The purpose of this publication is to provide the service
technician with information for troubleshooting, testing
and repair of major systems and components on the
Sand Pro and Infield Pro 3040/5040.
REFER TO THE OPERATOR’S MANUALS FOR OPERATING, MAINTENANCE AND ADJUSTMENT
INSTRUCTIONS. Space is provided in Chapter 2 of this
book to insert the Operator’s Manuals and Parts Catalogs for your machine. Replacement Operator’s Manuals are available on the internet at www.toro.com or by
sending complete Model and Serial Number to:
The Toro Company
Attn. Technical Publications
8111 Lyndale Avenue South
Minneapolis, MN 55420
The Toro Company reserves the right to change product
specifications or this publication without notice.
Part No. 06147SL (Rev. A)
Service Manual
This safety symbol means DANGER, WARNING,
or CAUTION, PERSONAL SAFETY INSTRUCTION. When you see this symbol, carefully read
the instructions that follow. Failure to obey the
instructions may result in personal injury.
NOTE: A NOTE will give general information about the
correct operation, maintenance, service, testing or repair of the machine.
IMPORTANT: The IMPORTANT notice will give important instructions which must be followed to prevent damage to systems or components on the
machine.
The Sand Pro and Infield Pro are designed and tested
to offer safe service when operated and maintained
properly. Although hazard control and accident prevention are partially dependent upon the design and configuration of the machine, these factors are also
dependent upon the awareness, concern and proper
training of the personnel involved in the operation, transport, maintenance and storage of the machine. Improper use or maintenance of the machine can result in injury
Before Operating
1. Read and understand the contents of the Operator’s
Manual before starting and operating the machine. Become familiar with the controls and know how to stop the
machine quickly. A replacement Operator’s Manual is
available on the Internet at www.Toro.com or by sending
the complete model and serial number to:
The Toro Company
Attn. Technical Publications
8111 Lyndale Avenue South
Bloomington, Minnesota 55420–1196
2. Keep all shields, safety devices and decals in place.
If a shield, safety device or decal is defective, illegible
or damaged, repair or replace it before operating the
machine. Also, tighten any loose nuts, bolts or screws
to ensure machine is in safe operating condition.
or death. To reduce the potential for injury or death,
comply with the following safety instructions.
WARNING
To reduce the potential for injury or death,
comply with the following safety instructions.
4. Ensure that the traction interlock switch is adjusted
correctly so the engine cannot be started unless the
traction pedal is released and in the neutral position.
5. Since gasoline is highly flammable, handle it carefully:
A. Store fuel in containers specifically designed for
this purpose.
B. Do not remove machine fuel tank cap while engine is hot or running.
C. Do not smoke while handling fuel.
D. Fill fuel tank outdoors and only to within an inch of
the top of the tank, not the filler neck. Do not overfill
the fuel tank.
3. Wearing safety glasses, safety shoes, long pants
and a helmet is advisable and required by some local
safety and insurance regulations.
While Operating
1. Operator should be in the operator’s seat when operating the Sand Pro and Infield Pro. Never carry passengers.
2. Do not run engine in a confined area without adequate ventilation. Exhaust fumes are hazardous and
could possibly be deadly.
3. Do not touch engine, muffler or exhaust system while
engine is running or soon after it is stopped. These
areas could be hot enough to cause burns.
4. If abnormal vibration is detected, stop machine immediately and determine source of vibration. Correct
problems before resuming the use of the machine.
E. If fuel is spilled, do not start engine. Move the machine away from the area of spillage and allow the
gasoline vapors to dissipate. Properly dispose of any
spilled fuel.
5. While operating, the machine may exceed noise levels of 85 dB(A) at the operator position. Hearing protection is recommended for prolonged exposure to reduce
the potential of permanent hearing damage.
6. Before leaving the operator’s position of the machine:
A. Stop movement of the machine.
B. Apply parking brake and lower attachment(s) to
the ground. Take precautions to prevent accidental
starts, rolling away, etc.
Safety
Page 1 – 2
Sand Pro & Infield Pro 3040/5040
Maintenance and Service
1. Before servicing or making adjustments, position
machine on a level surface and apply parking brake to
prevent machine from moving.
2. Before servicing or making adjustments, disconnect
the spark plug wires from the spark plugs and position
the wires away from the spark plugs to ensure that the
engine will not start unexpectedly.
3. Make sure machine is in safe operating condition by
keeping all nuts, bolts and screws tight.
4. Never store the machine or fuel container inside
where there is an open flame, such as near a water heater or furnace.
5. Make sure all hydraulic system line connectors are
tight and all hydraulic system hoses and lines are in
good condition before applying pressure to the hydraulic
system.
6. Before disconnecting any hydraulic component or
performing any work on the hydraulic system, all pressure in hydraulic system must be relieved.
7. Keep body and hands away from pin hole leaks or
nozzles that eject hydraulic fluid under high pressure.
Use paper or cardboard, not hands, to search for leaks.
Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin and do serious damage. If
fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this
form of injury or gangrene may result.
8. Do not overspeed the engine by changing governor
setting. To assure safety and accuracy, check maximum
engine speed with a tachometer.
9. Shut engine off before checking or adding oil to the
engine crankcase.
10.To reduce potential fire hazard, keep engine area
free of excessive grease, grass, leaves and dirt.
11. If the engine must be running to perform a maintenance adjustment, keep hands, feet, clothing and any
parts of the body away from the engine and all moving
parts. Also, keep bystanders away.
12.When changing tires or performing other service that
requires the machine to be raised off the ground, make
sure machine is properly supported. If the machine is
not properly supported, the machine may move or fall,
which may result in personal injury.
13.If major repairs are ever needed or assistance is desired, contact an Authorized Toro Distributor.
14.At the time of manufacture, the machine conformed
to all applicable safety standards. To assure optimum
performance and continued safety certification of the
machine, use genuine Toro replacement parts and accessories. Replacement parts and accessories made
by other manufacturers may result in non-conformance
with the safety standards, and the warranty may be
voided.
Safety
Page 1 – 3SafetySand Pro & Infield Pro 3040/5040
Jacking Instructions
CAUTION
When changing attachments, tires or performing other service, use correct blocks, hoists
and jacks. Make sure machine is parked on a
solid level floor such as a concrete floor. Prior
to raising the machine, remove any attachments that may interfere with the safe and
proper raising of the machine. Always chock
or block wheels. Use jack stands or solid
wood blocks to support the raised machine. If
the machine is not properly supported by
blocks or jack stands, the machine may move
or fall, which may result in personal injury.
Use the following positions when jacking up the machine:
Front End Jacking
1. Jack the front of the machine from the bottom of the
frame behind the front wheel (Fig. 1). Make sure that
jack is positioned directly under frame to prevent damage to oil cooler.
1
2
Figure 1
1. Front wheel2. Front jacking point
1
Rear End Jacking
1. Jack the rear of the machine from below the wheel
motor (Fig. 2).
Safety and Instruction Decals
Numerous safety and instruction decals are affixed to
the Sand Pro and Infield Pro. If any decal becomes illegible or damaged, install a new decal. Part numbers for
replacement decals are listed in your Parts Catalog. Order replacement decals from your Authorized Toro Distributor.
2
Figure 2
1. Rear wheel motor2. Rear jacking point
Safety
Page 1 – 4
Sand Pro & Infield Pro 3040/5040
Page 2 – 1Product Records and MaintenanceSand Pro & Infield Pro 3040/5040
Insert a copy of the Operator’s Manual and Parts Catalog for your Sand Pro or Infield Pro at the end of this
chapter. Additionally, if any optional equipment or accessories have been installed to your machine, insert
the Installation Instructions, Operator’s Manuals and
Parts Catalogs for those options at the end of this chapter.
Maintenance
Maintenance procedures and recommended service intervals for Sand Pro and Infield Pro machines are covered in the Operator’s Manual. Refer to that publication
when performing regular equipment maintenance.
Product Records
and Maintenance
Page 2 – 2
Product Records and Maintenance
Sand Pro & Infield Pro 3040/5040
Equivalents and Conversions
Page 2 – 3Product Records and MaintenanceSand Pro & Infield Pro 3040/5040
Torque Specifications
Recommended fastener torque values are listed in the
following tables. For critical applications, as determined
by Toro, either the recommended torque or a torque that
is unique to the application is clearly identified and specified in this Service Manual.
These Torque Specifications for the installation and
tightening of fasteners shall apply to all fasteners which
do not have a specific requirement identified in this Service Manual. The following factors shall be considered
when applying torque: cleanliness of the fastener, use
of a thread sealant (e.g. Loctite), degree of lubrication
on the fastener, presence of a prevailing torque feature
(e.g. Nylock nut), hardness of the surface underneath
the fastener’s head or similar condition which affects the
installation.
As noted in the following tables, torque values should be
reduced by 25% for lubricated fasteners to achieve
the similar stress as a dry fastener. Torque values may
also have to be reduced when the fastener is threaded
into aluminum or brass. The specific torque value
should be determined based on the aluminum or brass
material strength, fastener size, length of thread engagement, etc.
The standard method of verifying torque shall be performed by marking a line on the fastener (head or nut)
and mating part, then back off fastener 1/4 of a turn.
Measure the torque required to tighten the fastener until
the lines match up.
Fastener Identification
Figure 1
Grade 1Grade 5Grade 8
Inch Series Bolts and Screws
Figure 2
Class 8.8Class 10.9
Metric Bolts and Screws
Product Records
and Maintenance
Page 2 – 4
Product Records and Maintenance
Sand Pro & Infield Pro 3040/5040
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
NOTE: Torque values may have to be reduced when
installing fasteners into threaded aluminum or brass.
The specific torque value should be determined based
on the fastener size, the aluminum or base material
strength, length of thread engagement, etc.
NOTE: Reduce torque values listed in the table above
by 25% for lubricated fasteners. Lubricated fasteners
are defined as threads coated with a lubricant such as
engine oil or thread sealant such as Loctite.
NOTE: The nominal torque values listed above for
Grade 5 and 8 fasteners are based on 75% of the minimum proof load specified in SAE J429. The tolerance is
approximately +
10% of the nominal torque value. Thin
height nuts include jam nuts.
Page 2 – 5Product Records and MaintenanceSand Pro & Infield Pro 3040/5040
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners)
NOTE: Torque values may have to be reduced when
installing fasteners into threaded aluminum or brass.
The specific torque value should be determined based
on the fastener size, the aluminum or base material
strength, length of thread engagement, etc.
NOTE: Reduce torque values listed in the table above
by 25% for lubricated fasteners. Lubricated fasteners
are defined as threads coated with a lubricant such as
engine oil or thread sealant such as Loctite.
NOTE: The nominal torque values listed above are
based on 75% of the minimum proof load specified in
SAE J1199. The tolerance is approximately +
10% of the
nominal torque value.
Product Records
and Maintenance
Page 2 – 6
Product Records and Maintenance
Sand Pro & Infield Pro 3040/5040
Other Torque Specifications
SAE Grade 8 Steel Set Screws
Recommended Torque
Thread Size
Square HeadHex Socket
1/4 – 20 UNC140 + 20 in–lb73 + 12 in–lb
5/16 – 18 UNC215 + 35 in–lb145 + 20 in–lb
3/8 – 16 UNC35 + 10 ft–lb18 + 3 ft–lb
1/2 – 13 UNC75 + 15 ft–lb50 + 10 ft–lb
Thread Cutting Screws
(Zinc Plated Steel)
Type 1, Type 23 or Type F
Thread SizeBaseline Torque*
No. 6 – 32 UNC20 + 5 in–lb
No. 8 – 32 UNC30 + 5 in–lb
No. 10 – 24 UNC38 + 7 in–lb
1/4 – 20 UNC85 + 15 in–lb
5/16 – 18 UNC110 + 20 in–lb
3/8 – 16 UNC200 + 100 in–lb
Wheel Bolts and Lug Nuts
Thread Size
Recommended Torque**
7/16 – 20 UNF
Grade 5
65 + 10 ft–lb88 + 14 N–m
1/2 – 20 UNF
Grade 5
80 + 10 ft–lb108 + 14 N–m
M12 X 1.25
Class 8.8
80 + 10 ft–lb108 + 14 N–m
M12 X 1.5
Class 8.8
80 + 10 ft–lb108 + 14 N–m
** For steel wheels and non–lubricated fasteners.
Thread Cutting Screws
(Zinc Plated Steel)
Thread
Threads per Inch
Size
Type AType B
Baseline Torque*
No. 6182020 + 5 in–lb
No. 8151830 + 5 in–lb
No. 10121638 + 7 in–lb
No. 12111485 + 15 in–lb
* Hole size, material strength, material thickness & finish
must be considered when determining specific torque
values. All torque values are based on non–lubricated
fasteners.
Conversion Factors
in–lb X 11.2985 = N–cmN–cm X 0.08851 = in–lb
ft–lb X 1.3558 = N–mN–m X 0.7376 = ft–lb
Gasoline EnginePage 3 – 1Sand Pro & Infield Pro 3040/5040
Gasoline EnginePage 3 – 2Sand Pro & Infield Pro 3040/5040
Introduction
This Chapter gives information about specifications,
maintenance, troubleshooting, testing and repair of the
Briggs and Stratton gasoline engine used in Sand Pro
and Infield Pro machines.
Most repairs and adjustments require tools which are
commonly available in many service shops. Special
tools are described in the Briggs and Stratton Repair
Manual that is included at the end of this Chapter. The
use of some specialized test equipment is explained.
However, the cost of the test equipment and the specialized nature of some repairs may dictate that the work be
done at an engine repair facility.
Service and repair parts for the Briggs and Stratton engine used to power the Sand Pro or Infield Pro are supplied through your local Toro distributor or your local
Briggs and Stratton dealer or distributor. If no parts list
is available, be prepared to provide your distributor with
the Toro equipment model and serial numbers as well as
the Briggs and Stratton engine model and serial numbers.
Gasoline EnginePage 3 – 3Sand Pro & Infield Pro 3040/5040
Specifications
ItemDescription
Engine Make / DesignationBriggs and Stratton, 4–cycle, V–Twin Cylinder,
OHV, Air Cooled, Gasoline Engine
Bore x Stroke
Sand Pro & Infield Pro 30402.68” x 2.60” (68mm x 66mm)
Sand Pro & Infield Pro 50402.83” x 2.75” (72mm x 70mm)
Engine Displacement
Sand Pro & Infield Pro 304029.3 cu in (480cc)
Sand Pro & Infield Pro 504034.8 cu in (570cc)
FuelUnleaded Regular Grade Gasoline
Fuel Capacity5.0 US gallons (18.9 liters)
Fuel PumpPulsating Crankcase Vacuum
CarburetorFloat Feed, Single Barrel
GovernorMechanical
High Idle Speed (No Load)3400 + 50 RPM
Low Idle Speed (No Load)1750 + 100 RPM
Lubrication SystemPressure Lubrication
Oil PumpGear Driven Geroter Type
Crankcase Oil Capacity1.75 US quarts (1.66 liters) with new filter
Engine OilSee Operator’s Manual
Spark PlugsChampion RC 14YC (or equivalent)
Spark Plug Gap0.030” (0.76mm)
Starter12 VDC
Alternator12 VDC / 15 Amps
Engine Weight (approximate)
Sand Pro & Infield Pro 304072 lb (32.7 kg)
Sand Pro & Infield Pro 504074 lb (33.6 kg)
Gasoline
Engine
Gasoline EnginePage 3 – 4Sand Pro & Infield Pro 3040/5040
General Information
Fuel Shut Off Valve
The fuel shut off valve located under the fuel tank (Fig.
1) should be closed if the machine is being transported
on a trailer or when placing the machine in long term
storage. Additionally, close the shut off valve when removing the fuel tank or engine from the machine.
Figure 1
1. Fuel shut–off valve
1
Gasoline EnginePage 3 – 5Sand Pro & Infield Pro 3040/5040
Service and Repairs
Cooling System
To ensure proper engine cooling, make sure the rotating
screen, cooling fins and other external surfaces of the
engine are kept clean at all times.
NOTE: Perform this maintenance procedure at the interval specified in the Operator’s Manual.
IMPORTANT: The engine that powers Sand Pro and
Infield Pro machines is air–cooled. Operating the
engine with dirty or plugged cooling fins, a blocked
rotating screen or a plugged or dirty blower housing
will result in engine overheating and engine damage.
1. Park machine on a level surface, lower attachment,
stop engine, apply parking brake and remove key from
ignition switch.
CAUTION
The engine and exhaust system may be hot. To
avoid possible burns, allow the engine and exhaust system to cool before working on the engine.
IMPORTANT: Never clean engine with pressurized
water. Water could enter and contaminate the fuel
system.
2. Clean cooling fins on both cylinder heads.
3. Clean rotating screen and blower housing of dirt and
debris (Fig. 2).
4. If blower housing removal is necessary for cooling
system cleaning, engine needs to be removed from machine (see Engine Removal and Installation in this section).
IMPORTANT: Never operate engine without the
blower housing installed. Overheating and engine
damage will result.
5. Make sure rotating screen and blower housing are
reinstalled to the engine if removed.
Figure 2
1. Cylinder head
2. Rotating screen
3. Blower housing
2
1
1
3
Gasoline
Engine
Gasoline EnginePage 3 – 6Sand Pro & Infield Pro 3040/5040
Air Cleaner Assembly
1. Inlet hood
2. Air cleaner assembly
3. Intake elbow
4. Hose clamp
5. Cap screw (2 used)
6. Flat washer (2 used)
7. Mounting bracket
8. Lock nut (2 used)
9. Hose clamp
10. Air hose
11. Flange head screw (4 used)
12. Flat washer (4 used)
13. Gasket (2 used)
14. Intake gasket
Figure 3
FRONT
RIGHT
5
6
7
1
3
8
2
10
4
9
11
12
13
60 to 65 in–lb
(6.8 to 7.3 N–m)
14
Gasoline EnginePage 3 – 7Sand Pro & Infield Pro 3040/5040
Removal (Fig. 3)
NOTE: See Operator’s Manual for air cleaner mainte-
nance procedures and intervals.
1. Park machine on a level surface, lower attachment,
stop engine, apply parking brake and remove key from
ignition switch.
2. Remove air cleaner components as needed using
Figure 3 as a guide.
3. Check air cleaner assembly for damage that could
cause possible air leaks (Fig. 4). Make sure that air
cleaner cover seals completely to the air cleaner housing.
Installation (Fig. 3)
IMPORTANT: Any leaks in the air filter system will
allow dirt into the engine and will cause serious engine damage. Make sure that all air cleaner components are in good condition and are properly
secured during assembly.
1. Assemble air cleaner system using Figure 3 as a
guide. Make sure that vacuator valve is pointed down after assembly (Fig. 4).
1. Air cleaner housing
2. Pipe plug
3. Filter element
4. Air cleaner cover
5. Vacuator valve
Figure 4
5
4
3
2
1
1. Air hose
2. Breather tube
3. Intake elbow
4. Carburetor
Figure 5
3
1
2
4
Gasoline
Engine
Gasoline EnginePage 3 – 8Sand Pro & Infield Pro 3040/5040
Fuel Tank
1. Fuel cap
2. Fuel tank
3. Cap screw
4. Clamp
5. Fuel hose
6. Fuel filter
7. Hose clamp
8. Fuel hose
9. Fuel shut off valve
10. Hose clamp
11. Fuel hose
12. Flange bushing
13. Washer
14. Cap screw
15. Lock nut
16. Flat washer
Figure 6
FRONT
RIGHT
30 to 60 in–lb
(3.4 to 6.8 N–m)
13
12
9
11
5
7
8
6
4
3
2
1
10
4
10
14
15
ANTISEIZE
LUBRICANT
16
16
Gasoline EnginePage 3 – 9Sand Pro & Infield Pro 3040/5040
DANGER
Because gasoline is highly flammable, use caution when storing or handling it. Do not smoke
while filling the fuel tank. Do not fill fuel tank
while engine is running, hot or when machine is
in an enclosed area. Always fill fuel tank outside
and clean up any spilled fuel before starting the
engine. Store fuel in a clean, safety–approved
container and keep fuel cap in place. Use gasoline for the engine only; not for any other
purpose.
Check Fuel Lines and Connections
Check fuel lines and connections periodically as recommended in the Operator’s Manual. Check lines for deterioration, damage, leaks or loose connections. Replace
hoses, clamps and connections as necessary.
Drain and Clean Fuel Tank
IMPORTANT: If fuel tank is to be drained, drain fuel
outdoors.
Drain and clean the fuel tank periodically as recommended in the Operator’s Manual. Also, drain and clean
the fuel tank if the fuel system becomes contaminated
or if the machine is to be stored for an extended period.
To clean fuel tank, flush tank and fuel hoses out with
clean solvent. Make sure tank is free of contaminates
and debris.
Fuel Tank Removal (Fig. 6)
1. Park machine on a level surface, lower attachment,
stop engine, apply parking brake and remove key from
ignition switch.
2. Close fuel shut off valve (Fig. 7). Disconnect fuel
hose from fuel filter inlet.
3. Place disconnected hose in appropriate container
and open fuel shut off valve to allow fuel tank to drain
completely.
4. Remove three (3) washer head screws that retain
dash panel to fuel tank (Fig. 8). Carefully position panel
away from fuel tank.
5. Remove fuel tank from machine using Figure 6 as a
guide.
6. If fuel in tank was contaminated, carburetor removal
and cleaning may be necessary (see Briggs and Stratton Repair Manual at the end of this chapter).
Fuel Tank Installation (Fig. 6)
1. If carburetor was removed from engine for cleaning,
install carburetor (see Briggs and Stratton Repair Manual at the end of this chapter).
2. Install fuel tank to frame using Figure 6 as a guide.
Apply antiseize lubricant to cap screw (item 14) that secures front of fuel tank to machine. Install and torque cap
screw from 30 to 60 in–lb (3.4 to 6.8 N–m).
3. Connect fuel hose to fuel filter inlet. Make sure that
fuel hose is secured with hose clamps.
4. Position panel to fuel tank and secure with three (3)
washer head screws (Fig. 8).
5. Fill fuel tank (see Operator’s Manual).
6. Open fuel shut off valve and check for any signs of
fuel leakage.
1. Fuel shut off valve2. Fuel filter
Figure 7
1
2
1. Washer head screw
2. Screw
3. Dash panel
4. Choke lever/cable
5. Lock nut
6. Throttle lever/cable
7. Ignition switch
Figure 8
5
7
6
4
3
2
1
1
2
5
Gasoline
Engine
Gasoline EnginePage 3 – 10Sand Pro & Infield Pro 3040/5040
Engine
Figure 9
1. Muffler shield
2. Negative battery cable
3. Engine
4. Hose clamp (2 used)
5. Engine support
6. Cap screw (4 used)
7. Engine mount (4 used)
8. Front mount bracket (2 used)
9. Flange nut (4 used)
10. Cap screw
11. Flange nut
12. Engine mount
13. Cap screw (4 used)
14. Lock washer
15. Cap screw (4 used)
16. Crankshaft cover
17. Cap screw (2 used)
18. Breather tube
19. Intake gasket
20. Flange head screw (3 used)
21. Flat washer (4 used)
22. Hose
23. Flange head screw (4 used)
24. Washer head screw (4 used)
25. Gasket (2 used)
26. Muffler
27. Intake elbow
28. Tail pipe
29. Flat washer (4 used)
30. Cap screw (3 used)
31. Flange head screw (4 used)
32. Exhaust gasket (2 used)
33. Flat washer (3 used)
34. Flange nut (3 used)
35. Exhaust shield
FRONT
LEFT
170 to 200 in–lb
(19.2 to 22.6 N–m)
60 to 65 in–lb
(6.8 to 7.3 N–m)
35
24
1
26
16
17
11
5
12
29
13
7
8
9
15
3
6
28
11
10
22
20
21
31
32
34
33
30
23
25
27
19
18
11
15
2
11
14
4
Engine Removal (Fig. 9)
1. Park machine on a level surface, lower attachment,
stop engine, apply parking brake and remove key from
ignition switch.
2. If engine is to be disassembled, it may be easier to
drain oil from engine before removing engine from machine (see Operator’s Manual).
3. Chock wheels to prevent the machine from moving.
Gasoline EnginePage 3 – 11Sand Pro & Infield Pro 3040/5040
4. Remove rear attachment from machine.
CAUTION
The engine and exhaust system may be hot. To
avoid possible burns, allow the engine and exhaust system to cool before removing engine
from machine.
5. Remove hitch assembly from the rear of the machine
(see Hitch Assembly Removal in the Service and Repairs section of Chapter 6 – Chassis).
6. Raise operator seat.
CAUTION
When disconnecting the battery cables from the
battery, make sure to remove the negative (–) battery cable first and then remove the positive (+)
battery cable.
7. Disconnect and remove battery from the machine to
prevent the possibility of the engine damaging it during
removal (see Battery Service in the Service and Repairs
section of Chapter 5 – Electrical Systems).
8. Close fuel shutoff valve. Clamp fuel hose near
engine to prevent fuel spillage. Loosen hose clamp at
fuel pump and remove fuel hose from the pump.
9. Disconnect machine wire harness from engine as
follows (Fig. 10):
A. Disconnect harness violet wire from engine magneto terminal.
B. Disconnect harness fusible link from voltage regulator on engine blower housing.
C. Disconnect harness yellow wire from engine fuel
solenoid lead.
10.Remove air intake hose from air cleaner assembly
and engine intake elbow (see Air Cleaner Assembly Removal in this section).
11. Disconnect breather tube from intake elbow.
12.Remove four (4) flange head screws that secure intake elbow to carburetor. Remove two (2) gaskets and
intake manifold. Discard gaskets. Remove and discard
intake gasket from between intake elbow and carburetor. Make sure that all gasket material is removed from
carburetor and intake elbow.
Figure 10
1. Violet wire (magneto)
2. Fusible link (voltage reg.)
3. Voltage regulator
4. Yellow wire
1
2
4
3
1. Throttle control cable
2. Governor control plate
3. Choke cable
4. Choke lever
Figure 11
3
1
2
4
1. Square key
2. Cap screw
3. Set screw
4. Engine hub
5. Coupling spacer
6. Lock nut
7. Drive coupling
8. Coupling
Figure 12
7
8
2
4
3
1
2
5
5
6
6
Loctite #242
Antiseize
Lubricant
90 to 110 in–lb
(10.2 to 12.4 N–m)
Gasoline
Engine
Gasoline EnginePage 3 – 12Sand Pro & Infield Pro 3040/5040
13.Disconnect throttle control cable from the governor
control plate and choke control cable from the choke lever (Fig. 11).
14.Disconnect red positive cable (solenoid) from the
starter motor.
15.Loosen two (2) set screws on the engine hub to allow
hub removal from the engine stub shaft (Fig. 12).
16.Remove lock nut and cap screw securing engine and
negative battery cable to the engine support. Locate and
retrieve lock washer (item 14). Position cable away from
engine.
17.Remove remaining three (3) lock nuts and cap
screws that secure the engine to the engine support.
IMPORTANT: Make sure not to damage the engine,
fuel lines, hydraulic lines, electrical harness or other parts while removing the engine from the machine.
18.Remove engine from machine as follows:
A. Slide engine toward the rear of machine to remove engine stub shaft from engine hub. Take care
not to damage the hydrostat coupling.
B. Once the engine stub shaft is clear of the engine
hub, remove engine from the rear of the machine.
C. Locate and retrieve square key from the engine
stub shaft.
Engine Installation (Fig. 9)
1. Position machine on a level surface.
2. Make sure that all parts removed from the engine
during maintenance or rebuilding are properly installed
to the engine.
IMPORTANT: Make sure not to damage the engine,
fuel lines, hydraulic lines, electrical harness or other parts while installing the engine.
3. Install engine to machine as follows:
A. Apply antiseize lubricant to bore of engine hub.
Place square key into slot on the engine stub shaft.
B. Position engine onto engine support from the rear
of the machine.
C. Align engine stub shaft to engine hub. Slide engine toward the front of machine until mounting holes
in engine align with holes in engine support. Take
care not to damage the hydrostat coupling.
D. Install three (3) cap screws and lock nuts to secure the engine to the engine support. Do not fully
tighten lock nuts.
E. Position lock washer and negative battery cable
to the engine. Lock washer should be positioned between engine and ground cable. Install fourth cap
screw up through engine support, engine, lock washer and ground cable and then install lock nut. Do not
fully tighten lock nut.
F. Rotate engine crankshaft by hand and check for
deflection of pump couplers that would indicate misalignment between engine and hydrostat. Position
engine on engine support to best align the coupling
assembly.
G. Tighten four (4) cap screws and lock nuts to secure engine to machine.
4. Position engine hub on engine stub shaft so that rubber pump drive couplings are not distorted. Apply Loctite
#242 (or equivalent) to threads of engine hub set
screws. Tighten both set screws on the engine hub to
secure hub to the engine stub shaft (Fig. 12). Torque set
screws from 90 to 110 in–lb (10.2 to 12.4 N–m).
5. Connect throttle control cable to the governor control
plate and choke control cable to the choke lever (Fig.
11).
6. Connect positive cable (solenoid) to starter motor.
7. Connect machine wire harness leads to engine as
follows (Fig. 10):
A. Connect harness violet wire to the engine magneto terminal.
B. Connect harness fusible link to voltage regulator
on engine blower housing.
C. Connect harness yellow wire to engine fuel solenoid lead.
CAUTION
When connecting the battery cables to the battery, make sure to attach the positive (+) battery
cable first and then attach the negative (–) battery cable.
8. Install and connect battery to the machine (see Battery Service in the Service and Repairs section of Chapter 5 – Electrical Systems).
Gasoline EnginePage 3 – 13Sand Pro & Infield Pro 3040/5040
9. Secure fuel hose to the fuel pump with hose clamp.
Remove clamp from fuel hose that was used to prevent
fuel spillage. Open fuel shutoff valve.
10.Place new intake gasket on carburetor. Position intake elbow to top of carburetor. Place two (2) gaskets to
top of intake elbow and secure intake elbow with four (4)
flange head screws. Torque cap screws from 60 to 65
in–lbs (6.8 to 7.3 N–m).
IMPORTANT: Any leaks in the air filter system will
allow dirt into engine and will cause serious engine
damage. Make sure that all air cleaner components
and breather tube are in good condition and are
properly secured during assembly.
11. Secure breather tube to intake elbow. Make sure that
hose clamps are properly tightened.
12.Secure air intake hose to air cleaner assembly and
engine (see Air Cleaner Assembly Installation in this
section). Make sure that hose clamps are properly tightened.
13.Install hitch assembly to the rear of the machine (see
Hitch Assembly Installation in the Service and Repairs
section of Chapter 6 – Chassis).
14.Install attachment to the machine.
15.Lower operator seat.
16.Check and adjust engine oil level (See Operator’s
Manual).
17.Check operation of choke and throttle cables. Adjust
if necessary (see Operator’s Manual).
Gasoline
Engine
Gasoline EnginePage 3 – 14Sand Pro & Infield Pro 3040/5040
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Sand Pro & Infield Pro 3040/5040Page 4 – 1Hydraulic System