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Recycler 20021
Operator's Manual
28 pgs3.7 Mb0

Toro Recycler 20010, Recycler 20020, Recycler 20021, Recycler 20028 Operator's Manual

Recycler ®
Walk Power Lawn Mower
Model No. 20010m200000001 and Up Model No. 20020m200000001 and Up
Model No. 20021=200000001 and Up Model No. 20028_200000001 and Up
Form No. 3323-809
Operator's Manual
Para obtener una versi6n gratis de este manual en espadol, escriba a la direcci6n indicada m_s abajo. Aseg0rese de indicar el modelo y el n0mero de serie de su producto.
The Toro Company, Attn: Parts Dept., 8111 Lyndale Ave S, Bloomington, MN 55420-1196
Domestic English (EN)
Contents introduction
Page
Introduction ................................. 2
Safety ...................................... 3
General Lawn Mower Safety ................. 3
Safety and Instruction Decals ................. 5
Assembly ................................... 6
Unfolding the Handle ....................... 6
Changing the Handle Height ................. 7
Before Starting ............................... 7
Filling the Crankcase with Oil ................ 7
Filling the Fuel Tank with Gasoline ............ 8
Operation ................................... 9
Controls ................................. 9
Starting the Engine ......................... 9
Stopping the Engine ........................ 9
Using the Self-propel Drive .................. 9
Adjusting the Cutting Height ................. 10
Operating Tips ............................ 10
Maintenance ................................. 12
Reconmlended Maintenance Schedule ......... 12
Checldng the Engine Oil Level ............... 13
Changing the Engine Oil .................... 13
Cleaning the Underside of the Lawn Mower
Housing ................................ 14
Replacing the Air Filter ..................... !5
Maintaining the Blade ...................... !5
Lubricating the Self-propel Drive ............. !7
Adjusting the Self-propel Drive Cable .......... ! 8
Cleaning under the Belt Cover ................ ! 8
Replacing the Spark Plug .................... ! 8
Emptying the Fuel Tank ..................... 19
Troubleshooting .............................. 19
Storage ..................................... 20
Preparing the Fuel System ................... 20
Preparing the Engine ....................... 20
General Information ........................ 20
Folding the Handle ......................... 2 !
Removing from Storage ..................... 2!
Accessories ................................. 22
Rear Grass Catcher ......................... 22
Side Discharge Chute ....................... 24
Using the Discharge Tunnel Plug .............. 25
The Toro Total Coverage Guarantee .............. 28
Thank you for choosing a Toro product. We want you to be completely satisfied with your new purchase.
Read this manual carefully to learn how to operate and maintain your product properly. The information in this manual can help you and others avoid injury and product damage. Although Toro designs and produces safe products, you are responsible for operating the product
properly and safely. Whenever you contact your Authorized Service Dealer or
the factory for help with service genuine Toro parts, or additional information, have the model number and the
serial number of your product handy. You will find the model number and serial number decal on the product as illustrated in Figure 1.
1
1064
Figure 'l
1. Model number and serial number decal
Write the product model number and serial number in the space below:
Model No.
Serial No.
This manual identifies potential hazards and has special safety messages that help you and others avoid personal iniury and even death. DANGER, WARNING, and CAUTION are words used to identify the level of hazard.
DANGER signals an extreme hazard that will cause serious iniury or death if you do not follow the
reconnnended precautions. WARNING signals a hazard that may cause serious injury
or death if you do not follow the reconmlended precautions.
CAUTION signals a hazard that may cause minor or moderate injury if you do not follow the reconmlended precautions.
©1999 The Toro Company
AllRights Reserved
2
Printed in USA
This manual uses two other words to highlight information. Important calls attention to special mechanical information and Note emphasizes general
information worthy of special attention.
This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
Training
Safety
This lawn mower meets or exceeds CPSC blade safety requirements for walk-behind rotary mowers and the B71.1 specifications of the American National
Standards Institute, in effect at time of production.
Howevei; improper use or maintenance by the operator or owner can result in injury. To reduce the
potential for injury, comply with these safety instructions.
Toro designed this lawn mower for cutting and nmlching grass, or, when equipped with a grass bag, for catching cut
grass. Any use for purposes other than these could prove dangerous to the operator or to bystanders.
Note: This engine is not equipped with a spark arrester muffler. Operating this mower on any forest-covered,
brush-covered, or unimproved grass-covered land without an approved spark arrester nmffler may violate your state
law.
POTENTIAL HAZARD * Engine exhaust contains carbon monoxide,
which is an odorless, deadly poison.
WHAT CAN HAPPEN * Carbon monoxide can kill you.
HOW TO AVOID THE HAZARD * Do not run the engine indoors or in an enclosed
area.
* Read the instructions carefully. Be familiar with the
controls and the proper use of the equipment before starting.
See manufacturer's instructions for proper operation and installation of accessories. Only use accessories approved by the manufacturer.
Never allow children or people unfamiliar with these
instructions to use the mower. Local regulations may
restrict the age of the operator.
* Never mow while people, especially children, or pets
are nearby. Stop mower if anyone enters the area.
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the mower and the mowing activity. Never assume that children will remain where you last saw them.
* Keep children out of the mowing area and under the
watchful care of a responsible adult.
* Be alert and turn mower off if children enter the area. * Use extra care when approaching blind corners,
shrubs, trees, or other objects that may obscure vision.
* Keep in mind that the operator or user is responsible
for accidents or hazards occurring to other people or
their property.
Preparation
* While mowing, always wear substantial footwear and
long trousers.
To ensure maximum safety, best performance, and to gain knowledge of the product, it is essential that you
and any other operator of the lawn mower read and understand the contents of this manual before the
motor is ever started. Pay particular attention to the safety alert symbol/_ which means CAUTION,
WARNING, OR DANGER -- "personal safety instruction." Read and understand the instruction
because it has to do with safety. Failure to comply with instruction may result in personal injury.
General Lawn Mower Safety
The following instructions have been adapted from the ANSI/OPEI standard B71.1--1998 and ISO standard
5395:1990(E). Information or terminology specific to Toro lawn mowers is enclosed in parenthesis.
* Do not operate the equipment when barefoot or
wearing open sandals. Always wear safety goggles or safety glasses with side
shields when operating mower.
Thoroughly inspect the area where the equipment is to
be used and remove all stones, sticks, wires, bones, and other foreign objects.
* Warning: Gasoline is highly flammable. Take the
following precautions:
- Store fuel in containers specifically designed for this purpose.
- Refuel outdoors only and do not smoke while refuelling.
- Add fuel before starting the engine. Never remove the cap of the fuel tank or add gasoline while the engine is running or when the engine is hot.
3
If gasoline is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of
ignition until gasoline vapors have dissipated.
- Replace all fuel tank and container caps securely.
- If the fuel tank has to be drained, do this outdoors.
®
Replace faulty mufflers.
®
Before using, always visually inspect to see that the blades, blade bolts, and cutter assembly are not worn
or damaged. Replace worn or damaged blades and bolts in sets to preserve balance.
On multibladed machines, take care as rotating one blade can cause other blades to rotate.
Operation
Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.
Mow only in daylight or in good artificial light.
* Always be sure of your footing on slopes. * Walk; never run. * Keep a firm hold on the handle.
* For wheeled rotary machines, mow across the face of
slopes, never up and down.
* Exercise extreme caution when changing direction on
slopes.
* Do not mow excessively steep slopes. * Use extreme caution when reversing or pulling the
mower towards you.
* Before and while moving backwards, look behind and
down for small children.
Stop the blade(s) if the mower has to be tilted for transportation when crossing surfaces other than grass and when transporting the mower to and from the area
to be mowed.
* Never operate the mower with damaged or missing
guards or shields, or without safety devices; for example, deflectors and/or grass catchers in place.
Do not change the engine governor settings or overspeed the engine.
Disengage all blade and drive clutches before starting the engine.
Start the engine or switch on the motor carefully according to instructions and with feet welt away from the blade(s).
Do not tilt when starting the engine or switching on the motor, unless the mower has to be tilted for
starting. In this case, do not tilt it more than absolutely
necessary and lift only the part which is away from the operator.
Do not start the engine when standing in front of the
discharge chute.
Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
Never pick up or carry a mower while the engine is running.
Stop the engine and disconnect the spark plug lead
- before clearing blockages or unclogging chute;
- before checking, cleaning, or working on the mower;
after striking a foreign object. Inspect the mower for damage and make repairs before restarting and operating the mower;
if mower starts to vibrate abnormally (check inmlediately).
Stop the engine
- whenever you leave the mower;
- before refuelling.
Reduce the throttle setting during engine run-out and,
if the engine is provided with a shut-off valve, turn the fuel off at the conclusion of mowing.
Stop the blade(s) when crossing gravel drives, walks,
or roads.
Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher.
Do not operate the mower while under the influence of
alcohol or drugs.
If the equipment should start to vibrate abnormally,
stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.
Slopes are a major factor related to slip and fall accidents which can result in a severe injury. If you feel uneasy on a
slope, do not mow it. * Watch for holes, ruts, or bumps. Tall grass can hide
obstacles. Do not mow near drop-offs, ditches, or embankments.
The operator could lose footing or balance. Do not mow on wet grass. Reduced footing could
cause slipping.
Maintenance and Storage
Keep all nuts, bolts (especially blade attachinent bolts), and screws tight to be sure the equipment is in safe working condition.
Never store the equipment with gasoline in the tank
inside a building where fumes may reach an open flame or spark.
Allow the engine to coot before storing in any enclosure.
To reduce the fire hazard, keep the engine, muffler, battery compamnent, and gasoline storage area free of
grass, leaves, or excessive grease. Check the grass catcher frequently for wear or
deterioration.
®
Replace worn or damaged parts for safety.
®
Use extra care when handling gasoline; vapors are explosive.
Never tamper with safety devices. Check their proper
operation regularly. Keep the mower free of grass, leaves, or other debris
build-up. Clean up oil or fuel spillage.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting. Never attempt to make wheel height adjustments while
the engine 0notor) is running. Always disconnect electric mowers (live operated)
before cleaning, repairing, or adjusting. Grass catcher components are subject to wear, damage,
and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's
reconm_ended parts when necessary. Mower blades are sharp and can cut. Wrap the blade(s)
or wear gloves, and use extra caution when servicing them.
Do not change the engine governor setting or overspeed the engine.
To ensure the best performance and safety, purchase only genuine Toro replacement parts and accessories. Do not use "will fit" parts and accessories; they
may cause a safety hazard.
Safety and instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.
HEIGHT OF CUT
On Mower Housing
(Part No. 43-8480)
On Rear Height Adjuster
(Part No. 92-2914 Right)
(Part No. 92-2915 Left)
CAN SERIOUSLY iNJURE. DO NOTOPERATE [ WITHOUT D SCHARGE COVERS OR OTHER }
ATTACHMENTS LOCKED iN PLACE, g_0t8
On Mower Housing
(Part No. 99-6018)
I{_,WABNING I__
. LOOK DOWN AND BEHIND BEFORE AND WHILE UOVING
BACKWARD S <--
On Mower Housing
(Part No. 93-0248)
5
Assem y
Note: Determine the left and right sides of the lawn mower by standing in the operating position.
Unfolding the Handle
Models 20010, 20020, and 20028
POTENTIAL HAZARD + Folding or unfolding the handle improperly can
pinch, stretch, or damage one or more of the cables.
WHAT CAN HAPPEN * Any pinched, stretched, or damaged cable may
cause an operational failure that results in an unsafe operating condition.
HOW TO AVOID THE HAZARD * Do not pinch, stretch, or damage the cables. * Handle the cables with care when folding or
unfolding the handle.
* Do not use the lawn mower if one or more of
the cables are pinched, stretched, or damaged. Contact your Authorized Service Dealer.
1.
Loosen the handle knobs and lift the top handle half in an arc until the handle halves are in line and nest
together (Fig. 2).
Model 20021
POTENTIAL HAZARD * Folding or unfolding the handle improperly can
pinch, stretch, or damage one or more of the cables.
WHAT CAN HAPPEN * Any pinched, stretched, or damaged cable may
cause an operational failure that results in an unsafe operating condition.
HOW TO AVOID THE HAZARD * Do not pinch, stretch, or damage the cables.
* Handle the cables with care when folding or
unfolding the handle.
* Do not use the lawn mower if one or more of
the cables are pinched, stretched, or damaged. Contact your Authorized Service Dealer.
1.
Loosen the handle knobs and lift the top handle half in
an arc until the handle halves are in line and nest
together.
2.
Lightly tighten one of the handle knobs.
3.
Insert the left end of the lower handle and the end of the cable guide onto the pin on the left handle
mounting bracket (Fig. 3).
1
1679
Figure 2
Knob
2. Top handle half
2. Tighten the knobs securely.
3. Rotate the handle toward the rear of the mower until it snaps into the handle brackets (Fig. 2).
\
m-4357
Figure 3
1.
Handle mounting bracket 2. Cable guide
4. Squeeze the handle together, installing the right end of the lower handle onto the pin on the right handle mounting bracket (Fig. 3).
IMPORTANT: Make sure the cables are routed on the inside of the handles and the starter rope is to the
outside (Fig. 4).
6
3. Adjust the cable. Refer to Adjusting the Selj:propel
Drive (!able on page 18.
1
m-4359
Figure 4
1. Cables 2. Starter rope
5. Tighten both handle knobs securely.
6. Install the traction cable spring onto the transmission bracket if it is not already connected (Fig. 5).
56
Figure 5
1. Traction cable spring 2. Transmission bracket
Changing the Handle Height
The handle has two height positions: high and low (Fig. 6). Choose a handle height position that is most comfortable for you.
Before Starting
Filling the Crankcase with Oil
The crankcase can hold 20 ounces (0.59 liters) ofoil. Use only high-quality, SAE 30 or 10W30 weight detergent oil that has the American Pen'oleum Institute (API) "service classification" -- SK SG, SH, or SJ.
Before each use, make sure that the oil level is between the Add and the Full marks on the dipstick (Fig. 7).
1626
Figure 7
1. Dipstick
To add oil:
1. Move the lawn mower to a level surface.
2. Clean around the dipstick (Fig. 7).
3. Remove the dipstick by rotating the cap counterclockwise 1/4 turn and pulling it out.
4. Wipe the dipstick clean with a clean cloth.
<
1026
Figure 6
1. Low setting
2. High setting
1. Squeeze the bottom handle section (both sides) inward off the pins.
2. Position the handle and the cable anchor over the pins at the desired height.
Note: You may need to loosen and slightly move the belt cover.
3. Cable anchor
5. Fully insert the dipstick into the filler neck, then remove it.
Note: To ensure an accurate oil level reading, you must fully install the dipstick.
6.
Read the oil level on the dipstick (Fig. 7).
7.
If the oil level reading is below the Add mark on the
dipstick, slowly pour only enough oil into the filler
hole to raise the oil level to the Full mark on the
dipstick.
IMPORTANT: Do not overfill the crankcase with oil and run the engine; engine damage will result. Drain the excess oil until the oil level on the dipstick reads
Full.
8. Insert the dipstick into the filler neck and rotate the
cap clockwise 1/4 turn.
Filling the Fuel Tank with Gasoline
For best results, use clean, fresh, lead=free gasoline, including o._genated or z_/brmulated gasoline, with an
octane rating of 87 or higher. To ensure freshness, purchase only the quantity of gasoline that you expect to use in 30 days. Using unleaded gasoline results in fewer combustion deposits and longer engine life. You may use leaded gasoline if unleaded gasoline is not available.
IMPORTANT: Do not add oil to the gasoline.
IMPORTANT: Do not use methanol, gasoline containing methanol, gasohol containing more than
10% ethanol, premium gasoline, or white gas. Using
these fuels can damage the engine's fuel system. IMPORTANT: Do not use gasoline that has been stored
since the last mowing season or longer.
POTENTIAL HAZARD * In certain conditions, gasoline is extremely
flammable and highly explosive.
WHAT CAN HAPPEN * A fire or explosion from gasoline can burn you
and others and can damage property.
HOW TO AVOID THE HAZARD * Use a funnel and fill the fuel tank outdoors, in
an open area, and when the engine is cold. Wipe up any gasoline that spills.
* Do not fill the fuel tank completely full. Add
gasoline to the fuel tank until the level is 1/4 to
1/2 inch (6 to 13 ram) below the bottom of the
filler neck. This empty space in the tank allows gasoline to expand.
* Never smoke when handling gasoline, and stay
away from an open flame or where a spark may ignite the gasoline fumes.
* Store gasoline in an approved container and
keep it out of the reach of children.
* Never buy more than a 30-day supply of
gasoline.
POTENTIAL HAZARD * When fueling, under certain circumstances, a
static charge can develop, igniting the gasoline.
WHAT CAN HAPPEN * A fire or explosion from gasoline can burn you
and others and damage property.
HOW TO AVOID THE HAZARD * Always place gasoline containers on the ground
away from your vehicle before filling.
* Do not fill gasoline containers inside a vehicle
or on a truck or trailer bed because interior carpets or plastic truck bed liners may insulate
the container and slow the loss of any static charge.
* When practical, remove gasoline-powered
equipment from the truck or trailer and refuel the equipment with its wheels on the round.
* If this is not possible, then refuel such
equipment on a truck or trailer from a portable container, rather than from a gasoline dispenser nozzle.
* If you must use a gasoline dispenser nozzle,
keep the nozzle in contact with the rim of the fuel tank or container opening at all times until
fueling is complete.
Use a fuel stabilizer/conditioner regularly during operation and storage. A stabilizer/conditioner cleans the engine during operation and prevents gum-like varnish deposits from forming in the engine during periods of
storage.
IMPORTANT: Do not use fuel additives other than a fuel stabilizer/conditioner. Do not use fuel stabilizers with an alcohol base such as ethanol, methanol, or
isopropanol.
1. Clean around the fuel tank cap (Fig. 8).
1 _-._,,_ :_,:_.....
,: y _--\\
1626
GRAPHIC #
Figure 8
1. Fuel tank cap
2.
Remove the fuel tank cap.
3.
Fill the fuel tank with unleaded gasoline to within 1/4 to 1/2 inch (6 to 13 ram) from the top of the tank. Do
not fill into the filler neck.
8
4. Install the fuel tank cap and wipe up any spilled gasoline.
Note: Do not use the primer to start a warm engine aftera brief shutdown. However, coot weather may require you to prime the engine again.
Operation
Each time before you mow, make sure that the self-propel drive and the connol bar operate properly. When you release the blade control bail, the engine and the blade should stop. If they do not, contact an Authorized Service
Dealer.
Controls
The starter handle, the self-propel drive bail, and the blade control bail are on the upper handle as shown in Figure 9.
1
\
2
3
m-3712
Figure 9
1. Starter handle 3. Blade control bail
2. Self-propel drive bail 4. Upper handle
3. Hold the blade control bail against the upper handle (Fig. 9).
4. Pull the starter handle lightly until you feel resistance,
then pull it sharply (Fig. 9). Allow the rope return to the handle slowly.
Note: Allow the engine to warm up for at least one minute; longer in cooler temperatures.
Note: If the engine fails to start after three attempts, repeat steps 2 through 4.
Stopping the Engine
Release the blade control bail (Fig. 11). Both the engine and the blade should stop. If they do not stop properly, contact your Authorized Service Dealer.
1060
Figure 11
1. Blade control bail
Starting the Engine
1. Connect the wire onto the spark plug.
2. Push the primer three times, waiting two seconds between each push (Fig. 10).
1
Figure 10
1. Primer
Note: If the temperature is 55°F (1. C) or below, push the primer five times, waiting two seconds between each
push.
_o
m-3855
Using the Self-propel Drive
1. To operate the self-propel drive, squeeze the self-propel drive bail against the handle and hold it (Fig. 12).
1
Figure 12
1. Self-propel drive bail
Note: The maxinmna self-propel ground speed is fixed. To reduce ground speed, increase the space between the bait
and the handle.
2. To disengage the self-propel drive, release the self-propel drive bait (Fig. 13), then push the lawn
mower forward manually at least one inch (2.5 cm).
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