Toro Recycler 20010, Recycler 20020, Recycler 20021, Recycler 20028 Operator's Manual

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Page 1

Recycler ®

Walk Power Lawn Mower

Model No. 20010m200000001 and Up Model No. 20020m200000001 and Up

Model No. 20021=200000001 and Up Model No. 20028_200000001 and Up

Form No. 3323-809

Operator's Manual

Para obtener una versi6n gratis de este manual en espadol, escriba a la direcci6n indicada m_s abajo. Aseg0rese de indicar el modelo y el n0mero de serie de su producto.

Pour obtenir gratuitement une version en frangais de ce manuel, 6crivez a I'adresse ci-dessous. N'oubliez pas d'indiquer les num6ros de modele et de s6rie de votre produit.

The Toro Company, Attn: Parts Dept., 8111 Lyndale Ave S, Bloomington, MN 55420-1196

Domestic English (EN)

Page 2

Contents introduction

Page

Introduction ................................. 2

Safety ...................................... 3

General Lawn Mower Safety ................. 3

Safety and Instruction Decals ................. 5

Assembly ................................... 6

Unfolding the Handle ....................... 6

Changing the Handle Height ................. 7

Before Starting ............................... 7

Filling the Crankcase with Oil ................ 7

Filling the Fuel Tank with Gasoline ............ 8

Operation ................................... 9

Controls ................................. 9

Starting the Engine ......................... 9

Stopping the Engine ........................ 9

Using the Self-propel Drive .................. 9

Adjusting the Cutting Height ................. 10

Operating Tips ............................ 10

Maintenance ................................. 12

Reconmlended Maintenance Schedule ......... 12

Checldng the Engine Oil Level ............... 13

Changing the Engine Oil .................... 13

Cleaning the Underside of the Lawn Mower

Housing ................................ 14

Replacing the Air Filter ..................... !5

Maintaining the Blade ...................... !5

Lubricating the Self-propel Drive ............. !7

Adjusting the Self-propel Drive Cable .......... ! 8

Cleaning under the Belt Cover ................ ! 8

Replacing the Spark Plug .................... ! 8

Emptying the Fuel Tank ..................... 19

Troubleshooting .............................. 19

Storage ..................................... 20

Preparing the Fuel System ................... 20

Preparing the Engine ....................... 20

General Information ........................ 20

Folding the Handle ......................... 2 !

Removing from Storage ..................... 2!

Accessories ................................. 22

Rear Grass Catcher ......................... 22

Side Discharge Chute ....................... 24

Using the Discharge Tunnel Plug .............. 25

The Toro Total Coverage Guarantee .............. 28

Thank you for choosing a Toro product. We want you to be completely satisfied with your new purchase.

Read this manual carefully to learn how to operate and maintain your product properly. The information in this manual can help you and others avoid injury and product damage. Although Toro designs and produces safe products, you are responsible for operating the product

properly and safely. Whenever you contact your Authorized Service Dealer or

the factory for help with service genuine Toro parts, or additional information, have the model number and the

serial number of your product handy. You will find the model number and serial number decal on the product as illustrated in Figure 1.

1064

Figure 'l

1. Model number and serial number decal

Write the product model number and serial number in the space below:

Model No.

Serial No.

This manual identifies potential hazards and has special safety messages that help you and others avoid personal iniury and even death. DANGER, WARNING, and CAUTION are words used to identify the level of hazard.

DANGER signals an extreme hazard that will cause serious iniury or death if you do not follow the

reconnnended precautions. WARNING signals a hazard that may cause serious injury

or death if you do not follow the reconmlended precautions.

CAUTION signals a hazard that may cause minor or moderate injury if you do not follow the reconmlended precautions.

AllRights Reserved

Printed in USA

Page 3

This manual uses two other words to highlight information. Important calls attention to special mechanical information and Note emphasizes general

information worthy of special attention.

This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

Training

Safety

This lawn mower meets or exceeds CPSC blade safety requirements for walk-behind rotary mowers and the B71.1 specifications of the American National

Standards Institute, in effect at time of production.

Howevei; improper use or maintenance by the operator or owner can result in injury. To reduce the

potential for injury, comply with these safety instructions.

Toro designed this lawn mower for cutting and nmlching grass, or, when equipped with a grass bag, for catching cut

grass. Any use for purposes other than these could prove dangerous to the operator or to bystanders.

Note: This engine is not equipped with a spark arrester muffler. Operating this mower on any forest-covered,

brush-covered, or unimproved grass-covered land without an approved spark arrester nmffler may violate your state

law.

POTENTIAL HAZARD * Engine exhaust contains carbon monoxide,

which is an odorless, deadly poison.

WHAT CAN HAPPEN * Carbon monoxide can kill you.

HOW TO AVOID THE HAZARD * Do not run the engine indoors or in an enclosed

area.

* Read the instructions carefully. Be familiar with the

controls and the proper use of the equipment before starting.

See manufacturer's instructions for proper operation and installation of accessories. Only use accessories approved by the manufacturer.

Never allow children or people unfamiliar with these

instructions to use the mower. Local regulations may

restrict the age of the operator.

* Never mow while people, especially children, or pets

are nearby. Stop mower if anyone enters the area.

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the mower and the mowing activity. Never assume that children will remain where you last saw them.

* Keep children out of the mowing area and under the

watchful care of a responsible adult.

* Be alert and turn mower off if children enter the area. * Use extra care when approaching blind corners,

shrubs, trees, or other objects that may obscure vision.

* Keep in mind that the operator or user is responsible

for accidents or hazards occurring to other people or

their property.

Preparation

* While mowing, always wear substantial footwear and

long trousers.

To ensure maximum safety, best performance, and to gain knowledge of the product, it is essential that you

and any other operator of the lawn mower read and understand the contents of this manual before the

motor is ever started. Pay particular attention to the safety alert symbol/_ which means CAUTION,

WARNING, OR DANGER -- "personal safety instruction." Read and understand the instruction

because it has to do with safety. Failure to comply with instruction may result in personal injury.

General Lawn Mower Safety

The following instructions have been adapted from the ANSI/OPEI standard B71.1--1998 and ISO standard

5395:1990(E). Information or terminology specific to Toro lawn mowers is enclosed in parenthesis.

* Do not operate the equipment when barefoot or

wearing open sandals. Always wear safety goggles or safety glasses with side

shields when operating mower.

Thoroughly inspect the area where the equipment is to

be used and remove all stones, sticks, wires, bones, and other foreign objects.

* Warning: Gasoline is highly flammable. Take the

following precautions:

- Store fuel in containers specifically designed for this purpose.

- Refuel outdoors only and do not smoke while refuelling.

- Add fuel before starting the engine. Never remove the cap of the fuel tank or add gasoline while the engine is running or when the engine is hot.

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If gasoline is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of

ignition until gasoline vapors have dissipated.

- Replace all fuel tank and container caps securely.

- If the fuel tank has to be drained, do this outdoors.

Replace faulty mufflers.

Before using, always visually inspect to see that the blades, blade bolts, and cutter assembly are not worn

or damaged. Replace worn or damaged blades and bolts in sets to preserve balance.

On multibladed machines, take care as rotating one blade can cause other blades to rotate.

Operation

Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.

Mow only in daylight or in good artificial light.

* Always be sure of your footing on slopes. * Walk; never run. * Keep a firm hold on the handle.

* For wheeled rotary machines, mow across the face of

slopes, never up and down.

* Exercise extreme caution when changing direction on

slopes.

* Do not mow excessively steep slopes. * Use extreme caution when reversing or pulling the

mower towards you.

* Before and while moving backwards, look behind and

down for small children.

Stop the blade(s) if the mower has to be tilted for transportation when crossing surfaces other than grass and when transporting the mower to and from the area

to be mowed.

* Never operate the mower with damaged or missing

guards or shields, or without safety devices; for example, deflectors and/or grass catchers in place.

Do not change the engine governor settings or overspeed the engine.

Disengage all blade and drive clutches before starting the engine.

Start the engine or switch on the motor carefully according to instructions and with feet welt away from the blade(s).

Do not tilt when starting the engine or switching on the motor, unless the mower has to be tilted for

starting. In this case, do not tilt it more than absolutely

necessary and lift only the part which is away from the operator.

Do not start the engine when standing in front of the

discharge chute.

Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

Never pick up or carry a mower while the engine is running.

Stop the engine and disconnect the spark plug lead

- before clearing blockages or unclogging chute;

- before checking, cleaning, or working on the mower;

after striking a foreign object. Inspect the mower for damage and make repairs before restarting and operating the mower;

if mower starts to vibrate abnormally (check inmlediately).

Stop the engine

- whenever you leave the mower;

- before refuelling.

Reduce the throttle setting during engine run-out and,

if the engine is provided with a shut-off valve, turn the fuel off at the conclusion of mowing.

Stop the blade(s) when crossing gravel drives, walks,

or roads.

Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher.

Do not operate the mower while under the influence of

alcohol or drugs.

If the equipment should start to vibrate abnormally,

stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.

Slopes are a major factor related to slip and fall accidents which can result in a severe injury. If you feel uneasy on a

slope, do not mow it. * Watch for holes, ruts, or bumps. Tall grass can hide

obstacles. Do not mow near drop-offs, ditches, or embankments.

The operator could lose footing or balance. Do not mow on wet grass. Reduced footing could

cause slipping.

Page 5

Maintenance and Storage

Keep all nuts, bolts (especially blade attachinent bolts), and screws tight to be sure the equipment is in safe working condition.

Never store the equipment with gasoline in the tank

inside a building where fumes may reach an open flame or spark.

Allow the engine to coot before storing in any enclosure.

To reduce the fire hazard, keep the engine, muffler, battery compamnent, and gasoline storage area free of

grass, leaves, or excessive grease. Check the grass catcher frequently for wear or

deterioration.

Replace worn or damaged parts for safety.

Use extra care when handling gasoline; vapors are explosive.

Never tamper with safety devices. Check their proper

operation regularly. Keep the mower free of grass, leaves, or other debris

build-up. Clean up oil or fuel spillage.

Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting. Never attempt to make wheel height adjustments while

the engine 0notor) is running. Always disconnect electric mowers (live operated)

before cleaning, repairing, or adjusting. Grass catcher components are subject to wear, damage,

and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's

reconm_ended parts when necessary. Mower blades are sharp and can cut. Wrap the blade(s)

or wear gloves, and use extra caution when servicing them.

Do not change the engine governor setting or overspeed the engine.

To ensure the best performance and safety, purchase only genuine Toro replacement parts and accessories. Do not use "will fit" parts and accessories; they

may cause a safety hazard.

Safety and instruction Decals

Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.

HEIGHT OF CUT

On Mower Housing

(Part No. 43-8480)

On Rear Height Adjuster

(Part No. 92-2914 Right)

(Part No. 92-2915 Left)

CAN SERIOUSLY iNJURE. DO NOTOPERATE [ WITHOUT D SCHARGE COVERS OR OTHER }

ATTACHMENTS LOCKED iN PLACE, g_0t8

On Mower Housing

(Part No. 99-6018)

I{_,WABNING I__

. LOOK DOWN AND BEHIND BEFORE AND WHILE UOVING

BACKWARD S <--

On Mower Housing

(Part No. 93-0248)

Page 6

Assem y

Note: Determine the left and right sides of the lawn mower by standing in the operating position.

Unfolding the Handle

Models 20010, 20020, and 20028

POTENTIAL HAZARD + Folding or unfolding the handle improperly can

pinch, stretch, or damage one or more of the cables.

WHAT CAN HAPPEN * Any pinched, stretched, or damaged cable may

cause an operational failure that results in an unsafe operating condition.

HOW TO AVOID THE HAZARD * Do not pinch, stretch, or damage the cables. * Handle the cables with care when folding or

unfolding the handle.

* Do not use the lawn mower if one or more of

the cables are pinched, stretched, or damaged. Contact your Authorized Service Dealer.

Loosen the handle knobs and lift the top handle half in an arc until the handle halves are in line and nest

together (Fig. 2).

Model 20021

POTENTIAL HAZARD * Folding or unfolding the handle improperly can

pinch, stretch, or damage one or more of the cables.

WHAT CAN HAPPEN * Any pinched, stretched, or damaged cable may

cause an operational failure that results in an unsafe operating condition.

HOW TO AVOID THE HAZARD * Do not pinch, stretch, or damage the cables.

* Handle the cables with care when folding or

unfolding the handle.

* Do not use the lawn mower if one or more of

the cables are pinched, stretched, or damaged. Contact your Authorized Service Dealer.

Loosen the handle knobs and lift the top handle half in

an arc until the handle halves are in line and nest

together.

Lightly tighten one of the handle knobs.

Insert the left end of the lower handle and the end of the cable guide onto the pin on the left handle

mounting bracket (Fig. 3).

1679

Figure 2

Knob

2. Top handle half

2. Tighten the knobs securely.

3. Rotate the handle toward the rear of the mower until it snaps into the handle brackets (Fig. 2).

m-4357

Figure 3

Handle mounting bracket 2. Cable guide

4. Squeeze the handle together, installing the right end of the lower handle onto the pin on the right handle mounting bracket (Fig. 3).

IMPORTANT: Make sure the cables are routed on the inside of the handles and the starter rope is to the

outside (Fig. 4).

Page 7

3. Adjust the cable. Refer to Adjusting the Selj:propel

Drive (!able on page 18.

m-4359

Figure 4

1. Cables 2. Starter rope

5. Tighten both handle knobs securely.

6. Install the traction cable spring onto the transmission bracket if it is not already connected (Fig. 5).

Figure 5

1. Traction cable spring 2. Transmission bracket

Changing the Handle Height

The handle has two height positions: high and low (Fig. 6). Choose a handle height position that is most comfortable for you.

Before Starting

Filling the Crankcase with Oil

The crankcase can hold 20 ounces (0.59 liters) ofoil. Use only high-quality, SAE 30 or 10W30 weight detergent oil that has the American Pen'oleum Institute (API) "service classification" -- SK SG, SH, or SJ.

Before each use, make sure that the oil level is between the Add and the Full marks on the dipstick (Fig. 7).

1626

Figure 7

1. Dipstick

To add oil:

1. Move the lawn mower to a level surface.

2. Clean around the dipstick (Fig. 7).

3. Remove the dipstick by rotating the cap counterclockwise 1/4 turn and pulling it out.

4. Wipe the dipstick clean with a clean cloth.

1026

Figure 6

1. Low setting

2. High setting

1. Squeeze the bottom handle section (both sides) inward off the pins.

2. Position the handle and the cable anchor over the pins at the desired height.

Note: You may need to loosen and slightly move the belt cover.

3. Cable anchor

5. Fully insert the dipstick into the filler neck, then remove it.

Note: To ensure an accurate oil level reading, you must fully install the dipstick.

Read the oil level on the dipstick (Fig. 7).

If the oil level reading is below the Add mark on the

dipstick, slowly pour only enough oil into the filler

hole to raise the oil level to the Full mark on the

dipstick.

IMPORTANT: Do not overfill the crankcase with oil and run the engine; engine damage will result. Drain the excess oil until the oil level on the dipstick reads

Full.

8. Insert the dipstick into the filler neck and rotate the

cap clockwise 1/4 turn.

Page 8

Filling the Fuel Tank with Gasoline

For best results, use clean, fresh, lead=free gasoline, including o._genated or z_/brmulated gasoline, with an

octane rating of 87 or higher. To ensure freshness, purchase only the quantity of gasoline that you expect to use in 30 days. Using unleaded gasoline results in fewer combustion deposits and longer engine life. You may use leaded gasoline if unleaded gasoline is not available.

IMPORTANT: Do not add oil to the gasoline.

IMPORTANT: Do not use methanol, gasoline containing methanol, gasohol containing more than

10% ethanol, premium gasoline, or white gas. Using

these fuels can damage the engine's fuel system. IMPORTANT: Do not use gasoline that has been stored

since the last mowing season or longer.

POTENTIAL HAZARD * In certain conditions, gasoline is extremely

flammable and highly explosive.

WHAT CAN HAPPEN * A fire or explosion from gasoline can burn you

and others and can damage property.

HOW TO AVOID THE HAZARD * Use a funnel and fill the fuel tank outdoors, in

an open area, and when the engine is cold. Wipe up any gasoline that spills.

* Do not fill the fuel tank completely full. Add

gasoline to the fuel tank until the level is 1/4 to

1/2 inch (6 to 13 ram) below the bottom of the

filler neck. This empty space in the tank allows gasoline to expand.

* Never smoke when handling gasoline, and stay

away from an open flame or where a spark may ignite the gasoline fumes.

* Store gasoline in an approved container and

keep it out of the reach of children.

* Never buy more than a 30-day supply of

gasoline.

POTENTIAL HAZARD * When fueling, under certain circumstances, a

static charge can develop, igniting the gasoline.

WHAT CAN HAPPEN * A fire or explosion from gasoline can burn you

and others and damage property.

HOW TO AVOID THE HAZARD * Always place gasoline containers on the ground

away from your vehicle before filling.

* Do not fill gasoline containers inside a vehicle

or on a truck or trailer bed because interior carpets or plastic truck bed liners may insulate

the container and slow the loss of any static charge.

* When practical, remove gasoline-powered

equipment from the truck or trailer and refuel the equipment with its wheels on the round.

* If this is not possible, then refuel such

equipment on a truck or trailer from a portable container, rather than from a gasoline dispenser nozzle.

* If you must use a gasoline dispenser nozzle,

keep the nozzle in contact with the rim of the fuel tank or container opening at all times until

fueling is complete.

Use a fuel stabilizer/conditioner regularly during operation and storage. A stabilizer/conditioner cleans the engine during operation and prevents gum-like varnish deposits from forming in the engine during periods of

storage.

IMPORTANT: Do not use fuel additives other than a fuel stabilizer/conditioner. Do not use fuel stabilizers with an alcohol base such as ethanol, methanol, or

isopropanol.

1. Clean around the fuel tank cap (Fig. 8).

1 _-._,,_ :_,:_.....

,: y _--\\

1626

GRAPHIC #

Figure 8

1. Fuel tank cap

Remove the fuel tank cap.

Fill the fuel tank with unleaded gasoline to within 1/4 to 1/2 inch (6 to 13 ram) from the top of the tank. Do

not fill into the filler neck.

Page 9

4. Install the fuel tank cap and wipe up any spilled gasoline.

Note: Do not use the primer to start a warm engine aftera brief shutdown. However, coot weather may require you to prime the engine again.

Operation

Each time before you mow, make sure that the self-propel drive and the connol bar operate properly. When you release the blade control bail, the engine and the blade should stop. If they do not, contact an Authorized Service

Dealer.

Controls

The starter handle, the self-propel drive bail, and the blade control bail are on the upper handle as shown in Figure 9.

m-3712

Figure 9

1. Starter handle 3. Blade control bail

2. Self-propel drive bail 4. Upper handle

3. Hold the blade control bail against the upper handle (Fig. 9).

4. Pull the starter handle lightly until you feel resistance,

then pull it sharply (Fig. 9). Allow the rope return to the handle slowly.

Note: Allow the engine to warm up for at least one minute; longer in cooler temperatures.

Note: If the engine fails to start after three attempts, repeat steps 2 through 4.

Stopping the Engine

Release the blade control bail (Fig. 11). Both the engine and the blade should stop. If they do not stop properly, contact your Authorized Service Dealer.

1060

Figure 11

1. Blade control bail

Starting the Engine

1. Connect the wire onto the spark plug.

2. Push the primer three times, waiting two seconds between each push (Fig. 10).

Figure 10

1. Primer

Note: If the temperature is 55°F (1. C) or below, push the primer five times, waiting two seconds between each

push.

m-3855

Using the Self-propel Drive

1. To operate the self-propel drive, squeeze the self-propel drive bail against the handle and hold it (Fig. 12).

Figure 12

1. Self-propel drive bail

Note: The maxinmna self-propel ground speed is fixed. To reduce ground speed, increase the space between the bait

and the handle.

2. To disengage the self-propel drive, release the self-propel drive bait (Fig. 13), then push the lawn

mower forward manually at least one inch (2.5 cm).

1017

Page 10

Clear the area of sticks, stones, wire, branches, and

other debris which could be picked up or hit by the

blade and become thrown objects.

Figure 13

Self-propel drive bail

Adjusting the Cutting Height

Each wheel is adjusts individually with a wheel height adjustment lever. Cutting heights are 1 inch (25 ram);

1-1/2 inches (38 nnn); 2 inches (51 nnn); 2-1/2 inches

(64 nnn); 3 inches (76 ram); and 3-1/2 inches (89 nnn).

POTENTIAL HAZARD * Adjusting the height-of-cut levers could bring

your hands into contact with a moving blade.

WHAT CAN HAPPEN * Contact with a rotating blade can cause serious

iNury.

HOW TO AVOID THE HAZARD * Stop the engine and wait for all movement to

stop before adjusting the cutting height.

* Do not put fingers under the housing when

adjusting the cutting height.

1. Pull the wheel height adjusmlent lever toward the wheel and move it to the desired position (Fig. 14).

016

Keep everyone, especially children and pets, away

from the area of operation.

Avoid striking trees, walls, curbs, or other solid objects. Never deliberately mow over any object.

If the lawn mower strikes an object or starts to vibrate,

innnediately stop the engine, disconnect the spark plug

wire, and examine the lawn mower for damage. Maintain a sharp blade throughout the cutting season.

Periodically file down nicks on the blade. Replace the blade when necessary with an original

Toro replacement blade.

Only mow dry grass or leaves. Wet grass and leaves tend to clump on the yard and may cause the lawn mower to plug or the engine to stall.

POTENTIAL HAZARD * Wet grass or leaves can cause you to slip and

contact the blade.

WHAT CAN HAPPEN * Blade contact can seriously injure you.

HOW TO AVOID THE HAZARD * Mow only in dry conditions.

Clean clippings or leaves from the underside of the

lawn mower deck after each mowing. See (7eal_il_g

the Ul_derside of the Lawl_Mower Housil_g on page 14.

Figure 14

Wheel height adjustment lever

2. Release the wheel height adjustment lever and seat it securely in the desired notch.

Note: Set all four wheels at the same height.

Operating Tips

General Tips

* Review the safety instructions and read this manual

carefully before operating the lawn mower.

* Keep the engine in good running condition.

1021

POTENTIAL HAZARD * Operating a lawn mower with its engine

running at a speed greater than the factory setting can cause an unsafe operating condition.

WHAT CAN HAPPEN * The lawn mower could throw a part of the

blade or engine into the operator's or bystander's area and cause serious personal injury or death.

HOW TO AVOID THE HAZARD * Do not change the engine speed setting.

* If you suspect the engine speed is faster than

normal, contact your Authorized Service

Dealer.

Page 11

Clean the air filter frequently. Mulching stirs up more clippings and dust which clogs the air filter and reduces engine performance.

To achieve the best nmtching action, set the lawn mower cutting height so the lawn mower cuts no more than a third of the grass blade or a maximum of one-inch- (25 nml) long clippings. If you try to mulch

more or if the grass is very lush, the mulching action wilt be poor. Under these conditions, use the side discharge or grass catcher. A few days tatec install the nmtch plate on your lawn mower to resume nmtching.

Cutting Grass

In the summer heat, cut the grass at the 2, 2-1/2, or 3-inch (51, 64, or 76 mm) cutting height settings. Only

cut off about one-third of the grass blade. Do not cut below the two-inch setting unless the grass is sparse or it is late autunm when the grass growth begins to slow

down.

When cutting grass over six inches (15 cm) tall, first mow using the highest cutting height setting and walking slower; then mow again at a lower setting for best lawn appearance. If the grass is too long and leaves clumps on top of the lawn, the lawn mower may

plug up and cause the engine to stall.

* If you mow over oak leaves, you can add lime to the

grass in the spring to reduce the acidity of the leaves.

* Alternate the mowing direction. This helps disperse

clippings over the lawn for even fertilization.

If the finished lawn appearance is unsatisfactory, try one or more of the following:

* Sharpen the blade.

* Walk at a slower pace while mowing. * Raise the cutting height on your lawn mower.

* Cut the grass more frequently. * Overlap cutting swaths instead of cutting a full swath

with each pass.

* Set the cutting height on the front wheels one notch

lower than the rear wheels.

Cutting Leaves

After cutting the lawn, make sure that half of the lawn shows through the cut leaf cover. You may need to make one or more passes over the leaves.

For light leaf coverage, set all the wheels at the same cutting height setting.

If there are more than five inches (12.7 cm) of leaves on the lawn, set the front wheels one or two notches higher than the rear wheels. This makes it easier to

feed the leaves under the lawn mower deck.

* Slow down your mowing speed if the lawn mower

does not cut the leaves finely enough.

Page 12

ntenance

Recommended Maintenance Schedule

Each 5 25 50 100

Service item Service Operation Use Hours Hours Hours Hours

Check the engine oil before each use. X

Engine Oil

Housing Clean built-up grass clippings and dirt. X

Fasteners fasteners. Keep all fasteners tight to keep X

Air Filter

Blade

Blade Brake

Self=propel rear=height adjustor brackets every 50 X

Drive

Drain and fill the engine crankcase with fresh oil after the first five hours of

operation, Thereafter, change every 50 operating hours or yearly.

Check the blade and the engine mounting

the lawn mower in safe working condition. Replace the air filter each mowing

season or every 25 operating hours. Replace it more frequently in dusty operating conditions.

Sharpen or replace the blade; maintain it more frequently if the edge dulls quickly in rough or sandy conditions.

Check stopping time every 50 operating hours or at the start of each mowing season. The blade must stop within three seconds of releasing bail; if not, see your Authorized Service Dealer for repair.

Adjust the cable and grease the

operataing hours or yearly.

Fuel System fuel hose. Replace it if necessary.

Belt Cover Remove and clean the grass, clippings X

Spark Plug Replace it if necessary.

Cooling System cooling fins and starter. Clean it more X

Fuel Tank Empty the fuel tank before certain repairs

Check for leaks and/or a deteriorating X

and debris from under the cover.

Inspect and clean the spark plug. X

Clean the debris from the engine air

frequently in dirty operating conditions.

as directed or before storage.

Page 13

POTENTIAL HAZARD

* If you leave the wire on the spark plug, someone could start the engine. WHAT CAN HAPPEN

* Someone accidentally starting the engine could seriously injure you or other bystanders. HOW TO AVOID THE HAZARD

* Disconnect the wire from the spark plug before you do any maintenance. Set the wire aside

so that it does not accidentally contact the spark plug.

Checking the Engine Oil Level 3.

Before you use the lawn mower, make sure that the oil level is between the Add and the Fzll! marks as shown on

the dipstick (Fig. 7). If the oil level is below the Add mark, add oil. Refer to Filling the ()_ankc'ase with Oil on

page 7.

Changing the Engine Oil

Change the oil after the first five operating hours and then after every 50 operating hours or every season. Run the

engine just before changing the oil to warm the oil. Warm oil flows better and carries more contaminants.

Note: Change the oil after every 25 operating hours when operating under heavy load or in high temperatures.

POTENTIAL HAZARD * Tipping the lawn mower may cause the fuel to

leak from the carburetor or the fuel tank.

WHAT CAN HAPPEN * Gasoline is extremely flammable, highly

explosive and under certain conditions can cause personal injury or property damage.

HOW TO AVOID THE HAZARD * Avoid fuel spills by running the engine dry or

removing gasoline with a hand pump; never siphon.

1. Oil fill tube

5. Turn the lawn mower upright.

6. Fill the crankcase with fresh oil to the Fzfll mark on

7. Install the dipstick.

8. Wipe up any spilled oil.

9. Connect the wire onto the spark plug.

10. Recycle the used oil according to local codes.

Draining the Oil below the Lawn Mower Deck

Note: You need a 3/8-in. ratchet extension to perform this procedure.

Remove the dipstick from oil fill tube and place a

drain pan next to the left side of the lawn mower.

Tip the lawn mower onto its left side, allowing the oil to drain into the drain pan (Fig. 15).

m--1782

Figure 15

the dipstick. Refer to Filling the ()'anfcase with Oil on page 7.

Draining the Oil above the Lawn Mower Deck

Note: Toro reconnnends this procedure for draining the engine oil.

1. Disconnect the wire from the spark plug (Fig. 29).

2. Drain the gasoline from the fuel tank; refer to steps 3 and 4 of Emptying the Fzlel Tank on page 19.

POTENTIAL HAZARD * The blade is sharp.

WHAT CAN HAPPEN * Contact with a sharp blade can cause serious

personal injury.

HOW TO AVOID THE HAZARD

* Wear gloves or wrap the sharp edges of the

blade with a rag.

Page 14

1. Disconnect the wire from the spark plug (Fig. 29).

2. Drain the gasoline from the fuel tank; refer to steps 3 and 4 of Emptyiz_g the Fuel Tal_kon page 19.

3. Tip the lawn mower onto its left side and secure it to

prevent it from falling.

4. Place a drain pan under the lawn mower.

5. Remove the oil drain plug, return the lawn mower to its operating position, and allow the oil to drain into the drain pan (Fig. 16).

IMPORTANT: You may need to move the blade to get to the oil drain plug. Move the blade as little as possible to avoid future starting problems.

757

Figure 17

1. Kickers

Washing Method

1. Move the lawn mower on a flat concrete or asphalt surface near a garden hose.

j.J

-J ""!

7/ /

Figure 16

1. Oil drain plug 2. 318-in. Ratchet extension

Tip the lawn mower onto its left side and install the oil drain plug.

Fill the crankcase with fresh oil to the Full mark on the dipstick. Refer to Fillil_g the ('rankc'ase with Oil

on page 7.

8. Wipe up any spilled oil.

9. Connect the wire onto the spark plug.

10. Recycle the used oil according to local codes.

2. Start the engine.

Hold the running garden hose at handle level and

direct the water to flow on the ground just in front of

the right rear tire (Fig. 18). The blade will draw in water and wash out the

clippings. Let the water run until the clippings no longer come out from under the housing.

1093

Figure 18

1. Rear right wheel

4. Stop the engine and wait for all moving parts to stop.

5. Turn offthe garden hose.

6. Start the lawn mower and let it run for a few minutes

to dry it off.

Cleaning the Underside of the Lawn Mower Housing

Keep the underside of the lawn mower housing clean. Be especially careful to keep the kickers free of debris (Fig. 17).

7. While the engine runs, engage and disengage the

traction drive several times to dry it out.

Scraping Method

If washing does not remove all the debris from under the deck, tip the lawn mower and scrape it clean.

1. Disconnect the wire from the spark plug (Fig. 29).

2. Drain the gasoline from the fuel tank; refer to steps 3 and 4 of Emptyil_g the Fuel Tm_kon page 19.

3. Tip the lawn mower onto its left side with the air filter

up.

Page 15

4. Remove the dirt and grass clippings with a hardwood scraper. Avoid burrs and sharp edges.

IMPORTANT: Move the blade as little as possible to avoid future starting problems.

5. Turn the lawn mower upright.

6. Fill the fuel tank.

7. Connect the wire on the spark plug.

Replacing the Air Filter

Replace the air filter after every 25 operating hours. Replace the air filter more frequently when you operate

the lawn mower in dusty or dirty conditions. See your Authorized Service Dealer for replacement parts.

Model 20028

1. Stop the engine and wait for all moving parts to stop.

2. Disconnect the wire from the spark plug (Fig. 29).

3. Loosen the screw that secures the air filter cover to the engine (Fig. 19).

Models 20010, 20020, and 20021

1. Stop the engine and wait for all moving parts to stop.

2. Disconnect the wire from the spark plug (Fig. 29).

3. Loosen the screw that secures the air filter cover to the engine (Fig. 19).

1003

Figure 19

1. Air filter 3. Cover

2. Screw

4. Tilt the air cleaner cover down and clean the cover thoroughly (Fig. 19).

5. Remove and discard the paper air cleaner filter

(Fig. 19).

IMPORTANT: Do not try to clean a paper filter.

4 1003

2 3

Figure 20

1. Air filter 3. Cover

2. Screw 4. Pre-cleaner

4. Tilt the air cleaner cover down and clean the cover

thoroughly (Fig. 19).

5. Remove the pre-cleaner, wash it in liquid detergent and water, and let it thoroughly dry.

Note: Do not oil the pre-cleaner; replace it if it is very dirty or is damaged.

6. Remove and discard the paper air cleaner filter

(Fig. 19).

IMPORTANT: Do not try to clean a paper filter.

7. Insert a new paper air cleaner filter.

8. Insert the pre-cleaner over the pleats in the air filter (the pro-cleaner lip should be at the bottom of the

pleats).

9. Install the air cleaner cover and secure it with a screw.

IMPORTANT: Do not operate the engine without the air filter element; extreme engine wear and damage

can occur.

Maintaining the Blade

6. Insert a new paper air cleaner filter.

7. Install the air cleaner cover and secure it with a screw. IMPORTANT: Do not operate the engine without the

air filter element; extreme engine wear and damage

can Occur.

Always mow with a straight, sharp blade. A sharp blade cuts cleanly and without tearing or shredding the grass

blades like a dull blade.

Page 16

POTENTIAL HAZARD * The blade is sharp.

WHAT CAN HAPPEN * Contact with a sharp blade can cause serious

personal injury.

HOW TO AVOID THE HAZARD * Wear gloves or wrap the sharp edges of the

blade with a rag.

inspecting the Blade

Carefully examine the blade for sharpness and wear, especially where the flat and the curved parts meet (Fig. 22A). Because sand and abrasive material can wear away the metal that connects the flat and curved parts of the blade, check the blade before using the lawn mower. If you notice a slot or wear (Figs. 22B and 22C), replace the

blade; refer to Removii_g the Blade on page 17.

1. Stop the engine and wait for all moving parts to stop.

2. Disconnect the wire from the spark plug (Fig. 29).

POTENTIAL HAZARD * Tipping the lawn mower may cause the fuel to

leak from the carburetor or the fuel tank.

WHAT CAN HAPPEN * Gasoline is extremely flammable, highly

explosive and under certain conditions can cause personal injury or property damage.

HOW TO AVOID THE HAZARD * Avoid fuel spills by running the engine dry or

removing gasoline with a hand pump; never siphon.

Drain the gasoline from the fuel tank; refer to steps 3 and 4 of Emptyil_g the Fzlel Tal_kon page 19.

Tip the lawn mower onto its left side (Fig. 21).

Figure 21

IMPORTANT: Move the blade as little as possible to avoid future starting problems.

A 1

27O

Figure 22

1. Sail 3. Wear

2. Flat part of blade 4. Slot formed

Note: For the best performance, install a new blade before the cutting season begins. During the year, file down any small nicks to maintain the cutting edge.

POTENTIAL HAZARD * A worn or damaged blade can break and a

piece of the blade could be thrown into the operator's or bystander's area.

WHAT CAN HAPPEN * A thrown piece of the blade could cause serious

personal injury or death to the operator or

757

bystanders.

HOW TO AVOID THE HAZARD * Inspect the blade periodically for wear or

damage.

* Replace a worn or damaged blade.

Page 17

Removing the Blade

Grasp the end of the blade using a rag or thickly padded glove. Remove the blade bolt, the lock washer, the accelerator, and the blade (Fig. 23).

2 7_

Figure 23

1. Blade bolt

2. Lock washer

3. Accelerator

4. Blade

5. Blade driver

Sharpening the Blade

File the top side of the blade to maintain its original cutting angle (Fig. 24A) and inner cutting edge radius

(Fig. 24B). The blade will remain balanced if you remove the same amount of material from both cutting edges.

A 1

B 2

1627

Note: You can also check the balance by using a commercially manufactured blade balancer.

If either end of the blade rotates downward, file that

end (not the cutting edge or the end near the cutting edge). The blade is properly balanced when neither end drops.

installing the Blade

Install the blade onto the spindle and the blade driver with the curved blade tips pointing toward the lawn mower deck and the blade driver nesting in the recess of the blade (Fig. 23).

Install the accelerator, the lock washer, and the blade

bolt (Fig. 23).

3. Tighten the blade bolt to 50 ft-lb (68 N.m).

POTENTIAL HAZARD * Operating the lawn mower without the

accelerator in place can cause the blade to flex, bend, or break.

WHAT CAN HAPPEN * A broken blade could cause serious injury or

death to the operator or bystanders.

HOW TO AVOID THE HAZARD * Do not operate the lawn mower without the

accelerator.

m 4783

Figure 24

1. Sharpen at this angle only 2. Maintain the original radius here

Note: The blade will remain balanced if you remove the same amount of material from both cutting edges.

Balancing the Blade

1. Check the balance of the blade by placing the center

hole of the blade over a nail or a screwdriver shank clamped horizontally in a vise (Fig. 25).

1007

Figure 25

Lubricating the Self-propel Drive

Wipe the grease fittings on the rear wheel height

adjustment levers with a clean rag (Fig. 26).

1018

Figure 26

1. Grease fitting

2. Install a grease gun onto each fitting in turn and gently

apply one or two pumps of#2 nmtti-purpose lithium grease to each.

IMPORTANT: Excess grease may prevent the wheel clutch from properly operating.

Page 18

Adjusting the Serf-propel Drive

Cable

Whenever you change the handle height, install a new self-propel drive cable, or the traction drive belt slips,

adjust the self-propel drive cable. You adjust the self-propel drive cable on the handle by

moving the cable .jacket held by the cable support.

1. Loosen the nut on the cable support (Fig. 27).

Figure 27

1. 1 to 11/2 in. (25 to 38 mm) 4. Cable support

2. Self-propel drive bail 5. Nut

3. Cable jacket

1063

1666

Figure 28

Belt cover 2. Bolt

3. Lift offthe cover and brush out all the debris from the

belt area.

4. Install the belt cover.

Replacing the Spark Plug

Check the spark plug after every 25 operating hours. Use a ('hampiol_ RJ19LM spark plug or equivalent.

1. Stop the engine and wait for all moving parts to stop.

2. Disconnect the wire from the spark plug (Fig. 29).

2. Hold the self-propel drive bail I to 11/2 in. (25 to 38 nml) from the handle (Fig. 27).

3. Pull the cable .jacket down (away from the bait).

4. Tighten the nut on the cable support.

5. Release the bait and ensure that the cable is loose.

Note: The cable nmst be loose when the self-propel drive bail is in the disengaged position to prevent the lawn mower from creeping forward when you disengage the

bail.

Cleaning under the Belt Cover

Keep the area under the belt cover free of debris.

1. Stop the engine and wait for all moving parts to stop.

2. Remove the bolts that secure the belt cover to the lawn mower housing (Fig. 28).

1 1002

Figure 29

1. Spark plug wire

3. Clean around the spark plug.

4. Remove the spark plug from the cylinder head.

IMPORTANT: Replace a cracked, fouled, or dirty spark plug. Do not clean the electrodes because grit entering the cylinder can cause engine damage.

Set the gap on the new plug to 0.030 in. (0.76 ruru) (Fig. 30).

986

Figure 30

1. 0.030in. (.76 mm)

6. Install the spark plug and the gasket seal.

Page 19

7. Torque the spark plug to 20 N.m (15 ft-lb).

3. Remove the cap from the fuel tank.

8. Connect the wire to the spark plug.

Emptying the Fuel Tank

1. Stop the engine and wait for it to coot down.

2. Disconnect the wire from the spark plug (Fig. 29).

4. Use a hand pump to syphon the fuel into a clean approved gasoline container.

5. Connect the wire to the spark plug.

6. Run the engine until it stops.

7. Start the engine again to make sure that all the gasoline is out of the carburetor.

Troubles ooting

Toro designed and built your lawn mower for trouble-free operation. Check the following components and items carefully. If a problem continues, see your Authorized Service Dealer.

PROBLEM

Engine will not start

Engine starts hard or loses power

1. Fill the fuel tank with fresh gasoline.

2. Press the primer three times.

3. Connect the spark plug wire.

4. Clean the spark plug, check the spark plug gap, and replace the spark plug if it is damaged.

1. Drain and fill the fuel tank with fresh gasoline.

CORRECTIVE ACTION

Engine runs rough

Lawn mower or engine vibrates

excessively

Uneven cutting pattern

2. Clean the gasoline cap vent hole.

3. Clean the

4. Clean the

5. Clean the

6. Clean the the spark plug if it is damaged.

7. Check the engine oil.

1. Connect the spark plug wire.

2. Clean the spark plug, check the spark plug gap, and replace the spark plug if it is damaged.

3. Clean the air filter.

1. Balance the blade.

2. Tighten the blade mounting nut.

3. Clean the lawn mower discharge chute.

4. Clean the underside of the lawn mower deck.

5. Tighten the engine mounting bolts.

1. Place all four wheels at the same height.

2. Sharpen and balance the blade.

3. Change the mowing pattern.

4. Clean the underside of lawn mower deck.

air filter. lawn mower discharge chute.

underside of the lawn mower deck. spark plug, check the spark plug gap, and replace

Page 20

PROBLEM CORRECTIVE ACTION

Discharge chute plugs 1. Raise the cutting height.

2. Allow the grass to dry before mowing.

3. Clean the underside of the lawn mower deck.

Lawn Mower will not self-propel 1. Adjust the self-propel drive cable.

2. Clean the debris under the belt cover.

Storage

To prepare the lawn mower for off-season storage, perform the recommended maintenance procedures. Refer to Maintenance on page 12.

Store the lawn mower in a cool, clean, dry place. Cover

the lawn mower to keep it clean and protected.

Preparing the Fuel System

POTENTIAL HAZARD * Gasoline can vaporize if you store it over long

periods of time.

WHAT CAN HAPPEN * Vaporized gasoline can explode if it comes into

contact with an open flame.

HOW TO AVOID THE HAZARD * Do not store gasoline over long periods of time.

* Do not store the lawn mower with gasoline in

the fuel tank or the carburetor in an enclosure with an open flame. (For example, a furnace or

a water heater pilot light.)

* Allow the engine to cool before storing it in any

enclosure.

Preparing the Engine

1. While the engine is still warm, drain the oil from the crankcase. Refer to ('hanging the Engine Oil on

page 13.

2. Remove the spark plug (Fig. 29).

3. Using an oil can, add about one tablespoon ofoil to

the crankcase through the spark plug hole (Fig. 31).

Figure 31

Slowly rotate the engine several times, using the starter rope, to distribute the oil.

Install the spark plug but do not install the spark plug wire.

General Information

Clean the lawn mower housing. Refer to Cleaning the Underside of the Lawn Mower Housing on page 14.

1009

Empty the fuel tank when mowing the last time before storing the lawn mower.

1. Run the lawn mower until the engine stops from running out of fuel.

2. Prime the engine and start it again.

3. Allow the engine to run until it stops. When you can no longer start the engine, it is sufficiently dry.

Clean any dirt and chaff from the cylinder, cylinder

head fins, and blower housing.

Remove grass clippings, dirt, and grime from the

external parts of the engine, the shrouding, and the top

of the lawn mower housing.

Check the condition of the blade. Refer to Maintaining the Blade on page 15.

5. Tighten all nuts, bolts, and screws.

6. Lubricate the wheels. Refer to Lubricating the

Selfuvpelled Drive on page 17.

Page 21

7. Touch up all rusted or chipped paint surfaces with

paint available from an Authorized Service Dealer.

Folding the Handle

POTENTIAL HAZARD * Folding or unfolding the handle improperly can

pinch, stretch, or damage one or more of the cables.

WHAT CAN HAPPEN * Any pinched, stretched, or damaged cable may

cause an operational failure that results in an unsafe operating condition.

HOW TO AVOID THE HAZARD * Do not pinch, stretch, or damage the cables.

* Handle the cables with care when folding or

unfolding the handle.

* Do not use the lawn mower if one or more of

the cables are pinched, stretched, or damaged. Contact your Authorized Service Dealer.

Push in the right bottom handle section until the handle slides past the stops on the handle brackets (Fig. 32).

Figure 32

1039

Note: For short term storage, place the handle in the position shown in Figure 34.

1684

Figure 34

Removing from Storage

POTENTIAL HAZARD * Folding or unfolding the handle improperly can

pinch, stretch, or damage one or more of the cables.

WHAT CAN HAPPEN * Any pinched, stretched, or damaged cable may

cause an operational failure that results in an

unsafe operating condition.

HOW TO AVOID THE HAZARD

* Do not pinch, stretch, or damage the cables. * Handle the cables with care when folding or

unfolding the handle.

* Do not use the lawn mower if one or more of

the cables are pinched, stretched, or damaged. Contact your Authorized Service Dealer.

Rotate the handle toward the front of the lawn mower (Fig. 33).

Figure 33

Loosen the knobs that secure the top handle section to the bottom section and fold the top handle section back toward the rear of the mower into the storage

position (Fig 33).

1679

Carefully unfold the upper handle until it nests with

the lower handle, then tighten the knobs.

Check and tighten all fasteners.

Remove the spark plug (Fig. 29) and spin the engine rapidly using the starter to remove the excess oil from the cylinder.

Clean the spark plug or replace it if it is cracked, broken, or if the electrodes are worn.

Install the spark plug and torque it to 15 ft-lb

(20 N.m).

Perform the recommended maintenance procedures; refer to Maimel_al_ee on page 12.

Fill the fuel tank (Fig. 8) with fresh gasoline.

Check the engine oil level. Refer to ('heeUl_g the

El_gine Oil Level on page 13.

Page 22

9. Connect the wire onto the spark plug.

Accessories

Your lawn mower may include accessories available from your Authorized Service Dealer. For proper installation of

these accessories, follow these instructions.

Rear Grass Catcher

installing the Discharge Tunnel

1. Stop the engine and wait for all moving parts to stop.

2. Disconnect the wire from the spark plug (Fig. 29).

3. Remove the knob and side cover clamp (Fig. 35).

Remove the screw and nut from side of the lawn mower (Fig. 36). Save them for future use.

Install four grommets supplied with the grass catcher

into the four square holes in the lawn mower (Fig. 37).

Figure 37

1. Grommet (4)

Insert the tongue of the discharge tunnel into the lawn mower (Fig. 38).

8°

Align the holes in the tunnel with the gronm_ets in the

lawn mower (Fig. 38).

Ensure that the hole in the tongue aligns with the hole

in the side of the lawn mower (Fig. 38).

2009

Figure 35

1. Knob 3. Side opening cover

2. Side cover clamp

4. Remove and save the three bolts that secure the discharge cover to the lawn mower (Fig. 36). Save the

cover and bolts for future use.

Figure 36

1. Discharge cover

2. Bolt (3)

3.3Screw and nut

m-4275

2 3

Figure 38

1. Discharge tunnel 4. Bolt (3)

2. Tongue 5. Discharge tunnel door

3. Self-tapping screw 6. Brush guard

10. Install the self-tapping plastite screw supplied with the grass catcher into the side hole and tongue, and

partially tighten the screw (Fig. 38).

11. Using three screws supplied with the grass catcher, fasten the discharge tunnel to the lawn mower (Fig. 38).

Page 23

12. Secure the front right corner of the discharge tunnel and the side opening cover with the side cover clamp removed previously and the long knob supplied with

the grass catcher (Fig. 39)

m-4274

Figure 39

1. Long knob 3. Side opening cover

2. Side cover clamp

POTENTIAL HAZARD * If the side opening cover is not securely

clamped in place, the lawn mower can throw debris out of the side opening.

WHAT CAN HAPPEN * Thrown debris can cause serious personal

injury or death to the operator or bystanders.

HOW TO AVOID THE HAZARD * Always ensure that either the side opening

cover is closed and locked in place by the side cover clamp or that the side discharge chute is

securely seated in place before starting the lawn

mower.

13. Tighten all four screws and the long kabob.

14. Open and close the tunnel door to ensure that it moves freely (Fig. 38).

installing the Grass Bag

Note: To recycle grass instead of catch it, do not install the grass bag and ensure that the discharge tunnel door is

closed and secured.

POTENTIAL HAZARD * Thrown objects may result if the discharge

door does not close completely.

WHAT CAN HAPPEN * Thrown objects can cause serious personal

injury or death.

HOW TO AVOID THE HAZARD * If the discharge door cannot be closed because

grass clippings clog the discharge area, stop the engine and gently move the discharge door

handle back and forth until the door can be closed completely. If door still cannot be closed,

remove the obstruction with a stick; not your hand.

Stop the engine and wait for all moving parts to stop.

Ensure that the discharge door handle is fully forward

(door closed) as shown in Figure 40.

Figure 40

1. Handle fully forward 4. Bag rod hook in front of

2. Bag door handle bracket

3. Bag door latch

Note: In Figure 40, the brush guard is not shown for the purpose of clarity.

3. Fit the bag door opening over the discharge tunnel

opening as shown in Figure 40. The bag door latches should straddle the door handle,

and the bag rod hook should be in front of the handle bracket.

2022

4. Set the rear of the bag frame omo the lower handle.

Page 24

5. Pull the handle rearward until the handle latch locks in

the notch in the bag door latch (Fig. 41). The discharge door in the lawn mower housing is now

open and the bag is locked into position. The latch should seat in the bottom of the notch.

Emptying the Grass Bag

1. Stop the engine and wait for all moving parts to stop.

2. Lift the door latch until it clears the bag notch and move the discharge door handle forward (Fig. 40).

3. Grasp the bag flame handle and the rear of the grass

bag and lift the bag off the lawn mower.

4. Gradually tip the bag forward to empty clippings.

Figure 41

Handle latch locked in bag 2. notch

Notch in bag door latch

Note: In Figure 41, the brush guard is not shown for the purpose of clarity.

POTENTIAL HAZARD * Grass clippings and other objects can be

thrown from an open discharge tunnel.

WHAT CAN HAPPEN

* Objects thrown with enough force could cause

serious personal injury or death to the operator or bystander.

HOW TO AVOID THE HAZARD

* Never open the door on the discharge tunnel

when the engine is running.

548

Side Discharge Chute

Installing the Side Discharge Chute

1. Stop the engine and wait for all moving parts to stop.

2. Disconnect the wire from the spark plug (Fig. 29).

3. Remove the knob and side cover clamp, then replace the knob in the hole and save the clamp for future use

(Fig. 35).

4. Lift up on the side opening cover (Fig. 35).

5. Slide the chute over the opening with the slots in the

chute lined up with the tabs under the cover (Fig. 42).

m-4196

Figure 42

1. Side opening cover 3. Tab

2. Side discharge chute 4. Slot

POTENTIAL HAZARD * A worn grass bag could allow small stones and

other similar debris to be thrown in operator's or bystander's direction.

WHAT CAN HAPPEN * Thrown objects can cause serious personal

injury or death to the operator or bystanders.

HOW TO AVOID THE HAZARD * Check the grass bag frequently. If it is

damaged, install a new genuine Toro replacement bag that has this or a similar

warning.

6. Close the cover.

Removing the Side Discharge Chute

1. Stop the engine and wait for all moving parts to stop.

2. Disconnect the wire from the spark plug (Fig. 29).

3. Open the side opening cover and remove the side

discharge chute (Fig. 42).

4. Close the cover.

5. Remove the knob, then install the side cover clamp

and the lamb, securing the side opening cover (Fig. 35 and 43).

Page 25

-. Discharge Tunnel

Figure 43

POTENTIAL HAZARD * If the side opening cover is not securely

clamped in place, debris could be thrown out of the side opening.

WHAT CAN HAPPEN * Thrown debris can cause serious personal

injury or death to the operator or bystanders.

HOW TO AVOID THE HAZARD * Always ensure that either the side opening

cover is closed and locked in place by the side cover clamp or that the side discharge chute is securely seated in place before starting the lawn

mower.

m-4279

Using the Plug

Stop the engine and wait for all moving parts to stop.

Disconnect the wire from the spark plug (Fig. 29)

Open the discharge door by moving handle rearward (Fig. 44) and hold it open while inserting the plug.

m-4360

Figure 44

1. Plug

Insert the plug into the discharge tunnel opening and

fit the lower section into the opening first (Fig. 45).

_1 2o12

2. Discharge door handle

Figure 45

1. Door latch

Lift the door latch on the door handle (Fig. 45), and push the top of the plug all the way in while moving

the door handle rearward.

Release the door latch, allowing it to hook over the tabs on the plug (Fig. 46).

m-4361

Figure 46

1. Tab (2)

7. To remove the plug, pull up on the door latch and hold

discharge door fillty open. When the plug is unlocked,

putt it out of the discharge tunnel.

Page 26

It is Toro's policy to design and produce high quality products. To ensure customer satisfaction, Toro has

extensive warranty coverage on its products. Your

Toro GTS Engine powered product has two warranty

statements covering it. The Toro Total Coverage Guarantee is our standard warranty statement and is printed on the last page of this manual.

In addition to The Toro Total Coverage Guarantee, we are so confident that the Toro GTS Engine will pro- vide a high level of performance and durability that we are providing a Starting Guarantee! Please read the details of this additional warranty coverage

printed below.

THE TORO STARTING GUARANTEE

A Two Year Limited Warranty on All GTS-2 Engines

What Is Covered?

The Toro Company guarantees that your GTS-2 Engine will start on the first or second pull for two years from the date of pur- chase-if you provide the routine maintenance it requires--or we will fix it. The cost of parts and labor are included, but you

must pay transportation costs. This covers GTS-2 engines on Toro rotary mowers.

What Must You Do To Keep The Warranty In Effect?

You must maintain your GTS-2 Engine by following the maintenance schedule detailed in the operator's manual, at your ex-

pense. You must record this work in the maintenance chart provided in your owner's manual and keep your proof of purchase.

How Do You Get Service?

Ifthe starting performance of your GTS-2 Engine should diminish to the point where it will not start in one or two pulls by a nor- mal, able-bodied adult, you should follow the procedures below:

1. Contact any Authorized Toro Service Dealer, Toro Master Service Dealer, or Toro Distributor (the Yellow Pages of your tele- phone directory is a good reference source).

2. He will either instruct you to return the product to him or recommend another Authorized Toro Service outlet which might be more convenient.

3. Bring the product, your maintenance records, and proof of purchase to the Service Dealer.

If,for any reason, you are dissatisfied with the Dealer's analysis of your engine's starting condition, or the assistance provided, please feel free to contact us:

Toro Customer Service Department

8111 Lyndale Avenue South

Minneapolis, Minnesota 55420

What Does This Warranty Not Cover?

This Warranty does not cover:

1. Any repairs on products used commercially.

2. Normal maintenance including replacement of spark plugs, air filter, fuel filter, and carburetor adjustments.

3. Oil change and lubrication.

4. Repairs or adjustments due to: a. Failure to follow proper maintenance procedures; b. Rotary mower blade striking an object; c. Contaminants in the fuel system; d. Improper fuel or fuel mixture (consult your owner's manual if in doubt);

Rev. 1/12/1999

Page 27

e. Failure to drain the fuel system prior to any period of non- use over three months; f. Operation misuse, neglect or accidents; g. Repairs or attempted repairs by anyone other than an Authorized Toro Service Dealer.

5. Special operational conditions where starting may require more than two pulls, including: a. First time starts after extended period of non-use or seasonal storage;

b. Cool temperature starts such as those found in early spring and late fall may require an additional pull or two;

c. Improper starting procedures. If you are having difficulty starting your unit, please check the operator's manual to en- sure you are using the correct starting procedures. This can save an unnecessary visit to a Service Dealer.

All warranty repairs reimbursable under this warranty must be performed by an Authorized Toro Service Dealer using Toro ap-

proved replacement parts.

The above remedy through repair by an Authorized Toro Service Dealer is the purchaser's sole remedy.

How Does State Law Relate To This Warranty?

There is no other express warranty except for The Toro Total Coverage Guarantee. All implied warranties of merchantability (that the product is fit for ordinary use) and fitness for use (that the product isfit for a particular purpose) are limited to the duration of the express warranty.

Some states do not allow limitation on how long implied warranties last, so the above exclusion may not apply to you. The Toro Company is not liable for indirect, incidental or consequential damages in connection with the use of the product, in-

cluding any cost or expense of providing substitute equipment or service during periods of malfunction or non-use. Some states do not allow exclusions of incidental or consequential damages, so the above exclusion may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Guaranteed to Start Maintenance Record

To keep the starting guarantee in effect, you must perform the following maintenance after every 25 operating hours, more often

in dusty and dirty conditions. Follow the procedures in this Operator's Manual and record information on this chart.

Hours Air Cleaner Change Oil Lubricate Check Mower

Date Used Service Doesn'tApplyto Wheels Spark Plug Storage

2- Cycle

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Gas, Cordless, Electric, and 21" Commercial Duty

Walk Mowers

The Toro Total Coverage Guarantee

A Full Warranty

(Limited Warranty for Commercial Use)

Conditions and Products Covered

The Toro Company and its affiliate, Toro Warranty Company, pur- suant to an agreement between them, jointly promise to repair any Toro Product used for normal residential purposes* ifdefective in

materials or workmanship or if it stops functioning due to the failure of a component. The following time periods apply from the date of purchase:

Products

o Super Recycler ®Walk Mowers

VacuPower ®Walk Mowers

, All Others

This warranty includes the cost of parts and labor, but you must pay transportation costs.

This warranty applies to all gas, cordless, and electric consumer walk power mowers.

* Normal residential purposes means use of the product on the

same lot as your home. Use at more than one location is consid- ered commercial use, and the commercial use warranty would apply.

Limited Warranty for Commercial Use

Toro Walk Power Mowers used for commercial, institutional, or rental use are warranted against defects in materials or workman- ship. Components failing due to normal wear are not covered by this warranty. The following time periods apply from the date of pur-

chase:

Products

21" Commercial Duty Walk Mowers

All Others

Instructions for Obtaining Warranty Service

Should you feel your Toro Product contains a defect in materials or workmanship, contact the dealer who sold you the product or any

Authorized Service Dealer or Master Service Dealer. The Yellow Pages of your telephone directory is a good reference source. The

dealer will either arrange service at his/her dealership or recom- mend another Authorized Service Dealer who may be more con- venient. You may need proof of purchase (copy d registration card, sales receipt, etc.) for warranty validation.

If for any reason you are dissatisfied with the Service Dealer's anal- ysis of the defect in materials or workmanship or if you need a refer-

ral to a Toro Service Dealer, please feel free to contact us at:

Customer Service Department Toro Warranty Company 8111 Lyndale Avenue South

Bloomington, MN 55420-1196

612-888-8801 800-348-2424

Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or

have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company. Rev. 11/08/1999

2 year limited 1 year limited

45 day limited 45 day limited

Warranty Period

5 year full warranty 5 year full warranty

2 year full warranty

Warranty Period

Entire Unit

Countries Other than the United States or Canada

You must maintain your Toro Product by following the maintenance

procedures described in the operator's manual. Such routine maintenance, whether performed by a dealer or by you, is at your

expense.

There is no other express warranty except for special emission system coverage on some products and the Toro Starting Guaran-

tee on GTS Engine. This express warranty does not cover:

Cost of regular maintenance service or parts, such as filters, fuel, lubricants, oil changes, spark plugs, blade sharpening,

worn blade, cable/linkage adjustments, or brake and clutch ad-

justments.

Any product or part which has been altered or misused or re- quired replacement or repair due to accidents or lack of proper

maintenance. Repairs necessary due to improper fuel, contaminants in the

fuel system, or failure to properly prepare the fuel system prior to any period of non-use over three months.

Repairs necessary due to improper battery care, electrical sup- ply irregularities, or failure to properly prepare the mower prior to any period of non-use.

Pickup and delivery charges.

All repairs covered by this warranty must be performed by an Au- thorized Toro Service Dealer using Toro approved replacement

parts.

Repair by an Authorized Toro Service Dealer is your sole remedy under this warranty.

Neither The Toro Company nor Toro Warranty Company is liable

for indirect, incidental or consequential damages in connection with the use of the Toro Products covered by this warranty, includ-

ing any cost or expense of providing substitute equipment or ser-

vice during reasonable periods of malfunction or non-use pending

completion of repairs under this warranty. Some states do not allow exclusions of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions

and limitations may not apply to you. This warranty gives you specific legal rights, and you may also

have other rights which vary from state to state.

Owner Responsibilities

Items and Conditions Not Covered

General Conditions