Toro 99-0263 Installation Instructions

FORM NO. 3321-468
PLENUM KIT
for OFZ GRASS COLLECTOR
PART
NO. 99-0263
Loose
Note: Use the chart below to identify parts used for assembly.
DESCRIPTION QTY. USE
Spring bracket – long Guard bracket Bolt 3/8–16 x 1-1/4” (32 mm)
Guide strap Bolt 1/4–24 x 3/4” (19 mm) Flange locknut 1/4–20
Roller bracket Bolt 3/8-16 x 3/4” (19 mm) Flange locknut 3/8–16 Roller
1 1 1
3 3 3
2 8 8 2
Install spring and guard brackets
Install guide straps
Install rear rollers
INSTALLATION
INSTRUCTIONS
Bolt 1/2-13 x 4” (101 mm) Nut 1/2-13
PT
O cover Cover support Bolt 5/16-18 x 3/4” (19 mm) Flange locknut 5/16-18 Bolt 5/16-18 x 27/64” (1
Chute bumper Bolt 1/4–20 x 3/4” (19 mm) Flange locknut 1/4–20
Hinge Pop rivet Spring bracket – short Bolt 1/4–20 x 3/4” (19 mm) Washer 1/4” (6 mm) Flange locknut 1/4–20
1 mm)
2 2
1 1 2 4 2
1 2 2
1 9 1 1 1 1
Install PT
Install chute bumper
Install chute hinge, spring and guard brackets
O support and cover
DESCRIPTION USEQTY.
Hinge bracket Screw 10–24 x 1/2” (13 mm) Locknut 10–24
Locking pin 3/8 x 6” (152 mm) Spring
Parts Catalog
Unit
Preparation
Install Spring and Guard Brackets
1. Remove the existing spring and spring bracket
from below the traction unit control plate (Fig. 1). Save the spring bracket for use on the chute.
2. Attach the new, long spring bracket below the
traction unit control plate with the existing bolt in the front left hole, down from the top, and secure it with the existing locknut (Fig. 1). Hook the chute spring into the bracket.
3. Remove the existing hardware from the left
brake bracket below the traction unit control plate (Fig. 1).
1 2 2
1 1
1
1. Spring
2.
3.
4. Spring
5.
Install hinge bracket
Install chute
Save for ordering parts
2
1
4
bracket–long Existing bolt Existing locknut
Brake bracket
3
Figure 1
6.
Guard bracket
7.
Bolt 3/8-16 x 1-1/4” (32 mm)
8. Cable
9.
Existing washer
3 9 8
5 6
7

4. Attach the guard, below the brake bracket, with a
new 3/8–16 x 1-1/4” (32 mm) bolt in the front hole. Include the cable and secure with the existing washer and locknut above the control plate. Use the existing rear bolt and locknut (Fig. 1).
2
Install Guides
Note: If you have a right angle drill, you can
drill holes in the blower housing from the inside, using a guide strap as a template, and do not need to remove the housing; skip to step 2. If you have a regular drill you must complete step 1 to remove the blower housing before drilling holes.
1. Remove the blower housing, as follows:
A. Remove (4) locknuts from the front of the
blower housing.
B. Remove (2) 5” capscrews from the upper
part of the housing.
C. Remove (1) 3/8 x 3/4” capscrew from the
inside of blower chute and slide the chute up and away from lower blower housing.
D. With the blower chute raised, pull the front
blower housing forward and free from the rest of the housing.
2. Mark, center punch, and drill (3) 9/32” (7.5 mm)
holes in the blower housing, as shown, for mounting the guides (Fig. 2).
Note: To ensure that the holes are aligned in
the correct position, it is helpful to position a guide strap on the blower housing with upset toward blower opening and against flared flange (Fig. 3) when marking the holes.
1
2
3
4
3. Place (3) guide straps outside the blower
opening with the upset toward blower opening and against the flared flange (Fig. 3).
IMPORTANT: The guide straps should be pulled snug against the flared flange of the blower housing.
4. Secure each strap to the blower housing with a
1/4–20 x 3/4” (19 mm) bolt, through from the inside of the housing, and a 1/4-20 flange locknut (Fig. 3).
1
3
m–3967
Figure 3
1. Blower
2.
housing
Guide strap
3.
Bolt 1/4-20 x 3/4” (19 mm)
4.
Flange locknut 1/4-20
5. Re–assemble the blower housing, if necessary, as
follows. A. Assemble the front blower housing to the
main housing and slide the blower chute down over front of the housing.
B. Fasten the blower chute to the blower
housing with the existing 5” capscrews and to the traction frame through the inside of chute. (Remount the hopper sensor when fastening the blower chute to the frame.)
4
2
1. 57/64”
2.
10 O’clock
3.
12 O’clock
4.
2 O’clock
(22.5 mm)
Figure 2
5
5.
Mark, center punch and drill (4) 9/32’ (7.5 mm) holes in blower housing
m–3991
C. Secure the front blower housing with the
existing locknuts.
Note: Do not over torque the fasteners on the
housing, causing binding.
3
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