Toro BU-004001, BU-003895, BU-003915 Operator's Manual

FormNo.3418-252RevA

4-in-1Electric/HydraulicBucket

TX1000CompactToolCarrier

ModelNo.BU-003895
ModelNo.BU-003915
ModelNo.BU-004001

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3418-252*A

Introduction

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.

Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.

Gotowww.Toro.comtoaccesswarranty,parts,and
otherproductinformation.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.

g243011

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

Contents

Safety.......................................................................3

GeneralSafety...................................................3

SlopeSafety.......................................................3

AttachmentSafety..............................................4

MaintenanceandStorageSafety........................4

BeforeDigging....................................................4

SafetyandInstructionalDecals..........................5

Setup........................................................................6

1PreparingtheMachine.....................................6

2InstalltheConnectorandConnectorMount

Bracket............................................................7

3ConnectingtheLoaderArmBranch.................8

4ConnectingtheRelayandPowerLead

Connectors....................................................11

5RemovingtheExistingLever..........................13

6Installingthe4-in-1BucketLever...................14

7InstallingtheValveManifoldSolenoid

Harness........................................................15

8T estingtheInstallation...................................16

9CompletingtheInstallation.............................17

ProductOverview...................................................17

Controls...........................................................17

Specications..................................................18

MaximumMaterialDensityatCapacity.............19

Operation................................................................20

InstallingandRemovingtheAttachment...........20

4-in-1OperationandControl............................20

TransportPosition............................................20

BucketOperation..............................................21

BladeOperation...............................................21

LevellerOperation............................................21

GrappleBucketOperation................................21

Maintenance...........................................................22

RecommendedMaintenanceSchedule(s)...........22

LubricatingtheBucket......................................22

Adjustingthe4-in-1BucketOperation...............22

Storage...................................................................23

Troubleshooting......................................................24

Schematics.............................................................25

©2018—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedinAustralia

AllRightsReserved

Safety

DANGER

Theremaybeburiedutilitylinesinthework
area.Diggingintothemmaycauseashock
oranexplosion.

Havethepropertyorworkareamarkedfor
buriedlinesanddonotdiginmarkedareas.
Contactyourlocalmarkingserviceorutility
companytohavethepropertymarked(Call
1100forthenationwidemarkingservice).

GeneralSafety

Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.

•Donotcarryaloadwiththearmsraised;always

carryloadsclosetotheground.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked
areas.

SlopeSafety

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphill.Weight
distributionchangeswithattachments.Anempty
bucketmakestherearofthemachinetheheavy
end,andafullbucketmakesthefrontofthe
machinetheheavyend.Mostotherattachments
makethefrontofmachinetheheavyend.

•Raisingtheloaderarmsonaslopeaffectsthe

stabilityofthemachine.Keeptheloaderarmsin
theloweredpositionwhenonslopes.

•Slopesareamajorfactorrelatedtolossofcontrol

andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.

•Establishyourownproceduresandrulesfor

operatingonslopes.Theseproceduresmust
includesurveyingthesitetodeterminewhich
slopesaresafeformachineoperation.Always
usecommonsenseandgoodjudgmentwhen
performingthissurvey.

•Slowdownanduseextracareonhillsides.Ground

conditionscanaffectthestabilityofthemachine.

•ReadandunderstandthecontentofthisOperator’s

Manualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.

•Neverallowchildrenoruntrainedpeopleto

operatethemachine.

•Keepyourhandsandfeetawayfromthemoving

componentsandattachments.

•Donotoperatethemachinewithouttheguards

andothersafetyprotectivedevicesinplaceand
workingonthemachine.

•Keepbystandersandpetsasafedistanceaway

fromthemachine.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging
themachine.

Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.

•Avoidstartingorstoppingonaslope.Ifthe

machinelosestraction,proceedslowly,straight
downtheslope.

•Avoidturningonslopes.Ifyoumustturn,turn

slowlyandkeeptheheavyendofthemachine
uphill.

•Keepallmovementsonslopesslowandgradual.

Donotmakesuddenchangesinspeedor
direction.

•Ifyoufeeluneasyoperatingthemachineona

slope,donotdoit.

•Watchforholes,ruts,orbumps,asuneventerrain

couldoverturnthemachine.T allgrasscanhide
obstacles.

•Usecautionwhenoperatingonwetsurfaces.

Reducedtractioncouldcausesliding.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,orbodiesofwater.The
machinecouldsuddenlyrolloverifawheelor
trackgoesovertheedgeortheedgecavesin.
Maintainasafedistancebetweenthemachine
andanyhazard.

•Donotremoveoraddattachmentsonaslope.

•Donotparkthemachineonahillsideorslope.

Youcanndadditionalsafetyinformationwhere
neededthroughoutthisOperator’sManual.

3

AttachmentSafety

BeforeDigging

•Weargloves,eyeprotection,longpants,

substantialslip-resistantfootwear,andhearing
protectionduringoperationorwhileadjustingor
repairingthemachine.Tiebackhairanddonot
wearloosejewelry.

•Afterstrikingaforeignobject,shutofftheengine,

removethekey,thoroughlyinspecttheattachment
foranydamage,andrepairthedamagebefore
startingandoperatingtheattachment.

•Alwayslowertheattachmenteachtimeyoushut

offthemachineorleavetheoperatingposition.

•Cleananydirtordebristhatmayhinderconnecting

theattachmenttothemachine.Ensurethatthe
attachment-lockingpinsarefullyseatedinthe
holesoftheattachment-mountplate.Refertothe
Operator’sManualforthemachinefordetailed
informationonsafelyconnectinganattachmentto
yourmachine.

•Whenliftingtheattachmentkeepitleveland

preventtheloadfromspillingbackward.

Topreventdamageanddisruptiontounderground
pipeandcablenetworksinyourproposedexcavation
site,contacttheDialBeforeYouDigservice.Y ou
candial1100toaccessplansforunderground
networksanywhereinAustralia.Y oumayalsolog
ontowww.dialbeforeyoudig.com.auforadditional
information.

Remember,everyonehasaDutyofCaretolocate
undergroundpipesandcablesbeforediggingor
excavating.

Diggingorexcavatingwithoutrstdialing1100could
leadtoinjuryordeathtoyouandbystanders.Itcould
alsoleadtocostlydisruptionofessentialservicesand
nancialpenalties.

MaintenanceandStorage Safety

•Checkfastenersatfrequentintervalsforproper

tightnesstoensurethattheequipmentisinsafe
operatingcondition.

•RefertotheOperator’sManualforimportant

detailsifyoustoretheattachmentforanextended
periodoftime

•Maintainorreplaceanysafetyandinstruction

labelsthataredamagedormissing.

g244146

Figure3

4

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

136-5844

decal136-5844

1.Pressthejoystickswitch
lefttoopenthebucket
jaws.

2.Pressthejoystickswitch
righttoclosethebucket
jaws.

3.Locktheaccessoryinto
Forward.

100-4648

1.Warning;crushingofarmhazard;crushingofleg
hazard—keepbystandersawayfromthemachine.

AU117-1898

decal100-4648

decalau117-1898

1.Tippinghazard—readtheOperator’sManual;themaximum
loadis408kg(900lb).

5

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

4

5
6
7

Nopartsrequired

Connectormountbracket
7-pinconnector1
Bolt(5/32inches)
Spacer
Nut(5/32inches)
Relayandloaderarmharness1
Plugnut1
Grommet
Wireharnessretainer1
Screw
Self-tappingscrew
Relay2
Fuse(5A)

Nopartsrequired

Nopartsrequired

Nopartsrequired

Qty.

Use

–

1

2
2
2

2
2

1

–

–

–

Preparethemachine.

Installtheconnectorandconnector
mountbracket.

Connecttheloaderarmbranch.

Connecttherelayandpowerlead
connectors.

Removetheexistinglever.

Installthe4-in-1bucketlever.

Installthevalvesolenoidharness.

8
9

Note:Retainallremovedpartsforlaterinstallation

unlessotherwisedirected.

Important:Youmustacquire2screws(5/16–18

TPI1.75inches)tocompletethisinstallation.

Important:Caporpluganydisconnected

hydraulichoses,tubes,orcomponentportsto
preventcontaminationenteringthesystem.

Nopartsrequired

Nopartsrequired

–

–

Testtheinstallation.

Completetheinstallation.

1

PreparingtheMachine

NoPartsRequired

Procedure

1.Installthebucket;refertoyourmachine
Operator’sManualforinformationoninstalling
andremovingthebucket.

Important:Alwaysusethetractionunitto

liftandmovetheattachment.

Important:Beforeinstallingthebucket,

ensurethatthemountplatesarefreeofany
dirtordebrisandthatthepinsrotatefreely.
Ifthepinsdonotrotatefreely,greasethem.

6

2.Parkthemachineonalevelsurface,engagethe
parkingbrakeandlowerthearms.

3.Shutofftheengine,removethekeyandallow
theenginetocool.

4.Turnthebattery-disconnectswitchtotheoff
position;refertoyourmachineOperator’s
Manual.

5.Ifyourmachinedoesnothavea
battery-disconnectswitch,disconnectthe
negative(black)cablefromthebattery,then
disconnectthepositive(red)cable(Figure4).

Figure4

2

InstalltheConnectorand ConnectorMountBracket

Partsneededforthisprocedure:

1

Connectormountbracket

17-pinconnector

2

Bolt(5/32inches)

2

Spacer

2

Nut(5/32inches)

Procedure

1.Releaseanybuiltuphydraulicpressureby
movingtheauxiliaryhydraulicsleverforward
andbackwardafewtimes.

g029753

2.Disconnecttherightsideouterhosetting
(1–1/8inches)fromthebulkheadcouplerand
plugthehoseend.

WARNING

Incorrectbatterycableroutingcould
damagethemachineandcables,causing
sparks.Sparkscancausethebattery
gassestoexplode,resultinginpersonal
injury.

•Alwaysdisconnectthenegative
(black)batterycablebefore
disconnectingthepositive(red)
cable.

•Alwaysconnectthepositive(red)
batterycablebeforeconnectingthe
negative(black)cable.

1.Hosetting

2.Bulkheadcouplerthreads

g242258

Figure5

3.Bulkheadcouplerlocknut

3.Removethebulkheadcouplerlocknut(1–5/16
inches).

4.Aligntheconnectormountbracketoverthe
threadedendofthebulkheadcouplerand
secureitwiththebulkheadcouplerlocknut.

7

Figure6

3

ConnectingtheLoaderArm Branch

Partsneededforthisprocedure:

1Relayandloaderarmharness

1Plugnut

Grommet

1Wireharnessretainer

2

Screw

g242236

1.Bulkheadcouplerlocknut

5.Removetheplugandconnectthehosetting
removedinstep2.T orquethettingto60to74
ft-lb(81to100N·m).

6.Removethegrommetandplugnutfromtherear
ofthe7-pinconnector,aswellasthepartsbag
insidetheconnector.

7.Installthe7-pinconnectortothetopofthe
connectormountbracketwith2bolts(5/32
inches),washers,andnuts(Figure7).Tighten
thenutssecurely.

2.Connectormountbracket

Procedure

1.Loosenthecaptivescrew(7/16inch)onthe
bottomrightoftherear-accesscoverandopen
it(Figure8).

g031217

Figure8

1.Captivescrew

2.Alongthetoprailoftherightloaderarm,remove
the2screws,hosehold-downplates,and
spacertubes(Figure9).

1.7-pinconnector

2.Bolt(washerandnuton
undersideofbracket)

g242253

Figure7

3.Connectormountbracket

8

Figure9

g242240

1.Screw3.Spacertube

2.Hosehold-downplate4.Loaderarm

3.Findtheloaderendbranchoftherelayand

loaderarmharness(Figure10).

Figure10

Relayandloaderarmharnessconnections

1.Relaybranch3.Powerleadbranch

2.Loaderarm/attachment
leverconnector

4.Loaderendbranch

g006230

9