Toro Aqua-Traxx PC User Manual

Design, installation
& maintenance guide.
By Perry Continente
First Edition February 2003
Copyright 2003 The Toro Company (Ag Irrigation Business)
TABLE OF CONTENTS
CHAPTER 1: Aqua-Traxx PC
Principles of Operation Features and Advantages Specifications Use and Selection
CHAPTER 2: Aqua-Traxx PC DESIGN
Selecting Aqua-Traxx PC Products
Submain Design
Mainline Design
Flushing and flushing submains
CHAPTER 3: INSTALLATION AND STARTUP
Installation
Initial Startup
CHAPTER 4: OPERATION AND MAINTENACE
Computing Irrigation Time
Monitoring System Performance
Maintenance Procedures for Aqua-Traxx PC Tape
Chapter 1
PRINCIPLES OF OPERATION
Aqua-Traxx PC is a seam less, extruded drip tape with a molded emitter inserted in a
tube. The emitter is made up of the following:
Filter inlets that which reduce the amount of debris that enter the emitter.
Turbulent flow path.
Pressure compensating chamber.
Unique multiple laser slit outlets.
Seamless construction eliminates seam failures, and reduces the incidence of root
intrusion. Extrusion technology utilizes high-quality, extrusion-grade engineering
polymers renowned for their toughness and flexibility. These polymers were
developed specifically for use in harsh industrial and agricultural environments.
The exclusive flowpath molding process creates cris p, well-form ed physical features,
resulting in excellent repeatability and high emission uniformity (EU). The
turbulent flowpath design reduces clogging in the flow channel. Pressure
responsive section provides a relatively constant flow rate within the operating
pressure range allowing for longer lengths of run and/or significant elevation
changes. (Flow exponent of 0.2).
Chapter I: Aqua-Traxx PC Tape
Broccoli in Salinas, Ca.
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Aqua-Traxx PC emitter As shown above, water enters the flow path through the filter inlets which are shaped like a reverse funnel. This keeps debris to the outside of the emitter where it can be flushed away. Next, the water flows through the turbulent flow channel before entering the pressure responsive section. The pressure responsive section responds to changes in water pressure to maintain a constant flow throughout the operating pressure range. Finally, the water exits through the laser­made multiple slit outlets to the crop. The multiple slits ensure the proper function of the emitter and also provide the added benefit of significantly reducing the effect of water running down the tube on slopes.
Chapter I: Aqua-Traxx PC Tape
Aqua-Traxx Pc emitter
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FEATURES AND ADVANTAGES
Precision molded emitter for high uniformity.
Seamless construction for greater reliability.
Multiple laser slit outlet Reduces startup clogging and impedes root intrusion.
o Dramatically reduces the water running down the tube on slopes.
Turbulent flow path provides reduced clogging.
Pressure compensating chamber provides increased Emission Uniformity
(EU) throughout the operating pressure range.
Available in a wide range of wall thicknesses, outlet spacings and flow rates.
Highly visible blue stripes for quality recognition and Emitter UP indicator.
Superior tensile and burst strength.
Tough, abrasion-resistant material reduces field damage.
Aqua-Traxx PC installation in Salinas, Ca.
Chapter I: Aqua-Traxx PC Tape
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SPECIFICATIONS
Aqua-Traxx PC Diameter & Wall Thickness Dimensions
Diameter Wall (mils) Min PSI Max PSI Reel Length Reel Weight
5/8” 8 4 16 7,500’ 63 lbs
10 4 20 6,000’ 60 lbs 12 4 22 5,100’ 58 lbs 15 4 25 4,000’ 61 lbs
7/8” 10 4 18 4,400’ 65 lbs
12 4 20 4,000’ 61 lbs 15 4 22 3,000’ 62 lbs
Flow Rates
Part Number Emitter flow rate @10
psi
0.20 gph emitter @ 10 psi
EAPXxx0667 0.20 gph 6 0.67 EAPXxx0850 0.20 gph 8 0.50 EAPXxx1234 0.20 gph 12 0.34 EAPXxx1625 0.20 gph 16 0.25 EAPXxx1822 0.20 gph 18 0.22 EAPXxx2417 0.20 gph 24 0.17
0.27 gph emitter @ 10 psi EAPXxx0690 0.27 gph 6 0.90 EAPXxx0867 0.27 gph 8 0.67 EAPXxx1245 0.27 gph 12 0.45 EAPXxx1634 0.27 gph 16 0.34 EAPXxx1830 0.27 gph 18 0.30 EAPXxx2422 0.27 gph 24 0.22
(Check Toro Ag price list for available stock)
Spacing, inch Q-100 GPM/100’ @
Flow path Specifications & Dimensions
Coefficient of Variation (CV) All emitters 0.03 Flow Exponent All emitters 0.2 Nominal Pressure All emitters 10 psi Inside diameter 5/8 0.635” Inside diameter 7/8 0.875” Operating Pressure Range 4 – 25 psi See chart for different
Hazen-Williams C Factor Main Tube 140 Minimum filtration requirement All emitters 200 mesh (74 micron)
10psi
mil thickness
Chapter I: Aqua-Traxx PC Tape
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USE AND SELECTION
Wall Thickness
8 mil - Intermediate products for general use in longer-term crops and average soil conditions. Has an operating pressure range: 4 to 16 psi.
10 -15 mil - Heavy wall designed to be used in rocky soils, where insects and animals may cause damage, or where the tape is to be used for more than one season. Increased wall thickness provides for a wider operating pressure range. (See specifications for mil thinness vs. operating pressure range.)
Spacing
6 and 8 inch - Used in closely spaced crops, on sandy soils, or where higher flow rates are desired.
12 inch - Used on crops in medium soils and average crop spacings.
16 inch - Used on wide spaced crops where a longer length of run is desired.
24 inch - Used for widely spaced crops, heavy soils, long run lengths.
Flow Rate
0.27 gph Flow - Normally recommended for most crops and soils.
0.20 gph Flow - Recommended for longer runs on most crops and soils.
Diameter
5/8” - Used for average run lengths (0 to 1,000 ft).
7/8” - Used for long run lengths (up to 2,500 ft).
Slopes
Aqua-Traxx PC can be used in downward sloping, undulating or flat topographical conditions. The pressure compensating feature allows for an operating pressure range from 4 psi to 25 psi depending on the wall thickness. Use Aqua Flow program for detailed hydraulic information.
Chapter I: Aqua-Traxx PC Tape
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