Toro 88540, 88541, 88542 Operator's Manual
FormNo.3415-862RevB
PowerPlex™40VMAX
Standard90WHBatteryPack
88540,88541,88542
BateríaestándarPowerPlex™
40VMAX
88540,88541,88542
BatteriestandardPowerPlex™
40VMAX
88540,88541,88542
www.T oro.com.
*3415-862*B
FormNo.3415-859RevB
PowerPlex
™
40VMAXStandard
BatteryPack/Charger
ModelNo.88540—SerialNo.317000001andUp
ModelNo.88541—SerialNo.317000001andUp
ModelNo.88542—SerialNo.317000001andUp
Registeratwww.T oro.com.
OriginalInstructions(EN)
CV
*3415-859*B
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Introduction
Safety
IMPORTANTSAFETY
INSTRUCTIONS—SAVE
THESEINSTRUCTIONS.
SAVETHESEINSTRUCTIONS—Thismanual
containsimportantsafetyandoperatinginstructions
forbatterypackModels88540/88541andbattery
chargerModel88542.
Beforeusingthebatterycharger,readallinstructions
andcautionarymarkingsonthebatterycharger,
batterypack,andproductusingthebatterypack.
Thisbatterypack/chargerisintendedtobeused
byresidentialhomeowners.BatterychargerModel
88542isdesignedprimarilytochargebatterypack
Models88540and88541.Itisnotdesignedtocharge
anyotherbatteries.
BatterypackModels88540and88541aredesigned
primarilyforuseinmostPowerPlex™products.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Y ouareresponsiblefor
operatingtheproductproperlyandsafely .
YoumaycontactT orodirectlyatwww.T oro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
CAUTION—Toreduceriskofinjury,chargebattery
packModels88540and88541withbatterycharger
Model88542only.Otherbrandsofbatterypacksmay
burst,causingpersonalinjuryanddamage.
ThisdevicecomplieswithPart15oftheFCCrules.
Operationissubjecttothefollowing2conditions:(1)
thisdevicemaynotcauseharmfulinterference;and
(2)thisdevicemustacceptanyinterferencereceived,
includinginterferencethatmaycauseundesired
operation.
Warning
•Thisbatterypack/chargerisforindooruseonly.
•Donotrechargenon-rechargeablebatteries.
•Checkprioruseiftheoutputvoltageandcurrent
ofthebatterychargerissuitableforchargingthe
batterypack.
•Donotusethechargerinthecircumstancesthat
theoutputpolaritydoesnotmatchtheloadpolarity.
•Ifthesupplycordisdamaged,havethe
manufactureroritsserviceagentorasimilar
qualiedpersonreplaceitinordertoavoida
hazard.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
•Donotopenthecovermayunderany
circumstances.Ifthecoverisdamaged,donot
usetheadaptor.
•Disconnectthesupplybeforemakingorbreaking
theconnectionstothebattery.
•Thisappliancecanbeusedbypersonswith
reducedphysical,sensory,ormentalcapabilities
oralackofexperienceandknowledgeifthey
aresupervisedorinstructedconcerningusing
theappliancesafelyandunderstandthehazards
involved.
•Childrenshallnotplaywiththeappliance.
•Childrenshallnotcleanormaintaintheappliance
withoutsupervision.
Contactusatwww.T oro.com.
2
PrintedinChina
AllRightsReserved
DANGER
DANGER–TOREDUCE
Pluggingthebatterychargerintoanoutlet
thatisnot120Vcancausereorelectric
shock.
•Donotplugthebatterychargerintoan
outletotherthan120V.
•Foraforeignconnection,usean
attachmentplugadapteroftheproper
congurationforthepoweroutlet,if
needed.
CAUTION
Thebatterypackmaypresentariskofreor
chemicalburnifmistreated.
•Donotdisassemblethebatterypack.
•Donotheatthebatterypackabove70°C
(158°F)orincinerateit.
•Replacethebatterypackwithagenuine
Torobatterypackonly;usinganother
batterypackmaycauseareorexplosion.
THERISKOFFIRE
ORELECTRICSHOCK,
CAREFULLYFOLLOW
THESEINSTRUCTIONS.
•Keepbatterypacksoutofthereachof
childrenandintheoriginalpackaginguntil
theyarereadytouse.
CAUTION
Disposeofausedbatterypackpromptly.
Disposeoflithium-ionbatteriesatarecycling
centerdesignatedforbatteryrecycling.
CAUTION
Overheatingabatterypackcancausereand
severeburns.
Donotopen,crush,heatabove70°C(158°F),
orincinerate.Followtheinstructionsfor
recyclingthebatterypack.
3
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
SymbolDesignation/Explanation
ClassII
Forindooruseonly
Beforecharging,readthe
instructions
Currentfuse
Correctdisposalofthisproduct
Thismarkingindicatesthat
thisbatterychargerand
batterypackshouldnotbe
disposedwithotherhousehold
wastesthroughouttheEU.
Topreventpossibleharmto
theenvironmentorhuman
healthfromuncontrolledwaste
disposal,recycleitresponsibly
topromotethesustainable
reuseofmaterialresources.
Toreturnyouruseddevice,
pleaseusethereturnand
collectionsystemsorcontact
theretailerwheretheproduct
waspurchased.Theycantake
thisproductforenvironmental
saferecycling.
decal136-2473
136-2473
decal136-2476
136-2476
decal136-2471
136-2471
Model88540
decal136-2472
136-2472
Model88541
1.Thebatterypackis
charging.
2.Thebatterypackisfully
charged.
3.Thebatterypackistoo
warm.
4.Replacethebatterypack.
136–2539
1.Chargethebatterywherethetemperatureisbetween0°C
and40°C(32°Fand104°F).
decal136-2539
4
Setup
ProductOverview
MountingtheBattery
Charger(Optional)
Ifdesired,mountthebatterychargersecurelyona
wallusingthewall-mountkeyholesonthebackof
thecharger.
Mountitindoors(suchasagarageorotherdryplace),
nearapoweroutlet,andoutofthereachofchildren.
RefertoFigure1forassistanceinmountingthe
charger.
Note:Slideandtwistthechargeroverthe
appropriatelypositionedhardwaretosecurethe
chargerinplace(hardwarenotincluded).
Specications
BatteryCharger
Model88542
Type40VMAXLithium-IonBattery
Input
Output41.8VMAXDC2.5A
BatteryPack
Model8854088541
Voltagepercell3.6V3.6V
Numberofcells
Batterypack
voltage
Batterypack
capacity
Batterymanufacturerrating=40Vmaximumand36Vnominal.
Actualvoltagevarieswithload.
1020
36V36V
2.5Ah5.0Ah
Charger
100to120VAC50/60HzMax
3.0A
Figure1
AppropriateTemperatureRanges
Chargethebatteryat0°C(32°F)to40°C(104°F)*
Useproductsat
Storeproductsat-15°C(5°F)to60°C(140°F)
UnplugthechargerifBelow0°C(32°F)orabove
*Chargingtimewillincreaseifyoudonotchargethe
batterywithinthisrange.
Storethetool,batterypack,andbatterychargerinan
enclosedclean,dryarea.
g194202
-15°C(5°F)to60°C(140°F)
40°C(104°F)
5
Operation
ChargingtheBatteryPack
Important:Thebatterypackisnotfullycharged
whenyoupurchaseit.Beforeusingthetoolfor
thersttime,placethebatterypackinthecharger
andchargeituntiltheLEDdisplayindicatesthe
batterypackisfullycharged.Readallsafety
precautions.
Important:Chargethebatterypackonlyin
temperaturesthatarewithintheappropriate
range;refertoSpecications(page5).
Note:Atanytime,pressthebattery-charge-indicator
buttononthebatterypacktodisplaythecurrent
charge(LEDindicators).
1.Makesurethattheventsonthebatteryareclear
ofanydustanddebris.
2.Lineupthecavityinthebatterypack(Figure2)
withthetongueonthecharger.
Figure2
Model88540
1.Batterypackcavity4.Battery-charge-indicator
2.Batterypackterminals
3.Batterypackventingareas
button
5.LEDindicators(current
charge)
g192773
Figure3
Model88541
1.Batterypackcavity
2.Batterypackterminals6.Handle
3.Batterypackventingareas7.Flashlight
4.Battery-charge-indicator
button
5.LEDindicators(current
charge)
8.USBport(notshown;
locatedunderhandle)
Note:Quicklypressthe
battery-charge-indicatorbuttontwicetoturnthe
ashlightonoroff(batterypackModel88541
only).Theashlightautomaticallyshutsoffafter
approximately60minutesofuse.
Note:TheUSBportisprovidedforyour
conveniencetochargesmallelectronicssuch
asyourcellphoneortablet(batterypackModel
88541only).
g192748
3.Makesurethattheventsonthebatterycharger
areclearofanydustanddebris.
4.Slidethebatterypackintothechargeruntilitis
fullyseated(Figure4).
6
Figure4
InstallingtheBatteryPack
Important:Operatethebatterypackonlyin
temperaturesthatarewithintheappropriate
range;refertoSpecications(page5).
1.Makesurethattheventsonthebatteryareclear
ofanydustanddebris.
2.Lineupthecavityinthebatterypackwiththe
tongueonthetool.
3.Graspthetriggerhandle.
4.Slidethebatterypackintothetooluntilthe
batterylocksintothelatch(Figure5).
g194423
1.Chargerventingareas
2.Leftindicatorlight
3.Rightindicatorlight
5.Toremovethebatterypack,slidethebattery
backwardoutofthecharger.
6.RefertothefollowingtabletointerprettheLED
indicatorsonthebatterycharger.
LeftLight
Off
RedRedBatterypackischarging
Green
Orange
RedBlinkingRedReplacethebatterypack
RightLight
Red
RedBatterypackischarged
RedBatterypackistoowarm
Indicates:
Chargerison;nobattery
packinserted
g189881
Figure5
(Trimmershown)
1.Batterylatch
RemovingtheBatteryPack
Pressthebatterylatchonthetooltoreleasethe
batterypackandslidethebatterypackoutofthetool
(Figure6).
7
g192774
Figure6
(Trimmershown)
1.Batterylatch
Maintenance
PreparingtheBatteryPack
Maintenanceandservicingarenotrequiredunder
normalconditions.
Whenyoucleanthesurfaceoftheequipment,wipeit
offonlywithadrycloth.
Donotdisassembletheequipment;ifitisdamaged,
contactthesupplierormanufacturer.
Storage
Important:Storethetool,batterypack,and
chargeronlyintemperaturesthatarewithinthe
appropriaterange;refertoSpecications(page5).
Important:Ifyouarestoringthetoolforayearor
longer,removethebatterypackfromthetooland
chargethebatterypackuntil2or3LEDindicators
turnblueonthebattery.Donotstoreafully
chargedorfullydepletedbattery.Whenreadyto
useagain,chargethebatterypackuntiltheleft
indicatorlightturnsgreenonthechargerorall4
LEDindicatorsturnblueonthebattery.
•Disconnecttheproductfromthepowersupply
(i.e.,removetheplugfromthepowersupplyorthe
batterypack)andcheckfordamageafteruse.
forRecycling
Important:Uponremoval,covertheterminalsof
thebatterypackwithheavy-dutyadhesivetape.
Donotattempttodestroyordisassemblethe
batterypackorremoveanyofitscomponents.
Recycleorproperlydisposeoflithium-ionbattery
packsatabatteryrecyclingfacility.
Formoreinformationonrecyclinglithium-ion
batterypacksandtolocatethebattery
recyclingfacilityclosesttoyou,visit
www.Call2Recycle.org(USandCanadaonly).
IfyouarelocatedoutsideoftheUSand
Canada,pleasecontactyourauthorizedT oro
distributor.
•Cleanallforeignmaterialfromtheproduct.
•Whennotinuse,storethetool,batterypack,and
batterychargeroutofthereachofchildren.
•Keepthetool,batterypack,andbatterycharger
awayfromcorrosiveagents,suchasgarden
chemicalsandde-icingsalts.
•Toreducetheriskofseriouspersonalinjury,do
notstorethebatterypackoutsideorinvehicles.
•Storethetool,batterypack,andbatterycharger
inanenclosedclean,dryarea.
8
Troubleshooting
Performonlythestepsdescribedintheseinstructions.Allfurtherinspection,maintenance,andrepairwork
mustbeperformedbyanauthorizedservicecenterorasimilarlyqualiedspecialistifyoucannotsolvethe
problemyourself.
Problem
Theashlightdoesnotturnon(battery
packModel88541only).
TheUSBportdoesnotwork(batterypack
Model88541only).
Thebatterypackloseschargequickly.1.Thebatterypackisoverorunderthe
Thebatterychargerisnotworking.
1.Thebatterypackisonthecharger .
2.Thebatterypackisoverorunderthe
appropriatetemperaturerange.
3.Thebatterypackvoltageislow.3.Placethebatterypackonthecharger.
1.Thebatterypackisonthecharger .
2.Thebatterypackisoverorunderthe
appropriatetemperaturerange.
3.Thebatterypackvoltageislow.3.Placethebatterypackonthecharger.
4.TheUSBportisnotcompatiblewithall
smallelectronicdevices.
appropriatetemperaturerange.
1.Thebatterychargerisoverorunder
theappropriatetemperaturerange.
2.Theoutletthatthebatterychargeris
pluggedintodoesnothavepower.
PossibleCauseCorrectiveAction
1.Removethebatterypackfromthe
charger.
2.Movethebatterypacktoaplace
whereitisdryandthetemperatureis
between0°C(32°F)and40°C(104°F).
1.Removethebatterypackfromthe
charger.
2.Movethebatterypacktoaplace
whereitisdryandthetemperatureis
between0°C(32°F)and40°C(104°F).
4.UsetheUSBporttochargeadifferent
smallelectronicdevice.
1.Movethebatterypacktoaplace
whereitisdryandthetemperatureis
between0°C(32°F)and40°C(104°F).
1.Unplugthebatterychargerandmove
ittoaplacewhereitisdryandthe
temperatureisbetween0°C(32°F)
and40°C(104°F).
2.Contactyourlicensedelectricianto
repairtheoutlet.
Thetooldoesnotrunorruncontinuously.
Thebatterypackshowsonly3LED
indicatorsafteronlyafewsecondsof
usingafullychargedbattery.
All4LEDindicatorsareblinkingon
thebatterypackafteryoupressthe
battery-charge-indicatorbuttononthe
batterypackandthecurrentcharge
displays(whenthebatterypackisnotin
use).
All4LEDindicatorsareblinkingonthe
batterypackafterreleasingthetrigger
(whenthebatterypackisinuse).
2LEDindicatorsareblinkingon
thebatterypackafteryoupressthe
battery-charge-indicatorbuttononthe
batterypackandthecurrentcharge
displays(whenthebatterypackisnotin
use).
2LEDindicatorsareblinkingonthe
batterypackafterreleasingthetrigger
(whenthebatterypackisinuse).
1.Thereismoistureontheleadsofthe
batterypack.
2.Thebatteryisnotfullyinstalledintothe
tool.
1.Thisisanormaloccurrence.
1.Thebatterypackisoverorunderthe
appropriatetemperaturerange.
1.Thebatterypackisoverorunderthe
appropriatetemperaturerange.
1.Thereisadifferenceinvoltage
betweencellsinthebatterypack.
1.Thereisadifferenceinvoltage
betweencellsinthebatterypack.
1.Allowthebatterypacktodryorwipeit
dry.
2.Removeandthenreplacethebattery
intothetoolmakingsurethatitisfully
installedandlatched.
1.Stopthetoolandpress
battery-charge-indicatorbuttonor
theremovethebatteryfromthetoolto
displaytheactualbatterycharge.
1.Movethebatterypacktoaplace
whereitisdryandthetemperatureis
between0°C(32°F)and40°C(104°F).
1.Movethebatterypacktoaplace
whereitisdryandthetemperatureis
between0°C(32°F)and40°C(104°F).
1.Placethebatteryonthechargeruntil
itisfullycharged.
1.Placethebatteryonthechargeruntil
itisfullycharged.
9
Problem
PossibleCauseCorrectiveAction
1LEDindicatorisblinkingonthebattery
pack.
Itisdifculttoremovethebatterypack
fromthetool.
1.Thebatterypackvoltageislow.1.Placethebatterypackonthecharger.
1.Thebatterypack/toolisneworthere
iscorrosioninthebatteryterminals
and/ortheterminalsonthetool.
1.Cleantheterminalsonthebatteryand
thetool.Thenapplydielectricgrease
tothebatteryterminals;donotuse
anyothertypeoflubricantasitcan
damagetheterminals.
10
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