Toro Sand Pro 5040, Infield Pro 5040, Infield Pro 08712, Sand Pro 08712 Operator's Manual

FormNo.3391-391RevB
FrontLiftFrame
SandPro
ModelNo.08712—SerialNo.311000336andUp
®
/IneldPro
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orreproductiveharm.
ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof Incorporation(DOI)atthebackofthispublication.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
®
5040TractionUnit
CALIFORNIA
Operator'sManual
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1 2
3
4
Nopartsrequired
Nopartsrequired
StraighthydraulicttingwithO-ring 90-degreehydraulicttingwithO-ring Liftvalve Valveplate1 Bolt(1/4x3inches) Locknut(1/4inch) Bolt(#10x1-1/4inches) Locknut(#10) Liftlever Rightplowplate1 Leftplowplate Bolt(1/2x2inches) Locknut(1/2inch) Hitchframebracket Bolt(1/2x1-3/4inches)
Qty.
Use
2 2 1
3 3 2 2 1
1 4 4 1 2
Preparethemachine.
Removetheshrouds.
Installtheliftvalve.
Installtheplowplates.
©2017—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3391-391*B
ProcedureDescription
5
6
7
8
9
Hitchframe Bolt(3/8x2inches) Nut(3/8inch) Capscrew(3/8x1-1/2inches) Locknut(3/8inch) Cylinderpin Adapterplate1 Pusharmtube1 Pinassembly2 Thread-formingscrew Bolt(5/8x1-1/2inches) Washer(1.68-inchoutsidediameterx
0.65-inchinsidediameter) Tube1 Clevispin Cotterpin 45-degreehydraulicttingwithO-ring Hydrauliccylinder1 90-degreehydraulicttingwithO-ring Smallretainingring Pin1 Largeretainingring2 Tubeassembly1 Hydraulichose(PartNo.108-8449) Hydraulichose(PartNo.108-8453) Hydraulichose(PartNo.108-8454) Wirehoseholder1 Threadformingscrew(5/16x3/4inch) Plasticcabletie3 Leverguideplate1 Flange-headscrew2 Washer2 Controlpaneldecal Controlpanel Knob1 Plasticcabletie3
Operator’sManual
Qty.
Use
1 2 2 2 2 2
Installthepusharmsandhitchframe.
2 2
2
1 1 1
1 1
1 1 1
2
1 1
1
Installthehydrauliccylinder.
Installthehydraulichoses.
Installthecontrolpanelandleverguide plate.
Readthedocumentationandstoreitin asafelocation.
2
1

PreparingtheMachine

NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Lowertheattachments.
3.Engagetheparkingbrake.
4.Shutofftheengineandremovethekey .
2

RemovingtheShrouds

NoPartsRequired
Procedure
1.Jackuptherearofthemachineandposition blocksundertherearwheelmotormounts.
2.Removetherightreartire.
3.Removethe4washersandboltsmountingthe controlpaneltotheconsole(Figure1).
4.Unplugthewirefromthehourmeter.
5.Removethecontrolpanel(Figure1).
6.Removethe3boltssecuringtheconsoletothe frame(Figure1).Removetheconsolebygently liftingthebottomedgeoftheconsolearound thesupportbracketandslidingitupbeyondthe brakehandle.
g003660
Figure1
1.Controlpanel3.Consolemountingbolt locations
2.Console
7.Removethe4boltssecuringtherighthand
wheelshroudtotheframeandremovethe shroud(Figure2).
g003661
Figure2
1.Righthandwheelshroud
8.Disconnectandremovethecentershroudfrom
theframe(Figure3).
3
Figure4
1.Straighttting3.Liftvalve
2.90-degreetting
g003663
Figure3
1.Centershroud
3

InstallingtheLiftValve

Partsneededforthisprocedure:
2
StraighthydraulicttingwithO-ring
2
90-degreehydraulicttingwithO-ring
1
Liftvalve
1Valveplate
3
Bolt(1/4x3inches)
3
Locknut(1/4inch)
2
Bolt(#10x1-1/4inches)
2
Locknut(#10)
1
Liftlever
g003662
2.Mountthevalveassembly,pivotbracket,and
valveplatetotheframewith3bolts(1/4x3 inches)and3locknuts(Figure5).Positionthe valveplateagainstthefrontoftheframemember whenmounting,andtorquethefastenersto10 to12N∙m(90to110in-lb).
Note:Thevalveinstallationisverysimilarto
thevalvecurrentlyinstalled.
3.Looselymountthepivotleverassemblytothe
valvespoolandtotheoffsetlinkwith2bolts (#10x1-1/4inch)and2locknuts(Figure5).
Note:Donottightenthefastenersatthistime.
Procedure
1.Threadthe2ttings(90-degree)andthe2 straighthydraulicttingsintothenewliftvalve.
Note:PositionthettingsasshowninFigure
4.Donottightenthe90-degreettingsatthis
time.MakesurethatallO-ringsarelubricated andproperlypositionedonthettingsbefore installation.
4
Figure5
4.Removeanddiscardthe2boltssecuringthe frontofthesteeringpivottothetopofthecaster fork(Figure6).
5.Usingthecasterforkandsteeringpivotmounting holes,mountthehitchframebrackettothe undersideofthecasterforkwith2bolts(1/2x 1-3/4inches);refertoFigure6.
Note:Itmayberequiredtopartiallydeate
thetiretogainclearance.Thewheelmotor hydraulichoseshouldnotrestontopofthehitch framebracket.
g003664
1.Valveassembly
2.Pivotbracket5.Pivot
3.Valveplate6.Lever
4.Offsetlink
4

InstallingthePlowPlates

Partsneededforthisprocedure:
1Rightplowplate
1
Leftplowplate
4
Bolt(1/2x2inches)
4
Locknut(1/2inch)
1
Hitchframebracket
2
Bolt(1/2x1-3/4inches)
Procedure
1.Looselymounttherighthandplowplatetothe rightsideofthecasterforkwith2bolts(1/2x2 inches)andlocknutsasshowninFigure6.
Figure6
1.Rightplowplate
2.Leftplowplate4.Hitchframebracket
3.Steeringpivot
g003665
Note:Donottightenthefastenersyet.
2.Repeattheprocedurewiththelefthandplow plate(Figure6).
3.Jackupthefrontofthemachineuntilthefront wheelisofftheoor.
5
3.Insertacylinderpinintoeachpusharmtubeas showninFigure8.
5
InstallingthePushArms andHitchFrame
Partsneededforthisprocedure:
1
Hitchframe
2
Bolt(3/8x2inches)
2
Nut(3/8inch)
2
Capscrew(3/8x1-1/2inches)
2
Locknut(3/8inch)
2
Cylinderpin
1Adapterplate
1Pusharmtube
2Pinassembly
2
Thread-formingscrew
2
Bolt(5/8x1-1/2inches)
Washer(1.68-inchoutsidediameterx0.65-inchinside
2
diameter)
1Tube
1
Clevispin
1
Cotterpin
4.Insertthepusharmtubesontotherightandleft plowplatesaligningthecylinderpinguideswith theholesintheplowplates(Figure8).
Note:Ifunabletogetthepusharmtubes
aroundtheplowplates,loosenthenutssecuring theplowplatestothecasterfork.
5.Mounteachcylinderpintoeachplowplate withabolt(5/8x1-1/2inches)andawasher (1.68-inchoutsidediameterx0.65-inchinside diameter)asshowninFigure8.
Note:T orquetheboltsto203N-m(150ft-lb).
g003666
Figure8
Procedure
1.Lowerthemachinesothatthefrontwheelison theoor.
2.Securethepusharmtubetotheadapter platewith2pinassembliesandsecurethe pinassembliestotheadapterplateswith2 thread-formingscrews.
Note:Positionthecomponentsasshownin
Figure7.
Figure7
1.Pusharmtube3.Pinassembly
2.Adapterplate
4.Thread-formingscrew
1.Cylinderpin
2.Pusharmtube
6.Mountthetopofthehitchframetothehitch framebracketwith2bolts(3/8x2inches)and nuts(Figure9).
7.Mountthehitchframetubestotheplowplates withbolts(3/8x1-1/2inches)andnuts(Figure
9),andtightenthefasteners.
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6
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