Toro power max 926, power max 928, power max 1028 Operator's Manual

Page 1
FormNo.3369-561RevA
PowerMaxHeavyDuty926/928/1028OXE Snowthrower
ModelNo.38820—SerialNo.313000001andUp
ModelNo.38822—SerialNo.313000001andUp
ModelNo.38824—SerialNo.313000001andUp
Operator'sManual
Introduction
Thismachineisintendedtobeusedbyresidential homeownersorprofessional,hiredoperators.Itis designedforremovingsnowfrompavedsurfaces,such asdrivewaysandsidewalks,andothersurfacesfor trafconresidentialorcommercialproperties.Itisnot designedforremovingmaterialsotherthansnow.
Readthisinformationcarefullytolearnhowtooperateand maintainyourmachineproperlyandtoavoidinjuryand machinedamage.Youareresponsibleforoperatingthe machineproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comformachine andaccessoryinformation,helpndingadealer,ortoregister yourmachine.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourmachineready.Figure1identiesthelocationofthe modelandserialnumbersonthemachine.Writethenumbers inthespaceprovided.
ST
OP
G016493
1
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
©2012—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3369-561*A
Page 2
ThissparkignitionsystemcomplieswithCanadianICES-002.
Contents
Introduction..................................................................1
Training.................................................................3
Preparation.............................................................3
Operation...............................................................3
ClearingaCloggedDischargeChute..........................4
MaintenanceandStorage..........................................4
ToroSnowthrowerSafety.........................................4
SoundPressure.......................................................5
SoundPower..........................................................5
Vibration................................................................5
SafetyandInstructionalDecals.................................5
Setup............................................................................7
1InstallingtheUpperHandle....................................8
2InstallingtheWheelClutchCableEnds....................8
3InstallingtheTractionControlLinkage....................9
4InstallingtheChuteControlRod............................10
5ConnectingtheWiretotheHeadlight......................11
6FillingtheEnginewithOil.....................................11
7CheckingtheTirePressure....................................12
8CheckingtheSkidsandScraper..............................12
9CheckingtheTractionDriveOperation...................12
ProductOverview.........................................................14
Operation....................................................................14
FillingtheFuelTank...............................................14
StartingtheEngine.................................................15
StoppingtheEngine...............................................17
OperatingtheTractionDrive...................................18
UsingtheWheelClutchLevers.................................18
OperatingtheSpeedSelector...................................18
OperatingtheAuger/ImpellerDrive.........................19
OperatingtheQuickStick®.....................................19
UncloggingtheDischargeChute..............................20
PreventingFreeze-up..............................................20
OperatingTips......................................................20
Maintenance.................................................................21
RecommendedMaintenanceSchedule(s)......................21
PreparingforMaintenance.......................................21
CheckingtheEngineOilLevel.................................21
CheckingandAdjustingtheSkids.............................21
CheckingandAdjustingtheTractionCable................22
CheckingtheAugerGearboxOilLevel......................22
ChangingtheEngineOil.........................................23
ReplacingtheSparkPlug.........................................24
AdjustingtheDischargeChuteLatch........................24
ReplacingtheDriveBelts.........................................25
ReplacingtheHeadlightBulb...................................25
Storage........................................................................26
PreparingtheMachineforStorage............................26
RemovingtheMachinefromStorage.........................26
Troubleshooting...........................................................27
2
Page 3
Safety
ThismachinemeetsorexceedstheISO8437 specicationsoftheInternationalStandards Organizationineffectatthetimeofproduction.
Readandunderstandthecontentsofthismanualbefore theengineiseverstarted.
Thisisthesafetyalertsymbol.Itisusedtoalertyou topotentialpersonalinjuryhazards.Obeyallsafety messagesthatfollowthissymboltoavoidpossibleinjury ordeath.
Improperlyusingormaintainingthismachinecould resultininjuryordeath.Toreducethispotential, complywiththefollowingsafetyinstructions.
Training
Read,understandandfollowallinstructionsonthe
machineandinthemanual(s)beforeoperatingthis machine.Bethoroughlyfamiliarwiththecontrolsand theproperuseofthemachine.Knowhowtostopthe machineanddisengagethecontrolsquickly.
Neverallowchildrentooperatethemachine.Neverallow
adultstooperatethemachinewithoutproperinstruction.
Keeptheareaofoperationclearofallpersons,particularly
smallchildren.
Exercisecautiontoavoidslippingorfalling,especially
whenoperatingthemachineinreverse.
Preparation
Thoroughlyinspecttheareawherethemachineistobe
usedandremovealldoormats,sleds,boards,wires,and otherforeignobjects.
Disengageallclutchesandshiftintoneutralbefore
startingtheengine.
Donotoperatethemachinewithoutwearingadequate
wintergarments.Avoidloosettingclothingthatcanget caughtinmovingparts.W earfootwearthatwillimprove footingonslipperysurfaces.
Handlefuelwithcare;itishighlyammable.
Useanapprovedfuelcontainer.
Neveraddfueltoarunningengineorhotengine.
Fillfueltankoutdoorswithextremecare.Neverll
fueltankindoors.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainers ontheground,awayfromyourvehicle,beforelling.
Whenpractical,removegas-poweredmachineryfrom
thetruckortrailerandrefuelitontheground.If thisisnotpossible,thenrefuelsuchmachineryona trailerwithaportablecontainer,ratherthanfroma gasolinedispensernozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimes,untilrefueling iscomplete.Donotuseanozzlelock-opendevice.
Replacegasolinecapsecurelyandwipeupspilledfuel.
Iffuelisspilledonclothing,changeclothing
immediately.
Useextensioncordsandreceptaclesasspeciedby
themanufacturerforallmachineswithelectricstarting motors.
Adjustthecollectorhousingtocleargravelorcrushed
rocksurface.
Neverattempttomakeanyadjustmentswhiletheengine
isrunning(exceptwhenspecicallyrecommendedby manufacturer).
Alwayswearsafetyglassesoreyeshieldsduringoperation
orwhileperforminganadjustmentorrepairtoprotect eyesfromforeignobjectsthatmaybethrownfromthe machine.
Operation
Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
Exerciseextremecautionwhenoperatingonorcrossing
graveldrives,walks,orroads.Stayalertforhidden hazardsortrafc.
Afterstrikingaforeignobject,stoptheengine,remove
theignitionkey ,thoroughlyinspectthemachineforany damage,andrepairthedamagebeforerestartingand operatingthemachine.
Ifthemachineshouldstarttovibrateabnormally,stopthe
engineandcheckimmediatelyforthecause.Vibrationis generallyawarningoftrouble.
Stoptheenginewheneveryouleavetheoperating
position,beforeuncloggingtheauger/impellerhousing ordischargechute,andwhenmakinganyrepairs, adjustmentsorinspections.
Whencleaning,repairingorinspectingthemachine,stop
theengineandmakecertaintheauger/impellerandall movingpartshavestopped.Disconnectthesparkplug wireandkeepthewireawayfromtheplugtoprevent someonefromaccidentallystartingtheengine.
Donotruntheengineindoors,exceptwhenstarting
theengineandfortransportingthemachineinorout ofthebuilding.Opentheoutsidedoors;exhaustfumes aredangerous.
Exerciseextremecautionwhenoperatingonslopes.
Neveroperatethemachinewithoutproperguards,and
othersafetyprotectivedevicesinplaceandworking.
Neverdirectthedischargetowardpeopleorareaswhere
propertydamagecanoccur.Keepchildrenandothers away.
3
Page 4
Donotoverloadthemachinecapacitybyattemptingto
clearsnowattoofastarate.
Neveroperatethemachineathightransportspeeds
onslipperysurfaces.Lookbehindandusecarewhen operatinginreverse.
Disengagepowertotheauger/impellerwhenmachineis
transportedornotinuse.
Useonlyattachmentsandaccessoriesapprovedbythe
manufacturerofthemachine(suchaswheelweights, counterweights,orcabs).
Neveroperatethemachinewithoutgoodvisibilityor
light.Alwaysbesureofyourfooting,andkeeparm holdonthehandles.Walk;neverrun.
Nevertouchahotengineormufer.
ClearingaCloggedDischarge Chute
WARNING
Handcontactwiththerotatingrotorbladesinside thedischargechuteisthemostcommoncauseof injuryassociatedwithmachines.Neveruseyour handtocleanoutthedischargechute.
Toclearthechute:
Shuttheengineoff!
Wait10secondstobesuretherotorbladeshavestopped
rotating.
Alwaysusethecleanouttoolmountedonthe
snowthrower,notyourhands.
MaintenanceandStorage
Checkallfastenersatfrequentintervalsforproper
tightnesstobesurethemachineisinsafeworking condition.
Neverstorethemachinewithfuelinthefueltankinsidea
buildingwhereignitionsourcesarepresentsuchashot waterheaters,spaceheaters,orclothesdryers.Allowthe enginetocoolbeforestoringinanyenclosure.
AlwaysrefertotheOperator’ sManualforimportantdetails
ifthemachineistobestoredforanextendedperiod.
Maintainorreplacesafetyandinstructionlabels,as
necessary.
ToroSnowthrowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro machinesorothersafetyinformationthatyoumustknow.
Rotatingauger/impellercancutofforinjurengers
orhands.Staybehindthehandlesandawayfromthe
dischargeopeningwhileoperatingthemachine.Keep
yourface,hands,feet,andanyotherpartofyour bodyorclothingawayfrommovingorrotatingparts.
Beforeadjusting,cleaning,inspecting,troubleshooting,or
repairingthemachine,stoptheengine,removethekey,
andwaitforallmovingpartstostop.Disconnect thewirefromthesparkplugandkeepitawayfrom thesparkplugtopreventsomeonefromaccidentally startingtheengine.
Beforeleavingtheoperatingposition,stoptheengine,
removethekey,andwaitforallmovingpartstostop.
Tounclogthedischargechute,stayintheoperating
positionandreleasethelefthand(traction)lever.While runningtheauger/impeller,pushdownonthehandlesto raisethefrontofthemachineafewinches(centimeters) offthepavement.Thenliftthehandlesquicklytobump thefrontofthemachineonthepavement.Repeatif necessaryuntilastreamofsnowcomesoutthedischarge chute.
Ifyoucannotunclogthedischargechutebybumping
thefrontofthemachine,stoptheengine,waitfor
allmovingpartstostop,andusethecleanouttool; neveruseyourhand.
Ifashield,safetydevice,ordecalisdamaged,illegible,or
lost,repairorreplaceitbeforebeginningoperation.
Donotsmokewhilehandlinggasoline.
Donotusethemachineonaroof.
Donottouchtheenginewhileitisrunningorsoonafter
ithasstoppedbecausetheenginemaybehotenoughto causeaburn.
Figure3
1.Symbolstampedonthemuferheatshield
Performonlythosemaintenanceinstructionsdescribedin
thismanual.Beforeperforminganymaintenance,service, oradjustment,stoptheengine,removethekey,and disconnectthewirefromthesparkplug.Ifmajorrepairs areeverneeded,contactyourAuthorizedServiceDealer.
Donotchangethegovernorsettingsontheengine.
Whenstoringthemachineformorethan30days,drain
thefuelfromthefueltanktopreventapotentialhazard. Storefuelinanapprovedfuelcontainer.Removethekey fromtheignitionswitchbeforestoringthemachine.
PurchaseonlygenuineTororeplacementpartsand
accessories.
4
Page 5
SoundPressure
Thismachinehasasoundpressurelevelattheoperator’sleft earof87.5dBA(models38820and38822)and87.3dBA (model38824),andasoundpressurelevelattheoperator’s rightearof86.6dBA(models38820and38822)and85.7dBA (model38824).Thesoundpressurelevelwasdetermined accordingtotheproceduresoutlinedinENISO11201.
SoundPower
Thismachinehasaguaranteedsoundpowerlevelof103 dBA(models38820and38822)and105dBA(model38824). Thesoundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinENISO3744.
Vibration
Measuredvibrationlevelforthelefthand=3.8m/s
2
(models
38820and38822)and4.7m/s
2
(model38824).
Measuredvibrationlevelfortherighthand=4.8m/s
2
(models38820and38822)and5.6m/s
2
(model38824).
Themeasuredvaluesweredeterminedaccordingtothe proceduresoutlinedinENISO20643.
SafetyandInstructional Decals
Important:Safetyandinstructiondecalsarelocated
nearareasofpotentialdanger.Replacedamageddecals.
106-4525
Reorderpartno.112-6633
1.Fast
3.Slow
2.Forwardspeeds4.Reversespeeds
107-3040
1.Cuttingdismemberment,impellerandcutting dismemberment,augerhazards—keepbystandersasafe distancefromthesnowthrower.
112-6625
Reorderpartno.112-6629
1.Cutting/dismembermenthazard,impeller—donotplace yourhandinthechute;stoptheenginebeforeleavingthe operator'sposition,usethetooltoclearthechute.
5
Page 6
112-6627
1.Leftturncontrol
3.Warning—readthe
Operator'sManual.
5.Cutting/dismemberment hazard,impeller—keep awayfrommovingparts; removetheignitionkeyand readtheinstructionsbefore servicingorperforming maintenance.
7.Auger/impeller drive—squeezetheleverto engage;releasethelever todisengage.
2.Tractiondrive—squeeze thelevertoengage;release thelevertodisengage.
4.Cutting/dismemberment hazard,impeller—do notplaceyourhand inthechute;stopthe enginebeforeleavingthe operator'sposition,usethe tooltoclearthechute.
6.Thrownobject hazard—keepbystanders asafedistancefromthe snowthrower.
8.Rightturncontrol
125–1102
1.Enginestop3.Variablespeedcontrol
2.Slow
4.Fast
x 3
1
2
3
4
5
120-9805
120-9805
1.Insertthekey.
2.Primetheengine3times.
3.Engagethechoke.
4.Pullthestartercord.
5.Oncetheengineisrunning,disengagethechoke.
6
Page 7
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Handlebolts4 Curvedwashers
4
1
Locknuts4
Installtheupperhandle.
2
Nopartsrequired
Installthewheelclutchcableends
3
Nopartsrequired
Installthetractioncontrollinkage.
Carriagebolts
2
4
Locknuts2
Installthechutecontrolrod.
5
Cabletie
1
Connectthewiretotheheadlight.
6
Nopartsrequired
Filltheenginewithoil.
7
Nopartsrequired
Checkthetirepressure.
8
Nopartsrequired
Checktheskidsandscraper.
9
Nopartsrequired
Checktheoperationofthetractiondrive.
7
Page 8
1
InstallingtheUpperHandle
Partsneededforthisprocedure:
4Handlebolts
4
Curvedwashers
4Locknuts
Procedure
Note:Donotremovetherubberbandonthecablesuntil
youhaveinstalledtheupperhandle.
1.Liftandrotatetheupperhandleandpositionitover thelowerhandle(Figure4).
Important:Routethecablesattachedtothe QuickStickinsidetheupperhandlelegsand ensurethatthecablesandthewireforthe headlightarenotpinchedbetweenthehandle sections.
Figure4
1.Cables
2.Securetheupperhandlewith4handlebolts,4curved washers,and4locknutsfromtheloosepartsbag (
Figure5).
Figure5
2
InstallingtheWheelClutch CableEnds
NoPartsRequired
Procedure
1.Unwrapthecableendsfromthelowerhandle (Figure6).
Figure6
2.Routeeithertheleftorrightcableendoverthelower handleandinsertthecableendintotheholeinthe correspondingwheelclutchlever(Figure7).
8
Page 9
Figure7
1.Wheelclutchlever
3.Removethenutandwasherfromthehandle,attach thecableclamponthecabletothehandle,installthe washerandthenut,andhandtightenthenut(Figure8).
Figure8
1.Cableclamp(2)
Important:Ensurethatthecurvedsideofthe cableclampisagainstthehandleandthatthe cableisroutedbelowtheclampbolt.Thecable mustbeinastraightlinefromthecableclamp tothepointwhereitattachestothewheelclutch lever.
4.Pullthecablejacketdowngentlyuntilthewheelclutch leverisdownandtheslackisoutofthecable,then tightenthecableclampnutsecurely(Figure9).
Figure9
5.Squeezetheleverfully ,thencheckthegapbetweenthe bottomofthehandleandthewheelclutchleverend (Figure10).
Figure10
Note:Thegapshouldbeapproximatelythethickness
ofapencil(1/4inchor6mm).Ifitisgreater,loosen thecableclampnut,slidethecablejacketupslightly, tightenthecableclampnut,andcheckthegapagain.
6.Repeatsteps2through5fortheothercable.
3
InstallingtheTractionControl Linkage
NoPartsRequired
Procedure
1.Removethehairpincotterandwasherfromthelower endofthespeedcontrolrodandinsertthelowerend oftherodintothelowerlinkarmsothatthebentend ofthespeedcontrolrodfacesrearward(Figure11).
Figure11
2.Securethelowerendofthespeedcontrolrodwiththe washerandhairpincotterthatyoupreviouslyremoved.
3.Removethehairpincotterandtheouterwasherfrom thetrunnionontheupperendofthespeedcontrol rod(Figure12).
9
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Figure12
1.Speedselectorlever
3.Innerwasher
2.Trunnion
4.Outerwasher
Note:Tomakeinstallationeasier,leavetheatwasher onthetrunnion(Figure12).
4.ShiftthespeedselectorleverintoPositionR2.
5.Rotatethelowerlinkarmfullyupward (counterclockwise)(Figure13).
Figure13
6.Liftuponthespeedcontrolrodandinsertthetrunnion intotheholeinthespeedselectorlever(Figure12).
Note:Ifthetrunniondoesnottintothehole whenyouliftuponthespeedcontrolrod,rotatethe trunnionupwardordownwardonthespeedcontrol roduntilitts.
7.Securethetrunnionandupperendofthespeedcontrol rodwiththeouterwasherandahairpincotteryou previouslyremoved.
Note:Foreasierinstallation,lookdownthroughthe openinginthespeedselector(Figure14).
Figure14
1.Speedselector
4
InstallingtheChuteControl Rod
Partsneededforthisprocedure:
2
Carriagebolts
2Locknuts
Procedure
1.UnwraptheQuickStickandrotateitsothatitis uprightandinthecenter.
2.Holdthebluetriggercapdownandpulltheleverfully rearward.
Note:Thedischargechuteanddeectorshouldface forward.Iftheydonot,holdthebluetriggercap down(butdonotmovetheQuickStick)androtatethe dischargechuteuntiltheydo.
3.Aligntheattenedbackendofthelongchutecontrol rodwiththeattenedfrontendoftheshortrod thatextendsfromthecontrolpanelsothattheynest together(Figure15).
10
Page 11
g018656
Figure15
1.Shortrod
2.Longchutecontrolrod
4.Insertthefrontendoftherodintotheopeningin thebackofthechutegearcoveruntilitslidesintothe chutegear(Figure16).
Figure16
5.Aligntheholesinthenestedendsoftherodsand insert2carriagebolts(intheloosepartsbag)through theshortrodfromtheleftsideofthemachine(from theoperatingposition).
6.Insertthecableclipthatsupportsthedeectorcable undertheheadoftheforwardcarriagebolt,andsecure thecarriageboltswithlocknutsfromthelooseparts bag(Figure17).
g018657
Figure17
1.Cableclip2.Deectorcable
7.HoldthebluetriggercapdownandrotatetheQuick Stickinacircletoensurethatthechuteanddeector operatesmoothly.
5
ConnectingtheWiretothe Headlight
Partsneededforthisprocedure:
1
Cabletie
Procedure
1.Insertthewireconnectoronthelooseendofthewire straightintothebackoftheheadlightuntilitissecurely inplace(Figure18).
1
2
3
G016761
Figure18
1.Plasticcliponwire connector
3.Cabletie
2.U-bolt
Note:Ensurethattheplasticcliponthewire connectorisonthebottom(Figure18).
2.Secureacabletie(fromtheloosepartsbag)aroundthe wireandthehandleaboutaninch(2.5cm)belowthe U-bolt(Figure18).
11
Page 12
6
FillingtheEnginewithOil
NoPartsRequired
Procedure
Yourmachinecomeswithoilintheenginecrankcase.
Note:Beforestartingtheengine,checktheoilleveland addoilifnecessary.
UseautomotivedetergentoilwithanAPIserviceclassication ofSF ,SG,SH,SJ,SL,orhigher.Refertoyourengineowner's manual.
UseFigure19belowtoselectthebestoilviscosityforthe outdoortemperaturerangeexpected:
Figure19
EngineOilCapacities
Model
EngineOilCapacity
38820
38822
38824
30to32oz.(0.89to0.95l)
1.Removethedipstickbyrotatingthecap counterclockwiseandslowlypouroilintotheoil lltubetoraisetheoilleveltotheFullmarkonthe dipstick.Donotoverll.(Figure20).
G016497
1
2
Figure20
1.Full2.Addoil
2.Installthedipsticksecurelybypushingthecapdown atandturning.
Note:Donotspilloilaroundtheoillltube;oilcould leakontotractionpartsandcausethetractiontoslip.
7
CheckingtheTirePressure
NoPartsRequired
Procedure
Thetiresareoverinatedatthefactoryforshipping.Reduce thepressureequallyinbothtirestobetween17and20psi (116and137kPa).
8
CheckingtheSkidsand Scraper
NoPartsRequired
Procedure
RefertoCheckingandAdjustingtheSkidsandScraperin Maintenance.
12
Page 13
9
CheckingtheTractionDrive Operation
NoPartsRequired
Procedure
CAUTION
Ifthetractiondriveisnotproperlyadjusted,the machinemaymoveinthedirectionoppositeof whatyouintended,causinginjuryand/orproperty damage.
Carefullycheckthetractiondriveandadjustit properly,ifnecessary .
1.Starttheengine;refertoStartingtheEngine.
2.MovethespeedselectortoPositionR1;referto OperatingtheSpeedSelector.
3.Squeezethelefthand(traction)levertothehand-grip (Figure21).
Figure21
Themachineshouldmoverearward.Ifthemachine doesnotmoveormovesforward,completethe following:
A.Releasethetractionleverandstoptheengine.
B.Disconnectthetrunnionfromthespeedselector
lever(
Figure12).
C.Turnthetrunniondownward(clockwise)onthe
speedcontrolrod(Figure12).
D.Connectthetrunniontothespeedselectorlever
(
Figure12).
4.Releasethetractionlever.
5.MovethespeedselectortothePositionF1;referto OperatingtheSpeedSelector.
6.Squeezethelefthand(traction)levertothehand-grip (Figure21).
Themachineshouldmoveforward.Ifthemachine doesnotmoveormovesrearward,completethe following:
A.Releasethetractionleverandstoptheengine.
B.Disconnectthetrunnionfromthespeedselector
lever(
Figure12).
C.Turnthetrunnionupward(counterclockwise)on
thespeedcontrolrod(Figure12).
D.Connectthetrunniontothespeedselectorlever
(Figure12).
7.Ifyoumadeanyadjustments,repeatthisprocedure untilnoadjustmentsarerequired.
Important:Ifthemachinemoveswhenthetraction leverisinthereleasedposition,checkthetractioncable (refertoCheckingandAdjustingtheTractionCable)or takethemachinetoanAuthorizedServiceDealerfor service.
13
Page 14
ProductOverview
G016495
Figure22
1.Hand-grip(2)10.Scraper
2.Auger/impellerlever
11.Auger
3.Speedselectorlever12.Skid(2)
4.QuickStick®discharge chutecontrol
13.Electricstarterbutton
5.Tractionlever14.Electricstarterplug-in
6.Fueltankcap
15.Snowcleanouttool
7.Engineoillltube/dipstick
16.Headlight
8.Chutedeector17.Wheelclutchlever(2)
9.Dischargechute
ST OP
1
2
3
4
5
6
7
G016500
Figure23
1.Primer5.Throttle
2.Ignitionswitch
6.Oildrainplug
3.Choke
7.Recoilstarter
4.Fuelshutoffvalve
Figure24
1.Snowcleanouttool(attachedtothehandle)
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
FillingtheFuelTank
DANGER
Gasolineisextremelyammableandexplosive.A reorexplosionfromgasolinecanburnyouand others.
Topreventastaticchargefromignitingthe gasoline,placethecontainerand/ormachine onthegroundbeforelling,notinavehicleor onanobject.
Fillthetankoutdoorswhentheengineiscold. Wipeupspills.
Donothandlegasolinewhensmokingoraround anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out ofthereachofchildren.
14
Page 15
Forbestresults,useonlyclean,fresh,unleadedgasoline
withanoctaneratingof87orhigher((R+M)/2rating method).
Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
DoNotuseethanolblendsofgasoline(suchasE15
orE85)withmorethan10%ethanolbyvolume. Performanceproblemsand/orenginedamagemayresult whichmaynotbecoveredunderwarranty.
DoNotusegasolinecontainingmethanol.
DoNotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
DoNotaddoiltogasoline.
Important:T oreducestartingproblems,addfuel stabilizertothefuelallseason,mixingitwithgasoline lessthan30daysold.
Do not add oil to the gasoline.
Note:Donotllabovethebottomofthetankneck.
g01881 1
Figure25
1.Donotllabovethebottomofthetankneck
StartingtheEngine
1.Checktheengineoillevel.RefertoCheckingthe EngineOilLevelinMaintenance.
2.Turnthefuelshutoffvalve1/4turncounterclockwise toopenit(Figure26).
G016512
Figure26
3.Inserttheignitionkeyallthewayin(Figure27).
1
G016498
Figure27
1.Ignitionkey
15
Page 16
4.Firmlypushintheprimerwithyourthumbasindicated bythechartbelow,holdingtheprimerinforasecond beforereleasingiteachtime(Figure28).
Numberofprimes
Temperature
3
0°F(-18°C)orabove
4
-10°Fto0°F(-23°Cto-18°C)
6
-10°F(-23°C)andbelow
G016494
Figure28
5.MovethechoketotheChokeposition(Figure29).
G016501
Figure29
6.MovethethrottletotheFastposition(Figure30).
STOP
G016504
Figure30
7.Startthemachinebypullingtherecoilstarteror pressingtheelectric-starterbutton(Figure31).
16
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g018812
Figure31
1.Electric-starterbutton3.Recoilstarter
2.Electricstarterplug-in
Note:Tousetheelectricstarter,connectapower cordtotheelectricstarterplug-inrstandthentoa poweroutlet.UseonlyaUL-listed,16-gaugeextension cordrecommendedforoutdoorusethatisnotlonger than50feet(15m).
WARNING
Theelectricalcordcanbecomedamaged, causingashockorre.
Thoroughlyinspecttheelectricalcordbefore usingthemachine.Ifthecordisdamaged, donotoperatethemachine.Replaceorrepair thedamagedcordimmediately.Contactan AuthorizedServiceDealerforassistance.
Important:Topreventdamagingtheelectric starter,runitinshortcycles(5secondson, 5secondsoff),nomorethan10times.Ifthe enginestilldoesnotstart,takethemachinetoan AuthorizedServiceDealerforservice.
8.Disconnectthepowercordfromthepoweroutletrst andthenfromthemachine(electricstartonly).
9.Allowtheenginetowarmup;graduallymovethe choketowardtheRunposition.W aitfortheengineto runsmoothlybeforeeachchokeadjustment.
CAUTION
Ifyouleavethemachinepluggedintoa poweroutlet,someonecaninadvertentlystart themachineandinjurepeopleordamage property.
Unplugthepowercordwheneveryouarenot startingthemachine.
StoppingtheEngine
1.MovethethrottletotheSlowposition,andthentothe Stopposition(Figure32)tokilltheengine.Theengine canalsobestoppedbypullingtheignitionkeyoutward tothemiddleposition.
STOP
G016505
Figure32
2.Waitforallmovingpartstostopbeforeleavingthe operatingposition.
3.Removetheignitionkeytopreventaccidentalstarting.
4.Closethefuelshutoffvalvebyrotatingitclockwise (Figure33).
G016499
Figure33
5.Pulltherecoilstarter3or4times.Thishelpsprevent therecoilstarterfromfreezingup.
17
Page 18
OperatingtheTractionDrive
CAUTION
Ifthetractiondriveisnotproperlyadjusted,the machinemaymoveinthedirectionoppositeof whatyouintended,causinginjuryand/orproperty damage.
Carefullycheckthetractiondriveandadjustit properly,ifnecessary;refertoCheckingtheTraction DriveOperationinSetupformoreinformation.
Important:Ifthemachinemoveswhenthetraction leverisinthereleasedposition,checkthetractioncable (refertoCheckingandAdjustingtheTractionCable)or takethemachinetoanAuthorizedServiceDealerfor service.
Important:Tooperatethetractiondrive,youmust operatethemachinewiththeself-propelfeature engaged.RefertoFreewheelingorUsingtheSelf-propel Drive.
1.Toengagethetractiondrive,squeezethelefthand (traction)levertothehandgrip(
Figure34).
Figure34
2.Tostopthetractiondrive,releasethetractionlever.
UsingtheWheelClutchLevers
Thewheelclutchleversallowyoutomomentarilydisengage thedrivetooneorbothwheelswiththetractiondrivelever stillengaged.Thisenablesyoutoturnandmaneuverthe machineeasily.
Note:Holdingdownthetractionleveragainstthehandle engagesthetractiondrivetobothwheels.
Toturnthemachinetotheright,liftupontherightwheel clutchleverandsqueezeittowardthehandle(Figure35).
Figure35
Note:Thisdisengagesthedrivetotherightwheelwhile
theleftwheelcontinuesdriving,andthemachineturnsto theright.
Note:Similarly ,squeezingtheleftwheelclutchleverturns themachinetotheleft.
Whenyoucompletetheturn,releasethewheelclutchlever, andthedrivere-engagesbothwheels(
Figure36).
Figure36
Momentarilysqueezingandreleasingtheleftorrightwheel clutchleveralsoallowsforsteeringadjustmentstokeepthe machinegoinginastraightline,especiallyindeepsnow.
Squeezingbothwheelclutchleverssimultaneouslydisengages thedrivetobothwheels.Thisenablesyoutomanuallymove themachinebackwardwithoutstoppingtoshiftitintoa reversegear.Italsoallowsyoutomaneuverandtransportthe machinemoreeasilywhentheengineisnotrunning.
OperatingtheSpeedSelector
Thespeedselectorhas6forwardand2reversegears.T o changespeeds,releasethetractionleverandshiftthespeed selectorlevertothedesiredposition(Figure37).Thelever locksinanotchateachspeedselection.
Figure37
18
Page 19
OperatingtheAuger/Impeller Drive
1.Toengagetheauger/impellerdrive,squeezethe righthand(auger/impeller)levertothehandgrip (Figure38).
Figure38
2.Tostoptheaugerandimpeller,releasetherighthand lever.
Important:Whenyouengageboththe auger/impellerleverandthetractionlever,the tractionleverlockstheauger/impellerleverdown, freeingyourrighthand.T oreleasebothlevers, simplyreleasethelefthand(traction)lever.
3.Iftheaugerandimpellercontinuetorotatewhenyou releasetheauger/impellerlever,donotoperatethe machine.Checktheauger/impellercable(referto CheckingandAdjustingtheAuger/ImpellerCable) andadjustitifnecessary.Otherwise,takethemachine toanAuthorizedDealerforservice.
WARNING
Iftheaugerandimpellercontinuetorotate whenyoureleasetheauger/impellerlever,you couldseriouslyinjureyourselforothers.
Donotoperatethemachine.Takeittoan AuthorizedServiceDealerforservice.
OperatingtheQuickStick®
HoldthebluetriggercapdowntousetheQuickStickto movethedischargechuteandthechutedeector.Releasethe triggercaptolockthedischargechuteandchutedeector intoposition(
Figure39).
Figure39
MovingtheDischargeChute
HoldthebluetriggercapdownandmovetheQuickStick tothelefttomovethedischargechutetotheleft;movethe QuickSticktotherighttomovethedischargechutetothe right(
Figure40).
Figure40
Ifthechutedoesnotmove,refertoAdjustingthe
DischargeChuteLatch.
Ifthechutedoesnotturnasfartotheleftasitdoesto
theright,ensurethatthecableisroutedtotheinsideof thehandles.RefertoInstallingtheUpperHandle.
Ifthechutedoesnotlockintoplacewhenyoureleasethe
triggercap,refertoAdjustingtheDischargeChuteLatch.
MovingtheChuteDeector
HoldthebluetriggercapdownandmovetheQuickStick forwardtolowerthechutedeector;moveitrearwardtoraise thechutedeector(Figure41).
19
Page 20
Figure41
UncloggingtheDischarge Chute
WARNING
Iftheauger/impellerisrunningbutthereisno snowcomingoutofthedischargechute,the dischargechutemaybeclogged.
Neveruseyourhandstoclearacloggeddischarge chute.Thiscouldresultinpersonalinjury.
Tounclogthedischargechute,stayintheoperating
positionandreleasethelefthand(traction)lever.While runningtheauger/impeller,pushdownonthehandlesto raisethefrontofthemachineafewinches(centimeters) offthepavement.Thenliftthehandlesquicklytobump thefrontofthemachineonthepavement.Repeatif necessaryuntilastreamofsnowcomesoutthedischarge chute.
Ifyoucannotunclogthedischargechutebybumping
thefrontofthemachine,stoptheengine,waitforall
movingpartstostop,andusethesnowcleanouttool; neveruseyourhand.
Important:Uncloggingthedischargechuteby bumpingthefrontofthemachineonthepavement maycausetheskidstomove.Adjusttheskidsand tightentheskidboltssecurely.
PreventingFreeze-up
Insnowyandcoldconditions,somecontrolsandmoving
partsmayfreeze.Donotuseexcessiveforcewhen tryingtooperatefrozencontrols.Ifyouhavedifculty operatinganycontrolorpart,starttheengineandletit runforafewminutes.
Afterusingthemachine,lettheenginerunforafew
minutestopreventmovingpartsfromfreezing.Engage theauger/impellertoclearanyremainingsnowfrom insidethehousing.RotatetheQuickSticktopreventit
fromfreezing.Stoptheengine,waitforallmovingparts tostop,andremovealliceandsnowfromthemachine.
Withtheengineoff,pulltherecoilstarterhandleseveral
timesandpushtheelectric-starterbuttononcetoprevent therecoilstarterandelectricstarterfromfreezingup.
OperatingTips
DANGER
Whenthemachineisinoperation,theimpellerand augercanrotateandcutofforinjurehandsandfeet.
Beforeadjusting,cleaning,inspecting, troubleshooting,orrepairingthemachine,stop theengineandwaitforallmovingpartstostop. Disconnectthewirefromthesparkplugand keepitawayfromtheplugtopreventsomeone fromaccidentallystartingtheengine.
Removeanobstructionfromthedischarge chute;refertoUncloggingtheDischargeChute. Ifnecessary ,usethesnowcleanouttool,not yourhands,toremoveanobstructionfromthe dischargechute.
Staybehindthehandlesandawayfromthe dischargeopeningwhileoperatingthemachine.
Keepface,hands,feet,andanyotherpartof yourbodyorclothingawayfromconcealed, moving,orrotatingparts.
WARNING
Theimpellercanthrowstones,toys,andother foreignobjectsandcauseseriouspersonalinjuryto theoperatorortobystanders.
Keeptheareatobeclearedfreeofallobjects thattheaugerscouldpickupandthrow.
Keepallchildrenandpetsawayfromthearea ofoperation.
AlwayssetthethrottletotheFastpositionwhenthrowing
snow .
Iftheengineslowsdownunderaloadorthewheelsslip,
shiftthemachineintoalowergear.
Ifthefrontofthemachineridesup,shiftthemachine
intoalowergear.Ifthefrontcontinuestorideup,liftup onthehandles.
20
Page 21
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst2hours
•Inspectthetractioncableandadjustitifnecessary.
Aftertherst5hours
•Changetheengineoil.
Beforeeachuseordaily
•Checktheengineoillevelandaddoilifnecessary.
Every50hours
•Changetheengineoil.Changetheengineoilevery25operatinghourswhen operatingtheengineunderaheavyload.
Every100hours
•Replacethesparkplug.
Yearly
•Checktheskidsandadjustthemifnecessary.
•Inspectthetractioncableandadjustorreplaceitifnecessary.
•Checktheaugergearboxoilandaddoilifnecessary.
Yearlyorbeforestorage
•Checktheairpressureinthetiresandinatethemto17–20psi(116–137kPa).
•Runtheenginetodryoutthefueltankandthecarburetorattheendoftheseason.
•HaveanAuthorizedServiceDealerinspectandreplacethetractiondrivebeltand/or theauger/impellerdrivebelt,ifnecessary.
Important:Youcanndmoreinformationaboutmaintainingandservicingyourmachineatwww .T oro.com.
PreparingforMaintenance
1.Movethemachinetoalevelsurface.
2.Stoptheengineandwaitforallmovingpartstostop.
3.Disconnectthesparkplugwire.RefertoReplacing theSparkPlug.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily—Checktheengine
oillevelandaddoilifnecessary.
1.Removethedipstick,wipeitclean,thenfullyinstall thedipstick.
2.Removethedipstickandchecktheoillevel(Figure42). IftheoillevelisbelowtheAddmarkonthedipstick, addoil.RefertoFillingtheEnginewithOil.
G016497
1
2
Figure42
1.Full2.Addoil
CheckingandAdjustingthe Skids
ServiceInterval:Yearly—Checktheskidsandadjustthem
ifnecessary.
21
Page 22
Checktheskidstoensurethattheaugerdoesnotcontact thepavedorgravelsurface.Adjusttheskidsasneededto compensateforwear.
1.Checkthetirepressure.RefertoCheckingtheTire Pressure.
2.Loosenthenutsthatsecurebothskidstotheauger sidesuntiltheskidsslideupanddowneasily(Figure43).
Figure43
1.1/2inch(1.3cm)
3.Supportthesideplatessothattheyareatleast1/2 inch(1.3cm)abovealevelsurface.
Important:Theaugerbladesmustbesupported abovethegroundbytheskids.
4.Ensurethatthescraperis1/8inch(3mm)aboveand paralleltoalevelsurface.
Note:Ifthepavementiscracked,rough,oruneven, adjusttheskidstoraisethescraper.Forgravelsurfaces, adjusttheskidsfurtherdowntopreventthemachine frompickinguprocks.
5.Movetheskidsdownuntiltheyareevenwiththe ground.
6.Firmlytightenthenutsthatsecurebothskidstothe augersides.
Note:T oquicklyadjusttheskidsiftheyloosen, supportthescraper1/8inch(3mm)offthepavement, thenadjusttheskidsdowntothepavement.
Note:Iftheskidsbecomeexcessivelyworn,youcan turnthemoverandsettheunusedsidetowardthe pavement.
CheckingandAdjustingthe TractionCable
ServiceInterval:Aftertherst2hours—Inspectthe
tractioncableandadjustitifnecessary.
Yearly—Inspectthetractioncableand adjustorreplaceitifnecessary.
Ifthemachinedoesnotdriveintheforwardorreversespeeds oritdriveswhenyoureleasethetractionlever,adjustthe tractioncable.
Withthetractionleverdisengaged,checkthepininthe elongatedslotintheleftsideofthemachineabovethe tire.Thereshouldbeagapof1/32to1/16inch(1to1.5 mm)fromthefrontoftheslottothefrontedgeofthepin (
Figure44).
Figure44
1.Pin
2.1/32to1/16inch(1to1.5mm)
Ifthelefthand(traction)cableisnotproperlyadjusted,do thefollowingsteps:
1.Loosenthejamnut.
2.Loosenortightentheturnbuckletoadjustthepinuntil itisthepropergapfromthefrontedgeoftheslot.
3.Tightenthejamnut(Figure45).
Figure45
1.Jamnut2.Turnbuckle
CheckingtheAugerGearbox OilLevel
ServiceInterval:Yearly—Checktheaugergearboxoiland
addoilifnecessary.
1.Movethemachinetoalevelsurface.
2.Cleantheareaaroundthepipeplug(
Figure46).
22
Page 23
1
G016782
Figure46
1.Pipeplug
3.Removethepipeplugfromthegearbox.
4.Checktheoillevelinthegearbox.Theoilshouldbeat thepointofoverowingatthelleropening.
5.Iftheoillevelislow ,addGL-5orGL-6,SAE85-95 EPgearoillubricanttothegearboxuntilthepointof overow .
Note:Donotusesyntheticoil.
6.Installthepipepluginthegearbox.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours—Changetheengine
oil.
Every50hours—Changetheengineoil. Changetheengineoilevery25operating hourswhenoperatingtheengineundera heavyload.
Ifpossible,runtheenginejustbeforechangingtheoilbecause warmoilowsbetterandcarriesmorecontaminants.
UseautomotivedetergentoilwithanAPIserviceclassication ofSF ,SG,SH,SJ,SL,orhigher.Refertoyourengineowner's manual.
Use
Figure47belowtoselectthebestoilviscosityforthe
outdoortemperaturerangeexpected:
Figure47
EngineOilCapacities
Model
EngineOilCapacity
38820
38822
38824
30to32oz.(0.89to0.95l)
1.Cleantheareaaroundtheoildraincap(Figure48).
G016496
1
Figure48
1.Oildrainplug
23
Page 24
2.Slideanoildrainpanunderthedrainextensionand removetheoildrainplug.
Note:Whenremovingtheplug,ensurethetubedoes notloosen.
3.Draintheoil.
Note:Disposeoftheusedoilproperlyatalocal recyclingcenter.
4.Installtheoildrainplug.
5.Fillthecrankcasewithoil.RefertoFillingtheEngine CrankcasewithOil.
ReplacingtheSparkPlug
ServiceInterval:Every100hours—Replacethesparkplug.
WARNING
Replacingthesparkplugwhiletheengineishot canresultinburns.
Waituntiltheengineiscooltoreplacethespark plug.
UseaT orosparkplugorequivalent(Champion®RN9YCor NGKBPR6ES).
1.Removetheboot(Figure49).
G016645
1
Figure49
1.Sparkplugboot
2.Cleanaroundthebaseofthesparkplug.
G016646
Figure50
3.Removeanddiscardtheoldsparkplug.
Note:Youwillneedaratchetwrenchextensionto removethesparkplug.
4.Setthegapbetweentheelectrodesonanewsparkplug at0.030inch(0.76mm)(Figure51).
Figure51
1.0.030inch(0.76mm)
5.Installthenewsparkplug,tightenitrmly,andattach theignitionwiretothesparkplug.
Note:Ensuretheignitionwiresnapscompletelyinto placeonthesparkplug.
AdjustingtheDischargeChute Latch
Ifthedischargechutedoesnotlockintothedesiredposition ordoesnotunlocksothatyoucanmoveittoanother position,adjustthedischargechutelatch.
1.Removethefasteneronthegearcover(
Figure52),lift thefrontofthecoverup,andslideitbackandoutof theway.
24
Page 25
Figure52
2.Loosentheboltonthecableclamp(Figure53).
Figure53
1.Cableconduit2.Cableclamp
3.Graspthecableconduitandmoveittowardthefront ofthemachineuntilthedischargechutelatchfully engagesthegearteeth(Figure53andFigure54).
Figure54
1.Dischargechutelatch
2.Gearteeth
Note:Thelatchisspringloadedandwillnaturally moveintotheteethofthegear(Figure54).
4.Removeanyslackinthecablebypullingthecable conduitrearward.
5.Tightentheboltonthecableclamp,beingcarefulnot tostriptheplasticpart.
6.Installandsecurethegearcover.
ReplacingtheDriveBelts
Iftheauger/impellerdrivebeltorthetractiondrivebelt becomesworn,oil-soaked,orotherwisedamaged,havean AuthorizedServiceDealerreplacethebelt.
ReplacingtheHeadlightBulb
UseaGE89937Whalogenlightbulb.Donottouchthe bulbwithyourhandsorallowdirtormoisturetocomeinto contactwiththebulb.
1.Removethewireconnectorfromthebackofthe headlight(Figure55).
Figure55
2.Turnthebaseofthebulbcounterclockwiseuntilit stops(Figure56).
Figure56
3.Removethebulbstraightoutfromthebackofthe headlight(Figure57).
Figure57
4.Insertanewbulbintothebackoftheheadlight (Figure58).
25
Page 26
Figure58
5.Turnthebaseofthebulbclockwiseuntilitissnug (Figure59).
Figure59
6.Insertthewireconnectorstraightintothebackofthe headlightuntilitissecurelyinplace(Figure60).
Figure60
Storage
WARNING
Gasolinevaporscanexplode.
Donotstoregasolinemorethan30days.
Donotstorethemachineinanenclosurenear anopename.
Allowtheenginetocoolbeforestoringit.
PreparingtheMachinefor Storage
1.Onthelastrefuelingoftheyear,addfuelstabilizerto freshfuel.
Note:Fuelshouldnotbestoredlongerthansuggested bythefuelstabilizermanufacturer.
2.Runtheenginefor10minutestodistributethe conditionedfuelthroughthefuelsystem.
3.Runthemachineuntiltheenginerunsoutoffuel.
4.Primetheengineandstartitagain.
5.Allowtheenginetorununtilitstops.Whenyoucan nolongerstarttheengine,itissufcientlydry.
6.Stoptheengineandallowittocool.
7.Removetheignitionkey.
8.Cleanthemachinethoroughly.
9.Touchupchippedsurfaceswithpaintavailablefroman AuthorizedServiceDealer.Sandaffectedareasbefore painting,andusearustpreventativetopreventthe metalpartsfromrusting.
10.Tightenallloosescrews,bolts,andlocknuts.Repairor replaceanydamagedparts.
11.Coverthemachineandstoreitinaclean,dryplaceout ofthereachofchildren.
RemovingtheMachinefrom Storage
Performtheannualmaintenanceproceduresasgiveninthe RecommendedMaintenanceSchedule.
26
Page 27
Troubleshooting
Problem
PossibleCauseCorrectiveAction
1.Thepowercordisdisconnectedatthe outletorthemachine.
1.Connectthepowercordtotheoutlet and/orthemachine.
2.Thepowercordisworn,corroded,or damaged.
2.Replacethepowercord.
Electricstarterdoesnotturn(electric-start modelsonly)
3.Thepoweroutletisnotenergized.
3.Haveaqualiedelectricianenergize theoutlet.
1.Thekeyisnotintheignitionorisinthe Stopposition.
1.Insertthekeyintotheignitionandturn ittotheOnposition.
2.ThechokeisintheOffpositionandthe primerhasnotbeenpressed.
2.MovethechoketotheOnpositionand presstheprimer3times.
3.Thefuelshutoffvalveisnotopen.3.Openthefuelshutoffvalve.
4.ThethrottleisnotintheFastposition.4.MovethethrottletotheFastposition.
5.Thefueltankisemptyorthefuel systemcontainsstalefuel.
5.Drainand/orllthefueltankwithfresh gasoline(notmorethan30daysold). Iftheproblempersists,contactan AuthorizedServiceDealer.
6.Thesparkplugwireislooseor disconnected.
6.Connectthewiretothesparkplug.
7.Thesparkplugispitted,fouled,orthe gapisincorrect.
7.Checkthesparkplugandadjustthe gapifnecessary .Replacethespark plugifitispitted,fouled,orcracked.
8.Thefuelventcapisrestricted.
8.Removetheventrestrictionorreplace thefuelcap.
Enginedoesnotstartorstartshard
9.Theengineoillevelintheengine crankcaseistoolowortoohigh.
9.Addordrainoiltoadjusttheoillevelin theenginecrankcasetotheFullmark onthedipstick.
1.ThechokeisintheOnposition.1.MovethechoketotheOffposition.
2.Thefuelshutoffvalveisnotcompletely open.
2.Openthefuelshutoffvalve.
3.Thefueltankisnearlyemptyor containsstalefuel.
3.Drainandllthefueltankwithfresh gasoline(notmorethan30daysold). Iftheproblempersists,contactan AuthorizedServiceDealer.
4.Thesparkplugwireisloose.
4.Connectthewiretothesparkplug.
5.Thesparkplugispitted,fouled,orthe gapisincorrect.
5.Checkthesparkplugandadjustthe gapifnecessary .Replacethespark plugifitispitted,fouled,orcracked.
Enginerunsrough
6.Theengineoillevelintheengine crankcaseistoolowortoohigh.
6.Addordrainoiltoadjusttheoillevelin theenginecrankcasetotheFullmark onthedipstick.
27
Page 28
Problem
PossibleCauseCorrectiveAction
1.ThethrottleisnotintheFastposition whenthrowingsnow .
1.MovethethrottletotheFastposition.
2.Themachineismovingtoofasttoclear thesnow.
2.Shiftthemachineintoalowergear.
3.Youaretryingtoremovetoomuch snowperswath.
3.Reducetheamountofsnowremoved perswath.
4.Youaretryingtoremoveextremely heavyorwetsnow.
4.Don'toverloadthemachinewith extremelyheavyorwetsnow.
5.Thedischargechuteisplugged.5.Unclogthedischargechute.
6.Theauger/impellerdrivebeltisloose orisoffthepulley .
6.Installand/oradjusttheauger/impeller drivebelt;refertowww.Toro.com forservicinginformationortakethe machinetoanAuthorizedService Dealer.
Engineruns,butthemachinedischarges snowpoorlyornotatall
7.Theauger/impellerdrivebeltisworn orbroken.
7.Replacetheauger/impellerdrivebelt; refertowww.Toro.comforservicing informationortakethemachinetoan AuthorizedServiceDealer.
Dischargechuteeitherdoesnotlockinto placeordoesnotmove
1.Thedischargechutelatchisnot properlyadjusted.
1.Adjustthedischargechutelatch.
1.Theskidsand/orscraperarenot properlyadjusted.
1.Adjusttheskidsand/orthescraper.
Themachinedoesnotproperlyclearthe snowoffthesurface
2.Thepressureinthetiresisnotequal.
2.Checkandadjustthepressureinone orbothtires.
28
Page 29
Notes:
29
Page 30
Notes:
30
Page 31
InternationalDistributorList
Distributor:
Country:
PhoneNumber:Distributor:
Country:
PhoneNumber:
AtlantisSuveSulamaSisstemleriLt
Turkey902163448674JeanHeybroekb.v .Netherlands31306394611
BalamaPrimaEngineeringEquip.HongKong85221552163
MaquiverS.A.Colombia
5712364079
B-RayCorporation
Korea82325512076
MaruyamaMfg.Co.Inc.
Japan81332522285
CascoSalesCompany
PuertoRico7877888383
AgrolancKft
Hungary3627539640
CeresS.A.CostaRica
5062391 138
Mountelda.s.CzechRepublic
420255704220
CSSCTurfEquipment(pvt)Ltd.SriLanka
94112746100
MunditolS.A.
Argentina541148219999
CyrilJohnston&Co.
NorthernIreland442890813121
OslingerTurfEquipmentSA
Ecuador59342396970
EquiverMexico525553995444
OyHakoGroundandGardenAb
Finland35898700733
FemcoS.A.Guatemala
5024423277ParklandProductsLtd.NewZealand6433493760
G.Y .K.CompanyLtd.
Japan81726325861
Prochaska&Cie
Austria4312785100
GeomechanikiofAthensGreece
30109350054
RTCohen2004Ltd.
Israel97298617979
GuandongGoldenStarChina
862087651338Riversa
Spain
34952837500
HakoGroundandGardenSweden
4635100000
ScSvendCarlsenA/S
Denmark4566109200
HakoGroundandGarden
Norway4722907760
SolvertS.A.S.
France33130817700
HayterLimited(U.K.)
UnitedKingdom441279723444
SpyprosStavrinidesLimitedCyprus
35722434131
HydroturfInt.CoDubai
UnitedArabEmirates97143479479
SurgeSystemsIndiaLimited
India911292299901
HydroturfEgyptLLC
Egypt2025194308T-MarktLogisticsLtd.Hungary3626525500
IbeaS.P .A.
Italy39033185361 1ToroAustraliaAustralia61395807355 IrriamcPortugal351212388260T oroEuropeNVBelgium3214562960 IrrigationProductsInt'lPvtLtd.India862283960789
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374-0269RevD
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TheToroWarranty
ConditionsandProductsCovered
TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuantto anagreementbetweenthem,jointlypromisetotheoriginalpurchaser* torepairtheT oroProductslistedbelowifdefectiveinmaterialsor workmanship.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
WalkPowerMowers
CastDeck
5yearsResidentialUse
2
45DaysCommercialUse
Engine
5yearsGTSPromise Seeenginemanufacturer'swarranty
1
SteelDeck
2yearsResidentialUse
2
45DaysCommercialUse
Engine
2yearsGTSPromise Seeenginemanufacturer'swarranty
1
ElectricHandHeldProducts2yearlimitedwarranty
Snowthrowers
SingleStage
2yearsResidentialUse
2
45DaysCommercialUse
TwoStage
3yearsResidentialUse
2
45DaysCommercialUse
Electric2yearsResidentialUse
2
AllRide-OnUnitsBelow
Engine
Seeenginemanufacturer'swarranty
1
1yearPartsonly
Attachments1year
RearEngineRiders2yearsResidentialUse
2
90DaysCommercialUse
Lawn&GardenTractors
2yearsResidentialUse
2
90DaysCommercialUse
TimeCutterZMowers
3yearsResidentialUse
2
30DaysCommercialUse
TITANMowers3yearsor240hours
3
Frame
Lifetime(originalowneronly)
4
TITANMXMowers3yearsor400hours
3
Frame
Lifetime(originalowneronly)
4
ZMasterMowers—2000Series
5yearsor1200hours
3
Frame
Lifetime(originalowneronly)
4
*OriginalPurchasermeansthepersonwhooriginallypurchasedtheT oroProduct.
1
SomeenginesusedonT oroProductsarewarrantedbytheenginemanufacturer .
2
Residentialusemeansuseoftheproductonthesamelotasyourhome.Useatmorethanone
locationisconsideredcommercialuseandthecommercialusewarrantywouldapply.
3
Whicheveroccursrst.
4
LifetimeFrameWarranty-Ifthemainframe,consistingofthepartsweldedtogethertoformthe
tractorstructurethatothercomponentssuchastheenginearesecuredto,cracksorbreaksin
normaluse,itwillberepairedorreplaced,atT oro'soption,underwarrantyatnocostforparts
andlabor .Framefailureduetomisuseorabuseandfailureorrepairrequiredduetorustor
corrosionarenotcovered.
Thiswarrantyincludesthecostofpartsandlabor,butyoumustpay transportationcosts.
Warrantymaybedeniedifthehourmeterisdisconnected,altered,or showssignsofbeingtamperedwith.
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator'sManual.Suchroutine maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourToroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.Contactyoursellertoarrangeserviceoftheproduct.Ifforany reasonitisimpossibleforyoutocontactyourseller,youmaycontact anyToroAuthorizedDistributortoarrangeservice.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.IfforanyreasonyouaredissatisedwiththeService Dealer’sanalysisorwiththeassistanceprovided,contactusat:
CustomerCareDepartment,RLCDivision TheT oroCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 Manager:TechnicalProductSupport:001–952–887–8248
SeeattachedDistributorList
ItemsandConditionsNotCovered
Thisexpresswarrantydoesnotcoverthefollowing:
Costofregularmaintenanceserviceorwearparts,suchasblades,
rotorblades(paddles),scraperblades,belts,fuel,lubricants,oil changes,sparkplugs,cable/linkageorbrakeadjustments
Anyproductorpartwhichhasbeenalteredormisusedandrequires
replacementorrepairduetoaccidentsorlackofpropermaintenance
Repairsnecessaryduetofailuretousefreshfuel(lessthanone
monthold),orfailuretoproperlypreparetheunitpriortoanyperiod ofnon-useoveronemonth
Engineandtransmission.Thesearecoveredbytheappropriate
manufacturer’sguaranteeswithseparatetermsandconditions
Allrepairscoveredbythesewarrantiesmustbeperformedbyan AuthorizedToroServiceDealerusingT oroapprovedreplacementparts.
GeneralConditions
Thepurchaseriscoveredbythenationallawsofeachcountry.Therights towhichthepurchaserisentitledwiththesupportoftheselawsarenot restrictedbythiswarranty.
374-0268RevD
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