Toro BU-003867, BU-003997, BU-003879 Operator's Manual

4-in-1Bucket
TX1000CompactToolCarrier
ModelNo.BU-003867 ModelNo.BU-003879 ModelNo.BU-003997
FormNo.3421-433RevA
Registeratwww.T oro.com. OriginalInstructions(EN)
*3421-433*A
Introduction
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.
Wheneveryouneedservice,genuineT oroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Gotowww.Toro.comtoaccesswarranty,parts,and otherproductinformation.
Figure1
1.Modelandserialnumberlocation
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Safety.......................................................................3
GeneralSafety...................................................3
SlopeSafety.......................................................3
AttachmentSafety..............................................4
MaintenanceandStorageSafety........................4
BeforeDigging....................................................4
SafetyandInstructionalDecals..........................5
ProductOverview.....................................................5
Controls.............................................................5
Specications....................................................6
MaximumMaterialDensityatCapacity...............6
Operation..................................................................7
InstallingandRemovingtheAttachment.............7
4-in-1OperationandControl..............................7
TransportPosition..............................................7
BucketOperation................................................8
BladeOperation.................................................8
LevellerOperation..............................................8
GrappleBucketOperation..................................8
g243743
Maintenance.............................................................9
RecommendedMaintenanceSchedule(s).............9
LubricatingtheBucket........................................9
Storage.....................................................................9
Troubleshooting......................................................10
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
©2018—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedinAustralia
AllRightsReserved
Safety
DANGER
Theremaybeburiedutilitylinesinthework area.Diggingintothemmaycauseashock oranexplosion.
Havethepropertyorworkareamarkedfor buriedlinesanddonotdiginmarkedareas. Contactyourlocalmarkingserviceorutility companytohavethepropertymarked(Call 1100forthenationwidemarkingservice).

GeneralSafety

Alwaysfollowallsafetyinstructionstoavoidserious injuryordeath.
Donotcarryaloadwiththearmsraised;always
carryloadsclosetotheground.
Havethepropertyorworkareamarkedforburied
linesandotherobjects,anddonotdiginmarked areas.

SlopeSafety

Operatethemachineupanddownslopeswith
theheavyendofthemachineuphill.Weight distributionchangeswithattachments.Anempty bucketmakestherearofthemachinetheheavy end,andafullbucketmakesthefrontofthe machinetheheavyend.Mostotherattachments makethefrontofmachinetheheavyend.
Raisingtheloaderarmsonaslopeaffectsthe
stabilityofthemachine.Keeptheloaderarmsin theloweredpositionwhenonslopes.
Slopesareamajorfactorrelatedtolossofcontrol
andtip-overaccidents,whichcanresultinsevere injuryordeath.Operatingthemachineonany slopeoruneventerrainrequiresextracaution.
Establishyourownproceduresandrulesfor
operatingonslopes.Theseproceduresmust includesurveyingthesitetodeterminewhich slopesaresafeformachineoperation.Always usecommonsenseandgoodjudgmentwhen performingthissurvey.
Slowdownanduseextracareonhillsides.Ground
conditionscanaffectthestabilityofthemachine.
ReadandunderstandthecontentofthisOperator’s
Manualbeforestartingtheengine.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.
Neverallowchildrenoruntrainedpeopleto
operatethemachine.
Keepyourhandsandfeetawayfromthemoving
componentsandattachments.
Donotoperatethemachinewithouttheguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepbystandersandpetsasafedistanceaway
fromthemachine.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging themachine.
Improperlyusingormaintainingthismachinecan resultininjury.T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
Avoidstartingorstoppingonaslope.Ifthe
machinelosestraction,proceedslowly,straight downtheslope.
Avoidturningonslopes.Ifyoumustturn,turn
slowlyandkeeptheheavyendofthemachine uphill.
Keepallmovementsonslopesslowandgradual.
Donotmakesuddenchangesinspeedor direction.
Ifyoufeeluneasyoperatingthemachineona
slope,donotdoit.
Watchforholes,ruts,orbumps,asuneventerrain
couldoverturnthemachine.T allgrasscanhide obstacles.
Usecautionwhenoperatingonwetsurfaces.
Reducedtractioncouldcausesliding.
Donotoperatethemachineneardrop-offs,
ditches,embankments,orbodiesofwater.The machinecouldsuddenlyrolloverifawheelor trackgoesovertheedgeortheedgecavesin. Maintainasafedistancebetweenthemachine andanyhazard.
Donotremoveoraddattachmentsonaslope.
Donotparkthemachineonahillsideorslope.
Youcanndadditionalsafetyinformationwhere neededthroughoutthisOperator’sManual.
3

AttachmentSafety

BeforeDigging

Weargloves,eyeprotection,longpants,
substantialslip-resistantfootwear,andhearing protectionduringoperationorwhileadjustingor repairingthemachine.Tiebackhairanddonot wearloosejewelry.
Afterstrikingaforeignobject,shutofftheengine,
removethekey,thoroughlyinspecttheattachment foranydamage,andrepairthedamagebefore startingandoperatingtheattachment.
Alwayslowertheattachmenteachtimeyoushut
offthemachineorleavetheoperatingposition.
Cleananydirtordebristhatmayhinderconnecting
theattachmenttothemachine.Ensurethatthe attachment-lockingpinsarefullyseatedinthe holesoftheattachment-mountplate.Refertothe Operator’sManualforthemachinefordetailed informationonsafelyconnectinganattachmentto yourmachine.
Whenliftingtheattachmentkeepitleveland
preventtheloadfromspillingbackward.
Topreventdamageanddisruptiontounderground pipeandcablenetworksinyourproposedexcavation site,contacttheDialBeforeYouDigservice.Y ou candial1100toaccessplansforunderground networksanywhereinAustralia.Y oumayalsolog ontowww.dialbeforeyoudig.com.auforadditional information.
Remember,everyonehasaDutyofCaretolocate undergroundpipesandcablesbeforediggingor excavating.
Diggingorexcavatingwithoutrstdialing1100could leadtoinjuryordeathtoyouandbystanders.Itcould alsoleadtocostlydisruptionofessentialservicesand nancialpenalties.

MaintenanceandStorage Safety

Checkfastenersatfrequentintervalsforproper
tightnesstoensurethattheequipmentisinsafe operatingcondition.
RefertotheOperator’sManualforimportant
detailsifyoustoretheattachmentforanextended periodoftime
Maintainorreplaceanysafetyandinstruction
labelsthataredamagedormissing.
g244146
Figure3
4
SafetyandInstructional Decals
Safetydecalsandinstructionsare easilyvisibletotheoperatorandare locatednearanyareaofpotential danger.Replaceanydecalthatis damagedormissing.
100-4648
1.Warning;crushingofarmhazard;crushingofleg hazard—keepbystandersawayfromthemachine.
ProductOverview
decal100-4648
g244100
Figure4
AU117-1898
1.Tippinghazard—readtheOperator’sManual;themaximum loadis408kg(900lb).
1.4-in-1bucket
2.Hydraulicconnections
decalau117-1898
3.Loaderarm/attachmenttilt lever
Controls
Becomefamiliarwiththecontrols(Figure5)before youstarttheengineandoperatethetractionunit. Referto4-in-1OperationandControl(page7)for moreinfooncontrollingthebucket.
AuxiliaryHydraulicsLowFlow Switch
Pressonthefrontoftheauxiliaryhydraulicslowow switchtoturniton.
5
g239507
Figure5
1.Lowowswitch
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
4-in-1ExtraHighVolumeBucket
ModelBU003867
1346mm Width
(53inches)
804mm Length
(31.7inches)
Height
Weight
Capacity(SAEstruck capacity)
Maximumdensity ,heaped
Maximumdensity ,struck
4-in-1WideBucket
ModelBU003897
Length
Height
Weight
Capacity(SAEstruck capacity)
Maximumdensity ,heaped
Maximumdensity ,struck
4-in-1NarrowBucket
ModelBU003997
Width
Length
Height
Weight
Capacity(SAEstruck capacity)
Maximumdensity ,heaped
Maximumdensity ,struck
558mm(22inches)
205kg(451.9lbs)
3
0.22m
(7.8ft
2151kg/m
(134.3lb/ft
2558kg/m
(159.7lb/ft
1067mm Width
(42inches)
685mm(27inches)
558mm(22inches)
160kg(352.7lbs)
3
0.15m
(5.3ft3)
1796kg/m
(112.1lb/ft
2156kg/m
(134.6lb/ft
863mm(34inches)
685mm(27inches)
558mm(22inches)
139kg(306.4lbs)
3
0.12m
(4.3ft3)
1004kg/m
(66.7lb/ft
1221kg/m
(76.2lb/ft
3
)
3
3
)
3
3
)
3
3
)
3
3
)
3
3
)
3
3
)

MaximumMaterialDensityat Capacity

Thedensityofthematerialsmovedbythebucket variesand,therefore,sodoestheamountofmaterial thatthebucketcancarrybeforereachingthe maximumloadrating.ThetablesinSpecications
(page6)listthedensityofmaterialthatcanbe
carried,bothheapedandstruck(i.e.,leveledoff),in thebucket.Thetablebelowlistscommonmaterials andtheirdensities.
Tomovethematerialswithdensitiesgreaterthanthe maximumallowedforthebucket,reducethevolume ofthematerialplacedinthebucket.
MaterialDensity
Material
Caliche1250kg/m
Clay:
Naturalbed Dry Wet
Withgravel,dry
Withgravel,wet
Coal:
Anthracite,broken
Bituminous,broken
Earth:
Dry,packed Wet,packed
Loam
Granite,brokenorlarge crushed
Gravel:
Dry Pitrun(graveledsand)
Dry,13to51
mm(1/2to2inch)
Wet,13to51mm(1/2
to2inch)
Limestone,brokenorcrushed
Sand:
Dry Wet
Withgravel,dry
Withgravel,wet
Sandstone,broken1510kg/m
Shale1250kg/m
Slag,broken1750kg/m
Stone,crushed1600kg/m
Topsoil
Density(Approximate)
3
(78lb/ft
1600kg/m 1480kg/m 1660kg/m 1420kg/m 1540kg/m
1100kg/m 830kg/m
1510kg/m 1600kg/m 1250kg/m
1660kg/m
1510kg/m 1930kg/m 1690kg/m
2020kg/m
1540kg/m
1420kg/m 1840kg/m 1720kg/m 2020kg/m
950kg/m
3
3
3
3
3
(96lb/ft
3
3
(52lb/ft
3
3
3
(78lb/ft
3
(104lb/ft
3
3
3
3
(126lb/ft
3
(96lb/ft
3
3
3
3
(126lb/ft
3
(94lb/ft
3
(78lb/ft
3
(109lb/ft
3
(100lb/ft
3
(59lb/ft
3
)
(104lb/ft (93lb/ft (104lb/ft (89lb/ft
(69lb/ft
(94lb/ft (100lb/ft
(94lb/ft (120lb/ft (106lb/ft
(89lb/ft (115lb/ft (107lb/ft
3
)
3
)
3
)
3
)
3
)
3
)
3
)
3
)
3
)
3
)
3
)
3
)
3
)
3
)
3
)
3
)
3
)
3
)
3
)
3
)
3
)
3
)
3
)
3
)
3
)
6
Operation
The4-in-1bucketcanbeusedin4differentoperating modes:
Bucket
Blade
CAUTION
Hydrauliccouplers,hydrauliclines/valves, andhydraulicuidmaybehot.Ifyoucontact hotcomponents,youmaybeburned.
Weargloveswhenoperatingthehydraulic couplers.
Leveller
Grapplebucket

InstallingandRemoving theAttachment

RefertotheOperator’sManualforthetractionunitfor theinstallationandremovalprocedure.
Important:Beforeinstallingtheattachment,
positionthemachineonalevelsurface,ensure thatthemountplatesarefreeofanydirtordebris, andensurethatthepinsrotatefreely .Ifthepins donotrotatefreely,greasethem.
Note:Alwaysusethetractionunittoliftandmove
theattachment.
WARNING
Ifyoudonotfullyseatthequick-attach pinsthroughtheattachmentmountplate, theattachmentcouldfalloffthemachine, crushingyouorbystanders.
Ensurethatthequick-attachpinsarefully seatedintheattachmentmountplate.
Allowthemachinetocoolbeforetouching hydrauliccomponents.
Donottouchhydraulicuidspills.

4-in-1Operationand Control

Afteryouattachthe4-in-1buckettothemountplate ofthetractionunit,ensurethatthehydrauliccouplers areconnected,andthattheauxiliaryhydraulicslow owsystemisturnedon.Startandrunthemachineat fullthrottle.
Usetheloaderarm/attachmenttiltlevertocontrolthe bucketattachment;refertoyourOperator’sManual.
Movetheauxiliaryhydraulicsleverfromtheneutralto forwardowdirectiontoopenthebucketjaws,move theleverfromneutraltoreverseowdirectiontoclose thejaws;refertoyourOperator’sManual.
Whenloadingmaterial,alwayshavethebucketlevel tothegroundandmoveforwardintothematerialto belifted.Whenthebucketisfull,tiltitrearwardto decreasetheliftingresistancewhenyoulifttheload.

TransportPosition

WARNING
Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.Fluidinjected intotheskinmustbesurgicallyremoved withinafewhoursbyadoctorfamiliarwith thisformofinjury;otherwise,gangrenemay result.
Ensurethatallhydraulic-uidhoses andlinesareingoodconditionandall hydraulicconnectionsandttingsaretight beforeapplyingpressuretothehydraulic system.
Keepyourbodyandhandsawayfrom pinholeleaksornozzlesthateject high-pressurehydraulicuid.
Usecardboardorpapertondhydraulic leaks;neveruseyourhands.
Whentransportingaload,keeptheattachmentas closetothegroundaspossible,nomorethan6 inchesabovethelowestposition.Tiltitrearwardto keeptheloadlevel.
Figure6
1.Nomorethan6inches abovethelowestposition
7
2.Tilttheloadrearward
g240205

BucketOperation

Youcandrawthejawstogethertousethisattachment asastandardbucket.Youcanalsoopenthe4-in-1 bucketjawstodumpthecontentsintoahigherarea thanastandardbucketcanreach.
Whenloadingmaterial,alwayshavethebucketlevel tothegroundandmoveforwardintothematerialto belifted.Whenthebucketisfull,tiltitrearwardto decreasetheliftingresistancewhenyoulifttheload.
Whentransportingaload,keepthebucketasclose tothegroundaspossible.

BladeOperation

Withthejawscompletelyopen,youcanusetheback ofthebucketasabladetopushmaterial.Y oucan alsopartiallyclosethejawsandusingthebottomof thefrontbuckettoknockthetopofclumpsandgrade withtherearblade.
Whenscraping,levellingandsurfacestripping,lower thebladetotheground,ensuringthatthecuttingedge makescontact.Thebladewillbiteintothesoilasyou moveforward.
g235997
Figure7
Correctoperation
Important:Donotusetheoortopickorpull
objects.Thiswillcausedamagetotheoor/ bucketandwillvoidthebucketwarranty(Figure
8).

LevellerOperation

Withthejawsfullyopenandthebuckettippedslightly forwardsothatthebackcuttingedgeoftheoorison theground,andthefrontedgeisofftheground.The angleofthebackcuttingedgeyoucanusethebucket asalevellerbymovingthecuttingedgebackacross thesurfaceoftheground.

GrappleBucketOperation

Thesidejawscanalsobeusedforpickingupmaterial byclosingthemoverobjectsormaterialstobe transported(Figure7).
Note:T akecarewhenusingthismethodthatyou
don’tcrushanobjectthatyouarepickingupbetween thesidejaws.
g235998
Figure8
Incorrectoperation
8
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Beforeeachuseordaily
Every200hours
Beforestorage
MaintenanceProcedure
•Lubricatethebucket
•Ensurethatallfastenersaresecurelytightened.
•Inspectthehydraulicsystemforleaksandloosettings.
•Cleantheareasaroundthebucketcylinderandmountplatepivot.
•Checkforwearofpins,linkages,andcuttingedges.
•Greasethebucketpivotpoints.
•Lubricatethebucket
•Inspectthehydraulicsystemforleaksandloosettings.
•Inspectthehydraulicsystemforleaksandloosettings.

LubricatingtheBucket

ServiceInterval:Beforeeachuseordaily
Every200hours
Usingagreasegun,pumpgeneralpurposegrease intothesixgreasettingsonthe4-in-1bucketuntil thegreasebeginstoooze(Figure9).Wipeawayany excessgreasewithashopcloth.
Storage
1.Beforelong-termstorage,washtheattachment
withmilddetergentandwatertoremovedirtand grime.
2.Checkandtightenallbolts,nutsandscrews.
Repairorreplaceanypartthatisdamagedor worn.
3.Ensurethatallthehydraulichosecouplersare
connectedtogethertopreventcontamination enteringthehydraulicsystem.
1.Greasettings
4.Paintallscratchedorbaremetalsurfaces.
Note:PaintisavailablefromyourAuthorized
ServiceDealer.
5.Greasethepivotpoints;refertoLubricatingthe
Bucket(page9).
6.Storetheattachmentinaclean,drygarageor
storagearea.
7.Coverthebuckettoprotectitandkeepitclean.
g006224
Figure9
9
Troubleshooting
Problem
Thebucketdoesnotopenorclose.
PossibleCauseCorrectiveAction
1.Thehydrauliccoupler(s)arenot completelyconnected.
2.Thereisanobstructioninahydraulic hose.
3.Theauxiliaryvalveonthetractionunit isnotoperatingcorrectly .
4.The4-in-1buckethydrauliccylinder(s) arenotoperatingcorrectly.
1.Ensurethatthecouplersarecorrectly connectedandsecured.
2.Findandremovetheobstruction.
3.Repairorreplacethevalve.
4.Repairorreplaceanynon-operational hydrauliccylinder(s).
10
Notes:
TheToroWarranty
4in1bucket
Conditions
TheT oro®Companyanditsafliate,T oroWarrantyCompany ,pursuanttoanagreementbetweenthem,jointlywarrantyourT oroProduct(“Product”) tobefreefromdefectsinmaterialsorworkmanship.
ThewarrantyappliesfromthedateoftheProductisdeliveredtotheoriginalretailpurchaser:
Whereawarrantableconditionexists,wewillrepairtheProductatnocosttoyouincludingdiagnosis,labourandparts.
ProductsWarrantyPeriod
Bucket12months
Wireharnessandvalvemanifold
6months
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsorworkmanship,followthisprocedure:
1.ContactanyAuthorisedT oroServiceDealertoarrangeserviceattheirdealership.T olocateaConstructiondealerconvenienttoyou,accessour websiteatwww.T oro.com.au.
2.Bringtheproductandyourproofofpurchase(salesreceipt)andanexplanationofthefaulttotheServiceDealer.Allcostsassociatedwiththe returnoftheproductarethepurchaser’sresponsibility.
3.If,foranyreason,youaredissatisedwiththeServiceDealer’sanalysisorwiththeassistanceprovided,contactusat:
CustomerServiceDepartment ToroAustraliaPtyLtd Unit1,13DownardStreet Braeside,Victoria3195 Ph:(03)95807355
OwnerResponsibilities
YoumustmaintainyourToroProductbyfollowingthemaintenanceproceduresdescribedintheOperator’sManual.Suchroutinemaintenance, whetherperformedbyadealerorbyyou,isatyourexpense.Partsscheduledforreplacementasrequiredmaintenance(“MaintenanceParts”),are warrantedfortheperiodoftimeuptothescheduledreplacementtimeforthatpart.Failuretoperformrequiredmaintenanceandadjustmentscanbe groundsfordisallowingawarrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiodaredefectsinmaterialsorworkmanship.Thisexpresswarrantydoes notcoverthefollowing:
Productfailureswhichresultintheuseofnon-Tororeplacementparts,orfrominstallationanduseofadd-on,modied,orunapprovedaccessories
Productfailureswhichresultfromfailuretoperformrequiredmaintenanceand/oradjustments
Productfailureswhichresultfromoperatingtheproductinanabusive,negligentorrecklessmanner
Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.Examplesofpartswhichareconsumed,orusedup,duringnormalProduct
operationinclude,butarenotlimitedto,diggingteeth,tines,sparkplugs(petrolmodels),tracks,lters,chains,etc.
Failurescausedbyoutsideinuence.Itemsconsideredtobeoutsideinuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,orchemicals,etc.
Normal“wearandtear”items.Normal“wearandtear”includes,butisnotlimitedto,wornpaintedsurfaces,scratcheddecalsorwindows,etc.
Anycomponentcoveredbyaseparatedmanufacturer’swarranty
Pickupanddeliverycharges
GeneralConditions
Thepurchaseriscoveredbythenationallawsofeachcountry .Therightstowhichthepurchaserisentitledwiththesupportoftheselawsarenot restrictedbythewarrantyandthebenetsprovidedunderthiswarrantyareinadditiontoanyrightsandremediesunderanyapplicablelaws..
AllrepairscoveredbythesewarrantiesmustbeperformedbyanAuthorizedT oroServiceDealerusingT oroapprovedreplacementparts.Repairbyan AuthorizedT oroServiceDealerisyoursoleremedyunderthiswarranty.
Totheextentpermittedbylaw,neitherTheT oroCompanynorToroWarrantyCompanyisliableforindirect,incidental,orconsequential damagesinconnectionwiththeuseoftheToroProductscoveredbythesewarranties,includinganycostorexpenseofprovidingsubstitute equipmentorserviceduringreasonableperiodsofmalfunctionornon-usependingcompletionofrepairsunderthesewarranties.
AustralianConsumerLaw:
Australiancustomerswhoareconsidered”consumers”forthepurposesoftheAustralianConsumerLaw:Ourgoodscomewithguaranteesthat cannotbeexcludedundertheAustralianConsumerLaw.Y ouareentitledtoareplacementorrefundforamajorfailureandcompensationforany otherreasonablyforeseeablelossordamage.Y ouarealsoentitledtohavethegoodsrepairedorreplacedifthegoodsfailtobeofacceptable qualityandthefailuredoesnotamounttoamajorfailure.
374-0327RevA
Loading...