Toro Power Max Heavy Duty 826 OXE Operator's Manual

Page 1
FormNo.3385-236RevB
PowerMaxHeavyDuty826OXESnowthrower
ModelNo.38800—SerialNo.315000001andUp
Operator'sManual
Introduction
Thismachineisintendedtobeusedbyresidential homeownersorprofessional,hiredoperators.Itis designedforremovingsnowfrompavedsurfaces,such asdrivewaysandsidewalks,andothersurfacesfor trafconresidentialorcommercialproperties.Itisnot designedforremovingmaterialsotherthansnow.
Readthisinformationcarefullytolearnhowtooperateand maintainyourmachineproperlyandtoavoidinjuryand machinedamage.Youareresponsibleforoperatingthe machineproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comformachine andaccessoryinformation,helpndingadealer,ortoregister yourmachine.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourmachineready.Figure1identiesthelocationofthe modelandserialnumbersonthemachine.Writethenumbers inthespaceprovided.
g018884
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
©2014—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3385-236*B
Page 2
ThissparkignitionsystemcomplieswithCanadianICES-002.
Contents
Introduction..................................................................1
Safety...........................................................................3
Training.................................................................3
Preparation.............................................................3
Operation...............................................................3
ClearingaCloggedDischargeChute..........................4
MaintenanceandStorage..........................................4
ToroSnowthrowerSafety.........................................4
SafetyandInstructionalDecals.................................5
Setup............................................................................7
1InstallingtheUpperHandle....................................8
2InstallingtheWheelClutchCableEnds....................8
3InstallingtheTractionControlLinkage....................9
4InstallingtheChuteControlRod............................10
5ConnectingtheWiretotheHeadlight......................11
6FillingtheEnginewithOil.....................................11
7CheckingtheTirePressure....................................12
8CheckingtheSkidsandScraper..............................12
9CheckingtheTractionDriveOperation...................12
ProductOverview.........................................................14
Operation....................................................................14
FreewheelingorUsingtheSelf-propelDrive...............14
FillingtheFuelTank...............................................15
StartingtheEngine.................................................15
StoppingtheEngine...............................................17
OperatingtheTractionDrive...................................17
UsingtheWheelClutchLevers.................................18
OperatingtheSpeedSelector...................................18
OperatingtheAuger/ImpellerDrive.........................18
OperatingtheQuickStick®.....................................18
UncloggingtheDischargeChute..............................19
PreventingFreeze-up..............................................19
OperatingTips......................................................20
Maintenance.................................................................20
RecommendedMaintenanceSchedule(s)......................20
PreparingforMaintenance.......................................21
CheckingtheEngineOilLevel.................................21
CheckingandAdjustingtheSkids.............................21
CheckingandAdjustingtheTractionCable................22
CheckingandAdjustingtheAuger/Impeller
Cable................................................................22
CheckingtheAugerGearboxOilLevel......................23
ChangingtheEngineOil.........................................24
LubricatingtheHexShaft........................................24
ReplacingtheSparkPlug.........................................24
AdjustingtheDischargeChuteLatch........................25
ReplacingtheDriveBelts.........................................26
ReplacingtheHeadlightBulb...................................26
Storage........................................................................27
PreparingtheMachineforStorage............................27
RemovingtheMachinefromStorage.........................27
Troubleshooting...........................................................28
2
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Safety
ThismachinemeetsorexceedstheB71.3specications oftheAmericanNationalStandardsInstituteineffect atthetimeofproduction.
Readandunderstandthecontentsofthismanualbefore theengineiseverstarted.
Thisisthesafetyalertsymbol.Itisusedtoalertyou topotentialpersonalinjuryhazards.Obeyallsafety messagesthatfollowthissymboltoavoidpossibleinjury ordeath.
Improperlyusingormaintainingthismachinecould resultininjuryordeath.Toreducethispotential, complywiththefollowingsafetyinstructions.
Training
Read,understandandfollowallinstructionsonthe
machineandinthemanual(s)beforeoperatingthis machine.Bethoroughlyfamiliarwiththecontrolsand theproperuseofthemachine.Knowhowtostopthe machineanddisengagethecontrolsquickly.
Neverallowchildrentooperatethemachine.Neverallow
adultstooperatethemachinewithoutproperinstruction.
Keeptheareaofoperationclearofallpersons,particularly
smallchildren.
Exercisecautiontoavoidslippingorfalling,especially
whenoperatingthemachineinreverse.
Preparation
Thoroughlyinspecttheareawherethemachineistobe
usedandremovealldoormats,sleds,boards,wires,and otherforeignobjects.
Disengageallclutchesandshiftintoneutralbefore
startingtheengine.
Donotoperatethemachinewithoutwearingadequate
wintergarments.Avoidloosettingclothingthatcanget caughtinmovingparts.W earfootwearthatwillimprove footingonslipperysurfaces.
Handlefuelwithcare;itishighlyammable.
Useanapprovedfuelcontainer.
Neveraddfueltoarunningengineorhotengine.
Fillfueltankoutdoorswithextremecare.Neverll
fueltankindoors.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainers ontheground,awayfromyourvehicle,beforelling.
Whenpractical,removegas-poweredmachineryfrom
thetruckortrailerandrefuelitontheground.If thisisnotpossible,thenrefuelsuchmachineryona trailerwithaportablecontainer,ratherthanfroma gasolinedispensernozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimes,untilrefueling iscomplete.Donotuseanozzlelock-opendevice.
Replacegasolinecapsecurelyandwipeupspilledfuel.
Iffuelisspilledonclothing,changeclothing
immediately.
Useextensioncordsandreceptaclesasspeciedby
themanufacturerforallmachineswithelectricstarting motors.
Adjustthecollectorhousingtocleargravelorcrushed
rocksurface.
Neverattempttomakeanyadjustmentswhiletheengine
isrunning(exceptwhenspecicallyrecommendedby manufacturer).
Alwayswearsafetyglassesoreyeshieldsduringoperation
orwhileperforminganadjustmentorrepairtoprotect eyesfromforeignobjectsthatmaybethrownfromthe machine.
Operation
Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
Exerciseextremecautionwhenoperatingonorcrossing
graveldrives,walks,orroads.Stayalertforhidden hazardsortrafc.
Afterstrikingaforeignobject,stoptheengine,remove
theignitionkey ,thoroughlyinspectthemachineforany damage,andrepairthedamagebeforerestartingand operatingthemachine.
Ifthemachineshouldstarttovibrateabnormally,stopthe
engineandcheckimmediatelyforthecause.Vibrationis generallyawarningoftrouble.
Stoptheenginewheneveryouleavetheoperating
position,beforeuncloggingtheauger/impellerhousing ordischargechute,andwhenmakinganyrepairs, adjustmentsorinspections.
Whencleaning,repairingorinspectingthemachine,stop
theengineandmakecertaintheauger/impellerandall movingpartshavestopped.Disconnectthesparkplug wireandkeepthewireawayfromtheplugtoprevent someonefromaccidentallystartingtheengine.
Donotruntheengineindoors,exceptwhenstarting
theengineandfortransportingthemachineinorout ofthebuilding.Opentheoutsidedoors;exhaustfumes aredangerous.
Exerciseextremecautionwhenoperatingonslopes.
Neveroperatethemachinewithoutproperguards,and
othersafetyprotectivedevicesinplaceandworking.
Neverdirectthedischargetowardpeopleorareaswhere
propertydamagecanoccur.Keepchildrenandothers away.
3
Page 4
Donotoverloadthemachinecapacitybyattemptingto
clearsnowattoofastarate.
Neveroperatethemachineathightransportspeeds
onslipperysurfaces.Lookbehindandusecarewhen operatinginreverse.
Disengagepowertotheauger/impellerwhenmachineis
transportedornotinuse.
Useonlyattachmentsandaccessoriesapprovedbythe
manufacturerofthemachine(suchaswheelweights, counterweights,orcabs).
Neveroperatethemachinewithoutgoodvisibilityor
light.Alwaysbesureofyourfooting,andkeeparm holdonthehandles.Walk;neverrun.
Nevertouchahotengineormufer.
ClearingaCloggedDischarge Chute
WARNING
Handcontactwiththerotatingrotorbladesinside thedischargechuteisthemostcommoncauseof injuryassociatedwithmachines.Neveruseyour handtocleanoutthedischargechute.
Toclearthechute:
Shuttheengineoff!
Wait10secondstobesuretherotorbladeshavestopped
rotating.
Alwaysusethecleanouttoolmountedonthe
snowthrower,notyourhands.
MaintenanceandStorage
Checkallfastenersatfrequentintervalsforproper
tightnesstobesurethemachineisinsafeworking condition.
Neverstorethemachinewithfuelinthefueltankinsidea
buildingwhereignitionsourcesarepresentsuchashot waterheaters,spaceheaters,orclothesdryers.Allowthe enginetocoolbeforestoringinanyenclosure.
AlwaysrefertotheOperator’ sManualforimportantdetails
ifthemachineistobestoredforanextendedperiod.
Maintainorreplacesafetyandinstructionlabels,as
necessary.
ToroSnowthrowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro machinesorothersafetyinformationthatyoumustknow.
Rotatingauger/impellercancutofforinjurengers
orhands.Staybehindthehandlesandawayfromthe
dischargeopeningwhileoperatingthemachine.Keep
yourface,hands,feet,andanyotherpartofyour bodyorclothingawayfrommovingorrotatingparts.
Beforeadjusting,cleaning,inspecting,troubleshooting,or
repairingthemachine,stoptheengine,removethekey,
andwaitforallmovingpartstostop.Disconnect thewirefromthesparkplugandkeepitawayfrom thesparkplugtopreventsomeonefromaccidentally startingtheengine.
Beforeleavingtheoperatingposition,stoptheengine,
removethekey,andwaitforallmovingpartstostop.
Tounclogthedischargechute,stayintheoperating
positionandreleasethelefthand(traction)lever.While runningtheauger/impeller,pushdownonthehandlesto raisethefrontofthemachineafewinches(centimeters) offthepavement.Thenliftthehandlesquicklytobump thefrontofthemachineonthepavement.Repeatif necessaryuntilastreamofsnowcomesoutthedischarge chute.
Ifyoucannotunclogthedischargechutebybumping
thefrontofthemachine,stoptheengine,waitfor
allmovingpartstostop,andusethecleanouttool; neveruseyourhand.
Ifashield,safetydevice,ordecalisdamaged,illegible,or
lost,repairorreplaceitbeforebeginningoperation.
Donotsmokewhilehandlinggasoline.
Donotusethemachineonaroof.
Donottouchtheenginewhileitisrunningorsoonafter
ithasstoppedbecausetheenginemaybehotenoughto causeaburn.
Figure3
1.Symbolstampedonthemuferheatshield
Performonlythosemaintenanceinstructionsdescribedin
thismanual.Beforeperforminganymaintenance,service, oradjustment,stoptheengine,removethekey,and disconnectthewirefromthesparkplug.Ifmajorrepairs areeverneeded,contactyourAuthorizedServiceDealer.
Donotchangethegovernorsettingsontheengine.
Whenstoringthemachineformorethan30days,drain
thefuelfromthefueltanktopreventapotentialhazard. Storefuelinanapprovedfuelcontainer.Removethekey fromtheignitionswitchbeforestoringthemachine.
PurchaseonlygenuineTororeplacementpartsand
accessories.
4
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SafetyandInstructional Decals
Important:Safetyandinstructiondecalsarelocated
nearareasofpotentialdanger.Replacedamageddecals.
106-4525
Reorderpartno.112-6633
1.Fast
3.Slow
2.Forwardspeeds4.Reversespeeds
107-3040
1.Cuttingdismemberment,impellerandcutting dismemberment,augerhazards—keepbystandersasafe distancefromthesnowthrower.
112-6625
Reorderpartno.112-6629
1.Cutting/dismembermenthazard,impeller—donotplace yourhandinthechute;stoptheenginebeforeleavingthe operator'sposition,usethetooltoclearthechute.
112-6627
1.Leftturncontrol
3.Warning—readthe
Operator'sManual.
5.Cutting/dismemberment hazard,impeller—keep awayfrommovingparts; removetheignitionkeyand readtheinstructionsbefore servicingorperforming maintenance.
7.Auger/impeller drive—squeezetheleverto engage;releasethelever todisengage.
2.Tractiondrive—squeeze thelevertoengage;release thelevertodisengage.
4.Cutting/dismemberment hazard,impeller—do notplaceyourhand inthechute;stopthe enginebeforeleavingthe operator'sposition,usethe tooltoclearthechute.
6.Thrownobject hazard—keepbystanders asafedistancefromthe snowthrower.
8.Rightturncontrol
5
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125–1102
1.Enginestop3.Variablespeedcontrol
2.Slow
4.Fast
x 3
1
2
3
4
5
120-9805
120-9805
1.Insertthekey.
2.Primetheengine3times.
3.Engagethechoke.
4.Pullthestartercord.
5.Oncetheengineisrunning,disengagethechoke.
6
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Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Handlebolts4 Curvedwashers
4
1
Locknuts4
Installtheupperhandle.
2
Nopartsrequired
Installthewheelclutchcableends
3
Nopartsrequired
Installthetractioncontrollinkage.
Carriagebolts
2
4
Locknuts2
Installthechutecontrolrod.
5
Cabletie
1
Connectthewiretotheheadlight.
6
Nopartsrequired
Filltheenginewithoil.
7
Nopartsrequired
Checkthetirepressure.
8
Nopartsrequired
Checktheskidsandscraper.
9
Nopartsrequired
Checktheoperationofthetractiondrive.
7
Page 8
1
InstallingtheUpperHandle
Partsneededforthisprocedure:
4Handlebolts
4
Curvedwashers
4Locknuts
Procedure
Note:Donotremovetherubberbandonthecablesuntil
youhaveinstalledtheupperhandle.
1.Liftandrotatetheupperhandleandpositionitover thelowerhandle(Figure4).
Important:Routethecablesattachedtothe QuickStickinsidetheupperhandlelegsand ensurethatthecablesandthewireforthe headlightarenotpinchedbetweenthehandle sections.
Figure4
1.Cables
2.Securetheupperhandlewith4handlebolts,4curved washers,and4locknutsfromtheloosepartsbag (Figure5).
Figure5
2
InstallingtheWheelClutch CableEnds
NoPartsRequired
Procedure
1.Unwrapthecableendsfromthelowerhandle(Figure
6).
Figure6
2.Routeeithertheleftorrightcableendoverthelower handleandinsertthecableendintotheholeinthe correspondingwheelclutchlever(Figure7).
8
Page 9
Figure7
1.Wheelclutchlever
3.Removethenutandwasherfromthehandle,attach thecableclamponthecabletothehandle,installthe washerandthenut,andhandtightenthenut(Figure8).
Figure8
1.Cableclamp(2)
Important:Ensurethatthecurvedsideofthe cableclampisagainstthehandleandthatthe cableisroutedbelowtheclampbolt.Thecable mustbeinastraightlinefromthecableclamp tothepointwhereitattachestothewheelclutch lever.
4.Pullthecablejacketdowngentlyuntilthewheelclutch leverisdownandtheslackisoutofthecable,then tightenthecableclampnutsecurely(Figure9).
Figure9
5.Squeezetheleverfully ,thencheckthegapbetweenthe bottomofthehandleandthewheelclutchleverend (Figure10).
Figure10
Note:Thegapshouldbeapproximatelythethickness
ofapencil(1/4inchor6mm).Ifitisgreater,loosen thecableclampnut,slidethecablejacketupslightly, tightenthecableclampnut,andcheckthegapagain.
6.Repeatsteps2through5fortheothercable.
3
InstallingtheTractionControl Linkage
NoPartsRequired
Procedure
1.Removethehairpincotterandwasherfromthelower endofthespeedcontrolrodandinsertthelowerend oftherodintothelowerlinkarmsothatthebentend ofthespeedcontrolrodfacesrearward(Figure11).
Figure11
2.Securethelowerendofthespeedcontrolrodwiththe washerandhairpincotterthatyoupreviouslyremoved.
3.Removethehairpincotterandtheouterwasherfrom thetrunnionontheupperendofthespeedcontrol rod(Figure12).
9
Page 10
Figure12
1.Speedselectorlever
3.Innerwasher
2.Trunnion
4.Outerwasher
Note:Tomakeinstallationeasier,leavetheatwasher onthetrunnion(Figure12).
4.ShiftthespeedselectorleverintoPositionR2.
5.Rotatethelowerlinkarmfullyupward (counterclockwise)(Figure13).
Figure13
6.Liftuponthespeedcontrolrodandinsertthetrunnion intotheholeinthespeedselectorlever(Figure12).
Note:Ifthetrunniondoesnottintothehole whenyouliftuponthespeedcontrolrod,rotatethe trunnionupwardordownwardonthespeedcontrol roduntilitts.
7.Securethetrunnionandupperendofthespeedcontrol rodwiththeouterwasherandahairpincotteryou previouslyremoved.
Note:Foreasierinstallation,lookdownthroughthe openinginthespeedselector(Figure14).
Figure14
1.Speedselector
4
InstallingtheChuteControl Rod
Partsneededforthisprocedure:
2
Carriagebolts
2Locknuts
Procedure
1.UnwraptheQuickStickandrotateitsothatitis uprightandinthecenter.
2.Holdthebluetriggercapdownandpulltheleverfully rearward.
Note:Thedischargechuteanddeectorshouldface forward.Iftheydonot,holdthebluetriggercap down(butdonotmovetheQuickStick)androtatethe dischargechuteuntiltheydo.
3.Aligntheattenedbackendofthelongchutecontrol rodwiththeattenedfrontendoftheshortrod thatextendsfromthecontrolpanelsothattheynest together(Figure15).
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g018656
Figure15
1.Shortrod
2.Longchutecontrolrod
4.Insertthefrontendoftherodintotheopeningin thebackofthechutegearcoveruntilitslidesintothe chutegear(Figure16).
Figure16
5.Aligntheholesinthenestedendsoftherodsand insert2carriagebolts(intheloosepartsbag)through theshortrodfromtheleftsideofthemachine(from theoperatingposition).
6.Insertthecableclipthatsupportsthedeectorcable ontotheforwardcarriagebolt,andsecurethecarriage boltswithlocknutsfromtheloosepartsbag(Figure
17).
g018657
Figure17
1.Cableclip2.Deectorcable
7.HoldthebluetriggercapdownandrotatetheQuick Stickinacircletoensurethatthechuteanddeector operatesmoothly.
5
ConnectingtheWiretothe Headlight
Partsneededforthisprocedure:
1
Cabletie
Procedure
1.Insertthewireconnectoronthelooseendofthewire straightintothebackoftheheadlightuntilitissecurely inplace(Figure18).
1
2
3
G016761
Figure18
1.Plasticcliponwire connector
3.Cabletie
2.U-bolt
Note:Ensurethattheplasticcliponthewire connectorisonthebottom(Figure18).
2.Secureacabletie(fromtheloosepartsbag)aroundthe wireandthehandleabout2.5cm(1inch)belowthe U-bolt(Figure18).
11
Page 12
6
FillingtheEnginewithOil
NoPartsRequired
Procedure
Yourmachinecomeswithoilintheenginecrankcase.
Note:Beforestartingtheengine,checktheoilleveland addoilifnecessary.
UseautomotivedetergentoilwithanAPIserviceclassication ofSF ,SG,SH,SJ,SL,orhigher.Refertoyourengineowner's manual.
UseFigure19belowtoselectthebestoilviscosityforthe outdoortemperaturerangeexpected:
Figure19
EngineOilCapacities
Model
EngineOilCapacity
38800
0.53to0.59L(18to20oz)
1.Removethedipstickandslowlypouroilintothe oillltubetoraisetheoilleveltotheFullmarkon thedipstick.Donotoverll(Figure20).Referto CheckingtheEngineOilLevel(page21).
Figure20
2.Installthedipsticksecurely.
Note:Donotspilloilaroundtheoillltube;oilcould leakontotractionpartsandcausethetractiontoslip.
7
CheckingtheTirePressure
NoPartsRequired
Procedure
Thetiresareoverinatedatthefactoryforshipping.Reduce thepressureequallyinbothtirestobetween116and137 kPa(17and20psi).
8
CheckingtheSkidsand Scraper
NoPartsRequired
Procedure
RefertoCheckingandAdjustingtheSkids(page21).
12
Page 13
9
CheckingtheTractionDrive Operation
NoPartsRequired
Procedure
CAUTION
Ifthetractiondriveisnotproperlyadjusted,the machinemaymoveinthedirectionoppositeof whatyouintended,causinginjuryand/orproperty damage.
Carefullycheckthetractiondriveandadjustit properly,ifnecessary .
Note:Tocheckthetractiondriveoperation,theself-propel featuremustbeengagedbyensuringthewheelsarepinned intheaxle.RefertoFreewheelingorUsingtheSelf-propel Drive(page14).
1.Starttheengine;refertoStartingtheEngine(page15).
2.MovethespeedselectortoPositionR1;referto OperatingtheSpeedSelector(page18).
3.Squeezethelefthand(traction)levertothehand-grip (Figure21).
Figure21
Themachineshouldmoverearward.Ifthemachine doesnotmoveormovesforward,completethe following:
A.Releasethetractionleverandstoptheengine.
B.Disconnectthetrunnionfromthespeedselector
lever(Figure12).
C.Turnthetrunniondownward(clockwise)onthe
speedcontrolrod(Figure12).
D.Connectthetrunniontothespeedselectorlever
(Figure12).
4.Releasethetractionlever.
5.MovethespeedselectortothePositionF1;referto OperatingtheSpeedSelector.
6.Squeezethelefthand(traction)levertothehand-grip (Figure21).
Themachineshouldmoveforward.Ifthemachine doesnotmoveormovesrearward,completethe following:
A.Releasethetractionleverandstoptheengine.
B.Disconnectthetrunnionfromthespeedselector
lever(Figure12).
C.Turnthetrunnionupward(counterclockwise)on
thespeedcontrolrod(Figure12).
D.Connectthetrunniontothespeedselectorlever
(Figure12).
7.Ifyoumadeanyadjustments,repeatthisprocedure untilnoadjustmentsarerequired.
Important:Ifthemachinemoveswhenthetraction leverisinthereleasedposition,checkthetractioncable (referto(page))ortakethemachinetoanAuthorized ServiceDealerforservice.
13
Page 14
ProductOverview
Figure22
1.Hand-grip(2)
9.Dischargechute
2.Auger/impellerlever10.Scraper
3.Speedselectorlever
11.Auger
4.QuickStick™discharge chutecontrol
12.Skid(2)
5.Tractionlever13.Electricstarterbutton
6.Fueltankcap14.Electricstarterplug
7.Engineoillltube/dipstick15.Snowcleanouttool
8.Chutedeector
Figure23
1.Choke
5.Recoilstarter
2.Ignitionswitch
6.Oildrainplug
3.Fuelshutoffvalve
7.Primer
4.Throttle
Figure24
1.Snowcleanouttool(attachedtothehandle)
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
FreewheelingorUsingthe Self-propelDrive
Youcanoperatethesnowthrowerwiththeself-propelfeature engagedordisengaged(freewheeling).
Tofreewheel,inserttheaxlepinsthroughtheaxleholes,but notthroughthewheelhubs(Figure25).
g019015
Figure25
Toself-propel,inserttheaxlepinsthroughtheholesinthe wheelhubsandtheinneraxleholes(Figure26).
g019014
Figure26
14
Page 15
FillingtheFuelTank
DANGER
Gasolineisextremelyammableandexplosive.A reorexplosionfromgasolinecanburnyouand others.
Topreventastaticchargefromignitingthe gasoline,placethecontainerand/ormachine onthegroundbeforelling,notinavehicleor onanobject.
Fillthetankoutdoorswhentheengineiscold. Wipeupspills.
Donothandlegasolinewhensmokingoraround anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out ofthereachofchildren.
Forbestresults,useonlyclean,fresh,unleadedgasoline
withanoctaneratingof87orhigher((R+M)/2rating method).
Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
Donotuseethanolblendsofgasoline(suchasE15
orE85)withmorethan10%ethanolbyvolume. Performanceproblemsand/orenginedamagemayresult whichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
Important:T oreducestartingproblems,addfuel stabilizertothefuelallseason,mixingitwithgasoline lessthan30daysold.
Do not add oil to the gasoline.
Figure27
1.1-1/2inch(3.8cm)
StartingtheEngine
1.Checktheengineoillevel.RefertoCheckingthe EngineOilLevelinMaintenance.
2.Turnthefuelshutoffvalve1/4turncounterclockwise toopenit(Figure28).
Figure28
3.Inserttheignitionkey(Figure29).
15
Page 16
Figure29
1.Ignitionkey
4.Firmlypushintheprimerwithyourthumb2times (-9°Cor15°Forabove)or4times(below–9°Cor 15°F),holdingtheprimerinforasecondbefore releasingiteachtime(Figure30).
Figure30
5.RotatethechoketotheChokeposition(Figure31).
Figure31
6.MovethethrottletotheFastposition(Figure32).
Figure32
7.Startthemachinebypullingtherecoilstarteror pressingtheelectric-starterbutton(Figure33).
Figure33
1.Electric-starterbutton3.Recoilstarter
2.Electricstarterplug
Note:Tousetheelectricstarter,connectapower cordtotheelectricstarterplugrstandthentoa poweroutlet.
Important:Topreventdamagingtheelectric starter,runitinshortcycles(5secondsmaximum, thenwaitoneminutebeforetryingtostartit
16
Page 17
again).Iftheenginestilldoesnotstart,take themachinetoanAuthorizedServiceDealerfor service.
8.Disconnectthepowercordfromthepoweroutletrst andthenfromthemachine.
9.Allowtheenginetowarmupforseveralminutes,move thechoketowardtheRunposition.Waitfortheengine torunsmoothlybeforeeachchokeadjustment.
CAUTION
Ifyouleavethemachinepluggedintoa poweroutlet,someonecaninadvertentlystart themachineandinjurepeopleordamage property.
Unplugthepowercordwheneveryouarenot startingthemachine.
StoppingtheEngine
1.MovethethrottletotheSlowposition,andthentothe Stopposition(Figure34).
Figure34
2.Waitforallmovingpartstostopbeforeleavingthe operatingposition.
3.Removetheignitionkey.
4.Closethefuelshutoffvalvebyrotatingitclockwise (Figure35).
Figure35
5.Pulltherecoilstarter3or4times.Thishelpsprevent therecoilstarterfromfreezingup.
OperatingtheTractionDrive
CAUTION
Ifthetractiondriveisnotproperlyadjusted,the machinemaymoveinthedirectionoppositeof whatyouintended,causinginjuryand/orproperty damage.
Carefullycheckthetractiondriveandadjustit properly,ifnecessary;referto9Checkingthe TractionDriveOperation(page12)formore information.
Important:Ifthemachinemoveswhenthetraction leverisinthereleasedposition,checkthetractioncable (refertoCheckingandAdjustingtheTractionCable)or takethemachinetoanAuthorizedServiceDealerfor service.
Important:Tooperatethetractiondrive,youmust operatethemachinewiththeself-propelfeature engaged.RefertoFreewheelingorUsingtheSelf-propel Drive(page14).
1.Toengagethetractiondrive,squeezethelefthand (traction)levertothehandgrip(Figure36).
Figure36
2.Tostopthetractiondrive,releasethetractionlever.
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UsingtheWheelClutchLevers
Thewheelclutchleversallowyoutomomentarilydisengage thedrivetooneorbothwheelswiththetractiondrivelever stillengaged.Thisenablesyoutoturnandmaneuverthe machineeasily.
Note:Holdingdownthetractionleveragainstthehandle engagesthetractiondrivetobothwheels.
Toturnthemachinetotheright,liftupontherightwheel clutchleverandsqueezeittowardthehandle(Figure37).
Figure37
Note:Thisdisengagesthedrivetotherightwheelwhile
theleftwheelcontinuesdriving,andthemachineturnsto theright.
Note:Similarly ,squeezingtheleftwheelclutchleverturns themachinetotheleft.
Whenyoucompletetheturn,releasethewheelclutchlever, andthedrivere-engagesbothwheels(Figure38).
Figure38
Momentarilysqueezingandreleasingtheleftorrightwheel clutchleveralsoallowsforsteeringadjustmentstokeepthe machinegoinginastraightline,especiallyindeepsnow.
Squeezingbothwheelclutchleverssimultaneouslydisengages thedrivetobothwheels.Thisenablesyoutomanuallymove themachinebackwardwithoutstoppingtoshiftitintoa reversegear.Italsoallowsyoutomaneuverandtransportthe machinemoreeasilywhentheengineisnotrunning.
OperatingtheSpeedSelector
Thespeedselectorhas6forwardand2reversegears.T o changespeeds,releasethetractionleverandshiftthespeed selectorlevertothedesiredposition(Figure39).Thelever locksinanotchateachspeedselection.
Figure39
OperatingtheAuger/Impeller Drive
1.Toengagetheauger/impellerdrive,squeezetheright hand(auger/impeller)levertothehandgrip(Figure
40).
Figure40
2.Tostoptheaugerandimpeller,releasetherighthand lever.
Important:Whenyouengageboththe auger/impellerleverandthetractionlever,the tractionleverlockstheauger/impellerleverdown, freeingyourrighthand.T oreleasebothlevers, simplyreleasethelefthand(traction)lever.
3.Iftheaugerandimpellercontinuetorotatewhenyou releasetheauger/impellerlever,donotoperatethe machine.Checktheauger/impellercable(referto OperatingtheAuger/ImpellerDrive(page18))and adjustitifnecessary.Otherwise,takethemachineto anAuthorizedDealerforservice.
WARNING
Iftheaugerandimpellercontinuetorotate whenyoureleasetheauger/impellerlever,you couldseriouslyinjureyourselforothers.
Donotoperatethemachine.Takeittoan AuthorizedServiceDealerforservice.
OperatingtheQuickStick®
HoldthebluetriggercapdowntousetheQuickStickto movethedischargechuteandthechutedeector.Releasethe
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triggercaptolockthedischargechuteandchutedeector intoposition(Figure41).
Figure41
MovingtheDischargeChute
HoldthebluetriggercapdownandmovetheQuickStick tothelefttomovethedischargechutetotheleft;movethe QuickSticktotherighttomovethedischargechutetothe right(Figure42).
Figure42
Ifthechutedoesnotmove,refertoAdjustingthe
DischargeChuteLatch(page25).
Ifthechutedoesnotturnasfartotheleftasitdoestothe
right,ensurethatthecableisroutedtotheinsideofthe handles.Referto1InstallingtheUpperHandle(page8).
Ifthechutedoesnotlockintoplacewhenyourelease
thetriggercap,refertoAdjustingtheDischargeChute Latch(page25).
MovingtheChuteDeector
HoldthebluetriggercapdownandmovetheQuickStick forwardtolowerthechutedeector;moveitrearwardtoraise thechutedeector(Figure43).
Figure43
UncloggingtheDischarge Chute
WARNING
Iftheauger/impellerisrunningbutthereisno snowcomingoutofthedischargechute,the dischargechutemaybeclogged.
Neveruseyourhandstoclearacloggeddischarge chute.Thiscouldresultinpersonalinjury.
Tounclogthedischargechute,stayintheoperating
positionandreleasethelefthand(traction)lever.While runningtheauger/impeller,pushdownonthehandlesto raisethefrontofthemachineafewcentimeters(inches) offthepavement.Thenliftthehandlesquicklytobump thefrontofthemachineonthepavement.Repeatif necessaryuntilastreamofsnowcomesoutthedischarge chute.
Ifyoucannotunclogthedischargechutebybumping
thefrontofthemachine,stoptheengine,waitforall
movingpartstostop,andusethesnowcleanouttool; neveruseyourhand.
Important:Uncloggingthedischargechuteby bumpingthefrontofthemachineonthepavement maycausetheskidstomove.Adjusttheskidsand tightentheskidboltssecurely.
PreventingFreeze-up
Insnowyandcoldconditions,somecontrolsandmoving
partsmayfreeze.Donotuseexcessiveforcewhen tryingtooperatefrozencontrols.Ifyouhavedifculty operatinganycontrolorpart,starttheengineandletit runforafewminutes.
Afterusingthemachine,lettheenginerunforafew
minutestopreventmovingpartsfromfreezing.Engage theauger/impellertoclearanyremainingsnowfrom insidethehousing.RotatetheQuickSticktopreventit
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fromfreezing.Stoptheengine,waitforallmovingparts tostop,andremovealliceandsnowfromthemachine.
Withtheengineoff,pulltherecoilstarterhandleseveral
timesandpushtheelectric-starterbuttononcetoprevent therecoilstarterandelectricstarterfromfreezingup.
OperatingTips
DANGER
Whenthemachineisinoperation,theimpellerand augercanrotateandcutofforinjurehandsandfeet.
Beforeadjusting,cleaning,inspecting, troubleshooting,orrepairingthemachine,stop theengineandwaitforallmovingpartstostop. Disconnectthewirefromthesparkplugand keepitawayfromtheplugtopreventsomeone fromaccidentallystartingtheengine.
Removeanobstructionfromthedischarge chute;refertoUncloggingtheDischargeChute. Ifnecessary ,usethesnowcleanouttool,not yourhands,toremoveanobstructionfromthe dischargechute.
Staybehindthehandlesandawayfromthe dischargeopeningwhileoperatingthemachine.
Keepface,hands,feet,andanyotherpartof yourbodyorclothingawayfromconcealed, moving,orrotatingparts.
WARNING
Theimpellercanthrowstones,toys,andother foreignobjectsandcauseseriouspersonalinjuryto theoperatorortobystanders.
Keeptheareatobeclearedfreeofallobjects thattheaugerscouldpickupandthrow.
Keepallchildrenandpetsawayfromthearea ofoperation.
AlwayssetthethrottletotheFastpositionwhenthrowing
snow .
Iftheengineslowsdownunderaloadorthewheelsslip,
shiftthemachineintoalowergear.
Ifthefrontofthemachineridesup,shiftthemachine
intoalowergear.Ifthefrontcontinuestorideup,liftup onthehandles.
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst2hours
•Inspectthetractioncableandadjustitifnecessary.
•Inspecttheauger/impellercableandadjustitifnecessary .
Aftertherst5hours
•Changetheengineoil.
Beforeeachuseordaily
•Checktheengineoillevelandaddoilifnecessary.
Every25hours
•Changetheengineoil.
Every100hours
•Replacethesparkplug.
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MaintenanceService
Interval
MaintenanceProcedure
Yearly
•Checktheskidsandadjustthemifnecessary.
•Inspectthetractioncableandadjustorreplaceitifnecessary.
•Inspecttheauger/impellercableandadjustorreplaceitifnecessary.
•Checktheaugergearboxoilandaddoilifnecessary.
•Lubricatethehexshaft.
Yearlyorbeforestorage
•Checktheairpressureinthetiresandinatethemto17–20psi(116–137kPa).
•Runtheenginetodryoutthefueltankandthecarburetorattheendoftheseason.
•HaveanAuthorizedServiceDealerinspectandreplacethetractiondrivebeltand/or theauger/impellerdrivebelt,ifnecessary.
Important:Youcanndmoreinformationaboutmaintainingandservicingyourmachineatwww .T oro.com.
PreparingforMaintenance
1.Movethemachinetoalevelsurface.
2.Stoptheengineandwaitforallmovingpartstostop.
3.Disconnectthesparkplugwire.RefertoReplacing theSparkPlug.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily—Checktheengine
oillevelandaddoilifnecessary.
1.Removethedipstick,wipeitclean,thenfullyinstall thedipstick.
2.Removethedipstickandchecktheoillevel(Figure44). IftheoillevelisbelowtheAddmarkonthedipstick, addoil.Referto(page).
Figure44
CheckingandAdjustingthe Skids
ServiceInterval:Yearly—Checktheskidsandadjustthem
ifnecessary.
Checktheskidstoensurethattheaugerdoesnotcontact thepavedorgravelsurface.Adjusttheskidsasneededto compensateforwear.
1.Checkthetirepressure.Referto7CheckingtheTire Pressure(page12).
2.Loosenthenutsthatsecurebothskidstotheauger sidesuntiltheskidsslideupanddowneasily(Figure
45).
Figure45
1.1/2inch(1.3cm)
3.Supportthesideplatessothattheyareatleast1.3cm (1/2inch)abovealevelsurface.
Important:Theaugerbladesmustbesupported abovethegroundbytheskids.
4.Ensurethatthescraperis3mm(1/8inch)aboveand paralleltoalevelsurface.
Note:Ifthepavementiscracked,rough,oruneven, adjusttheskidstoraisethescraper.Forgravelsurfaces, adjusttheskidsfurtherdowntopreventthemachine frompickinguprocks.
5.Movetheskidsdownuntiltheyareevenwiththe ground.
6.Firmlytightenthenutsthatsecurebothskidstothe augersides.
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Note:T oquicklyadjusttheskidsiftheyloosen, supportthescraper3mm(1/8inch)offthepavement, thenadjusttheskidsdowntothepavement.
Note:Iftheskidsbecomeexcessivelyworn,youcan turnthemoverandsettheunusedsidetowardthe pavement.
CheckingandAdjustingthe TractionCable
ServiceInterval:Aftertherst2hours—Inspectthe
tractioncableandadjustitifnecessary.
Yearly—Inspectthetractioncableandadjustor replaceitifnecessary.
Ifthemachinedoesnotdriveintheforwardorreversespeeds oritdriveswhenyoureleasethetractionlever,adjustthe tractioncable.
Withthetractionleverdisengaged,checkthepininthe elongatedslotintheleftsideofthemachineabovethetire. Thereshouldbeagapof1to1.5mm(1/32to1/16inch) fromthefrontoftheslottothefrontedgeofthepin(Figure
46).
Figure46
1.Pin
2.1to1.5mm(1/32to1/16inch)
Ifthelefthand(traction)cableisnotproperlyadjusted,do thefollowingsteps:
1.Loosenthejamnut.
2.Loosenortightentheturnbuckletoadjustthepinuntil itisthepropergapfromthefrontedgeoftheslot.
3.Tightenthejamnut(Figure47).
Figure47
1.Jamnut2.Turnbuckle
CheckingandAdjustingthe Auger/ImpellerCable
ServiceInterval:Aftertherst2hours—Inspectthe
auger/impellercableandadjustitif necessary.
Yearly—Inspecttheauger/impellercableandadjust orreplaceitifnecessary.
1.Removethe2screwsfromtherightsideofthebelt coverasshown.
2.Liftuptherightsideofthebeltcover(Figure48).
Figure48
3.Withtheauger/impellerleverdisengaged,ensurethat thegapbetweentheaugerclutchassemblyandthetab is1.5mm(1/16inch)(Figure49).
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Figure49
1.Tab
2.1.5mm(1/16inch)
4.Iftheauger/impellercableisnotproperlyadjusted,do thefollowingsteps:
5.Loosenthejamnut(Figure50).
Figure50
1.Jamnut2.Turnbuckle
6.Loosenortightentheturnbucklethatadjuststhe tensiononthecable(Figure50).
7.Adjusttheturnbuckleuntilyouobtainthepropergap.
8.Tightenthejamnut.
9.Insertthe2screwsyoupreviouslyremovedonthebelt cover.
10.Iftheauger/impellercableisproperlyadjustedbut aproblemremains,contactanAuthorizedService Dealer.
CheckingtheAugerGearbox OilLevel
ServiceInterval:Yearly—Checktheaugergearboxoiland
addoilifnecessary.
1.Movethemachinetoalevelsurface.
2.Cleantheareaaroundthepipeplug(Figure51).
1
G016782
Figure51
1.Pipeplug
3.Removethepipeplugfromthegearbox.
4.Checktheoillevelinthegearbox.Theoilshouldbeat thepointofoverowingatthelleropening.
5.Iftheoillevelislow ,addGL-5orGL-6,SAE85-95 EPgearoillubricanttothegearboxuntilthepointof overow .
Note:Donotusesyntheticoil.
6.Installthepipepluginthegearbox.
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ChangingtheEngineOil
ServiceInterval:Aftertherst5hours—Changetheengine
oil.
Every25hours/Yearly(whichevercomes rst)—Changetheengineoil.
Ifpossible,runtheenginejustbeforechangingtheoilbecause warmoilowsbetterandcarriesmorecontaminants.
UseautomotivedetergentoilwithanAPIserviceclassication ofSF ,SG,SH,SJ,SL,orhigher.Refertoyourengineowner's manual.
UseFigure52belowtoselectthebestoilviscosityforthe outdoortemperaturerangeexpected:
Figure52
EngineOilCapacities
Model
EngineOilCapacity
38800
0.53to0.59L(18to20oz)
1.Cleantheareaaroundtheoildraincap(Figure53).
Figure53
1.Oildraincap
2.Slideanoildrainpanunderthedrainextensionand removetheoildraincap.
3.Draintheoil.
Note:Disposeoftheusedoilproperlyatalocal recyclingcenter.
4.Installtheoildraincap.
5.Fillthecrankcasewithoil.Referto6FillingtheEngine withOil(page11).
LubricatingtheHexShaft
ServiceInterval:Yearly—Lubricatethehexshaft.
Lightlylubricatethehexshaftyearlywithautomotiveengine oil(Figure54).
Figure54
1.Hexshaft
3.Rubberwheel
2.Aluminumfrictionplate
Important:Donotgetoilontherubberwheelorthe aluminumfrictiondriveplatebecausethetractiondrive willslip(Figure54).
1.Drainthegasolinefromthefueltank.
2.Tipthemachineforwardontoitsaugerhousingand blockitsothatitcannotfall.
3.Removethebackcover(Figure55).
Figure55
1.Backcover
4.MovethespeedselectorlevertoPositionR2.
5.Dipyourngerinautomotiveengineoilandlightly lubricatehexshaft.
6.MovethespeedselectorlevertoPosition6.
7.Lubricatetheotherendofthehexshaft.
8.Movethespeedselectorleverforwardandrearward afewtimes.
9.Installthebackcoverandreturnthemachinetothe operatingposition.
ReplacingtheSparkPlug
ServiceInterval:Every100hours—Replacethesparkplug.
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WARNING
Replacingthesparkplugwhiletheengineishot canresultinburns.
Waituntiltheengineiscooltoreplacethespark plug.
UseaT orosparkplugorequivalent(Champion®RN9YCor NGKBPR6ES).
1.Removetheboot(Figure56).
G016645
1
Figure56
1.Sparkplugboot
2.Cleanaroundthebaseofthesparkplug.
G016646
Figure57
3.Removeanddiscardtheoldsparkplug.
Note:Youwillneedaratchetwrenchextensionto removethesparkplug.
4.Setthegapbetweentheelectrodesonanewsparkplug at0.76mm(0.030inch)(Figure58).
Figure58
1.0.76mm(0.030inch)
5.Installthenewsparkplug,tightenitrmly,andattach theignitionwiretothesparkplug.
Note:Ensuretheignitionwiresnapscompletelyinto placeonthesparkplug.
AdjustingtheDischargeChute Latch
Ifthedischargechutedoesnotlockintothedesiredposition ordoesnotunlocksothatyoucanmoveittoanother position,adjustthedischargechutelatch.
1.Removethefasteneronthegearcover(Figure59),lift thefrontofthecoverup,andslideitbackandoutof theway.
Figure59
2.Loosentheboltonthecableclamp(Figure60).
Figure60
1.Cableconduit2.Cableclamp
3.Graspthecableconduitandmoveittowardthefront ofthemachineuntilthedischargechutelatchfully engagesthegearteeth(Figure60andFigure61).
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Figure61
1.Dischargechutelatch
2.Gearteeth
Note:Thelatchisspringloadedandwillnaturally moveintotheteethofthegear(Figure61).
4.Removeanyslackinthecablebypullingthecable conduitrearward.
5.Tightentheboltonthecableclamp,beingcarefulnot tostriptheplasticpart.
6.Installandsecurethegearcover.
ReplacingtheDriveBelts
Iftheauger/impellerdrivebeltorthetractiondrivebelt becomesworn,oil-soaked,orotherwisedamaged,havean AuthorizedServiceDealerreplacethebelt.
ReplacingtheHeadlightBulb
UseaGE89937Whalogenlightbulb.Donottouchthe bulbwithyourhandsorallowdirtormoisturetocomeinto contactwiththebulb.
1.Removethewireconnectorfromthebackofthe headlight(Figure62).
Figure62
2.Turnthebaseofthebulbcounterclockwiseuntilit stops(Figure63).
Figure63
3.Removethebulbstraightoutfromthebackofthe headlight(Figure64).
Figure64
4.Insertanewbulbintothebackoftheheadlight(Figure
65).
Figure65
5.Turnthebaseofthebulbclockwiseuntilitissnug (Figure66).
Figure66
6.Insertthewireconnectorstraightintothebackofthe headlightuntilitissecurelyinplace(Figure67).
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Figure67
Storage
WARNING
Gasolinevaporscanexplode.
Donotstoregasolinemorethan30days.
Donotstorethemachineinanenclosurenear anopename.
Allowtheenginetocoolbeforestoringit.
PreparingtheMachinefor Storage
1.Onthelastrefuelingoftheyear,addfuelstabilizerto freshfuel.
Note:Fuelshouldnotbestoredlongerthansuggested bythefuelstabilizermanufacturer.
2.Runtheenginefor10minutestodistributethe conditionedfuelthroughthefuelsystem.
3.Runthemachineuntiltheenginerunsoutoffuel.
4.Primetheengineandstartitagain.
5.Allowtheenginetorununtilitstops.Whenyoucan nolongerstarttheengine,itissufcientlydry.
6.Stoptheengineandallowittocool.
7.Removetheignitionkey.
8.Cleanthemachinethoroughly.
9.Touchupchippedsurfaceswithpaintavailablefroman AuthorizedServiceDealer.Sandaffectedareasbefore painting,andusearustpreventativetopreventthe metalpartsfromrusting.
10.Tightenallloosescrews,bolts,andlocknuts.Repairor replaceanydamagedparts.
11.Coverthemachineandstoreitinaclean,dryplaceout ofthereachofchildren.
RemovingtheMachinefrom Storage
Performtheannualmaintenanceproceduresasgiveninthe RecommendedMaintenanceSchedule.
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Troubleshooting
Problem
PossibleCauseCorrectiveAction
1.Thepowercordisdisconnectedatthe outletorthemachine.
1.Connectthepowercordtotheoutlet and/orthemachine.
2.Thepowercordisworn,corroded,or damaged.
2.Replacethepowercord.
Electricstarterdoesnotturn(electric-start modelsonly)
3.Thepoweroutletisnotenergized.
3.Haveaqualiedelectricianenergize theoutlet.
1.Thekeyisnotintheignitionorisinthe Stopposition.
1.Insertthekeyintotheignitionandturn ittotheOnposition.
2.ThechokeisintheOffpositionandthe primerhasnotbeenpressed.
2.MovethechoketotheOnpositionand presstheprimer3times.
3.Thefuelshutoffvalveisnotopen.3.Openthefuelshutoffvalve.
4.ThethrottleisnotintheFastposition.4.MovethethrottletotheFastposition.
5.Thefueltankisemptyorthefuel systemcontainsstalefuel.
5.Drainand/orllthefueltankwithfresh gasoline(notmorethan30daysold). Iftheproblempersists,contactan AuthorizedServiceDealer.
6.Thesparkplugwireislooseor disconnected.
6.Connectthewiretothesparkplug.
7.Thesparkplugispitted,fouled,orthe gapisincorrect.
7.Checkthesparkplugandadjustthe gapifnecessary .Replacethespark plugifitispitted,fouled,orcracked.
8.Thefuelventcapisrestricted.
8.Removetheventrestrictionorreplace thefuelcap.
Enginedoesnotstartorstartshard
9.Theengineoillevelintheengine crankcaseistoolowortoohigh.
9.Addordrainoiltoadjusttheoillevelin theenginecrankcasetotheFullmark onthedipstick.
1.ThechokeisintheOnposition.1.MovethechoketotheOffposition.
2.Thefuelshutoffvalveisnotcompletely open.
2.Openthefuelshutoffvalve.
3.Thefueltankisnearlyemptyor containsstalefuel.
3.Drainandllthefueltankwithfresh gasoline(notmorethan30daysold). Iftheproblempersists,contactan AuthorizedServiceDealer.
4.Thesparkplugwireisloose.
4.Connectthewiretothesparkplug.
5.Thesparkplugispitted,fouled,orthe gapisincorrect.
5.Checkthesparkplugandadjustthe gapifnecessary .Replacethespark plugifitispitted,fouled,orcracked.
Enginerunsrough
6.Theengineoillevelintheengine crankcaseistoolowortoohigh.
6.Addordrainoiltoadjusttheoillevelin theenginecrankcasetotheFullmark onthedipstick.
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Problem
PossibleCauseCorrectiveAction
1.ThethrottleisnotintheFastposition whenthrowingsnow .
1.MovethethrottletotheFastposition.
2.Themachineismovingtoofasttoclear thesnow.
2.Shiftthemachineintoalowergear.
3.Youaretryingtoremovetoomuch snowperswath.
3.Reducetheamountofsnowremoved perswath.
4.Youaretryingtoremoveextremely heavyorwetsnow.
4.Don'toverloadthemachinewith extremelyheavyorwetsnow.
5.Thedischargechuteisplugged.5.Unclogthedischargechute.
6.Theauger/impellerdrivebeltisloose orisoffthepulley .
6.Installand/oradjusttheauger/impeller drivebelt;refertowww.T oro.com forservicinginformationortakethe machinetoanAuthorizedService Dealer.
Engineruns,butthemachinedischarges snowpoorlyornotatall
7.Theauger/impellerdrivebeltisworn orbroken.
7.Replacetheauger/impellerdrivebelt; refertowww.T oro.comforservicing informationortakethemachinetoan AuthorizedServiceDealer.
Dischargechuteeitherdoesnotlockinto placeordoesnotmove
1.Thedischargechutelatchisnot properlyadjusted.
1.Adjustthedischargechutelatch.
1.Theskidsand/orscraperarenot properlyadjusted.
1.Adjusttheskidsand/orthescraper.
Themachinedoesnotproperlyclearthe snowoffthesurface
2.Thepressureinthetiresisnotequal.
2.Checkandadjustthepressureinone orbothtires.
29
Page 30
Notes:
30
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Notes:
31
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PowerMaxHDand PowerMax Two-StageSnowthrowers
TheToroTotalCoverageGuarantee
AThree-Y earLimitedWarranty(45DayLimitedWarrantyforCommercialUse)
ConditionsandProductsCovered
TheToroCompanyanditsafliate,T oroWarrantyCompany ,pursuantto anagreementbetweenthem,jointlypromisetorepairtheT oroProduct listedbelowifusedforresidentialpurposes*,ifdefectiveinmaterialsor workmanshiporifitstopsfunctioningduetothefailureofacomponent fortheperiodlistedbelow.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod` PowerMaxHDandPowerMaxSnowthrowers
andAttachments
3years
—PowerMaxHDandPowerMaxChuteGuaranteedforLife
Warranty(originalowner only)
—PowerMaxHDandPowerMaxDeectorGuaranteedforLife
Warranty(originalowner only)
—PowerMaxHDandPowerMax Anti-CloggingSystem
GuaranteedforLife Warranty(originalowner only)
(PlasticImpellerHousingcover)
LimitedWarrantyforCommercialUse
Gas-poweredT oroProductsusedforcommercial,institutional,orrental use,arewarrantedfor45daysagainstdefectsinmaterialsorworkmanship. Componentsfailingduetonormalweararenotcoveredbythiswarranty.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.ContactanyAuthorizedToroServiceDealertoarrangeserviceattheir dealership.Tolocateadealerconvenienttoyou,refertotheY ellow Pagesofyourtelephonedirectory(lookunder“LawnMowers”)or accessourwebsiteatwww .T oro.com.Y oumayalsocallthenumbers listedinitem#3tousethe24-hourToroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.Thedealerwilldiagnosetheproblemanddetermineif itiscoveredunderwarranty .
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s analysisorwiththeassistanceprovided,contactusat:
CustomerCareDepartment,ConsumerDivision TheT oroCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 Tollfreeat866-336-5205(U.S.customers) Tollfreeat866-854–9033(Canadiancustomers)
OwnerResponsibilities
YoumustmaintainyourToroProductbyfollowingthemaintenance proceduresdescribedintheOperator'sManual.Suchroutinemaintenance, whetherperformedbyadealerorbyyou,isatyourexpense.
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem coverageandenginewarrantycoverageonsomeproducts.Thisexpress warrantydoesnotcoverthefollowing:
Costofregularmaintenanceserviceorreplacementofwearparts,
suchasrotorblades(paddles),scraperblades,belts,fuel,lubricants, oilchanges,sparkplugs,cable/linkageorbrakeadjustments
Anyproductorpartwhichhasbeenalteredormisusedandrequires
replacementorrepairduetoaccidentsorlackofpropermaintenance
Repairsnecessaryduetofailuretousefreshfuel(lessthanone
monthold),orfailuretoproperlypreparetheunitpriortoanyperiodof non-useoveronemonth
Pickupanddeliverycharges
Operationalmisuse,neglect,oraccidents
RepairsorattemptedrepairsbyanyoneotherthananAuthorizedT oro
ServiceDealer
GeneralConditions
AllrepairscoveredbythesewarrantiesmustbeperformedbyanAuthorized ToroServiceDealerusingToroapprovedreplacementparts.Repairbyan AuthorizedToroServiceDealerisyoursoleremedyunderthiswarranty.
NeitherTheT oroCompanynorToroWarrantyCompanyisliablefor indirect,incidental,orconsequentialdamagesinconnectionwiththe useoftheT oroProductscoveredbythesewarranties,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthesewarranties.
Allimpliedwarrantiesofmerchantability(thattheproductistforordinary use)andtnessforuse(thattheproductistforaparticularpurpose)are limitedtothedurationoftheexpressedwarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter .Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany .
AustralianConsumerLaw
AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToroDealer.
*Residentialpurposesmeansuseoftheproductonthesamelotasyourhome.Useatmorethanonelocation,orinstitutionalorrentaluse,isconsidered commercialuse,andthecommercialusewarrantywouldapply .
374-0251RevD
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