Toro 38569, CCE 6053 R Operator's Manual

CCR™6053RQuickClearSnowthrower
ModelNo.38567—SerialNo.311000001andUp
ModelNo.38569—SerialNo.311000001andUp
FormNo.3365-599RevC
Operator'sManual
Introduction
Thismachineisintendedtobeusedbyresidential homeownersorprofessional,hiredoperators.It isdesignedprimarilyforremovingsnowfrom pavedsurfaces,suchasdrivewaysandsidewalks, andothersurfacesfortrafconresidentialor commercialproperties.Itisnotdesignedfor removingmaterialsotherthansnow,norisit designedforclearingoffgravelsurfaces.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourmachineproperlyandtoavoidinjury andmachinedamage.Youareresponsibleforoperating themachineproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor machineandaccessoryinformation,helpndinga dealer,ortoregisteryourmachine.
Wheneveryouneedservice,genuineToroparts, oradditionalinformation,contactanAuthorized ServiceDealerorToroCustomerServiceandhave themodelandserialnumbersofyourmachineready. Figure1identiesthelocationofthemodelandserial numbersonthemachine.Writethenumbersinthe spaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjury ordeathifyoudonotfollowtherecommended precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Safety
Readandunderstandthecontentsofthismanual beforeyoustarttheengine.
1.Modelandserialnumberlocation
©2010—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Figure1
Registeratwww.Toro.com.
Thisisthesafetyalertsymbol.Itisusedtoalert youtopotentialpersonalinjuryhazards.Obeyall safetymessagesthatfollowthissymboltoavoid possibleinjuryordeath.
Improperlyusingormaintainingthismachine couldresultininjuryordeath.T oreducethis potential,complywiththefollowingsafety instructions.
Training
Read,understand,andfollowallinstructionsonthe machineandinthemanual(s)beforeoperatingthis machine.Bethoroughlyfamiliarwiththecontrols andtheproperuseofthemachine.Knowhowto stopthemachineanddisengagethecontrolsquickly.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
Neverallowchildrentooperatethemachine.Never allowadultstooperatethemachinewithoutproper instruction.
Keeptheareaofoperationclearofallpersons, particularlysmallchildren.
Exercisecautiontoavoidslippingorfalling.
Alwayswearsafetyglassesoreyeshieldsduring operationorwhileperforminganadjustmentor repairtoprotecteyesfromforeignobjectsthatmay bethrownfromthemachine.
Lettheengineandmachineadjusttooutdoor temperaturesbeforestartingtoclearthesnow.
Preparation
Thoroughlyinspecttheareawherethemachineis tobeusedandremovealldoormats,sleds,boards, wires,andotherforeignobjects.
Donotoperatethemachinewithoutwearing adequatewintergarments.Avoidloosetting clothingthatcangetcaughtinmovingparts.Wear footwearthatwillimprovefootingonslippery surfaces.
Handlefuelwithcare;itishighlyammable.
–Useanapprovedfuelcontainer.
–Neveraddfueltoarunningengineorhotengine.
–Fillfueltankoutdoorswithextremecare.Never
llthefueltankindoors.
–Neverllcontainersinsideavehicleorona
truckortrailerbedwithaplasticliner.Always placecontainersontheground,awayfromyour vehicle,beforelling.
–Whenpractical,removegas-poweredmachinery
fromthetruckortrailerandrefuelitonthe ground.Ifthisisnotpossible,thenrefuelsuch machineryonatrailerwithaportablecontainer, ratherthanfromagasolinedispensernozzle.
–Keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimes,until refuelingiscomplete.Donotuseanozzle lock-opendevice.
–Replacegasolinecapsecurelyandwipeupspilled
fuel.
–Iffuelisspilledonclothing,changeclothing
immediately.
–Donotsmokewhilehandlinggasoline.
Useextensioncordsandreceptaclesasspecied bythemanufacturerforallmachineswithelectric startingmotors.
Donotattempttoclearsnowfromagravelor crushedrocksurface.Thismachineisintendedfor useonlyonpavedsurfaces.
Neverattempttomakeanyadjustmentswhile theengineisrunning(exceptwhenspecically recommendedbymanufacturer).
Operation
Donotputhandsorfeetnearorunderrotatingparts. Keepclearofthedischargeopeningatalltimes.
Exerciseextremecautionwhenoperatingonor crossinggraveldrives,walks,orroads.Stayalertfor hiddenhazardsortrafc.
Afterstrikingaforeignobject,stoptheengine, removetheignitionkey,thoroughlyinspectthe machineforanydamage,andrepairthedamage beforerestartingandoperatingthemachine.
Ifthemachineshouldstarttovibrateabnormally, stoptheengineandcheckimmediatelyforthecause. Vibrationisgenerallyawarningoftrouble.
Stoptheenginewheneveryouleavetheoperating position,beforeuncloggingtherotorbladehousing ordischargechute,andwhenmakinganyrepairs, adjustmentsorinspections.
Whencleaning,repairing,orinspectingthemachine, stoptheengineandmakecertainthattherotor bladesandallmovingpartshavestopped.
Donotruntheengineindoors,exceptwhenstarting theengineandfortransportingthemachineinor outofthebuilding.Opentheoutsidedoors;exhaust fumesaredangerous.
Exerciseextremecautionwhenoperatingonslopes.
Neveroperatethemachinewithoutproperguards andothersafetyprotectivedevicesinplaceand working.
Neverdirectthedischargetowardpeopleorareas wherepropertydamagecanoccur.Keepchildren andothersaway.
Donotoverloadthemachinecapacitybyattempting toclearsnowattoofastarate.
Lookbehindandusecarewhenbackingupwiththe machine.
Disengagepowertotherotorbladeswhenthe machineisbeingtransportedornotinuse.
Neveroperatethemachinewithoutgoodvisibility orlight.Alwaysbesureofyourfooting,andkeepa rmholdonthehandles.Walk;neverrun.
Nevertouchahotengineormufer(
Figure3).
2
Figure3
ClearingaCloggedDischarge Chute
Handcontactwiththerotatingrotorbladesinsidethe dischargechuteisthemostcommoncauseofinjury associatedwithsnowthrowers.Neveruseyourhandto cleanoutthedischargechute.
Toclearthechute:
Shuttheengineoff!
Keepyourface,hands,feet,andanyotherpart ofyourbodyorclothingawayfrommovingor rotatingparts.
Beforeadjusting,cleaning,repairing,andinspecting themachine,andbeforeuncloggingthedischarge chute,stoptheengine,removethekey,andwait
forallmovingpartstostop.
Beforeleavingtheoperatingposition,stopthe engine,removetheignitionkey,andwaitforall movingpartstostop.
Ifashield,safetydevice,ordecalisdamaged, illegible,orlost,repairorreplaceitbeforebeginning operation.Also,tightenanyloosefasteners.
Donotsmokewhilehandlinggasoline.
Donotusethemachineonaroof.
Donottouchtheenginewhileitisrunningorsoon afterithasstoppedbecausetheenginemaybehot enoughtocauseaburn.
Wait10secondstobesuretherotorbladeshave stoppedrotating.
Alwaysuseaclean-outtool,notyourhands.
MaintenanceandStorage
Checkallfastenersatfrequentintervalsforproper tightnesstobesurethemachineisinsafeworking condition.
Neverstorethemachinewithfuelinthefueltank insideabuildingwhereignitionsourcesarepresent, suchashotwaterheaters,spaceheaters,orclothes dryers.Allowtheenginetocoolbeforestoringin anyenclosure.
AlwaysrefertotheOperator’sManualforimportant detailsifthemachineistobestoredforanextended periodoftime.
Maintainorreplacesafetyandinstructionlabels,as necessary.
Runthemachineafewminutesafterthrowingsnow topreventfreeze-upoftherotorblades.
Performonlythosemaintenanceinstructions describedinthismanual.Beforeperformingany maintenance,service,oradjustment,stoptheengine andremovethekey.Ifmajorrepairsareeverneeded, contactanAuthorizedServiceDealer.
Donotchangethegovernorsettingsontheengine.
Whenstoringthemachineformorethan30days, drainthefuelfromthefueltanktopreventa potentialhazard.Storefuelinanapprovedfuel container.Removethekeyfromtheignitionswitch beforestoringthemachine.
PurchaseonlygenuineTororeplacementpartsand accessories.
SoundPressure
Thismachinehasasoundpressurelevelattheoperator’s earof88dBA,whichincludesanUncertaintyValue(K) of1dBA.Thesoundpressurelevelwasdetermined accordingtotheproceduresoutlinedinENISO11201.
SoundPower
ToroSnowthrowerSafety
Thefollowinglistcontainssafetyinformationspecic toToroproductsorothersafetyinformationthatyou mustknow.
Rotatingrotorbladescaninjurengersor hands.Staybehindthehandlesandawayfrom thedischargeopeningwhileoperatingthemachine.
Thismachinehasaguaranteedsoundpowerlevelof104 dBA,whichincludesanUncertaintyValue(K)of3.75 dBA.Thesoundpowerlevelwasdeterminedaccording totheproceduresoutlinedinENISO3744.
3
Hand-ArmVibration
Measuredvibrationlevelforthelefthand=8.4m/s
Measuredvibrationlevelfortherighthand=10.7m/s
UncertaintyValue(K)=4.3m/s
2
Themeasuredvaluesweredeterminedaccordingtothe proceduresoutlinedinENISO20643.
2
2
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
94-2577
1.Toengagetherotorblades,holdthecontrolbaragainst thehandle.
2.Todisengagetherotorblades,releasethecontrolbar.
117-9102
Orderpartno.117-6036
115–5698
Orderpartno.117-9121
1.Cuttingdismembermenthazards,impellerandauger—do notplaceyourhandinthechute;removetheignitionkey andreadtheinstructionsbeforeservicingorperforming maintenance.
1.Warning—readthe
Operator'sManual.
2.Cutting/dismemberment hazard,impeller—stopthe enginebeforeleavingthe machine.
3.Thrownobject hazard—keepbystanders asafedistancefromthe machine.
4.Fuelspillhazard—donot tipmachinebackward.
5.EngineswitchOn
6.EngineswitchOff
7.Primer
8.Pushtheprimerthree timestoprimetheengine.
9.ReadtheOperator's Manualbeforechecking engineoillevel.
4
Orderpartno.117-6046
117-9103
1.Warning—readthe
Operator'sManual.
2.Cutting/dismemberment hazard,impeller—stopthe enginebeforeleavingthe machine.
3.Thrownobject hazard—keepbystanders asafedistancefromthe machine.
4.Fuelspillhazard—donot tipmachinebackward.
5.EngineswitchOn
6.EngineswitchOff
7.Primer
8.Pushtheprimerthree timestoprimetheengine.
9.ReadtheOperator's Manualbeforechecking engineoillevel.
10.Plugthemachineinto powertheelectricstarter .
5
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1 2
Nopartsrequired
Screws Chuteassembly
1
UnfoldingtheHandle
NoPartsRequired
Procedure
1.Loosenthehandleknobs,pulloutthe“U”-shaped handlelocksuntilyoucanmovethehandlefreely, androtatethehandletotheoperatingposition
Figure4).
(
Qty.
3 1
Important:Ensurethatyoudonotpinchor kinkthecontrolcableortheQuickShoot™ cables(Figure6).
Unfoldthehandle.
Installthedischargechute.
Figure5
Use
Figure4
1.“U”-shapedhandlelock(2)
2.Inserttheendofthe“U”-shapedhandlelockinto theopenholeinthehandleandtightenthehandle knobsuntiltheyaresnug(Figure5).
2.Handleknobs
Figure6
1.Controlcable2.QuickShoot™cables
6
Note:Thebottleofoilmaycontainmorethanis required.Donotoverlltheengine.
2
InstallingtheDischargeChute
Partsneededforthisprocedure:
3
Screws
1
Chuteassembly
Procedure
Installthedischargechuteasshown(Figure7).
Figure7
Maxll:20oz.(0.6l),type:automotivedetergentoil withanAPIserviceclassicationofSJ,SL,orhigher.
Figure8belowtoselectthebestoilviscosityforthe
Use outdoortemperaturerangeexpected:
Figure8
1.UsingSAE30atoutdoor temperaturesbelow40°F (4°C)willresultinhard starting.
2.Using10W-30atoutdoor temperaturesabove 80°F(27°C)mayresultin increasedoilconsumption; therefore,checktheoil levelmorefrequentlyin thesecircumstances.
1.Dischargechute
Note:Foreasierinstallation,useasmallratchetwrench totightenthescrews.
Important:Donotovertightenthescrews; otherwiseyoumaydamagethedischargechuteand preventitfromturningfreely.
2.Screw(3)
3
FillingtheEnginewithOil
NoPartsRequired
Procedure
Yourmachinedoesnotcomewithoilintheengine,but itdoescomewithabottleofoil.
Note:0W30syntheticoilisacceptableforuseincold temperatures.
1.Movethemachinetoalevelsurface.
2.Cleanaroundtheoilllcap(
Figure9
1.Oilllcap
3.Unscrewtheoilllcapandremoveit.
Figure9).
Important:Beforestartingtheengine,llthe enginewithoil.
7
4.Withthemachineintheoperatingposition,carefully pouroilintothecrankcase.Wait3minutes,thenadd oiluntilthepointofoverow .
5.Screwtheoilllcapintotheoilllholeandtighten itsecurely.
4
AdjustingtheControlCable
NoPartsRequired
Procedure
ProductOverview
RefertoAdjustingtheControlCableinMaintenance.
Figure10
1.Chutedeectortrigger
2.Dischargechute9.Ignitionkey
3.Fueltankcap
4.Controlbar11.Oildrainplug
5.QuickShoot™control12.Oilllcap
6.Recoilstarthandle
7.Primer
8.Electric-startbutton (model38569only)
10.Chokelever
13.Chutedeector
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
DANGER
Gasolineisextremelyammableandexplosive.A reorexplosionfromgasolinecanburnyouand others.
Topreventastaticchargefromignitingthe gasoline,placethecontainerand/ormachine onthegroundbeforelling,notinavehicleor onanobject.
Fillthetankoutdoorswhentheengineiscold. Wipeupspills.
Donothandlegasolinewhensmokingoraround anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out ofthereachofchildren.
Donottipthemachinebackwardwithfuelin thefueltank;otherwise,fuelmayleakoutof themachine.
8
FillingtheFuelTank
Fillthefueltankwithfreshunleadedgasolinehavingan octaneratingatornear87fromamajorname-brand servicestation(Figure11).
Figure11
Figure12
1.Oilllcap
3.Unscrewtheoilllcapandremoveit.
4.Iftheoillevelislow,keepthemachineinthe operatingpositionandcarefullypouroilintothe crankcase.Wait3minutes,thenaddoiluntilthe pointofoverow .(Max.ll:20oz.(0.6l),type:SAE 30detergentoilwithanAPIserviceclassication ofSJ,SL,orhigher.)
1.1/4inch(6mm)
Important:Donotaddoiltothegasoline.
Important:DonotuseE85orE20fuel.Alternative
fuelswithhighalcoholcontentcancausehard starting,poorengineperformance,andmaycause internalenginedamage.
Note:Forbestresults,purchaseonlythequantityof gasolinethatyouexpecttousein30days.Otherwise, youmayaddfuelstabilizertonewlypurchasedgasoline tokeepitfreshforupto6months.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily—Check
theengineoillevelandaddoilif necessary.
1.Movethemachinetoalevelsurface.
2.Cleanaroundtheoilllcap(
Figure12).
5.Screwtheoilllcapintotheoilllholeandhand tightenitsecurely.
StartingtheEngine
1.TurntheignitionkeyclockwisetotheOnposition (Figure13).
Figure13
2.Pulloutthechokelever(Figure14).
9
Figure14
1.Chokelever
3.Firmlypushintheprimer3timeswithyourthumb, holdingtheprimerinaforasecondbeforereleasing iteachtime(Figure15andFigure16).
Note:Removeyourglovewhenyoupushinthe primersothataircannotescapefromtheprimer hole.
Important:Donotusetheprimerorthechoke iftheenginehasbeenrunningandishot. Excessiveprimingmayoodtheengineand preventitfromstarting.
4.Connectanextensioncordtoapowersourceand themachine,andpushtheelectric-startbutton (model38569only)(
Figure17),orpulltherecoil
starthandle(Figure18).
Figure15
Figure17
Note:UseonlyaUL-listed,16-gaugeextension
cordrecommendedforoutdoorusethatisnot longerthan50feet(15m).
WARNING
Theelectricalcordcanbecomedamaged, causingashockorre.
Thoroughlyinspecttheelectricalcordbefore pluggingitintoapowersource.Ifthe cordisdamaged,donotuseittostartthe machine.Replaceorrepairthedamagedcord immediately.ContactanAuthorizedService Dealerforassistance.
Figure16
1.Symbolsonthechokeleverindicatingtomovethechoke levertothelefttoactivatethechoke.
10
Figure18
Figure19
1.Controlbar
Important:Runtheelectricstarternomore than10timesatintervalsof5secondson,then 5secondsoff.Runningtheelectricstarter extensivelycanoverheatanddamageit.Ifthe enginedoesnotstartafterthisseriesofattempts, waitatleast40minutestoallowthestarterto coolbeforeattemptingtostartitagain.Ifthe enginedoesnotstartafterthesecondseriesof attempts,takethemachinetoanAuthorized ServiceDealerforservice(model38569only).
Note:Ifyoupulltherecoilhandleandfeelno resistance,thestartermaybefrozen.Thawoutthe starterbeforeattemptingtostartthemachine.
5.Whiletheengineisrunning,pushinthechokelever slowly.
6.Unplugtheextensioncordfromthepowersource andthemachine(model38569only).
CAUTION
Ifyouleavethemachinepluggedintoapower source,someonecaninadvertentlystartthe machineandinjurepeopleordamageproperty (model38569only).
DisengagingtheRotorBlades
Todisengagetherotorblades,releasethecontrolbar (Figure20).
Figure20
StoppingtheEngine
Tostoptheengine,turntheignitionkeycounterclockwise totheOffposition(Figure21).
Unplugthepowercordwheneveryouarenot startingthemachine.
EngagingtheRotorBlades
Toengagetherotorblades,holdthecontrolbaragainst thehandle(Figure19).
Figure21
11
AdjustingtheDischargeChute
ClearingaCloggedDischarge
andChuteDeector
Toadjustthedischargechute,pressthetriggerofthe QuickShoot™controlontherighthandsideofthe handleandmoveitupordownalongthehandle.Moving thecontroldownthehandlerotatesthedischargechute totheleft;movingthecontrolupthehandlerotatesthe dischargechutetotheright(
Figure22).
Chute
Important:Handcontactwiththerotatingrotor
bladesinsidethedischargechuteisthemost commoncauseofinjuryassociatedwithsnow throwers.Neveruseyourhandtocleanoutthe dischargechute.
Toclearthechute:
Shuttheengineoff!
Wait10secondstobesuretherotorbladeshave stoppedrotating.
Alwaysuseaclean-outtool,notyourhands
Figure24).
(
Figure22
Toraiseorlowertheangleofthechutedeector,press thetriggeronthechutedeectorandmovethechute deectorupordown(Figure23).
Figure23
1.Chutedeectortrigger2.Chutedeector
Figure24
PreventingFreeze-upafterUse
Lettheenginerunforafewminutestoprevent movingpartsfromfreezing.Stoptheengine,wait forallmovingpartstostop,andremoveiceand snowfromthemachine.
Cleanoffanysnowandicefromthebaseofthe chute.
Rotatethedischargechuteleftandrighttofreeit fromanyicebuildup.
WiththeignitionkeyintheOffposition,pullthe recoilstarterhandleseveraltimesorconnectthe electricalcordtoapowersourceandthemachine andpushtheelectricstartbuttononce(model38569
12
only)topreventtherecoilstarterand/ortheelectric starterfromfreezingup.
Insnowyandcoldconditions,somecontrolsand movingpartsmayfreeze.Donotuseexcessiveforce whentryingtooperatefrozencontrols.Ifyouhave difcultyoperatinganycontrolorpart,startthe engineandletitrunforafewminutes.
OperatingTips
WARNING
Therotorbladescanthrowstones,toys,andother foreignobjectsandcauseseriouspersonalinjuryto theoperatorortobystanders.
Keeptheareatobeclearedfreeofallobjects thattherotorbladescouldpickupandthrow.
Keepallchildrenandpetsawayfromthearea ofoperation.
Removethesnowassoonaspossibleafteritfalls.
Ifthemachinedoesnotpropelitselfforwardon slipperysurfacesorinheavysnow,pushforwardon thehandle,butallowthemachinetoworkatitsown pace.
Overlapeachswathtoensurecompletesnow removal.
Dischargethesnowdownwindwheneverpossible.
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Afterthersthour
Aftertherst2hours
Beforeeachuseordaily
Yearly
Yearlyorbeforestorage
MaintenanceProcedure
•Checkthecontrolcableandadjustitifnecessary.
•Checkforloosefastenersandtightenthemifnecessary.
•Changetheengineoil.
•Checktheengineoillevelandaddoilifnecessary.
•Checkthecontrolcableandadjustitifnecessary.
•InspecttherotorbladesandhaveanAuthorizedServiceDealerreplacetherotor bladesandscraperifnecessary.
•Changetheengineoil.
•Servicethesparkplugandreplaceitifnecessary.
•Checkforloosefastenersandtightenthemifnecessary.
•HaveanAuthorizedServiceDealerinspectthedrivebeltandreplaceitifnecessary.
•Preparethemachineforstorage.
AdjustingtheControlCable
CheckingtheControlCable
ServiceInterval:Afterthersthour—Check
thecontrolcableandadjustitif necessary.
Yearly—Checkthecontrolcableand adjustitifnecessary.
Movethecontrolbarbacktowardthehandletoremove theslackinthecontrolcable(Figure25).
13
Figure25
1.Controlbar2.1/16-inchto1/8-inch(2 mmto3mm)gap
Note:Ensurethata1/16-inchto1/8-inch(2mmto3 mm)gapexistsbetweenthecontrolbarandthehandle
Figure25).
(
Important:Thecontrolcablemustcontainsome slackwhenyoudisengagethecontrolbarforthe rotorbladestostopproperly.
Note:MovingtheZ-ttinghigherdecreasesthe gapbetweenthecontrolbarandthehandle;moving itlowerincreasesthegap.
3.Hookthespringtotheadjusterlinkandslidethe springcoverovertheadjusterlink.
4.Checktheadjustment;refertoCheckingtheControl Cable.
Note:Afterextendeduse,thedrivebeltmaywear andloseitsproperbelttension.Ifthedrivebelt slips(continuouslysqueals)underaheavyload, disconnectthespringfromtheadjustorlinkand movetheupperendofthespringtotheholethat isfurtherfromthepivotpointinthecontrolbar
Figure27).Thenconnectthespringtotheadjustor
( linkandadjustthecontrolcable.
AdjustingtheControlCable
1.Slideupthespringcoverandunhookthespring fromtheadjusterlink(Figure26).
Figure26
1.Adjusterlink
2.Z-tting
3.Springcover
4.Unhookthespringhere.
Figure27
1.Removetheupperendof springfromthishole
2.Inserttheupperendof springintothishole
3.Pivotpoint
4.Upperendofspring
Note:Thebeltmayslip(squeal)inwetconditions; todryoutthedrivesystem,starttherotorandrun itwithoutaloadfor30seconds.
Note:Youcanpulluptheadjusterlinkandcableto makeunhookingthespringeasier.
2.MovetheZ-ttingtoahigherorlowerholeonthe adjusterlinkasneededtoobtainthe1/16-inchto 1/8-inch(2mmto3mm)gapbetweenthecontrol barandthehandle(Figure25).
14
InspectingtheRotorBlades
ServiceInterval:Yearly—Inspecttherotorbladesand
haveanAuthorizedServiceDealer replacetherotorbladesandscraperif necessary.
Beforeeachsession,inspecttherotorbladesforwear. Whenarotorbladeedgehasworndowntothewear indicatorhole,haveanAuthorizedServiceDealer replacetherotorbladesandthescraper(
Figure28).
4.Afterdrainingtheusedoil,returnthemachinetothe operatingposition.
5.Installtheoildrainplugandtightenitsecurely.
6.Cleanaroundtheoilllcap(
Figure30
1.Oilllcap
Figure30).
7.Unscrewtheoilllcapandremoveit(Figure30).
Figure28
1.Thewearindicatorholeis intact;youdonotneedto replacetherotorblades.
2.Thewearindicatorholeis exposed;replacetherotor blades.
ChangingtheEngineOil
ServiceInterval:Aftertherst2hours
Yearly
Runtheengineafewminutesbeforechangingtheoil towarmit.Warmoilowsbetterandcarriesmore contaminants.
1.Siphonthefuelfromthefueltankintoanapproved fuelcontainer,orruntheengineuntilitstops.
2.Movethemachinetoalevelsurface.
3.Placeanoildrainpanundertheoildrainplug, removetheoildrainplug,andtipthemachine backwardanddraintheusedoilintheoildrainpan Figure29).
8.Withthemachineintheoperatingposition,carefully pouroilintotheoilllhole.W aitthreeminutes, thenaddoiltothepointofoverow(
Figure32).
Maxll:20oz.(0.6l),type:automotivedetergentoil withanAPIserviceclassicationofSJ,SL,orhigher.
Figure31belowtoselectthebestoilviscosity
Use fortheoutdoortemperaturerangeexpected:
Figure31
1.UsingSAE30atoutdoor temperaturesbelow40°F (4°C)willresultinhard starting.
2.Using10W-30atoutdoor temperaturesabove 80°F(27°C)mayresultin increasedoilconsumption; therefore,checktheoil levelmorefrequentlyin thesecircumstances.
Figure29
Note:0W30syntheticoilisacceptableforusein
coldtemperatures.
15
Figure32
9.Screwtheoilllcapintotheoilllhole,andhand tightenitsecurely.
10.Wipeupanyspilledoil.
11.Disposeoftheusedoilproperlyatalocalrecycling center.
ServicingtheSparkPlug
ServiceInterval:Y early—Servicethesparkplugand
replaceitifnecessary.
UseaNGKBPR6ESorChampionRN9YCspark plugorequivalent.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Rotatethedischargechutesothatitfacesforward.
3.Removethedischargechute,thedischargechute handle,andthechutesealbyremovingthe3large screwsandonesmallscrew(Figure33).
Figure33
1.Fueltankcap
2.Largescrews(3)5.Chuteseal
3.Dischargechute
4.Smallscrew
4.Removethe4screwsthatsecuretheshroud (Figure34).
Figure34
1.Screw(4)3.Sparkplug
2.Shroud4.Spark-plugwire
5.Removethefueltankcap.
6.Removetheshroud(
Figure34).
7.Installthefueltankcap.
8.Disconnectthewirefromthesparkplug.
16
9.Cleanaroundthesparkplug.
16.Installthefueltankcap.
10.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,or dirtysparkplug.Donotcleantheelectrodes becausegritenteringthecylindercandamage theengine.
11.Setthegapontheplugto0.030inch(0.76mm) Figure35).
(
Figure35
1.Centerelectrodeinsulator3.Airgap(nottoscale)
2.Sideelectrode
17.Installthechuteseal,thedischargechute,andthe dischargechutehandleontothemachineusingthe hardwareyouremovedinstep
3.
Note:Thesmallscrewgoesthroughthesmallhole inthechutesealatthefrontofthedischargechute opening.
12.Installthesparkplugandtorqueitto20–22ft-lb (27–30N-m).
13.Connectthewiretothesparkplug.
Note:Ensurethatthebreathertubeisroutedabove thesparkplugwireasshownin
Figure36
1.Breathertube
Figure36.
2.Carburetordrainbolt
14.Removethefueltankcap.
15.Installtheshroudwiththescrewsyouremovedin step4.
Note:Ensurethattheupperandlowershroudst togetherinthesidegrooves.
17
AdjustingtheQuickShoot™ Control
Ifthereismorethan1/2inch(13mm)ofslackinthe QuickShootcable( doesnotrotateleftandrightinequalangles,adjustthe QuickShootcontrolcables.
1.1/2inch(13mm)maximumslack
1.LoosenthetwoQuickShootcontrolcableclamps (Figure38).
Figure37)orthedischargechute
Figure37
Figure39
1.Arrows
3.Rotatethedischargechutesothatitfacesstraight aheadandthearrowonthebackofthedischarge chutealignswiththearrowontheshroud(
Figure40).
Figure38
1.Cableclamps
2.PositiontheQuickShootcontrolbetweenthetwo arrowslocatedontherighthandsideoftheupper handle(
Figure39).
Figure40
4.Holdthedischargechuteinthestraight-ahead position,pullthelowercablecasingdownwarduntil youremovetheslackinthecable,andtightenthe screwonthelowercableclampsecurely(Figure41).
18
Figure41
1.Lowercablecasing
5.Pulltheuppercablecasingforwarduntilyouremove theslackinthecable,andtightenthescrewonthe uppercableclampsecurely(Figure42).
Figure42
1.Uppercablecasing
Note:Donotover-tensionthecables.Ifthecables areover-tensioned,theQuickShootwillbehardto operate.
19
Storage
areasbeforepainting,andusearustpreventativeto preventthemetalpartsfromrusting.
StoringtheMachine
WARNING
Gasolinefumesarehighlyammable,explosive, anddangerousifinhaled.Ifyoustorethe machineinanareawithanopename,the gasolinefumesmayigniteandcausean explosion.
Donotstorethemachineinahouse(living area),basement,oranyotherareawhereignition sourcesmaybepresent,suchashotwaterand spaceheaters,clothesdryers,furnaces,and otherlikeappliances.
Donottipthemachinebackwardwithfuelin thefueltank;otherwise,fuelmayleakoutof themachine.
1.Onthelastrefuelingoftheseason,addfuelstabilizer tofreshfuelasdirectedbytheenginemanufacturer.
2.Runtheenginefor10minutestodistributethe conditionedfuelthroughthefuelsystem.
15.Tightenanyloosefasteners.Repairorreplaceany damagedparts.
16.Coverthemachineandstoreitinaclean,dryplace outofthereachofchildren.Allowtheengineto coolbeforestoringitinanyenclosure.
3.Stoptheengine,allowittocool,andsiphonthefuel tankorruntheengineuntilitstops.
4.Starttheengineandrunituntilitstops.
5.Chokeorprimetheengine,startitathirdtime,and runtheengineuntilitwillnotstart.
6.Drainthefuelinthecarburetorthroughthe carburetordrainbolt( gasolinecontainer.
7.Disposeofunusedfuelproperly.Recycleitaccording tolocalcodes,oruseitinyourautomobile.
8.Whiletheengineisstillwarm,changetheengineoil. RefertoChangingtheEngineOil.
9.Removethesparkplug.
10.Squirt2teaspoonsofoilintothesparkplughole.
11.Installthesparkplugbyhandandthentorqueitto 20–22ft-lb(27–30N-m).
12.WiththeignitionkeyintheOffposition,pullthe recoilstarterslowlytodistributetheoilontheinside ofthecylinder.
Figure36)intoanapproved
13.Cleanthemachine.
14.Touchupchippedsurfaceswithpaintavailable fromanAuthorizedServiceDealer.Sandaffected
20
Notes:
21
FederalEmissionControlWarrantyStatement
ATwo-YearLimitedWarranty
YourWarrantyRightsandObligations
TheU.S.EnvironmentalProtectionAgency(EP A),TheT oroCompany ,and itsafliate,T oroWarrantyCompany,arepleasedtoexplaintheemission controlsystemwarrantyonyour2009andlaterutility/lawn/garden equipmentengine.2009andlatermodelyearutility/lawn/garden equipmentenginesmustbedesigned,builtandequipped,atthetime ofsale,tomeettheU.S.EP Aregulationsforsmallnon-roadengines. Theequipmentenginemustbefreefromdefectsinmaterialsand workmanship,whichcauseittofailtoconformwithU.S.EP Astandards, forthersttwoyearsofengineusefromthedateofsaletotheultimate purchaser.TheToroCompanyanditsafliate,ToroWarrantyCompany, warranttheemissioncontrolsystemonyourutility/lawn/gardenequipment enginefortheperiodoftimelistedabove,providedtherehasbeenno abuse,neglect,orimpropermaintenanceofyourutility/lawn/garden equipmentengine.
Youremissioncontrolsystemmayincludepartssuchasthecarburetor orfuelinjectionsystem,theignitionsystem,andcatalyticconverter.Also includedmaybefuellines,fuellinefasteners,connectors,andother emission-relatedassemblies.
Whereawarrantableconditionexists,TheToroCompanyanditsafliate, ToroWarrantyCompany,promisetorepairyourengineatnocosttoyou, includingdiagnosis,parts,andlabor.
Manufacturer’sWarrantyCoverage
TheT oroCompanyanditsafliate,ToroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantthe2009andlater utility/lawn/gardenequipmentenginesfortwoyearsfromthedateof delivery.Ifanyemission-relatedpartonyourengineisdefectivein materialsorworkmanship,wewillrepairorreplacethepart,freeofcharge.
OwnerResponsibilities
Astheengineowner ,youareresponsiblefortheperformanceofthe requiredmaintenancelistedinyourOperator'sManual.Werecommend thatyouretainallreceiptscoveringmaintenanceonyourequipment,but wecannotdenywarrantysolelyforthelackofreceiptsorforyourfailureto ensuretheperformanceofallscheduledmaintenance.
Anyreplacementpartorservicethatisequivalentinperformanceand durabilitymaybeusedinnon-warrantymaintenanceorrepairs,andshall notreduceourwarrantyobligation.
Astheengineowner,youshouldbeawarethatwemaydenyyouwarranty coverageifyourengineoraparthasfailedduetoabuse,neglect, impropermaintenance,orunapprovedmodicationsorparts.
YouareresponsibleforpresentingyourequipmentenginetoanAuthorized ServiceDealerassoonasaproblemexists.Thewarrantyrepairsshould becompletedinareasonableamountoftime,nottoexceedthirty(30) days.
Ifyouhaveanyquestionsregardingyourwarrantyrightsand responsibilities,contactusat:
CustomerCareDepartment,ConsumerDivision ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 Tollfreeat800–348–2424(U.S.customers) Tollfreeat800–544–5364(Canadiancustomers)
WarrantedParts
Thewarrantyperiodbeginsonthedatetheengineorequipmentis deliveredtoaretailpurchaser.TheToroCompanyanditsafliate, ToroWarrantyCompany ,jointlywarranttotheinitialownerandeach subsequentpurchaserthattheengineisfreefromdefectsinmaterialsand workmanship,whichcausetheenginetofailtoconformwithapplicable regulations,foraperiodoftwoyears.
Failurescausedbyabuse,neglect,orimpropermaintenancearenot covered.Theuseofadd-onormodiedpartscanbegroundsfor disallowingawarrantyclaim.Wearenotliabletocoverfailuresof warrantedpartscausedbytheuseofadd-onormodiedparts.Weare liablefordamagestootherenginecomponentscausedbythefailureof
awarrantedpartstillunderwarranty.Theownerisresponsibleforthe performanceoftherequiredmaintenance,asdenedintheOperator's Manual.
Anywarrantedpartwhichisnotscheduledforreplacementasrequired maintenance,orwhichisscheduledonlyforregularinspectiontotheeffect of“repairorreplaceasnecessary”shallbewarrantedforthewarranty period.Anywarrantedpartwhichisscheduledforreplacementasrequired maintenanceshallbewarrantedfortheperiodoftimeuptotherst scheduledreplacementpointforthatpart.Coverageunderthiswarranty extendsonlytothepartslistedbelow(theemissionssystemparts)tothe extentthatthesepartswerepresentontheenginewhenpurchased.
FuelMeteringSystem
—Coldstartenrichmentsystemincludingthechokemechanismor primingsystem
—Fuelpump
—Carburetorandinternalparts
AirInductionSystem
—Aircleaner
—Intakemanifold
—Controlledhotairintakesystem
IgnitionSystem
—Sparkplug(s)
—Ignitioncoilsandelectronics
—Advance/retardmechanisms
Mufer
MiscellaneousItemsUsedintheAboveSystems
—Vacuum,temperature,andtime-sensitivevalvesandswitches
—Hoses,connectors,andassembliesofsame
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.ContactanyAuthorizedT oroServiceDealertoarrangeserviceat theirdealership.T olocateadealerconvenienttoyou,refertothe YellowPagesofyourtelephonedirectory(lookunder“LawnMowers”) oraccessourwebsiteatwww.T oro.com.Y oumayalsocallthe numberslistedabovetousethe24-hourToroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.
Theownershallnotbechargedfordiagnosticlaborwhichleadstothe determinationthatawarrantedpartisdefective,ifthediagnosticwork isperformedatawarrantystation.
GeneralConditions
NeitherTheT oroCompanynorT oroWarrantyCompanyisliablefor indirect,incidental,orconsequentialdamagesinconnectionwiththe useoftheT oroProductscoveredbythesewarranties,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthesewarranties.
Allimpliedwarrantiesofmerchantability(thattheproductistforordinary use)andtnessforuse(thattheproductistforaparticularpurpose)are limitedtothedurationoftheexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,sotheaboveexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
374-0267RevA
InternationalDistributorList
Distributor:
AtlantisSuveSulamaSisstemleriLt BalamaPrimaEngineeringEquip.HongKong85221552163 B-RayCorporation CascoSalesCompany CeresS.A.CostaRica CSSCTurfEquipment(pvt)Ltd.SriLanka CyrilJohnston&Co. EquiverMexico525553995444 FemcoS.A.Guatemala G.Y .K.CompanyLtd. GeomechanikiofAthensGreece GuandongGoldenStarChina HakoGroundandGardenSweden HakoGroundandGarden HayterLimited(U.K.) HydroturfInt.CoDubai HydroturfEgyptLLC IbeaS.P .A. IrriamcPortugal351212388260 IrrigationProductsInt'lPvtLtd.India862283960789 JeanHeybroekb.v.Netherlands3130639461 1 Lely(U.K.)Limited MaquiverS.A.Colombia MaruyamaMfg.Co.Inc. MetraKft Mountelda.s.CzechRepublic MunditolS.A. OslingerTurfEquipmentSA OyHakoGroundandGardenAb ParklandProductsLtd.NewZealand6433493760 Prochaska&Cie RTCohen2004Ltd. Riversa RothMotorgerateGmBh&Co.Germany ScSvendCarlsenA/S SolvertS.A.S. SpyprosStavrinidesLimitedCyprus SurgeSystemsIndiaLimited T-MarktLogisticsLtd.Hungary3626525500 ToroAustraliaAustralia61395807355 ToroEuropeBVBABelgium3214562960
Country:
Turkey902163448674
Korea82325512076 PuertoRico7877888383
NorthernIreland442890813121
Japan81726325861
Norway4722907760 UnitedKingdom441279723444 UnitedArabEmirates97143479479 Egypt2025194308 Italy390331853611
UnitedKingdom441480226800
Japan81332522285 Hungary3613263880
Argentina541 148219999 Ecuador59342396970 Finland35898700733
Austria4312785100 Israel97298617979 Spain
Denmark4566109200 France33130817700
India911292299901
PhoneNumber:
5062391138 941 12746100
5024423277
30109350054 862087651338 4635100000
5712364079
420255704220
34952837500 4971442050
35722434131
374-0269RevA
TheToroWarranty
ConditionsandProductsCovered
TheToro®Companyanditsafliate,T oroWarrantyCompany ,pursuantto anagreementbetweenthem,jointlypromisetorepairtheToroProduct listedbelowifusedforresidentialpurposes*ifdefectiveinmaterialsor workmanship.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
WalkPowerMowers2yearlimitedwarranty RearEngineRiders2yearlimitedwarranty Lawn&GardenTractors ElectricHandHeldProducts2yearlimitedwarranty Snowthrowers ConsumerZeroTurn
*OriginalPurchasermeansthepersonwhooriginallypurchasedtheToro Product
*Residentialpurposesmeansuseoftheproductonthesamelotasyour home.Useatmorethanonelocation,orinstitutionalorrentaluse,is consideredcommercialuse,andthecommercialusewarrantywouldapply.
2yearlimitedwarranty
2yearlimitedwarranty 2yearlimitedwarranty
LimitedWarrantyforCommercialUse
ToroConsumerProductsandattachmentsusedforcommercial, institutional,orrentaluse,arewarrantedagainstdefectsinmaterials orworkmanshipforthefollowingtimeperiodsfromthedateoforiginal purchase:
ProductsWarrantyPeriod
WalkPowerMowers90daywarranty RearEngineRiders90daywarranty Lawn&GardenTractors ElectricHandHeldProducts90daywarranty Snowthrowers ConsumerZeroTurn
90daywarranty
90daywarranty 45daywarranty
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.Contactyoursellertoarrangeserviceoftheproduct.Ifforanyreason itisimpossibleforyoutocontactyourseller,youmaycontactany ToroAuthorizedDistributortoarrangeservice.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.IfforanyreasonyouaredissatisedwiththeService Dealer’sanalysisorwiththeassistanceprovided,contactusat:
CustomerCareDepartment,ConsumerDivision TheT oroCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 Manager:TechnicalProductSupport:001–952–887–8248
SeeattachedDistributorList
OwnerResponsibilities
YoumustmaintainyourToroProductbyfollowingthemaintenance proceduresdescribedintheOperator'sManual.Suchroutine maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
ItemsandConditionsNotCovered
Thisexpresswarrantydoesnotcoverthefollowing:
Costofregularmaintenanceserviceorwearparts,suchasrotor
blades(paddles),scraperblades,belts,fuel,lubricants,oilchanges, sparkplugs,cable/linkageorbrakeadjustments
Anyproductorpartwhichhasbeenalteredormisusedandrequires
replacementorrepairduetoaccidentsorlackofpropermaintenance
Repairsnecessaryduetofailuretousefreshfuel(lessthanone
monthold),orfailuretoproperlypreparetheunitpriortoanyperiod ofnon-useoveronemonth
Engineandtransmission.Thesearecoveredbytheappropriate
manufacturer’sguaranteeswithseparatetermsandconditions
Allrepairscoveredbythesewarrantiesmustbeperformedbyan AuthorizedToroServiceDealerusingT oroapprovedreplacementparts.
GeneralConditions
Thepurchaseriscoveredbythenationallawsofeachcountry.Therights towhichthepurchaserisentitledwiththesupportoftheselawsarenot restrictedbythiswarranty .
374-0268RevA
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