The Toro Aerator Commercial Products Warranty44. . .
All Rights Reserved
Printed in the USA
2
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. The model and serial
numbers are stamped on a plate which is riveted to the
frame.
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
Safe Operating Practices
The following instructions are from ANSI standard
B71.4—2004.
Training
• Read the Operator’s Manual and other training material.
If the operator(s) or mechanic(s) can not read English it
is the owner’s responsibility to explain this material to
them.
• Become familiar with the safe operation of the
equipment, operator controls, and safety signs.
• All operators and mechanics should be trained. The
owner is responsible for training the users.
• Never let children or untrained people operate or
service the equipment. Local regulations may restrict
the age of the operator.
• The owner/user can prevent and is responsible for
accidents or injuries occurring to himself or herself,
other people or property.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information
worthy of special attention.
Safety
Improper use or maintenance by the operator or owner
can result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay
attention to the safety alert
CAUTION, WARNING, or DANGER—“personal
safety instruction.” Failure to comply with the
instruction may result in personal injury or death.
symbol, which means
Preparation
• Evaluate the terrain to determine what accessories and
attachments are needed to properly and safely perform
the job. Only use accessories and attachments approved
by the manufacturer.
• Wear appropriate clothing including hard hat, safety
glasses and hearing protection. Long hair, loose
clothing or jewelry may get tangled in moving parts.
• Inspect the area where the equipment is to be used and
remove all objects such as rocks, toys and wire which
can be contacted by the aerator.
• Use extra care when handling gasoline and other fuels.
They are flammable and vapors are explosive.
• Use only an approved container
• Never remove gas cap or add fuel with engine
running. Allow engine to cool before refueling.
Do not smoke.
• Never refuel or drain the aerator indoors.
• Check that operator’s presence controls, safety switches
and shields are attached and functioning properly. Do
not operate unless they are functioning properly.
Operation
• Never run an engine in an enclosed area.
• Only operate in good light, keeping away from holes
and hidden hazards.
3
• Be sure all drives are in neutral and parking brake is
engaged before starting engine. Start the engine only
from the operator’s position.
• Never operate without the shields, covers or other
guards securely in place. Be sure all interlocks are
functioning properly.
• Keep hands and feet away from the nozzle and roller
area. High velocity water jets can penetrate hands and
feet. Penetration by the high velocity water jets can
cause serious personal injury. If accidental penetration
occurs, seek medical attention immediately.
• Never use chemicals in the water supply system.
• Do not operate the water injection system on concrete
or asphalt because water jets will permanently damage
these surfaces.
• Before disconnecting or performing any work on the
water system, all pressure in the system must be
relieved by stopping the engine and opening the bleed
valve. Opening the bleed valve allows any trapped
water to escape from the system and also allows the
accumulator piston to move to the bottom of the
accumulator cylinder.
• Do not change the engine governor setting or overspeed
the engine.
• The accumulator in this machine contains high pressure
dry nitrogen. Accumulator servicing requires special
tools and precautions. Accumulators do not contain user
serviceable components. Improper accumulator
servicing can cause dismemberment or death. Do not
attempt to disassemble an accumulator; have this work
done by an Authorized Toro Distributor.
• Stop on level ground, disengage drives, engage parking
brake, shut off engine before leaving the operator’s
position for any reason.
• Never carry passengers and keep pets and bystanders
away.
• Be alert, slow down and use caution when making
turns. Look behind and to the side before changing
directions.
• Slow down and use caution when crossing roads and
sidewalks.
• Do not operate the aerator under the influence of
alcohol or drugs.
• Use extreme care when loading or unloading the aerator
into a trailer or truck.
• Use care when approaching blind corners, shrubs, trees,
or other objects that may obscure vision.
Slope Operation
• Do not operate near drop–offs, ditches, steep banks or
water. Wheels or rollers dropping over edges can cause
rollovers, which may result in serious injury or death.
• Do not operate on slopes when grass is wet. Slippery
conditions reduce traction and could cause sliding and
loss of control.
• Do not make sudden turns or rapid speed changes.
• Reduce speed and use extreme caution on slopes.
• Remove or mark obstacles such as rocks, tree limbs,
etc. from the operating area. Tall grass can hide
obstacles.
• Watch for ditches, holes, rocks, dips, and rises that
change the operating angle, as rough terrain could
overturn the aerator.
• Be aware that loss of traction may occur going
downhill. Weight transfer may cause drive wheel to slip
and cause loss of braking and steering.
• Always avoid sudden starting or stopping on a slope. If
tire loses traction, disengage the water injection system
and proceed slowly off the slope.
Maintenance and storage
Warning
Engine exhaust contains carbon monoxide, which
is an odorless, deadly poison that can kill you.
Do not run engine indoors or in an enclosed area.
• Make sure all hydraulic line connectors are tight and all
hydraulic hoses and lines are in good condition before
applying pressure to the system.
• Keep your body and hands away from pin hole leaks or
nozzles that eject hydraulic fluid under high pressure.
Use paper or cardboard, not your hands, to search for
leaks. Hydraulic fluid escaping under pressure can have
sufficient force to penetrate the skin and cause serious
injury. Seek immediate medical attention if fluid is
injected into skin.
• Before disconnecting or performing any work on the
hydraulic system, all pressure in the system must be
relieved by stopping the engine and lowering the deck
and attachments to the ground.
• Let engine cool before storing and do not store near
flame.
• Shut off fuel while storing or transporting on trailers.
Do not store fuel near flames or drain indoors.
4
• Park machine on level, hard ground. Never allow
untrained personnel to service machine.
• Use only Toro-approved attachments. Warranty may be
voided if used with unapproved attachments.
• Use jack stands or safety latches to support components
when required.
• Carefully release pressure from components with stored
energy.
• Disconnect battery or remove spark plug wire before
making any repairs. Disconnect the negative terminal
first and the positive last. Reconnect positive first and
negative last.
• Keep hands and feet away from moving parts. If
possible, do not make adjustments with the engine
running.
• Charge batteries in an open well ventilated area, away
from spark and flames. Unplug charger before
connecting or disconnecting from battery. Wear
protective clothing and use insulated tools.
• Keep all parts in good working condition and all
hardware tightened. Replace all worn or damaged
decals.
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area
of potential danger. Replace any decal that is damaged or lost.
Sound Pressure Level
This unit has an equivalent continuous A–weighted sound
pressure level at the operator ear of 93 dBA, based on
measurements of identical machines per Directive
98/37/EC and amendments.
Sound Power Level
This unit has a guaranteed sound power level of:
108 dBA/1 pW, based on measurements of identical
machines per Directive 2000/14/EC and amendments.
Vibration Level
This unit does not exceed a vibration level of 4.0 m/s@ at
the hands based on measurements of identical machines per
ISO 5349 procedures.
80-8000
80-8880
80-8760
1. Parking brake
2. Locked
5
93-9363
3. Unlocked
80-8090
80-8040
80-8010
THE FIVE MICRON FILTER ELEMENT (86–8620) MUST
IMPORTANT
D
BE IN PLACE AT ALL TIMES.
OPERATION WITHOUT PROPER FILTRATION WILL
D
RESULT IN PREMATURE WEAR AND FAILURE OF THE
WATER SYSTEM COMPONENTS.
USE OF ADDITIONAL FILTRATION OR POTABLE WATER
D
MAY BE NECESSARY TO PROLONG THE LIFE OF THE
FILTRATION SYSTEM.
SEE OPERATOR’S MANUAL FOR MORE INFORMATION.D
92-9542
72-4080
108-1316
93-9429
6
1. Choke
108-1317
80-9450
108-1263
7
108-1264
108-1265
8
Specifications
Note: Specifications and design subject to change without notice.
General Specifications
Kohler, 4 cycle, V–twin, air cooled, 27 hp @ 3600 RPM, 44 cu. in (725 cc)
Engine
displacement. Electric start. Heavy duty air cleaner. 2 quart oil capacity. Solid state
ignition. Meets California Exhaust Emission Standard and EPA Standards for Lawn
and Garden Equipment.
Clutches
Electrical
Traction Drive
Tires/Wheels
Brake
Transport Lift
Fuel Capacity10.5 gallons gasoline
Ground Speed
Aeration Width33 inches with 11 nozzles on 3 inch centers
Aeration Depth4 to 6 inches depending on turf conditions and nozzle configuration
Hole Pattern
Electromagnetic, dual groove belt drive for water pump and drive shaft flange
brake/clutch for main valve gearbox.
12 volt system with 15 amp circuit breaker protection. Relays for all high current
switching. Electronic controller and sensors for automatic startup and shutdown
sequence of water injection system. Group 28 battery with 535 cold crank amps.
Closed loop hydrostatic drive consisting of Sundstrand variable volume pump and
Parker low speed, high torque wheel motor mounted to steering fork. Hydraulic
system contains 5 quarts with 25 micron suction line filter and gearbox reservoir.
Three, smooth tread 2 ply, 18 x 9.50-8,pneumatic tubeless, tires. De–mountable
drop center steel wheels with 4 lug nuts mounted to tapered roller bearing hubs on
transport arms and brake hub on wheel motor. All are interchangeable.
Drum and shoe-type parking brake mounted to wheel motor. Holds unit on a 30%
grade.
12 volt Warner Electric linear screw actuator with 6 inch stroke. Raises and lowers
lift arm/transport tires and activates hole spacing control.
Variable from 1-1/2 to 6 in. spacing in the direction of travel, and 3 or 6 in.
increments in width
Controls
Engine Panel
Steering Tiller Panel
Electronic Control Module
Throttle, choke, spray wash control, hour meter, water pressure gauge, spacing
control lever, key switch, and circuit breaker reset button
Traction bail, water system engage and disengage buttons, transport/aerate lift
rocker switch, and parking brake with buzzer alarm.
Solid state potted device for sequencing start and stop of water system. Interlocks
for water pressure, transport lift, traction neutral and accumulator over–pressure.
9
Water Injection System
Pre-Filter
Supply FilterReplaceable cartridge in plastic housing with air bleed button.
Water Pressure Switch
Pump
Accumulator
Cam and Gearbox
Valve
Rollers
Spin down type with washable cartridge in clear plastic housing and plastic ball
valve for flushing.
Senses for water pressure after filter and turns on when pressure is over 20–28 psi
and turns off when pressure drops below 7–13 psi.
Pump is a Toro exclusive design with cast stainless steel head and 3 piston
plungers. Vee packing seals and Kevlar guides. Forged crankshaft with plasma
sprayed ceramic on stainless steel plungers and cast iron connecting rods. Nominal
performance is 4 gpm @ 5000 psi with 1400 RPM input.
Toro exclusive design with high and low charge pressure sensors, nitrogen gas
charged to a maximum of 2500psi.
Reduction gear drive for cam that actuates main water valve. Roller cam follower
rides on cam specifically designed to control water injection at 5.3 cycles per
second (320 RPM) and store energy in accumulator between injections. Cast iron
case also serves as 4 quart hydraulic reservoir.
Cast stainless steel valve body functions as mounting base for accumulator,
gearbox, and manifold outlet. All high pressure water flows in and out through the
valve body. Pressure balanced valve spool with floating, hardened stainless seat
aligns during assembly. Bleed valve in base allows for bleed-off of high pressure
and drain down for cold weather storage. Bolted flanges and polyurethane o-rings
mate all components to valve body.
Pivoting aluminum rollers uniformly smooth the turf and provide protection from the
nozzle discharge. Adjustable flow (0–3 gpm) spray wash system with 6 flood tip
nozzles maintain clean rollers.
Pressure Relief Valve
Manifold and Nozzles
Circle Seal Controls poppet-type valve preset to 5000 psi with corrosion resistant
stainless and brass materials.
Extruded stainless steel manifold with 11 flanged nozzle extensions containing
check valves and hardened stainless discharge orifice. Check valves may be
reversed in housing to block unused nozzles.
Dimensions
Length96.2 in. (244 cm)
Wheelbase53.2 in. (135 cm)
Width63 in. (160 cm)
Height38.2 in. (97 cm)
Weight1120 lb. (508 kg)
10
Depths and Nozzle Configurations
Decimal
Metric Size
Approx
Decimal
Metric Size
Approx
All nozzles are identified with numbers indicating the drill size of the orifice. The standard configuration is 11 nozzles
producing depths of 4 to 6 inches depending on turf conditions. Blocked nozzle locations are obtained by reversing the nozzle
check valve ball and spring. See nozzle size chart and illustrations below:
Important Use only nozzle configurations shown or damage to the machine may occur.
Nozzle Size and Approximate Depth Chart
Part No.Drill Size
86-8130#560.04651.181***
86-8131#530.05951.5111104–6 in.
86-8133#460.0812.057656–8 in.
* Use only with varied size configurations
Note: Aluminum Washer, Toro Part no. 80-6680, is required with any nozzle change.
Optional Staggered Size Nozzle Configuration
Part No.Drill Size
86-8130#560.04651.1816 and0**3–4 in.
86-8133#460.0812.05750**6–8 in.
** Additional nozzles may be blocked to compensate for pump wear.
Note: Aluminum Washer, Toro Part no. 80-6680, is required with any nozzle change.
DecimalMetric Size
Size (inch)
DecimalMetric Size
Size (inch)
(mm)
(mm)
Quantity of Nozzles
Quantity of Nozzles
OpenBlocked
OpenBlocked**
Approx.
Depth
Approx.
Depth
.
.
Check Valve Ball
Spring
Open Nozzle
Spring
Check Valve Ball
Closed (Blocked) Nozzle
11
Setup
Note: Determine the left and right sides of the machine from the normal operating position.
Loose Parts
Note: Use this chart as a checklist to ensure that all parts have been received. Without these parts, total setup cannot be
completed.
Description
Wheel
Lug nut
Ignition key1Use in ignition switch.
Hose adapter1Mount to quick coupler on side of machine.
Spanner wrench1Use for installation and removal of water filter.
Parts catalog1
Operator’s manual1Read before operating the machine.
Qty.Use
3
Installing the rear wheels
12
Installing the Rear Wheels
1. Remove the wheels from the shipping pallet.
2. Mount the wheels to the hubs with the lug nuts
(supplied in loose parts) (Fig. 1) and torque the nuts to
45–55 ft.-lb. (61–75 N⋅m).
3. Remove any shipping blocks or braces, which may
obstruct machine removal from the pallet.
Important Refer to the Before Operating section in this
manual, page 13, for instructions on preparing the machine
for operation.
2
1
Figure 1
1. Wheel2. Lug nuts
12
Before Operating
Activating and Charging the
Battery
Warning
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals
known to the State of California to cause cancer
and reproductive harm. Wash hands after
handling.
1. Since the battery is not filled with electrolyte or
activated, bulk electrolyte with 1.260 specific gravity
must be purchased from a local battery supply outlet.
Danger
1
Figure 2
1. Battery
4. Replace the filler caps and connect a 3 to 4 amp battery
charger to the battery posts. Charge the battery at a rate
of 3 to 4 amperes for 4 to 8 hours.
Battery electrolyte contains sulfuric acid which is a
deadly poison and causes severe burns.
• Do not drink electrolyte and avoid contact with
skin, eyes or clothing. Wear safety glasses to
shield your eyes and rubber gloves to protect
your hands.
• Fill the battery where clean water is always
available for flushing the skin.
2. Release the hood latches and raise the hood.
3. Loosen the capscrew securing the battery clamp to the
machine and remove the battery (Fig. 2). Remove the
filler caps from the battery and slowly fill each cell until
electrolyte is just above the plates.
Warning
Battery terminals or metal tools could short
against metal aerator components causing sparks.
Sparks can cause the battery gasses to explode,
resulting in personal injury.
• When removing or installing the battery, do not
allow the battery terminals to touch any metal
parts of the aerator.
• Do not allow metal tools to short between the
battery terminals and metal parts of the aerator.
Warning
Charging the battery produces gasses that can
explode.
Never smoke near the battery and keep sparks and
flames away from battery.
5. When the battery is charged, disconnect the charger
from the electrical outlet and battery posts.
6. Remove the filler caps. Slowly add electrolyte to each
cell until the level is up to the fill ring. Install the filler
caps.
Important Do not overfill the battery. Electrolyte will
overflow onto other parts of the machine and severe
corrosion and deterioration will result.
7. Install the battery and secure it with the battery clamp.
Warning
Incorrect battery cable routing could damage the
aerator and cables causing sparks. Sparks can
cause the battery gasses to explode, resulting in
personal injury.
• Always disconnect the negative (black) battery
cable before disconnecting the positive (red)
cable.
• Always connect the positive (red) battery cable
before connecting the negative (black) cable.
13
8. Install the positive cable (rubber boot over end) to the
positive (+) terminal and the negative cable (black) to
the negative (–) terminal of the battery and secure them
with capscrews and nuts. Slide the rubber boot over the
positive terminal to prevent a possible short-out from
occurring (Fig. 2).
9. Lower the hood and secure the latches.
Checking the Engine Oil
The engine is shipped with oil in the crankcase; however,
the oil level must be checked before and after the engine is
first started.
Crankcase capacity is approximately 2 qt. (1.4 l) with the
filter.
Use high-quality engine oil that meets the following
specifications:
API Classification Level Required: SJ, SK, SL or
higher.
Note: If the oil level is at the ADD mark on the dipstick,
add 1 quart of oil to raise the oil level to FULL. Do not
overfill.
3. Remove the cap from the oil fill. Pour oil into the oil fill
until the level is at the FULL mark on the dipstick.
Important The aerator operates at very high engine
loads, so check the oil level every 8 operating hours or
daily. A new engine may consume some oil until it is
broken in. Initially, change the oil after the first 25 hours of
operation; thereafter, under normal conditions, change the
oil and filter after every 100 hours of operation. Change the
oil more frequently when the engine is operated in
extremely dusty or dirty conditions.
Filling the Gas Tank
We recommend the use of fresh, clean, unleaded regular
grade gasoline. Unleaded gasoline burns cleaner, extends
engine life, and promotes good starting by reducing the
build-up of combustion chamber deposits.
Preferred oil: SAE 10W–30 (above 0_F)
Alternate oil: SAE 5W–30 (below 32_F)
Toro Premium Engine oil is available from your distributor
in 10W–30 viscosity. See the parts catalog for part
numbers.
1. Position the machine on a level surface.
2. Remove the dipstick from the oil filler neck (Fig. 3) and
wipe it with a clean rag. Insert the dipstick into the filler
neck and make sure it is seated fully. Pull the dipstick
from the filler neck and check the oil level. If the oil
level is low, add enough oil to raise the level to the
FULL mark on the dipstick.
1
2
Note: Do not mix oil with the gasoline. Never use
methanol, gasoline containing methanol, gasohol, gasoline
additives, premium gasoline, or white gas because engine
and fuel system damage could result.
1. Remove the cap from the fuel tank (Fig. 4) and fill the
10 gallon tank to about 1 inch (25 mm) from the top of
tank (the bottom of the filler neck) with unleaded
gasoline. Install the fuel tank cap tightly.
1
Figure 4
1. Fuel tank cap
Figure 3
1. Dipstick2. OIl fill cap
2. Wipe up gasoline that may have spilled to prevent a fire
hazard.
14
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