Toro GrandStand 74534TE, GrandStand 74536TE Operator's Manual

FormNo.3371-914RevA
GrandStand
®
Mower
With91cmor102cmTURBOFORCE
®
CuttingUnit
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)
ThisproductcomplieswithallrelevantEuropean directives,fordetailspleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.
ThissparkignitionsystemcomplieswithCanadian ICES-002.
Introduction
Thisrotary-blade,ridinglawnmowerisintended tobeusedbyprofessional,hiredoperatorsor residentialhomeowners.Itisdesignedprimarily forcuttinggrassonwell-maintainedlawnson residentialorcommercialproperties.Itisnot designedforcuttingbrushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .T oro.comfor productandaccessoryinformation,helpndingadealer, ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts, oradditionalinformation,contactanAuthorized ServiceDealerorToroCustomerServiceandhave themodelandserialnumbersofyourproductready . Figure1identiesthelocationofthemodelandserial numbersontheproduct.Writethenumbersinthe spaceprovided.
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjury ordeathifyoudonotfollowtherecommended precautions.
Figure2
1.Safetyalertsymbol
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythefollowingwords:
Dangersignalsanextremehazardthatwillcause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Warningsignalsahazardthatmaycauseserious injuryordeathifyoudonotfollowtherecommended precautions.
Cautionsignalsahazardthatmaycauseminor ormoderateinjuryifyoudonotfollowthe recommendedprecautions.
Thismanualusestwootherwordstohighlight information.Importantcallsattentiontospecial mechanicalinformationandNoteemphasizesgeneral informationworthyofspecialattention.
©2011—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Contents
Introduction.................................................................2
Safety...........................................................................4
GeneralLawnMowerSafety.................................4
ToroMowerSafety...............................................5
SoundPressure.....................................................6
SoundPower........................................................6
VibrationLevelforModel74534TE.....................6
VibrationLevelforModel74536TE.....................6
SlopeIndicator.....................................................8
SafetyandInstructionalDecals.............................9
ProductOverview......................................................14
Controls.............................................................14
Specications.....................................................15
Operation...................................................................16
AddingFuel.......................................................16
CheckingtheEngineOilLevel............................17
BreakingInaNewMachine................................17
ThinkSafetyFirst...............................................17
OperatingtheParkingBrake...............................17
OperatingtheMowerBladeControlSwitch
(PTO)............................................................18
OperatingtheThrottle.......................................18
OperatingtheChoke..........................................18
OperatingtheIgnitionSwitch.............................19
UsingtheSpeedControlLever...........................19
UsingtheFuelShut-OffValve............................19
StartingandStoppingtheEngine........................20
TheSafetyInterlockSystem................................21
OperatingthePlatform......................................22
DrivingForwardorBackward.............................23
StoppingtheMachine.........................................24
PushingtheMachinebyHand.............................24
TransportingMachines.......................................25
LoadingMachines..............................................25
SideDischargingorMulchingtheGrass..............26
AdjustingtheHeight-of-Cut...............................26
AdjustingtheFlowBafe...................................27
PositioningtheFlowBafe.................................27
UsingCounterweights........................................28
Maintenance...............................................................29
RecommendedMaintenanceSchedule(s)................29
PremaintenanceProcedures....................................30
RaisingtheMowerforAccess.............................30
ReleasetheCushionforRearAccess...................31
Lubrication.............................................................32
HowtoGrease...................................................32
LubricatingtheMachine.....................................32
GreasingtheFrontCasterPivots.........................33
LubricatetheCasterWheelHubs........................33
EngineMaintenance...............................................34
ServicingtheAirCleaner....................................34
ServicingtheEngineOil.....................................35
ServicingtheSparkPlug.....................................37
FuelSystemMaintenance.......................................39
DrainingtheFuelTank.......................................39
ServicingtheFuelFilter......................................39
ElectricalSystemMaintenance................................40
ServicingtheBattery...........................................40
ServicingtheFuses.............................................41
DriveSystemMaintenance.....................................42
AdjustingtheTracking.......................................42
CheckingtheTirePressure.................................43
AdjustingtheCasterPivotBearing......................43
AdjustingtheElectricClutch..............................44
CoolingSystemMaintenance..................................45
CleaningtheAirIntakeScreen............................45
CleaningtheCoolingSystem...............................45
BrakeMaintenance.................................................46
ServicingtheBrake.............................................46
BeltMaintenance....................................................47
CheckingtheBelts..............................................47
ReplacingtheMowerDeckBeltfor91cm
Mowers..........................................................47
ReplacingtheMowerDeckBeltsfor102cm
Mowers..........................................................47
ReplacingtheRightMowerDeckBelt.................47
ReplacingtheLeftMowerDeckBelt...................48
ReplacingthePumpDriveBelt...........................48
ControlsSystemMaintenance.................................49
AdjustingtheMotionControlHandle
Positions........................................................49
HydraulicSystemMaintenance...............................52
ServicingtheHydraulicSystem...........................52
MowerDeckMaintenance......................................55
ServicingtheCuttingBlades...............................55
LevelingtheMower............................................56
ReplacingtheGrassDeector.............................60
Cleaning.................................................................61
CleaningUndertheMower.................................61
WasteDisposal...................................................61
Storage.......................................................................61
CleaningandStorage..........................................61
Troubleshooting.........................................................63
Schematics.................................................................65
3
Safety
Improperlyusingormaintainingthismowercan resultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructions.
Torodesignedandtestedthismowerforreasonablysafe service;however,failuretocomplywiththefollowing instructionsmayresultinpersonalinjury.
Toensuremaximumsafety,bestperformance,and togainknowledgeoftheproduct,itisessential thatyouandanyotheroperatorofthemowerread andunderstandthecontentsofthismanualbefore theengineiseverstarted.Payparticularattention tothesafetyalertsymbol(
Figure2)whichmeans Caution,Warning,orDanger—“personalsafety instruction.”Readandunderstandtheinstruction becauseithastodowithsafety .Failuretocomply withtheinstructionmayresultinpersonalinjury.
GeneralLawnMowerSafety
Thefollowinginstructionshavebeenadaptedfromthe standardEN836:1997.
Thiscuttingmachineiscapableofamputatinghands andfeetandthrowingobjects.Failuretoobservethe followingsafetyinstructionscouldresultinserious injuryordeath.
Training
Readtheinstructionscarefully.Befamiliarwiththe controlsandtheproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwiththese instructionstousethemower.Localregulationscan restricttheageoftheoperator.
Keepinmindthattheoperatororuserisresponsible foraccidentsorhazardsoccurringtootherpeopleor theirproperty.
Understandexplanationsforallpictogramsusedon themowerorintheinstructions.
Donotcarrypassengers.
Alloperatorsshouldseekandobtainprofessional andpracticalinstruction.
Usecareandconcentrationwhenworkingwith machines.
Thecontrolofamachineonaslopewillnotbe regainedbytheapplicationofthebrake.
Themainreasonsforlossofcontrolare:
insufcientwheelgrip
beingdriventoofast
inadequatebraking
thetypeofmachineisunsuitableforit'stask
lackofawarenessoftheeffectofground
conditions,especiallyslopes
incorrectloaddistribution
Gasoline
WARNING-Gasolineishighlyammable.Takethe followingprecautions.
Storefuelincontainersspecicallydesignedforthis purpose.
Refueloutdoorsonlyanddonotsmokewhile refueling.
Addfuelbeforestartingtheengine.Neverremove thecapofthefueltankoraddgasolinewhilethe engineisrunningorwhentheengineishot.
Ifgasolineisspilled,donotattempttostartthe enginebutmovethemowerawayfromtheareaof spillageandavoidcreatinganysourceofignition untilgasolinevaporshavedissipated.
Replaceallfueltankandcontainercapssecurely.
Preparation
Whilemowing,alwayswearsubstantialfootwearand longtrousers.Donotoperatetheequipmentwhen barefootorwearingopensandals.
Thoroughlyinspecttheareawheretheequipmentis tobeusedandremoveallstones,sticks,wires,bones andotherforeignobjects.
Beforeusing,alwaysvisuallyinspecttoseethat guards,andsafetydevices,suchasdeectorsand/or grasscatchers,areinplaceandworkingcorrectly.
Beforeusing,alwaysvisuallyinspecttoseethatthe blades,bladeboltsandcutterassemblyarenotworn ordamaged.Replacewornordamagedbladesand boltsinsetstopreservebalance.
Starting
Disengageallbladeanddriveclutchesandshiftinto neutralbeforestartingtheengine.
Starttheengineorswitchonthemotorcarefully accordingtoinstructionsandwithfeetwellaway fromtheblade(s)andnotinfrontofthedischarge chute.
Operation
Lightningcancausesevereinjuryordeath.If lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.
4
Nevermowwhilepeople,especiallychildren,orpets arenearby .
Mowonlyindaylightoringoodarticiallight.
Avoidoperatingthelawnmowerinwetgrass,where feasible.
Stayalertforholesintheterrainandotherhidden hazards.
Neverdirectdischargeofmaterialtowards bystanders.
Donotputhandsorfeetnearorunderrotatingparts. Keepclearofthedischargeopeningatalltimes.
Useextremecautionwhenreversingorpullinga pedestriancontrolledlawnmowertowardsyou.
Walk,neverrun.
Slopes:
Donotmowexcessivelysteepslopes.Donot
mowslopesgreaterthan15degrees.
Exerciseextremecautionwhenonslopes.
Mowacrossthefaceofslopes,neverupand
downandexerciseextremecautionwhen changingdirectiononslopes.
Alwaysbesureofyourfootingonslopes.
Uselowthrottlesettingswhenengagingthe traction-clutch,especiallyinhighgears.Reduce speedonslopesandinsharpturnstoprevent overturningorlossofcontrol.
Stopthebladewhencrossingsurfacesotherthan grassandwhentransportingthelawnmowertoand fromtheareatobemowed.
Donotoperatetheengineinaconnedspacewhere dangerouscarbonmonoxidefumescancollect.
Stoptheengine
wheneveryouleavethelawnmower.
beforerefueling.
beforeremovingthegrasscatcher.
Stoptheengineanddisconnectthespark-plugwire orturnoffandremovethekey.
beforeclearingblockagesoruncloggingchute.
beforechecking,cleaningorworkingonthelawn
mower.
afterstrikingaforeignobject,inspectthelawn
mowerfordamageandmakerepairsbefore restartingandoperatingthelawnmower.
iflawnmowerstartstovibrateabnormally(check
immediately).
Watchoutfortrafcwhencrossingornearroadways.
Beforeleavingtheoperator'sposition
disengagethepowertake-offandlowerthe
attachments.
changeintoneutralandsettheparkingbrake.
stoptheengineandremovethekey.
MaintenanceandStorage
Keepallnuts,boltsandscrewstighttobesurethe equipmentisinsafeworkingcondition.
Donotusepressurecleaningequipmentonmachine.
Neverstoretheequipmentwithgasolineinthetank andinsideabuildingwherefumescanreachanopen ameorspark.
Allowtheenginetocoolbeforestoringinany enclosure.
Toreducetherehazard,keeptheengine,silencer, batterycompartmentandgasolinestoragefreeof grass,leaves,orexcessivegrease.
Checkgrasscatchercomponentsandthedischarge guardfrequentlyandreplacewithmanufacturer's recommendedparts,whennecessary.
Replacewornordamagedpartsforsafety .
Replacefaultysilencers.
Ifthefueltankhastobedrained,dothisoutdoors.
Donotchangetheenginegovernorsettingsor overspeedtheengine.Operatinganengineat excessivespeedcanincreasethehazardofpersonal injury.
Onmultibladedlawnmowers,takecareasrotating oneblademaycauseotherstorotate.
Becarefulduringadjustmentofthelawnmowerto prevententrapmentofthengersbetweenmoving bladesandxedpartsofthelawnmower.
Toensurethebestperformanceandsafety ,
purchaseonlygenuineT ororeplacementparts andaccessories.Donotuse
will t
partsand
accessories;theymaycauseasafetyhazard.
ToroMowerSafety
Thefollowinglistcontainssafetyinformationspecic toToroproductsandothersafetyinformationyoumust know .
Thisproductiscapableofamputatinghandsand feetandthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecyclinggrass or,whenequippedwithagrassbagger,forcatchingcut grass.Anyuseforpurposesotherthanthesecould provedangeroustouserandbystanders.
5
GeneralOperation
Besuretheareaisclearofotherpeoplebefore mowing.Stopthemachineifanyoneentersthearea.
Donottouchequipmentorattachmentpartswhich maybehotfromoperation.Allowtocoolbefore attemptingtomaintain,adjustorservice.
UseonlyToroapprovedattachments.Warrantymay bevoidedifusedwithunapprovedattachments.
Checkcarefullyforoverheadclearances(i.e. branches,doorways,electricalwires)beforeoperating underanyobjectsanddonotcontactthem.
Slowdownbeforemakingturnsanduseextra caution.
Usecautionwhenridingtheplatformovercurbs, rocks,roots,orotherobstructions.
Lookbehindanddownbeforebackinguptobesure ofaclearpath.Useextracarewhenoperationin reverse.
Neverjerkthecontrols;useasteadymotion.
Donotcarrypassengers.
SlopeOperation
Allslopesandrampsrequireextracaution.Ifyoufeel uneasyonaslope,donotmowit.
Removeobstaclessuchasrocks,treelimbs,etc.from themowingarea.
Watchforholes,rutsorbumps.Tallgrasscanhide obstacles.
Usecautionneardrop-offs,ditches,orembankments. Themachinecouldsuddenlyturnoverifawheel goesovertheedgeofaclifforditch,orifanedge cavesin.
Useextracarewithgrasscatchersorother attachments.Thesecanchangethestabilityofthe machine.
Keepallmovementonslopesslowandgradual.Do notmakesuddenchangesinspeedordirection.
Mowslopessidetoside.
Service
Neverstorethemachineorfuelcontainerinside wherethereisanopename,suchasnearawater heaterorfurnace.
Keepnutsandboltstight,especiallytheblade attachmentbolts.Keepequipmentingood condition.
Nevertamperwithsafetydevices.Checksafety systemsforproperoperationbeforeeachuse.
Useonlygenuinereplacementpartstoensurethat originalstandardsaremaintained.
Checkbrakeoperationfrequently.Adjustandservice asrequired.
SoundPressure
Model74534TEhasasoundpressurelevelatthe operator’searof88dBA,whichincludesanUncertainty Value(K)of1dBA.
Model74536TEhasasoundpressurelevelatthe operator’searof86dBA,whichincludesanUncertainty Value(K)of1dBA.
Thesoundpressurelevelwasdeterminedaccordingto theproceduresoutlinedinEN836.
SoundPower
Model74534TEhasaguaranteedsoundpowerlevel of100dBA,whichincludesanUncertaintyValue(K) of1dBA.
Model74536TEhasaguaranteedsoundpowerlevel of100dBA,whichincludesanUncertaintyValue(K) of1dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.
VibrationLevelforModel 74534TE
Hand-Arm
Measuredvibrationlevelforrighthand=0.8m/s
2
Measuredvibrationlevelforlefthand=0.6m/s
2
UncertaintyValue(K)=0.4m/s
2
Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinEN836.
WholeBody
Measuredvibrationlevel=0.79m/s
2
UncertaintyValue(K)=0.39m/s
2
Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinEN836.
VibrationLevelforModel 74536TE
Hand-Arm
Measuredvibrationlevelforrighthand=1.1m/s
2
6
Measuredvibrationlevelforlefthand=1.1m/s
2
UncertaintyValue(K)=0.6m/s
2
Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinEN836.
WholeBody
Measuredvibrationlevel=0.79m/s
2
UncertaintyValue(K)=0.39m/s
2
Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinEN836.
7
SlopeIndicator
G015791
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
8
SafetyandInstructional Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.
93-7010
1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
2.Thrownobjecthazard,mower—keepthedeectorinplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts.
93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto115-149N-m(85-110ft-lb).
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe distancefromthebattery.
2.Nore,opename,or smoking.
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries
3.Causticliquid/chemical burnhazard
8.Batteryacidcancause blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately withwaterandgetmedical helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot discard.
106-5517
1.Warning—donottouchthehotsurface.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
9
110-2067
120-6447
1.Tippinghazard—donotmowupanddownslopesgreater than10degrees,donotmowacrossslopesgreaterthan 15degrees.
115-4186
1.Interval
2.PowerT ake-off(PTO)
3.Parkingbrake
4.Neutral
5.Operatorpresenceswitch
6.Battery
115-4212
1.Hydraulicoillevel3.Warning—donottouchthe hotsurface.
2.ReadtheOperator's
Manual.
116-3290
116-3267
10
119-0186
91cmMowerDeck
1.Beltrouting
119-0187
102cmMowerDeck
1.Beltrouting
119-0217
1.Warning—stoptheengine;stayawayfrommovingparts;
keepallguardsandshieldsinplace.
119-1854
1.Adjustmentknobfortractiondrivespeed.
119-2317
1.Height-of-cut(inches)
11
117-0454
1.Tractioncontrol
3.Slow
5.Reverse
7.Operatorpresenceswitch
2.Fast4.Neutral
6.PowerT ake-off (PTO)—disengage
117–3626
1.Warning—readtheOperator'sManual.5.Thrownobjecthazard—keepbystandersasafedistancefrom themachine.
2.Warning—donotoperatethismachineunlessyouaretrained.6.Warning—engagetheparkingbrake,stoptheengine andremovethesparkplugwirebeforeperformingany maintenanceonthemachine.
3.Thrownobjecthazard—keepdeectorinplace.
7.Warning—engagetheparkingbrakeandstoptheengine beforeleavingthemachine.
4.Cutting,dismembermenthazardofhandorfoot—stayaway frommovingpartsandkeepallguardsandshieldsinplace.
8.Slidingandlossofcontrolhazard—donotoperatethe machineneardrop-offsorwater;keepasafedistancefrom drop-offs.
119-0234
1.Parkingbrake—disengaged4.Fast
7.PTO—engaged
2.Parkingbrake—engaged
5.Continuousvariablesetting8.PTO—disengaged
3.Drivespeed
6.Slow
9.Enginespeed
12
119–0241
1.ReadtheOperator'sManualbefore performinganymaintenance.
3.Lubricateevery50hours
5.Checkthehydraulicoilevery50hours
2.Checkthedrivewheeltirepressure every50hours
4.Lubricatethecasterwheelevery500 hours
6.Checktheengineoilevery8hours
13
ProductOverview
Figure4
1.Sidedischargechute
7.Manualtube
2.Battery
8.Platform(downposition)
3.Engine9.Hydraulictank
4.Fueltank10.Mowerdeck
5.Controls
11.Frontcasterwheel
6.Motioncontrollevers
12.Operatorcushion
Controls
Becomefamiliarwithallthecontrols(Figure5)before youstarttheengineandoperatethemachine.
g012564
1
7
2
8
3
9
4
10
5
11
6
12
Figure5
1.Fuelcap7.Hourmeter
2.Height-of-cutlever8.Choke
3.Bladecontrolswitch(PTO)
9.Ignitionswitch
4.Rightmotioncontrollever
10.Speedcontrollever
5.Leftmotioncontrollever
11.Fuelgauge
6.Parkingbrakelever12.Throttlecontrol
HourMeter
Thehourmeterrecordsthenumberofhourstheengine hasoperated.Itoperateswhentheengineisrunning. Usethesetimesforschedulingregularmaintenance (
Figure6).
FuelGauge
Thefuelgaugeislocatedonthetop,middleofthetank (Figure5).
SafetyInterlockIndicators
Therearesymbolsonthehourmeterandindicatewith ablacktrianglethattheinterlockcomponentisinthe correctposition(
Figure6).
BatteryIndicatorLight
IftheignitionkeyisturnedtotheOnpositionforafew seconds,thebatteryvoltagewillbedisplayedinthearea wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturned onandwhenthechargeisbelowthecorrectoperating level(Figure6).
14
Figure6
1.Safetyinterlocksymbols
3.Hourmeter
2.Batterylight
SpeedControlLever
Thismachinehasavariablespeedcontrol.Thiscontrols howfastorslowthemachinewilltravelwiththemotion controlleverspushedallthewayforward.
Note:Thenumbersnexttothespeedcontrolare anapproximatemaximummilesperhour(mph)the machinewilltravel.
ThrottleControl
ThethrottlecontrolisvariablebetweenFastandSlow.
Choke
Usethechoketostartacoldengine.
BladeControlSwitch(PTO)
Thebladecontrolswitch(PTO)isusedtoengage theelectricclutchtodrivethemowerbladeswiththe rightsidemotioncontrolleverinthecenter,un-locked position.Pulltheswitchuptoengagethebladesand release.Todisengagetheblades,pushthebladecontrol switch(PTO)downormoveorreleasetherightside motioncontrolleverintotheneutrallockposition.
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhas threepositions:Off,RunandStart.
MotionControlLevers
Themotioncontrolleversareusedtodrivethemachine forward,reverse,andturneitherdirection.
FuelShut-offValve
Closethefuelshut-offvalve(locatedbehindthe operatorcushionontherighthandsideoffueltank) whentransportingorstoringthemower.
Attachments/Accessories
AselectionofToroapprovedattachmentsand accessoriesareavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.Toro.comforalistofallapprovedattachments andaccessories.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Model74534TE
Widthwithdeectordown51.62inches(131.1cm)
Lengthwithplatformdown74inches(188cm)
Lengthwithplatformup61inches(155cm)
Height
48inches(121.9cm)
Weight
756(343kg)
Model74536TE
Widthwithdeectordown55.75inches(141.6cm)
Lengthwithplatformdown70inches(177.8cm)
Lengthwithplatformup57inches(144.8cm)
Height
48inches(121.9cm)
Weight
773(350.6kg)
15
Operation
AddingFuel
Forbestresults,useonlyclean,fresh,unleaded gasolinewithanoctaneratingof87orhigher ((R+M)/2ratingmethod).
Oxygenatedfuelwithupto10%ethanolor15% MTBEbyvolumeisacceptable.
DoNotuseethanolblendsofgasoline(suchasE15 orE85)withmorethan10%ethanolbyvolume. Performanceproblemsand/orenginedamagemay resultwhichmaynotbecoveredunderwarranty.
DoNotusegasolinecontainingmethanol.
DoNotstorefueleitherinthefueltankorfuel containersoverthewinterunlessafuelstabilizeris used.
DoNotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Fillthefueltankoutdoorsonlevelground,in anopenarea,whentheengineiscold.Wipeup anygasolinethatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Fill thefueltanktothebottomofthellerneck. Theemptyspaceinthetankallowsgasolineto expand.Overllingmayresultinfuelleakage ordamagetotheengineoremissionsystem(if equipped).
Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwheregasoline fumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Neverbuy morethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaustsystem inplaceandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethegasolinevapors.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Alwaysplacegasolinecontainersontheground awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicle oronatruckortrailerbedbecauseinterior carpetsorplastictruckbedlinersmayinsulate thecontainerandslowthelossofanystatic charge.
Whenpractical,removegas-powered equipmentfromthetruckortrailerandrefuel theequipmentwithitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromagasolinedispenser nozzle.
Ifagasolinedispensernozzlemustbeused, keepthenozzleincontactwiththerimofthe fueltankorcontaineropeningatalltimesuntil fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed. Long-termexposuretovaporscancauseserious injuryandillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor conditioneropening .
Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:
Keepsgasolinefreshduringstorageof90daysor less.Forlongerstorageitisrecommendedthatthe fueltankbedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel system,whichcauseshardstarting
Important:Donotusefueladditives containingmethanolorethanol.
Addthecorrectamountofgasstabilizer/conditioner tothegas.
16
Note:Afuelstabilizer/conditionerismost effectivewhenmixedwithfreshgasoline.To minimizethechanceofvarnishdepositsinthefuel system,usefuelstabilizeratalltimes.
FillingtheFuelTank
Note:Donotllthefueltankcompletelyfull.Fillthe
fueltanktothebottomofthellerneck.Theempty spaceinthetankallowsthegasolinetoexpand.
1.Parkthemachineonlevelground.
2.Shuttheengineoffandsettheparkingbrake.
3.Cleanaroundthefueltankcap.
4.Fillthefueltanktothebottomofthellerneck. Ensurethereisemptyspaceinthetanktoallowthe gasolinetoexpand(
Figure7).
g012698
2
4
3
G012565
1
5
Figure7
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoChecking OilLevelinEngineMaintenance.
Note:Determinetheleftandrightsidesofthe machinefromthenormaloperatingposition.
BreakingInaNewMachine
Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhennew, placingadditionalloadontheengine.Allow40to50 hoursofbreak-intimefornewmachinestodevelopfull powerandbestperformance.
ThinkSafetyFirst
Carefullyreadallthesafetyinstructionsanddecalsin thesafetysection.Knowingthisinformationcould helpyouoranybystandersavoidinjury.
Theuseofprotectiveequipmentforeyes,hearing,feet andheadisrecommended.
CAUTION
Thismachineproducessoundlevelsinexcessof 85dBAattheoperator'searandcancausehearing lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis machine.
OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthe machineorleaveitunattended.Beforeeachuse,check theparkingbrakeforproperoperation.
Iftheparkingbrakedoesnotholdsecurely,adjustit. RefertoServicingtheParkingBrake.
CAUTION
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhileit isunattended.
Alwaysremovetheignitionkeyandsettheparking brakewhenleavingthemachineunattended,even ifjustforafewminutes.
SettingtheParkingBrake
Pulltheparkingbrakeleverrearwardtotheengaged position(Figure8).
17
Figure8
1.Parkingbrakeengaged2.Parkingbrakereleased
ReleasingtheParkingBrake
Pushtheparkingbrakeleverforward.
OperatingtheMowerBlade ControlSwitch(PTO)
Thebladecontrolswitch(PTO)isusedinconjunction withtherightsidemotioncontrollevertoengageand disengagethemowerblades.
EngagingtheMowerBlades(PTO)
1.Toengagethemowerblades,movetherightside motioncontrollevertothecenter,un-locked position.
2.Pullthebladecontrolswitch(PTO)upandrelease itwhileholdingdowntherightsidemotioncontrol leverinthecenter,un-lockedposition.
g012781
Figure9
DisengagingtheMowerBlades(PTO)
Thefollowingaretwooptionsfordisengagingthe mowerblades.
Pushthebladecontrolswitch(PTO)downtothe offposition.
g012782
Figure10
Movethemotioncontrolleverstoneutralandmove therightsidemotioncontrolleverintotheneutral lockposition.
g012895
Figure11
OperatingtheThrottle
ThethrottlecontrolcanbemovedbetweenFastand Slowpositions(Figure12).
Alwaysusethefastpositionwhenturningonthe mowerdeckwiththebladecontrolswitch(PTO).
G008946
Figure12
OperatingtheChoke
Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostartthe engine.
2.Pulluponthechokeknobtoengagethechoke beforeusingtheignitionswitch(Figure13).
3.Pushdownonthechoketodisengagethechoke aftertheenginehasstarted(Figure13).
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G008959
1
2
Figure13
1.On2.Off
OperatingtheIgnitionSwitch
1.TurntheignitionkeytotheStartposition (Figure14).Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore than5secondsatatime.Iftheenginefails tostartallowa15secondcool-downperiod betweenattempts.Failuretofollowthese instructionscanburnoutthestartermotor.
Note:Additionalstartingcyclesmayberequired whenstartingtheengineforthersttimeafterthe fuelsystemhasbeenwithoutfuelcompletely .
START
RUN
STOP
G008947
Figure14
2.Turntheignitionkeytothestoppositiontostop theengine.
UsingtheSpeedControlLever
Thismachinehasaspeedcontrolleverthatsets themaximumgroundspeedofthemachine.This canbeadjustedtotheoperator'sdesiredspeed.It isrecommendedtousetheslowestspeedfornew operator's.
Note:Thenumbersnexttothespeedcontrolarean approximatemilesperhour(mph)themachinewill travel.
1.Movethespeedcontrollevertosetthedesired speed.
Fullforwardhasquickresponseandmaximum speed.
Fullrearwardhassmoothresponseandslower speed.
2.Movethecontrolleverstodrivethemachine.The controlleversmaybepushedforwardtothefront referencebarwhilethemaximumspeedofthe machineissetbythespeedcontrollever.
Figure15
UsingtheFuelShut-OffValve
Thefuelshut-offvalveislocatedbehindtherightside oftheoperatorcushion.
Closethefuelshut-offvalvefortransport,maintenance, andstorage(Figure16).
Ensurethefuelshut-offvalveisopenwhenstarting theengine.
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g012703
G008948
1
2
Figure16
1.On2.Off
StartingandStoppingthe Engine
StartingtheEngine
1.Connectthewirestothesparkplugs.
2.Openthefuelvalve.
3.Movetherightmotioncontrollevertoneutral lockedposition.
4.Settheparkingbrake;refertoSettingtheParking Brake.
5.Movethebladecontrolswitch(PTO)totheOff position.
6.MovethethrottlelevermidwaybetweentheSlow andFastpositions.
Note:Awarmorhotenginemaynotrequire choking.
Figure17
7.TurntheignitionkeytotheStartposition (Figure14).Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore than5secondsatatime.Iftheenginefails tostartallowa15secondcool-downperiod betweenattempts.Failuretofollowthese instructionscanburnoutthestartermotor.
Note:Additionalstartingcyclesmayberequired whenstartingtheengineforthersttimeafterthe fuelsystemhasbeenwithoutfuelcompletely .
START
RUN
STOP
G008947
Figure18
1.Off3.Start
2.Run
20
StoppingtheEngine
CAUTION
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethetractorwhileitis unattended.
Alwaysremovetheignitionkeyandsettheparking brakewhenleavingthemachineunattended,even ifjustforafewminutes.
Lettheengineidleatslowthrottle(turtle)for60 secondsbeforeturningtheignitionswitchoff.
Figure19
Important:Makesurefuelshutoffvalveisclosed
beforetransportingorstoringthemachine,asfuel leakagemayoccur.Beforestoringthemachine, pullwireoffsparkplug(s)topreventpossibilityof accidentalstarting.
TheSafetyInterlockSystem
CAUTION
Ifsafetyinterlockswitchesaredisconnectedor damagedthemachinecouldoperateunexpectedly causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches dailyandreplaceanydamagedswitchesbefore operatingthemachine.
UnderstandingtheSafetyInterlock System
Thesafetyinterlocksystemisdesignedtopreventthe mowerbladesfromrotatingunless:
Therightsidemotioncontrolleverismovedtothe center,un-lockedposition.
Thebladecontrolswitch(PTO)ispulledon.
Thesafetyinterlocksystemisdesignedtostopthe mowerbladesifyoumoveorreleasetherightside motioncontrolleverintotheneutrallockposition.
Thehourmeterhassymbolstonotifytheuserwhen theinterlockcomponentisinthecorrectposition. Whenthecomponentisinthecorrectposition,a trianglewilllightupinthecorrespondingsquare.
Figure20
1.Triangleslightupwhentheinterlockcomponentsareinthe correctposition
TestingtheSafetyInterlockSystem
ServiceInterval:Beforeeachuseordaily
Testthesafetyinterlocksystembeforeyouusethe machineeachtime.
Note:Ifthesafetysystemdoesnotoperateas describedbelow,haveanAuthorizedServiceDealer repairthesafetysystemimmediately .
1.Starttheengine;refertoStartingandStoppingthe Engine.
2.Settheparkingbrake.
21
3.Movetherightsidemotioncontrollevertothe center,un-lockedposition.Thebladesshould
notrotate.
4.Movethemotioncontrolleversforward.The engineshouldkill.
5.Starttheengineandreleasetheparkingbrake.
6.Movetherightsidemotioncontrollevertothe center,un-lockedposition.
7.Continueholdingtherightsidemotioncontrollever inthecenter,un-lockedpositionandpulluponthe bladecontrolswitch(PTO)andrelease.Theclutch shouldengageandthemowerbladesbeginrotating.
8.Moveorreleasetherightsidemotioncontrollever intotheneutrallockposition.Thebladesshould
stoprotatingandtheenginecontinuestorun.
9.Pushthebladecontrolswitchdownandmove therightsidemotioncontrollevertothecenter, un-lockedposition.
10.Continueholdingtherightsidemotioncontrollever inthecenter,un-lockedpositionandpulluponthe bladecontrolswitch(PTO)andrelease.Theclutch shouldengageandthemowerbladesbeginrotating.
11.Pushthebladecontrolswitch(PTO)downtothe offposition.Thebladesshouldstoprotating.
12.Withtheenginerunning,pullupthebladecontrol switch(PTO)andreleasewithoutholdingright sidemotioncontrollevertothecenter,un-locked position.Thebladesshouldnotrotate.
WARNING
Theoperatorplatformisheavyandmaycause injurywhenloweringandraisingtheoperator platform.Theplatformmaysuddenlydropifnot supportedwhenthelatchpinispulledout.
Donotputhandsorngersintheplatform pivotareawhenloweringorraisingtheoperator platform.
Makesuretheplatformissupportedwhenthe latchpinispulledout.
Makesurethelatchsecurestheplatformwhen foldingitintheupposition.Pushittight againstthecushionforthelatchpintolock intoplace.
Keepbystandersawaywhenraisingorlowering theplatform.
OperatingthePlatform
Themachinecanbeusedwiththeplatformintheup ordownposition.Itistheoperator'spreferenceon whichpositiontouse.
OperatingtheMachinewiththe PlatformUp
Operatingthemachinewiththeplatformupis recommendedwhen:
Mowingneardrop-off's
Mowingsmallareaswherethemachineistoolong
Areaswithlowoverhangingbranchesorobstacles
Loadingthemachinefortransport
Drivingupslopes
Toraisetheplatform,pullthebackoftheplatformup sothelatchpinlocksitintoplace.Pushtheplatform tightagainstthecushionforthelatchpintolockinto place.
OperatingtheMachinewiththe PlatformDown
Operatingthemachinewiththeplatformdownis recommendedwhen:
Mowingmostareas
Drivingacrossslopes
Drivingdownslopes
Tolowertheplatform,pushtheplatformforward againstthecushiontoreleasepressureonthelatchpin andthenpulltheknoboutandlowertheplatform. Makesuretoholdontotheplatformwhenreleasing thelatch.
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