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HoverPro 500
Operator's Manual
20 pgs1.17 Mb0
Operator's Manual
4 pgs247.53 Kb0

Toro HoverPro 450, HoverPro 500, HoverPro 550, 02602, 02604 Operator's Manual

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FormNo.3381-674RevA
HoverPro450/500/550Machine
ModelNo.02602—SerialNo.314000001andUp
ModelNo.02604—SerialNo.314000001andUp
ModelNo.02606—SerialNo.314000001andUp
Operator'sManual
Introduction
WARNING
CALIFORNIA
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.Keepthismanualforfuture reference.
YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.
g017365
1
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
©2013—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUK
AllRightsReserved
*3381-674*A
Formodelswithstatedenginehorsepower,thegross horsepoweroftheenginewaslaboratoryratedbytheengine manufacturerinaccordancewithSAEJ1349.Ascongured tomeetsafety,emission,andoperatingrequirements,the actualenginehorsepoweronthisclassmachinewillbe signicantlylower.
Contents
Introduction..................................................................1
GeneralOperation..................................................2
SlopeOperation......................................................3
Children.................................................................3
Service...................................................................3
SoundPressure.......................................................4
SoundPower..........................................................4
Vibration................................................................4
SafetyandInstructionalDecals.................................5
Setup............................................................................7
1AssemblingtheHandle..........................................7
2FillingtheEnginewithOil......................................7
ProductOverview..........................................................9
Operation.....................................................................9
FillingtheFuelTank................................................9
CheckingtheEngineOilLevel.................................10
AdjustingtheCuttingHeight....................................11
StartingtheEngine.................................................11
AdjustingtheChoke...............................................12
StoppingtheEngine...............................................12
OperatingTips......................................................13
Maintenance.................................................................13
RecommendedMaintenanceSchedule(s)......................13
PreparingforMaintenance.......................................15
ReplacingtheAirCleaner........................................15
ChangingtheEngineOil.........................................15
ServicingtheSparkPlug..........................................16
ReplacingtheFlexiblade/Cutterbar...........................16
CleaningtheMachine..............................................17
Storage........................................................................17
PreparingtheMachineforStorage............................17
Troubleshooting...........................................................18
Safety
Thiscuttingmachinecanamputatehandsandfeetand throwobjects.Failuretoobservethefollowingsafety instructionscouldresultinseriousinjuryordeath.
ThefollowingsafetysectionisadaptedfromANSI B71.4–2012.
GeneralOperation
•Read,understand,andfollowallinstructionsonthe
machineandinthemanual(s)beforestarting.
•Donotputhandsorfeetnearorunderthemachine.
•Onlyallowresponsibleadults,whoarefamiliarwiththe
instructions,tooperatethismachine.
•Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir property.
•Cleartheareaofobjectssuchasrocks,wire,toys,etc.,
whichcouldbethrownbythebladeorcuttingline.Stay behindthehandlewhentheengineisrunning.
•Besuretheareaisclearofbystandersbeforeoperating.
Stopmachineifanyoneentersthearea.
•Donotoperatemachinebarefootedorwhilewearing
sandals.Alwayswearsubstantialfootwearandlongpants.
•Donotpullmachinebackwardunlessabsolutely
necessary.Alwayslookdownandbehindbeforeand whilemovingbackward.
•Neverdirectdischargedmaterialtowardanyone.Avoid
dischargingmaterialagainstawallorobstruction. Materialmayricochetbacktowardtheoperator.
•Stoptheengineofthemachinewhencrossingsurfaces
otherthangrass,andwhentransportingthemachineto andfromtheareatobecut.
•Stoptheblade(s)ifthemachinehastobetiltedfor
transportationwhencrossingsurfacesotherthangrass, andwhentransportingthemachinetoandfromthearea tobemowed.
•Donotoperatemachinewithoutthesafetyprotective
devicesinplaceandworking.
•Neverleavearunningmachineunattended.
•Stoptheengine,waituntilthebladecomestoacomplete
stop,anddisconnectthesparkplugwirebeforecleaning oruncloggingthemachine.
•Operatemachineonlyindaylightorgoodarticiallight.
•Donotoperatemachinewhileundertheinuenceof
alcoholordrugs.
•Neveroperatemachineinwetgrass.Alwaysbesureof
yourfooting;walk;neverrun.
•Ifthemachineshouldstarttovibrateabnormally,stop
theengineandcheckforthecauseimmediately.Vibration isgenerallyawarningoftrouble.
2
•Alwaysweareyeprotectionwhenoperatingmachine.
•Seemanufacturer'sinstructionsforproperoperationand
installationofaccessories.Onlyuseaccessoriesapproved bythemanufacturer.
SlopeOperation
Slopesareamajorfactorrelatedtoslipandfallaccidents, whichcanresultinsevereinjury.Operationonallslopes requireextracaution.Ifyoufeeluneasyonaslope,donot mowit.
•Mowacrossthefaceofslopes;neverupanddown.
Exerciseextremecautionwhenchangingdirectionon slopes.
•Watchforholes,ruts,bumps,rocks,orotherhidden
objects.Uneventerraincouldcauseaslipandfall accident.Tallgrasscanhideobstacles.
•Donotmowonwetgrassorexcessivelysteepslopes.
Poorfootingcouldcauseaslipandfallaccident.
•Donotmowneardrop-offs,ditches,orembankments.
Youcouldloseyourfootingorbalance.
•WhenusingtheHoverPro,alwayskeepbothhandson
thehandlebar.
•Whencuttingsteepslopesfromthetopoftheslopeanda
longerreachisneeded,nevertietheHoverProtoarope, usetheextendedhandlebarkitoption.
Children
Tragicaccidentscanoccuriftheoperatorisnotalerttothe presenceofchildren.Childrenareoftenattractedtothe machineandthemowingactivity .Neverassumethatchildren willremainwhereyoulastsawthem.
•Keepchildrenoutofthemowingareaandunderthe
watchfulcareofaresponsibleadultotherthanthe operator.
•Bealertandturnmachineoffifachildentersthearea.
•Neverallowchildrentooperatethemachine.
•Useextracarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayblockyourviewofachild.
Service
SafeHandlingofGasoline
Toavoidpersonalinjuryorpropertydamage,use extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
•Useonlyanapprovedgasolinecontainer.
•Neverremovegascaporaddfuelwiththeengine
running.Allowenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater heateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.
•Removegas-poweredequipmentfromthetruckortrailer
andrefuelitontheground.Ifthisisnotpossible,then refuelsuchequipmentwithaportablecontainer,rather thanfromagasolinedispensernozzle.
•Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete. Donotuseanozzlelock-opendevice.
•Iffuelisspilledonclothing,changeclothingimmediately .
•Neveroverllfueltank.Replacegascapandtighten
securely.
WARNING
Exhaustcontainscarbonmonoxide,anodorless, deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed area.
GeneralService
•Neveroperatemachineinaclosedarea.
•Keepallnutsandboltstighttobesuretheequipmentis
insafeworkingcondition.
•Nevertamperwithsafetydevices.Checktheirproper
operationregularly.
•Keepmachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillageandremoveany fuel-soakeddebris.Allowmachinetocoolbeforestoring.
•Ifyoustrikeaforeignobject,stopandinspectthe
machine.Repair,ifnecessary,beforestarting.
•Nevermakeanyadjustmentsorrepairswiththeengine
running.Disconnectthesparkplugwireandground againstenginetopreventunintendedstarting.
•Machinebladesaresharp.Wrapthebladeorweargloves,
anduseextracautionwhenservicingthem.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Maintainorreplacesafetyandinstructionlabels,as
necessary.
•Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir property.
•Ifgasolineisspilled,donotattempttostarttheengine
butmovethemachineawayfromtheareaofspillageand avoidcreatinganysourceofignitionuntilthegasoline vaporhasdissipated.
3
•Replacefaultysilencers.
•Beforeusing,alwaysvisuallyinspecttoseethattheblades,
bladeboltsandcutterassemblyarenotwornordamaged. Replacewornordamagedbladesandboltsinsetsto preservebalance.
•Neverpickuporcarryamachinewhiletheengineis
running.
•Stoptheengineanddisconnectthesparkplugwire,make
surethatallmovingpartshavecometoacompletestop:
–Beforeclearingblockages.
–Beforechecking,cleaning,orworkingonthemachine.
–Afterstrikingaforeignobject.Inspectthemachine
fordamageandmakerepairsbeforerestartingand operatingtheHoverPro.
–Ifthemachinestartstovibrateabnormally.
–Wheneveryouleavethemachine.
–Beforerefueling.
•Reducethethrottlesettingduringengineshutdownand,
iftheengineisprovidedwithashut-offvalve,turnthe fueloffattheconclusionofmowing.
•Allowtheenginetocoolbeforestoringinanyenclosure.
•Replacewornordamagedpartsforsafety.
•Ifthefueltankhastobedrained,thisshouldbedone
outdoors.
•Localregulationsmayrestricttheageoftheoperator.
•Alwayswearearprotection.
•Donottiltthemachinewhenstartingtheengine,except
ifthemachinehastobetiltedforstarting.Inthiscasedo nottiltitmorethanabsolutelynecessaryandliftonlythe partwhichisawayfromtheoperator.
•Examinethemachineregularlyandreplacewornor
damagedpartsforsafety.
•02602only–Neverreplacethecuttingunitwithmetal
partsandonlyusecuttingheadsandcuttingelements whicharesuitableforuseattheoperatingspeedofthe HoverPro450."
SoundPressure
Thismachinehasasoundpressurelevelattheoperator’sear of90dBA(model02602),88.5dBA(model02604),or88 dBA(model02606)whichincludesanUncertaintyValue(K) of2dBA.Thesoundpressurelevelwasdeterminedaccording totheproceduresoutlinedinEN836.
SoundPower
Thismachinehasaguaranteedsoundpowerlevelof100 dBA(modelexcept02602)or98dBA(models02604and
02606),whichincludesanUncertaintyValue(K)of2dBA. Thesoundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.
Vibration
Measuredvibrationlevelforthelefthand=5.4m/s2(models 02602and02604)or4.0m/s2(model02606)
Measuredvibrationlevelfortherighthand=6.2m/s2(model
02602),4.3m/s2(model02604),4.7m/s2(model02606).
UncertaintyValue(K)=3m/s2(model02602),2.5m/s2 (model02604),or2m/s2(model02606).
Themeasuredvaluesweredeterminedaccordingtothe proceduresoutlinedinEN836.
4
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.
111-5392(model02602)
1.Warning—Receivetrainingontheproduct;readthe
Operator’sManual.
4.Thrownobjecthazard;keepbystandersatleast15m(49ft) fromthemachine.
2.Cutting/dismembermenthazardofhandorfoot,Flexiblade line;disconnectthewirefromthesparkplugbeforeworking onthemachine;nevertmetalcuttingparts.
5.Warning—donottouchhotsurfaces;keepguardsinplace; Stayawayfrommovingparts;keepguardsinplace.
3.Warning—weareyeandhearingprotection.
111-5393(models02604/02606)
1.Warning—Receivetrainingontheproduct;readthe
Operator’sManual.
4.Thrownobjecthazard;keepbystandersawayfromthe machine.
2.Cutting/dismembermenthazardofhandorfoot,mowerblade; disconnectthewirefromthesparkplugbeforeworkingonthe machine;nevertmetalcuttingparts.
5.Warning—donottouchhotsurfaces;keepguardsinplace; Stayawayfrommovingparts;keepguardsinplace.
3.Warning—weareyeandhearingprotection.
5
94-8072
1.Warning—cutting/dismembermenthazardofhandorfoot, cuttingmechanism.
g017409
H295124
1.Instructionfororientationofthemachineforservicingthe cuttingmechanismanddrainingoil.
g017410
H295159
1.Enginestop
1
2
3
g017414
1.Choke
3.Run
2.Enginesymbol
6
Setup
1
AssemblingtheHandle
NoPartsRequired
Procedure
1.Slide2bushesintotheframe.
g017333
1
2
3
4
5
6
Figure3
1.Lowerhandle4.Frame
2.Bushes5.Bolt
3.Nut6.Washers
2.Placethelowerhandlebetweenthebushesandsecure itwith1handlebarbolt,2washers,and1nut.
Note:Placethelowerhandlebetweenthebusheswith thekickstopassemblyontherighthandside.
3.Repeatfortheoppositeside.
4.Aligntheholesontheupperhandlewiththelower handle.
g017328
1
2
3
4
5
Figure4
1.Upperhandle4.Ubolt
2.Handwheel5.Lowerhandle
3.Washer
5.FittheUboltthroughtheupperandlowerhandleand secureitwithawasherandahandwheel.
6.Attachthethrottleassemblytotheoutsideofthe handlebarandsecureitwithanutandapanscrew .
Figure5
7
2
FillingtheEnginewithOil
NoPartsRequired
Procedure
Important:Y ourmachinedoesnotcomewithoilin
theengine.Beforestartingtheengine,lltheengine withoil.
Max.ll:0.59l(20oz.),type:SAE30orSAE10W -30 detergentoilwithanAPIserviceclassicationofSF ,SG,SH, SJ,SL,orhigher.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(Figure6).
1
2
3
g017332
Figure6
1.Theoillevelisatits maximum.
3.Theoillevelistoo low—addoiltothe crankcase.
2.Theoillevelistoo high—removeoilfrom thecrankcase.
3.Slowlypouroilintotheoilllhole,wait3minutes, andchecktheoillevelonthedipstickbywipingthe dipstickcleanandtheninserting,butnotscrewingin, theoilllcapintothehole(Figure7).
g017338
Figure7
Note:Filltheenginecrankcasewithoiluntilthe
dipstickindicatesthattheengineoilleveliscorrect asshownin
Figure6.Ifyouoverlltheenginewith oil,removetheexcessoilasdirectedinChangingthe EngineOil.
4.Installthedipstickandhandtightenitsecurely .
Important:
Change the engine oil after the r st 5
operating hour s
;changeityearlythereafter.Refer
toChangingtheEngineOil.
8
ProductOverview
g017341
1
2
3
4
5
6
7
8
9
Figure8
1.Fuelcap6.Handlebarsecuringknob
2.Enginestart7.Exhaustguard
3.Throttlecontrol8.Enginecover
4.Enginestophandle9.Dipstick
5.Handlebar
1
2
3
7
8
9
g017335
4
5
6
Figure9
1.Sparkplug
6.Fuelcap
2.Exhaustguard7.Fingerguard
3.Exhaust8.Aircleaner
4.Dipstick
9.Carburetor
5.Startergrip
Operation
FillingtheFuelTank
DANGER
Gasolineisextremelyammableandexplosive.A reorexplosionfromgasolinecanburnyouand others.
•Topreventastaticchargefromignitingthe gasoline,placethecontainerand/ormachine directlyonthegroundbeforelling,notina vehicleoronanobject.
•Fillthetankoutdoorswhentheengineiscold. Wipeupspills.
•Donothandlegasolinewhensmokingoraround anopenameorsparks.
•Storegasolineinanapprovedfuelcontainer,out ofthereachofchildren.
RecommendedFuel:
•Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or higher((R+M)/2ratingmethod).
•Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume isacceptable.EthanolandMTBEarenotthesame. Gasolinewith15%ethanol(E15)byvolumeisnot approvedforuse.Neverusegasolinethatcontainsmore than10%ethanolbyvolume,suchasE15(contains15% ethanol),E20(contains20%ethanol),orE85(contains 85%ethanol).Usingunapprovedgasolinemaycause performanceproblemsand/orenginedamagewhichmay notbecoveredunderwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
•Donotaddoiltogasoline.
9
g017340
Figure10
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
1.Movethemachinetoalevelsurface.
2.Removethedipstickandwipeitwithacleancloth.
3.Insert,butdonotscrewin,thedipstickintotheoil llhole.
4.Removethedipstickandcheckit.
5.Todeterminetheproperoillevelonthedipstick,refer to
Figure11).
1
2
3
g017332
Figure11
1.Theoillevelisatits maximum.
3.Theoillevelistoo low—addoiltothe crankcase.
2.Theoillevelistoo high—removeoilfrom thecrankcase.
6.Iftheoillevelislow,slowlypouroilintotheoilll hole,wait3minutes,andchecktheoillevelonthe dipstickbywipingthedipstickcleanandtheninserting, butnotscrewingin,theoilllcapintothehole.
Note:Max.ll:0.59l(20oz.)SAE10W-30detergent oilwithanAPIserviceclassicationofSF,SG,SH, SJ,SL,orhigher.
Note:Filltheenginecrankcasewithoiluntilthe dipstickindicatesthattheengineoilleveliscorrectas showninFigure11.Ifyouoverlltheenginewith oil,removetheexcessoilasdirectedinChangingthe EngineOil.
7.Installthedipstickandhandtightenitsecurely .
Important:
Change the engine oil after the r st 5
operating hour s
;changeityearlythereafter.Refer
toChangingtheEngineOil.
10
AdjustingtheCuttingHeight
WARNING
Adjustingthecuttingheightmaybringyouinto contactwiththemovingblade,causingserious injury.
•Stoptheengineandwaitforallmovingparts tostop.
•Weargloveswhilehandlingtheexibladeor cutterbar.
CAUTION
Iftheenginehasbeenrunning,themuferwillbe hotandcanseverelyburnyou.Keepawayfromthe hotmufer.
Adjustthecuttingheightasdesired.
1.Turnthefuelswitchtotheoffposition.
2.Disconnectthewirefromthesparkplug.
3.Tiltthemachineonitsleftside.
4.Wearingprotectivegloves,removethe exiblade/cutterbar.
5.Removetheretainingbolt.
6.Repositionthespacerstothedesiredheight,then reinstalltheexiblade/cutterbar(
Figure13,Figure12).
g017331
1
2
3
4
5
Figure12
1.Spacers
4.Flexiblade
2.Bladeretainer5.Bladeretainer
3.Bolt
Figure13
1.Cutterbar
4.Bolt
2.Spacers
5.Largespacer
3.Bladeretainer
Note:Thelargespacermustbepositioneddirectly belowtheimpelleratalltimes.
StartingtheEngine
1.Placethethrottlecontroltothechokeposition,ensure thatthefuelswitchisinthe‘On’position.
OFF
ON
g017346
Figure14
2.Holdtheenginestophandleagainstthehandle.
11
g017334
1
2
Figure15
1.Handle2.Enginestophandle
3.Placeyourfootonthedeckandtiltthemachine towardsyou(Figure16).
g017329
Figure16
4.Pulltherecoilstarthandle.
Note:Ifthemachinedoesnotstartafterseveralattempts, contactanAuthorizedServiceDealer.
AdjustingtheChoke
Usethethrottleassemblytoadjustthechoke(Figure17).
g017367
1
2
Figure17
1.Chokeon2.Chokeoff
StoppingtheEngine
ServiceInterval:Beforeeachuseordaily
Tostoptheengine,releasethebladecontrolbar(Figure18).
Important:Whenyoureleasetheenginestophandle, boththeengineandbladeshouldstopwithin3seconds. Iftheydonotstopproperly,stopusingyourmachine immediatelyandcontactanAuthorizedServiceDealer.
12
g017366
Figure18
OperatingTips
GeneralMowingTips
•Cleartheareaofsticks,stones,wire,branches,andother
debristhatthebladecouldhit.
•Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
•Ifthemachinestrikesanobjectorstartstovibrate,
immediatelystoptheengine,disconnectthewirefrom thesparkplug,andexaminethemachinefordamage.
•Forbestperformance,installanewbladebeforethe
cuttingseasonbegins.
•ReplacethebladewhennecessarywithaToro
replacementblade.
CuttingGrass
•Cutonlyaboutathirdofthegrassbladeatatime.Donot
cutbelowthe30mm(1.2inch)setting(02602/02604) or32mm(1.25inch)setting(02606)unlessthegrassis sparseoritislatefallwhengrassgrowthbeginstoslow down.RefertoAdjustingtheCuttingHeight.
•Mowinggrassover15cm(6inches)inlengthisnot
recommended.Ifthegrassistoolong,themachinemay plugandcausetheenginetostall.
•Mowonlydrygrassorleaves.W etgrassandleavestend
toclumpontheyardandcancausethemachinetoplug ortheenginetostall.
WARNING
Wetgrassorleavescancauseseriousinjuryif youslipandcontacttheblade.Mowonlyindry conditions.
•Alternatethemowingdirection.Thishelpsdispersethe
clippingsoverthelawnforevenfertilization.
•Ifthenishedlawnappearanceisunsatisfactory,tryone
ormoreofthefollowing:
–Replacetheblade/lineorhavethebladesharpened.
–Walkataslowerpacewhilemowing.
–Raisethecuttingheightonyourmachine.
–Cutthegrassmorefrequently.
–Overlapcuttingswathsinsteadofcuttingafullswath
witheachpass.
CuttingLeaves
•Aftercuttingthelawn,ensurethathalfofthelawnshows
throughthecutleafcover.Youmayneedtomakemore thanonepassovertheleaves.
•Slowdownyourmowingspeedifthemachinedoesnot
cuttheleavesnelyenough.
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
•Changetheengineoil.
Beforeeachuseordaily
•Checktheengineoillevel.
•Ensurethattheenginestopswithin3secondsafterreleasingthebladecontrolbar.
•Cleangrassclippingsanddirtfromunderthemachine.
Every100hours
•Checkthesparkplugandreplaceitifnecessary.
13
MaintenanceService
Interval
MaintenanceProcedure
Beforestorage
•Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
•Cleanthecoolingsystem;removegrassclippings,debris,ordirtfromtheengine aircoolingnsandstarter.Cleanthesystemmorefrequentlyindirtyorhigh-chaff conditions.
Yearly
•Replacetheairlter;replaceitmorefrequentlyindustyoperatingconditions.
•Changetheengineoil.
•Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
14
PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthesparkplugwirefromthesparkplug (Figure19)beforeperforminganymaintenance procedure.
g017342
Figure19
1.Sparkplugwire
3.Afterperformingthemaintenanceprocedure(s), connectthesparkplugwiretothesparkplug.
WARNING
Tippingthemachinemaycausethefuelto leak.Gasolineisammable,explosiveand cancausepersonalinjury.
Runtheenginedryorremovethegasoline withahandpump;neversiphon.
Important:Alwaystipthemachineontoitsside withthedipstickdown.
ReplacingtheAirCleaner
ServiceInterval:Yearly
1.Pressdownonthelatchtabsontopoftheaircleaner cover(Figure20).
1
2
3
g017339
Figure20
1.Cover
3.Filter
2.Latchtabs
2.Openthecover.
3.Removethelter(
Figure20).
4.Inspectthelter,andreplaceitifitisdamagedor excessivelydirty.
5.Inspectthepaperairlter.
A.Ifthelterisdamagedoriswetwithoilorfuel,
replaceit.
B.Ifthelterisdirty ,tapitonahardsurfaceseveral
timesorblowcompressedairlessthan207kPa (30psi)throughthesideofthelterthatfaces theengine.
Note:Donotbrushthedirtoffthelter; brushingforcesdirtintothebers.
6.Removedirtfromtheaircleanerbodyandcoverusing amoistrag.Donotwipedirtintotheairduct.
7.Insertthelterintotheaircleaner.
8.Installthecover.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Yearly
1.Ensurethatthefueltankcontainslittleornofuelso thatfueldoesnotleakoutwhenyoutipthemachine ontoitsside.
2.Runtheengineafewminutesbeforechangingtheoil towarmit.
Note:Warmoilowsbetterandcarriesmore contaminants.
3.Disconnectthewirefromthesparkplug.Referto PreparingforMaintenance.
4.Removethedipstick.
5.Tipthemachineontoitsside,withthedipstickdown, todraintheusedoiloutthroughtheoillltube.
15
6.Returnthemachinetotheoperatingposition.
7.Slowlypouroilintotheoilllhole,wait3minutes, andchecktheoillevelonthedipstickbywipingthe dipstickcleanandtheninserting,butnotscrewingin, theoilllcapintothehole.
Note:Max.ll:0.59l(20oz.),type:SAE30orSAE 10W-30detergentoilwithanAPIserviceclassication ofSF,SG,SH,SJ,SL,orhigher.
Note:Filltheenginecrankcasewithoiluntilthe dipstickindicatesthattheengineoilleveliscorrectas shownin(
Figure21).Ifyouoverlltheenginewithoil,
removetheexcessoilasdirectedin
5.
1
2
3
g017332
Figure21
1.Theoillevelisatits maximum.
3.Theoillevelistoo low—addoiltothe crankcase.
2.Theoillevelistoo high—removeoilfrom thecrankcase.
8.Installthedipstickandhandtightenitsecurely .
9.Disposeoftheusedoilproperlyatalocalrecycling center.
ServicingtheSparkPlug
ServiceInterval:Every100hours
Checkthesparkplugafterevery100operatinghours.Usean ChampionRN9YCsparkplugorequivalent.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthewirefromthesparkplug.
3.Cleanaroundthesparkplug.
4.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,ordirty sparkplug.Donotcleantheelectrodesbecause gritenteringthecylindercandamagetheengine.
5.Setthegapontheplugto0.76mm(0.030inch)(Figure
22).
G017548
Figure22
1.Centerelectrodeinsulator
2.Sideelectrode
3.Airgap(nottoscale)
6.Installthesparkplugandthegasketseal.
7.Torquetheplugto20N-m(15ft-lb).
8.Connectthewiretothesparkplug.
Replacingthe Flexiblade/Cutterbar
ServiceInterval:Yearly
Important:
Y ou will need a torque wr ench to install the
blade pr oper l y
.Ifyoudonothaveatorquewrenchor areuncomfortableperformingthisprocedure,contact anAuthorizedServiceDealer.
Examinethebladewheneveryourunoutofgasoline.Ifthe bladeisdamagedorcracked,replaceitimmediately.Ifthe bladeedgeisdullornicked,haveitsharpenedorreplaceit.
WARNING
Thebladeissharp;contactingthebladecanresult inseriouspersonalinjury.
•Disconnectthewirefromthesparkplug .
•Weargloveswhenservicingtheblade.
1.Disconnectthesparkplugwirefromthesparkplug. RefertoPreparingforMaintenance.
2.Tipthemachineontoitsside,withtheairlterup.
3.Useablockofwoodtoholdthebladesteady .
4.Removetheblade(turnthebladebolt counterclockwise),savingallthemounting hardware.
5.Installthenewblade(turnthebladeboltclockwise) andallmountinghardware.
Important:Positionthecurvedendsoftheblade topointtowardthemachinehousing.
6.Useatorquewrenchtotightenthebladeboltto 25N-m(18ft-lb).
16
Important:Abolttorquedto25N-m(18ft-lb)is verytight.Whileholdingthebladewithablock ofwood,putyourweightbehindtheratchetor wrenchandtightentheboltsecurely.Thisboltis verydifculttoovertighten.
CleaningtheMachine
ServiceInterval:Beforeeachuseordaily
WARNING
Themachinemaydislodgematerialfromunderthe machinehousing.
•Weareyeprotection.
•Stayintheoperatingposition(behindthe handle).
•Donotallowbystandersinthearea.
1.Tipthemachineonitsside.
2.Useabrushorcompressedairtoremovegrassand debrisfromtheexhaustguard,thetopcowl,andthe surroundingdeckareas.
Storage
Storethemachineinacool,clean,dryplace.
PreparingtheMachinefor Storage
WARNING
Gasolinevaporscanexplode.
•Donotstoregasolinemorethan30days.
•Donotstorethemachineinanenclosurenear anopename.
•Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizerto thefuelasdirectedbytheenginemanufacturer.
2.Runthemachineuntiltheenginestopsfromrunning outoffuel.
3.Primetheengineandstartitagain.
4.Allowtheenginetorununtilitstops.Whenyoucan nolongerstarttheengine,itissufcientlydry.
5.Disconnectthewirefromthesparkplug.
6.Removethesparkplug,add30ml(1oz.)ofoilthrough thesparkplughole,andpullthestarterropeslowly severaltimestodistributeoilthroughoutthecylinder topreventcylindercorrosionduringtheoff-season.
7.Installthesparkplugandtightenitwithatorque wrenchto20N-m(15ft-lb).
8.Tightenallnuts,bolts,andscrews.
17
Troubleshooting
Problem
PossibleCauseCorrectiveAction
1.Thewireisnotconnectedtothespark plug.
1.Connectthewiretothesparkplug.
2.Thefuelcapventholeisplugged.2.Cleanthefuelcapventholeorreplace
thefuelcap.
3.Thesparkplugispitted,fouled,orthe gapisincorrect.
3.Checkthesparkplugandadjustthe gapifnecessary .Replacethespark plugifitispitted,fouled,orcracked.
Theenginedoesnotstart
4.Thefueltankisemptyorthefuel systemcontainsstalefuel.
4.Drainand/orllthefueltankwith freshgasoline.Iftheproblempersists, contactanAuthorizedServiceDealer.
1.Thefuelcapventholeisplugged.1.Cleanthefuelcapventholeorreplace thefuelcap.
2.Theairlterelementisdirtyandis
restrictingtheairow.
2.Cleantheairlterpre-cleanerand/or replacethepaperairlter.
3.Theundersideofthemachinehousing containsclippingsanddebris.
3.Cleanunderthemachinehousing.
4.Thesparkplugispitted,fouled,orthe gapisincorrect.
4.Checkthesparkplugandadjustthe gapifnecessary .Replacethespark plugifitispitted,fouled,orcracked.
5.Theengineoillevelistoolow ,toohigh, orexcessivelydirty .
5.Checktheengineoil.Changetheoilif itisdirty;addordraintheoiltoadjust theoilleveltotheFullmarkonthe dipstick.
Theenginestartshardorlosespower
6.Thefueltankcontainsstalefuel.6.Drainandllthefueltankwithfresh gasoline.
1.Thewireisnotconnectedtothespark
plug.
1.Connectthewiretothesparkplug.
2.Thesparkplugispitted,fouled,orthe
gapisincorrect.
2.Checkthesparkplugandadjustthe gapifnecessary .Replacethespark plugifitispitted,fouled,orcracked.
Theenginerunsrough
3.Theairlterelementisdirtyandis restrictingtheairow.
3.Cleantheairlterpre-cleanerand/or replacethepaperairlter.
1.Theundersideofthemachinehousing containsclippingsanddebris.
1.Cleanunderthemachinehousing.
2.Theenginemountingboltsareloose.2.Tightentheenginemountingbolts.
3.Theblademountingboltloose.3.Tightentheblademountingbolt.
Themachineorenginevibrates excessively
4.Thebladeisbentorisoutofbalance.4.Balancetheblade.Ifthebladeisbent,
replaceit.
1.Youaremowinginthesamepattern repeatedly.
1.Changethemowingpattern.
2.Theundersideofthemachinehousing containsclippingsanddebris.
2.Cleanunderthemachinehousing.
Thereisanunevencuttingpattern
3.Thebladeisdull.
3.Sharpenandbalancetheblade.
18
InternationalDistributorList
Distributor:
Country:
PhoneNumber:Distributor:
Country:
PhoneNumber:
AgrolancKft
Hungary3627539640
MaquiverS.A.Colombia
5712364079
BalamaPrimaEngineeringEquip.HongKong85221552163
MaruyamaMfg.Co.Inc.
Japan81332522285
B-RayCorporation
Korea82325512076
Mountelda.s.CzechRepublic
420255704220
CascoSalesCompany
PuertoRico7877888383
Mountelda.s.Slovakia
420255704220
CeresS.A.CostaRica
5062391138
MunditolS.A.
Argentina541148219999
CSSCTurfEquipment(pvt)Ltd.SriLanka
94112746100
NormaGarden
Russia74954116120
CyrilJohnston&Co.
NorthernIreland442890813121
OslingerTurfEquipmentSA
Ecuador59342396970
CyrilJohnston&Co.RepublicofIreland
442890813121
OyHakoGroundandGardenAb
Finland35898700733 EquiverMexico525553995444ParklandProductsLtd.NewZealand6433493760 FemcoS.A.Guatemala
5024423277
Perfetto
Poland48618208416 ForGarderOU
Estonia3723846060
PratoverdeSRL.
Italy390499128128 G.Y .K.CompanyLtd.
Japan81726325861
Prochaska&Cie
Austria4312785100 GeomechanikiofAthensGreece
30109350054
RTCohen2004Ltd.
Israel97298617979 GolfinternationalTurizm
Turkey902163365993Riversa
Spain
34952837500
GuandongGoldenStarChina
862087651338
LelyTurfcare
Denmark4566109200 HakoGroundandGardenSweden
4635100000
SolvertS.A.S.
France33130817700 HakoGroundandGarden
Norway4722907760
SpyprosStavrinidesLimitedCyprus
35722434131
HayterLimited(U.K.)
UnitedKingdom441279723444
SurgeSystemsIndiaLimited
India911292299901 HydroturfInt.CoDubai
UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500
HydroturfEgyptLLC
Egypt2025194308ToroAustraliaAustralia61395807355 IrrimacPortugal351212388260ToroEuropeNVBelgium3214562960 IrrigationProductsInt'lPvtLtd.India00914424494387ValtechMorocco212537663636 JeanHeybroekb.v .Netherlands31306394611VictusEmakPoland48618238369
EuropeanPrivacyNotice
TheInformationT oroCollects ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.
TheTorowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.
BYSHARINGYOURPERSONALINFORMA TIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIVACYNOTICE.
TheW ayToroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.T oromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany .Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.
RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw.
Toro'sCommitmenttoSecurityofY ourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.
AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.
AustralianConsumerLaw
AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.
374-0269RevH
TheToroTotalCoverageGuarantee
ALimitedWarranty
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,T oroWarrantyCompany ,pursuant toanagreementbetweenthem,jointlywarrantyourToroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer ,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:
ToroCommercialProductsServiceDepartment ToroWarrantyCompany
811 1LyndaleAvenueSouth Bloomington,MN55420-1196
952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenance andadjustmentsstatedinyourOperator'sManual.Failuretoperform requiredmaintenanceandadjustmentscanbegroundsfordisallowinga warrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-T oro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.
•Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.
•ProductfailureswhichresultfromoperatingtheProductinan
abusive,negligent,orrecklessmanner.
•Partssubjecttoconsumptionthroughuseunlessfoundtobe
defective.Examplesofpartswhichareconsumed,orusedup, duringnormalProductoperationinclude,butarenotlimitedto,brake padsandlinings,clutchlinings,blades,reels,rollersandbearings (sealedorgreasable),bedknives,sparkplugs,castorwheelsand bearings,tires,lters,belts,andcertainsprayercomponentssuchas diaphragms,nozzles,andcheckvalves,etc.
•Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather ,storage practices,contamination,useofunapprovedfuels,coolants, lubricants,additives,fertilizers,water,orchemicals,etc.
•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.
•Normalnoise,vibration,wearandtear,anddeterioration.
•Normal“wearandtear”includes,butisnotlimitedto,damageto
seatsduetowearorabrasion,wornpaintedsurfaces,scratched decalsorwindows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowill makethenaldecisionwhethertorepairanyexistingpartorassemblyor replaceit.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty:
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedT oroDistributororDealerisyoursoleremedy underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheT oroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty .ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty . Allimpliedwarrantiesofmerchantabilityandtnessforuseare limitedtothedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe aboveexclusionsandlimitationsmaynotapplytoyou.Thiswarranty givesyouspeciclegalrights,andyoumayalsohaveotherrightswhich varyfromstatetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAir ResourcesBoard(CARB).Thehourlimitationssetforthabovedonot applytotheEmissionsControlSystemWarranty .RefertotheEngine EmissionControlWarrantyStatementsuppliedwithyourproductor containedintheenginemanufacturer’sdocumentationfordetails
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.
374-0253RevB
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