefrontwheels1notch
lowerthantherearwheels.Forexample,setthefront wheelsat54mm(2-1/8-inch)andtherearwheels at64mm(2-1/2inches).
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Page 14
CuttingLeaves
Aftercuttingthelawn,ensurethathalfofthelawnshows
throughthecutleafcover.Y oumayneedtomakemore thanasinglepassovertheleaves.
Iftherearemorethan13cm(5inches)ofleavesonthe
lawn,setthefrontcuttingheight1or2notcheshigher thantherearcuttingheight.
Slowdownyourmowingspeedifthemachinedoesnot
cuttheleavesnelyenough.
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst5hours
Beforeeachuseordaily
Every25hours
Yearly
Yearlyorbeforestorage
Important:Refertoyourengineowner’smanualforadditionalmaintenanceprocedures.
Note:ReplacementpartsareavailablefromanAuthorizedServiceDealer(gotowww .toro.comtondthenearestdealer)
oratwww.shoptoro.com.
MaintenanceProcedure
•Changetheengineoil.
•Checktheengine-oillevel.
•Ensurethattheenginestopswithin3secondsafterreleasingtheblade-controlbar.
•Cleangrassclippingsanddirtfromunderthemowerhousing.
•Replacetheairlter;replaceitmorefrequentlyindustyoperatingconditions.
•Chargethebatteryfor24hours(electric-startmodelonly).
•Changetheengineoil.
•Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
•Cleantheair-coolingsystem;cleanitmorefrequentlyindustyoperatingconditions. Refertoyourengineowner’smanual.
•Refertoyourengineowner’smanualforanyadditionalyearlymaintenance procedures.
•Chargethebatteryfor24hours(electric-startmodelonly).
•Emptythefueltankbeforerepairsasdirectedandbeforeyearlystorage.
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PreparingforMaintenance

ReplacingtheAirFilter

1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthespark-plugwirefromthesparkplug (Figure21).
Figure21
1.Spark-plugwire
3.Afterperformingthemaintenanceprocedure(s), connectthespark-plugwiretothesparkplug.
Important:Beforetippingthemachinetochange theoilorreplacetheblade,allowthefueltankto rundrythroughnormalusage.Ifyoumusttip themachinepriortorunningoutoffuel,usea handfuelpumptoremovethefuel.Alwaystipthe machineontoitsside,withthedipstickdown.
ServiceInterval:Every25hours
1.Useascrewdrivertoopentheair-ltercover(Figure
22).
Figure22
2.Replacetheairlter(Figure23).
Figure23
WARNING
Tippingthemachinemaycausethefueltoleak. Gasolineisammable,explosive,andcancause personalinjury.
Runtheenginedryorremovethegasolinewitha handpump;neversiphon.
3.Installtheair-ltercover.

ChangingtheEngineOil

ServiceInterval:Aftertherst5hours
Yearly
Note:Runtheengineafewminutesbeforechangingthe oiltowarmit.Warmoilowsbetterandcarriesmore contaminants.
Max.ll:0.59L(20oz),type:SAE30detergentoilwithan APIserviceclassicationofSF,SG,SH,SJ,SL,orhigher.
1.RefertoPreparingforMaintenance(page15).
2.Removethedipstick(Figure24).
15
Page 16
Figure24
1.Dipstick
3.Tipthemachineontoitssidewiththeairlterupto draintheusedoiloutthroughtheoil-lltube(Figure
25).
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
Chargethebatteryfor24hoursinitially,thenmonthly(every 25starts)orasneeded.Alwaysusethechargerinasheltered area,andchargethebatteryatroomtemperature(about70° F,or22°C)wheneverpossible.
1.Connectthechargertothemachinewiringharness locatedbelowtheignitionkey(Figure26).
Figure25
4.Slowlypouroilintotheoil-lltubeuntiltheoillevel reachestheFulllineonthedipstick(Figure24).Do
notoverll.
5.Installthedipsticksecurely.
6.Disposeoftheusedoilproperlyatalocalrecycling center.

ChargingtheBattery

ServiceInterval:Every25hours
Yearlyorbeforestorage
Electric-startmodelonly
Figure26
2.Plugthechargeintoawalloutlet.
Note:Whenthebatterynolongerholdsacharge, recycleordisposeofthelead-acidbatteryaccording tolocalcodes.
Note:Yourbatterychargermayhavea2-colorLEDdisplay thatindicatesthefollowingstatesofcharging:
Aredlightindicatesthatthechargerischargingthe
battery.
Agreenlightindicatesthatthechargerisfullychargedor
thechargerisdisconnectedfromthebattery.
Aashinglightthatalternatesbetweenredandgreen
indicatesthatthebatteryisnearlyfullycharged.Thisstate lastsonlyafewminutesuntilthebatteryisfullycharged.
16
Page 17

ReplacingtheFuse

Electric-startmodelonly
Ifthebatterydoesnotchargeortheenginedoesnotturn withtheelectricstarter,thefusemaybeblown;replaceit witha40-ampplug-intypefuse;referto3InstallingtheFuse (page6).

ReplacingtheBlade

ServiceInterval:Yearly
Important:
blade pr oper l y .
uncomfortableperformingthisprocedure,contactan AuthorizedServiceDealer.
Examinethebladewheneveryourunoutofgasoline.Ifthe bladeisdamagedorcracked,replaceitimmediately.Ifthe bladeedgeisdullornicked,haveitsharpenedandbalanced, orreplaceit.
Y ou will need a torque wr ench to install the
Ifyoudonothaveatorquewrenchorare
WARNING
Thebladeissharp;contactingthebladecanresult inseriouspersonalinjury.
Weargloveswhenservicingtheblade.
1.RefertoPreparingforMaintenance(page15).
2.Tipthemachineontoitssidewiththedipstickdown.
3.Useablockofwoodtoholdthebladesteady(Figure
27).
Figure28
Important:Positionthecurvedendsoftheblade
topointtowardthemowerhousing.
6.Useatorquewrenchtotightenthebladeboltto82 N-m(60ft-lb).
Important:Abolttorquedto82N-m(60ft-lb)is verytight.Whileholdingthebladewithablock ofwood,putyourweightbehindtheratchetor wrenchandtightentheboltsecurely.Thisboltis verydifculttoovertighten.
Figure27
4.Removetheblade,savingallmountinghardware (Figure27).
5.Installthenewbladeandallmountinghardware (Figure28).
17
Page 18

AdjustingtheSelf-propelDrive Cable

Wheneveryouinstallanewself-propelcableorifthe self-propeldriveisoutofadjustment,adjusttheself-propel drivecable.
1.Loosenthecable-supportnut(Figure29).
Figure29
2.Pulldownthecablejacket(towardthemachine)until thereisnoslackinthecable(Figure30).
Forbestresults,cleanthemachinesoonafteryouhave completedmowing.
1.Movethemowerontoaatpavedsurface.
2.Stoptheengineandwaitforallmovingpartstostop beforeleavingtheoperatingposition.
3.Lowerthemowertoitslowestcutting-heightsetting; referto
4.Washouttheareaunderthereardeectorwherethe clippingsgofromthehousingtothegrassbag.
Note:Washouttheareawiththebag-on-demandin boththefullyforwardandfullyrearwardpositions.
5.Attachagardenhosethatisconnectedtoawater supplytothewashoutportonthemowerhousing (Figure31).
AdjustingtheCuttingHeight(page9).
Figure30
3.Tightenthenutonthecablesupport.

CleaningundertheMower Housing

ServiceInterval:Beforeeachuseordaily
WARNING
Themachinemaydislodgematerialfromunderthe mowerhousing.
Figure31
1.Washoutport
6.Turnthewateron.
7.Starttheengineandrunituntiltherearenomore clippingsthatcomeoutfromunderthemowerhousing.
8.Stoptheengine.
9.Shutoffthewateranddisconnectthegardenhose fromthemachine.
10.Starttheengineandrunitforafewminutestodrythe housingtopreventitfromrusting.
11.Allowtheenginetocoolbeforestoringthemowerin anenclosedarea.
Weareyeprotection.
Stayintheoperatingposition(behindthe handle)whentheengineisrunning.
Donotallowbystandersinthearea.
18
Page 19
Storage
Storethemachineinacool,clean,dryplace.

PreparingtheMachinefor Storage

WARNING
Gasolinevaporscanexplode.
Donotstoregasolinemorethan30days.
Donotstorethemowerinanenclosurenearan opename.
Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizerto thefuelasdirectedbytheenginemanufacturer.
2.Disposeofanyunusedfuelproperly.Recycleit accordingtolocalcodes,oruseitinyourautomobile.
Note:Oldfuelinthefueltankistheleadingcauseof hardstarting.Donotstorefuelwithoutstabilizermore than30days,anddonotstorestabilizedfuelmorethan 90days.
3.Runthemachineuntiltheenginestopsfromrunning outoffuel.
4.Starttheengineagain.
5.Allowtheenginetorununtilitstops.Whenyoucan nolongerstarttheengine,itissufcientlydry.
6.Disconnectthewirefromthesparkplug.
7.Removethesparkplug,add30ml(1oz.)ofoilthrough thespark-plughole,andpullthestarterropeslowly severaltimestodistributeoilthroughoutthecylinder topreventcylindercorrosionduringtheoff-season.
8.Looselyinstallthesparkplug.
9.Tightenallnuts,bolts,andscrews.
10.Chargethebatteryfor24hours,thenunplugthe batterychargeranstorethemachineinanunheated area.Ifyoumuststorethemowerinaheatedarea,you mustchargethebatteryevery90days(electric-start modelonly).
1.Removetheignitionkey(electric-startmodelonly).
2.Loosenthehandleknobsuntilyoucanmovetheupper handlefreely.
3.FoldtheupperhandleforwardasshowninFigure32.
Important:Routethecablestotheoutsideofthe handleknobsasyoufoldthehandle.
Figure32
4.Tounfoldthehandle,reversethestepsabove.

RemovetheMachinefrom Storage

1.Removethesparkplugandspintheenginerapidly bypullingtherecoil-starthandleorusingtheelectric starter(electric-startmodelonly)toblowtheexcess oilfromthecylinder.
2.Installthesparkplugandtightenitwithatorque wrenchto20N-m(15ft-lb).
3.Chargethebatteryfor24hours(electric-startmodel only).
4.Connectthewiretothesparkplug.

FoldingtheHandle

WARNING
Foldingorunfoldingthehandleimproperlycan damagethecables,causinganunsafeoperating condition.
Donotdamagethecableswhenfoldingor unfoldingthehandle.
Ifacableisdamaged,contactanAuthorized ServiceDealer.
19
Page 20
TheToroTotalCoverageGuarantee
A2-Y earFullWarranty(45DayLimitedWarrantyforCommercialUse)20inMulcher/Bagger
22inRecycler
®
TheToroGTSStartingGuarantee
A3-YearFullWarranty(NotApplicableforCommercialUse)
ConditionsandProductsCovered
TheToroCompanyanditsafliate,ToroWarrantyCompany ,pursuantto anagreementbetweenthem,jointlypromisetorepairtheT oroProduct listedbelowifusedforresidentialpurposes*;ifitisdefectiveinmaterials orworkmanshiporifitstopsfunctioningduetothefailureofacomponent; oriftheT oroGTS(GuaranteedtoStart)enginewillnotstartontherstor secondpull,providedtheroutinemaintenancerequiredintheOperator's Manualhavebeenperformed.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
22inRecyclerand20in Mulcher/BaggerandAttachments
GTS(GuaranteedtoStart)3-yearfullwarranty Engine Battery
LimitedWarrantyforCommercialUse*
Gas-poweredT oroProductsusedforcommercial,institutional,or rentaluse,arewarrantedfor45daysagainstdefectsinmaterialsor workmanship.Componentsfailingduetonormalweararenotcovered bythiswarranty.
TheToroGTS(GuaranteedtoStart)StartingGuaranteedoesnotapply whentheproductisusedcommercially*.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourToroProductcontainsadefectinmaterialsor workmanship,orifanormal,able-bodiedadultcannolongerstartyour product'sengineinoneortwopulls,followthisprocedure:
1.ContactanyAuthorizedT oroServiceDealertoarrangeservice attheirdealership.T olocateadealerconvenienttoyou,referto theY ellowPagesofyourtelephonedirectory(lookunder“Lawn Mowers”)oraccessourwebsiteatwww.Toro.com.Youmayalso callthenumberslistedinitem#3tousethe24-hourT oroDealer locatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.Thedealerwilldiagnosetheproblemanddetermine ifitiscoveredunderwarranty .
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s analysisorwiththeassistanceprovided,contactusat:
CustomerCareDepartment,RLCDivision TheT oroCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 Tollfreeat866-214-9807(U.S.customers) Tollfreeat866-214-9808(Canadiancustomers)
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator'sManual.Suchroutine maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
2-yearfullwarranty
3-yearfullwarranty 1-yearfullwarranty
WalkPowerMowers
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem coverageandenginewarrantycoverageonsomeproducts.Thisexpress warrantydoesnotcoverthefollowing:
Costofregularmaintenanceserviceorparts,suchaslters,fuel,
lubricants,oilchanges,sparkplugs,airltersbladesharpening orwornblades,cable/linkageadjustments,orbrakeandclutch adjustments
Componentsfailingduetonormalwear
Anyproductorpartwhichhasbeenalteredormisusedorneglected
andrequiresreplacementorrepairduetoaccidentsorlackofproper maintenance
Pickupanddeliverycharges
RepairsorattemptedrepairsbyanyoneotherthananAuthorized
ToroServiceDealer
Repairsnecessaryduetofailuretofollowrecommendedfuel
procedure(consultOperator'sManualformoredetails)
Removingcontaminantsfromthefuelsystemisnotcovered
Useofoldfuel(morethanonemonthold)orfuelwhichcontains
morethan10%ethanolormorethat15%MTBE
Failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
Repairsoradjustmentstocorrectstartingdifcultiesduetothe
following:
Failuretofollowpropermaintenanceproceduresor
recommendedfuelprocedure
Rotarymowerbladestrikinganobject
Specialoperationalconditionswherestartingmayrequiremorethan
twopulls:
Firsttimestartsafterextendedperiodofnon-useoverthree
monthsorseasonalstorage
Cooltemperaturestartssuchasthosefoundinearlyspringand
lateautumn
Improperstartingprocedures-ifyouarehavingdifcultystarting
yourunit,pleasechecktheOperator'sManualtoensurethat youareusingthecorrectstartingprocedures.Thiscansavean unnecessaryvisittoanAuthorizedT oroServiceDealer.
GeneralConditions
Allrepairscoveredbythesewarrantiesmustbeperformedbyan AuthorizedToroServiceDealerusingToro-approvedreplacementparts. RepairbyanAuthorizedT oroServiceDealerisyoursoleremedyunder thiswarranty .
NeitherTheT oroCompanynorToroWarrantyCompanyisliablefor indirect,incidental,orconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythesewarranties,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthesewarranties.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,sotheaboveexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheToroimporter.Ifallotherremediesfail,youmaycontactusatToroWarrantyCompany .
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.
*Residentialpurposesmeansuseoftheproductonthesamelotasyourhome.Useatmorethanonelocation,orinstitutionalorrentaluse,isconsidered commercialuse,andthecommercialusewarrantywouldapply.
374-0254RevE
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