Toro 79163 Operator's Manual

FormNo.3353-488RevC
44inVac-Bagger
forTimeCutterZXRidingMowers
ModelNo.79163—SerialNo.260000001andUp
Registeratwww.T oro.com.OriginalInstructions(EN)
Contents
Introduction
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready .Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure2),whichsignalsahazardthatmaycauseserious injuryordeathifyoudonotfollowtherecommended precautions.
Introduction.................................................................2
Safety...........................................................................3
SafetyandInstructionalDecals.............................3
Setup............................................................................5
1RemovingtheRecycler®Bafes........................6
2InstallingtheHi-liftBlades.................................6
3RemovingtheDischargeChute..........................7
4InstallingtheGrassBafe..................................8
5InstallingtheBlowerPivotSupport....................8
6InstallingtheBlowerPulley................................9
7InstallingtheBlower..........................................9
8InstallingtheBeltCovers.................................10
9InstallingtheLevelingBracket..........................11
10AssemblingtheBagger...................................11
11InstallingtheW eight......................................12
12InstallingtheExhaustDeector(for
Kawasakienginesonly)...................................12
13InstallingtheBaggerSupport
Assembly.......................................................13
14InstallingtheBaggerAssembly.......................14
15MountingtheDischargeTube........................15
Operation...................................................................16
UsingtheFullBagTester....................................16
EmptyingtheGrassBags....................................16
ClearingObstructionsfromtheBagger...............17
RemovingtheVac-Bagger..................................17
OperatingTips...................................................22
Maintenance...............................................................23
RecommendedMaintenanceSchedule(s)................23
InspectingtheBaggerAttachment......................23
InspectingtheMowerBlades..............................23
CaringfortheGrassBags...................................24
CleaningtheBaggerAttachment.........................24
Storage.......................................................................24
StoringtheBaggerAttachment...........................24
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
©2008—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
Safety
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.
93-7320
1.Crushinghazardofhand—donotremovethewholebaggerfromthemachine;openthebaggertopandthenremovethebag(s) fromthebagger .Donotremovethebaggertopwhenitisclosed;openthebaggertopandthenremoveit.
Moldedintoblowerhousing
1.Cuttinghazardofhand—donotplaceyourhandintothe impellerhousing.
2.Warning—removetheignitionkeyandreadtheinstructions beforeservicingorperformingmaintenance.
Moldedintotheblowerbeltcover
1.Entanglementhazard,belt—stayawayfrommovingparts.
110-1868
1.Thrownobjecthazard,mower—keepthedeectorinplace.
2.Thrownobjecthazard—Keepbystandersasafedistance fromthemachine;Donotoperatethewithoutdeectoror grasscollectionsysteminplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts.
3
Moldedintotheblowerbeltcover
1.Cuttinghazardofhandorfoot—stayawayfrommoving parts.
2.Warning—removetheignitionkeyandreadtheinstructions beforeservicingorperformingmaintenance.
93-7317
1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
2.Thrownobjecthazard,mower—keepthedeectorinplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts.
93-7329
1.ReadtheOperator’sManual.
2.Thebagisnotfull.
3.Thebagisfull.
4
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2 3
4
5
6
7
8
Nopartsrequired
Hi-liftblades
Nopartsrequired
Reargrassbafe Grassring Carriagebolt,(5/16x7/8inch) Locknut,(5/16inch) Carriagebolt,(5/16x2-1/2inch) Spacer Bolt(1/4x3/4inch) Locknut(1/4inch) Pivotsupport1 Pivotbracket1 Carriagebolt,(5/16x7/8inch) Carriagebolt,(5/16x4-1/2inch) Spacertube Locknut(5/16inch) Washer(1 1/32inch) Beltcover1 Blowerpulley1 Screw(1/4x1/2inch) Blowerassembly1 Belt1 Blowerbeltcover1 Handknob2 Washer4 Locknut(5/16inch)(ForCEunitsonly)
Qty.
Use
3
1 1 3 4 1 1 2 2
1 1 1 4 2
1
2
RemovetheRecycler®bafes(for internationalmodelsonly).
Installthehi-liftblades.
Removethedischargechute.
Installthegrassbafe.
Installtheblowerpivotsupport.
Installtheblowerpulley.
Installtheblower.
Installthebeltcovers.
9
10
11 12
Levelingbracket1Installthelevelingbracket.
Cover Indicatorrod1 Handle1 Nut(1/4inch) Clips Bolt(1/4x3/4inch) Locknut(1/4inch) Frameassembly1 Weight1 Bolt(3/8x1-1/2inches) Deector Selftappingscrew
5
1
1 2 2 4
4 1 1
AssembletheBagger
Instaltheweight.
Installtheexhaustdeector(for Kawasakienginesonly).
ProcedureDescription
13
14
Supportrod Gusset Spacer Bolt(5/16x2inches) Bolt(1/4x1-3/4inch) Washer(9/32inch) Locknut(1/4inch) Quickattachbracket Hairpincotter1 Baggerplate2 Bolt(1/4x1inch) Baggertop1 GrassBag
Qty.
12
Use
1 2 4 4 4
Installthebaggersupportassembly. 8 1
4
2
Installthebaggerassembly.
15
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Note:TheinstallationofthisattachmentrequirestheinformationfoundintheOperator’ sManual;youshouldhave
themanualathandtoreferenceduringtheinstallation.
Dischargechute1Mountthedischargetube
1
RemovingtheRecycler® Bafes
NoPartsRequired
Procedure
IfyouareusingaRecycler®bafesinthemowerdeck, youmustremovethebafestousethevac-bagger.
1.Thoroughlycleanthemower.
2.Removethelocknutsandwashersfromtheleftand rightsidebafes(Figure3).Liftthebafesfromthe deck.Retainallpartsforfutureinstallation.
1.Bafeleftside4.Curvedwasher-concave
2.Baferightside5.Locknut(5/16inch)
3.Bolt(5/16x1-1/4inches)6.Slottedhole
Figure3
sidetowarddecksurface
Openholesinthemowerexposeyouandothers tothrowndebriswhichcouldcauseinjury.
Neveroperatethemowerwithouthardware mountedinallholesinthemower.
Installhardwareinmountingholeswhen anybafeisremoved.
Note:Loosehardwareisfurnishedwiththemower deckassembly.
6
2
InstallingtheHi-liftBlades
Partsneededforthisprocedure:
3
Hi-liftblades
Procedure
Installthehi-liftbladesfromthebaggerinplaceofthe standardblades;refertotheCuttingBladesectionofthe machineOperator’sManual.
Note:Thehi-liftbladesarealsousedformowerswith Recycler®bafes.
3
Figure4
1.Mountbracket,discharge chute
2.Spring,hookedendsdown
3.Spacer8.Carriagebolt(5/16x5/8
4.Dischargechute,bracket
5.Dischargechute
6.Bolt
7.Locknut
inch)
9.Locknut(5/16inch)
RemovingtheDischarge Chute
NoPartsRequired
Procedure
RubberDeectors
1.Removetheboltandnutsecuringthedischarge chutetothemowerdeck(Figure4).Removethe dischargechuteandspringassembly.Retainallparts forfutureinstallation.
2.Removethecarriageboltsandlocknutssecuringthe mountingbracketstothemower(Figure4).Remove themountingbracket.
MetalDeectors
1.Removetheboltsandnutssecuringthedischarge chutetothemowerdeck(Figure5).Removethe dischargechuteandspringassemblies.Retainall partsforfutureinstallation.
1.Mountbracket,discharge chute
2.Spring,hookedendsdown
3.Dischargechute,bracket
4.Dischargechute
7
Figure5
5.Bolt
6.Locknut
7.Carriagebolt(5/16x5/8 inch)
8.Locknut(5/16inch)
2.Removethecarriageboltsandlocknutssecuringthe mountingbracketstothemower(Figure5).Remove themountingbrackets.
Retainallpartsforfutureinstallation.
4
InstallingtheGrassBafe
Partsneededforthisprocedure:
2.Installthereargrassbafeandgrassringinsidethe dischargechutearea.Securethereargrassbafeto themowerwithashortcarriagebolt(5/16x7/8 inch)andalongcarriagebolt(5/16x2-1/2inch). Addthelatchtubeabovethedeckandsecureitwith twolocknuts(5/16inch).Securethegrassringto themowerwithtwobolts(1/4x3/4inch)andtwo locknuts(1/4inch)(Figure6).
3.Rotatethebladestomakesurethattheydonothit thebafesorgrassring.Adjustthebafesasneeded.
1
Reargrassbafe
1
Grassring
3
Carriagebolt,(5/16x7/8inch)
4
Locknut,(5/16inch)
1
Carriagebolt,(5/16x2-1/2inch)
1
Spacer
2
Bolt(1/4x3/4inch)
2
Locknut(1/4inch)
Procedure
1.Attachthereargrassbafetothegrassringwithtwo carriagebolts(5/16x7/8inch)andtwolocknuts (5/16inch)(Figure6).
5
InstallingtheBlowerPivot Support
Partsneededforthisprocedure:
1Pivotsupport
1Pivotbracket
1
Carriagebolt,(5/16x7/8inch)
1
Carriagebolt,(5/16x4-1/2inch)
1
Spacertube
4
Locknut(5/16inch)
2
Washer(11/32inch)
Procedure
1.Locatethepivotsupportonthemoweroverthe squareholesnearthedischargeopening(Figure7).
Figure6
1.Reargrassbafe5.Locknut(5/16inch)
2.Grassring6.Carriagebolt(5/16x2-1/2
3.Latchtube
4.Carriagebolt(5/16x7/8 inch)
inch)
7.Screw(1/4x3/4inch)
8.Locknut(1/4inch)
8
1.Pivotsupport
2.Carriagebolt(5/16x4-1/2 inch)
3.Spacertube
4.Carriagebolt(5/16x7/8 inch)
Figure7
5.Locknut(5/16inch)
6.Washer(5/16inch)
7.Pivotbracket
Figure8
1.Beltcover
2.Spindleshaft
3.Spindlepulleynut
Note:Saveallpartsandhardware.
2.Pushtheverticalside(front)ofthepivotsupport againstthefrontofthemowerandclampitsnugly, makingsurethetopofthepivotsupportliesaton thetopofthemower.
3.Securethepivotsupporttothetopofthemower withabolt(5/16x4-1/2inch),spacertube,andbolt (5/16x7/8inch)(fromtheundersideofthemower) andtwolocknuts(5/16inch)(Figure7).
4.Securethepivotbrackettothepivotsupportwith twowashers(11/32inch)andtwolocknuts(5/16 inch)(Figure7).
6
InstallingtheBlowerPulley
Partsneededforthisprocedure:
1Beltcover
1Blowerpulley
1
Screw(1/4x1/2inch)
Procedure
1.Removethemowerbeltcoverfromtherightside pulley(Figure8).
2.Removethespindlepulleynut.Blockthebladewith apieceofwoodorsomeotherdevicetostopitfrom turningwhileyouremovethepulleynut.
3.Threadthenewblowerpulleyontothespindleshaft inplaceofthepulleynut(Figure9).T orquethe pulleyto50to75ft-lb(68to102Nm).
4.Placetheblowerbeltaroundtheblowerpulley (Figure9).
Figure9
1.Beltcover
2.Blowerbelt
3.Blowerpulley
4.Screw(existing)
5.Screw(1/4x1/2inch)
5.Installthebeltcoverusingtheexistingscrewsanda newscrew(1/4x1/2inch)(Figure9).
9
7
InstallingtheBlower
Partsneededforthisprocedure:
1Blowerassembly
1Belt
Procedure
1.Installthemowertothemachine;refertoOperator’ s Manual.
2.Installtheblowerbyloweringthepivotpinintothe pivotsupport(Figure10).
Figure11
1.Idlerpulleybracketand pulley
2.Top(wide)sideofbelt againstbottompulley
4.Withthebeltinstalled,swingtheblowertowardthe moweruntiltheblowerlatchlocksoverthepinat thebackofthemower(Figure12).
3.V-sideofbeltintotop pulley
Figure10
1.Pivotpin2.Pivotsupport
3.Openthelatchandswingthebloweroutawayfrom themower,installtheblowerbeltaroundtheidler andblowerpulleysasshownFigure11.Installthe otherendofthebeltovertheblowerdrivepulleyon themowerspindle.
Important:Y oumayhavetolifttheblower slightlyforthelatchtoclose.Ensurethatthe latchoperates
1.Blowerlatch2.Pin
smoothl y
Figure12
andcloses
completel y
.
10
8
InstallingtheBeltCovers
Partsneededforthisprocedure:
1Blowerbeltcover
2Handknob
4Washer
2
Locknut(5/16inch)(ForCEunitsonly)
Figure14.Usethesamelevelingholesforthenew brackettokeepthemowerdecklevel.Secureitwith theexistingwashersandhairpincotters.
Note:Savetheslottedlevelingbracketforfuture sidedischargeoperation.
Procedure
Installtheblowerbeltcoverusingfourwashersandtwo handknobs(Figure13).
Note:Forallinternationalmodels,usetwolocknuts (5/16inch)tosecurethebeltcoverinsteadofhand knobs..
Figure13
1.Mowerbeltcover
2.Washer
3.Handknob(Domestic units)
Figure14
1.Holelevelingbracket2.Washerandhairpincotter
2.Checkthemowerlevelfront-to-rearandside-to-side; refertotheOperator’ sManualforinstructions.
10
AssemblingtheBagger
Partsneededforthisprocedure:
1
Cover
1Indicatorrod
1Handle
1
Nut(1/4inch)
2
Clips
2
Bolt(1/4x3/4inch)
4
Locknut(1/4inch)
1Frameassembly
9
InstallingtheLevelingBracket
Partsneededforthisprocedure:
1Levelingbracket
Procedure
1.Replacetheleftsidemowerlevelingbracket(slotted) withanewlevelingbracket(hole)asshownin
Procedure
1.Installthefull-bagindicatorrodthroughthehole intherubbersealandtheslotinthebaggercover (Figure15).Mountthefull-bagindicatorrodagainst thebaggercoverusingtwoclips,screws(1/4x3/4 inch),andlocknuts(1/4inch)(Figure15).
2.Screwthenutcompletelyontotheindicatorrod (Figure15).Thenscrewthehandle(Figure15) closetothenutsoyoucanreadthedecalfromthe operator’sposition.Tightenthenutupagainstthe handletolockitinplace.
11
11
InstallingtheWeight
Partsneededforthisprocedure:
1Weight
4
Bolt(3/8x1-1/2inches)
Figure15
1.Indicatorrod
2.Clips
3.Screw(1/4x3/4inch)
4.Locknut(1/4inch).
5.Nut
6.Handle
3.Attachtheframeassemblytothebaggercoverwith twobolts(1/4x3/4inch)andtwolocknuts(1/4 inch)(Figure16).
Figure16
1.Frameassembly
2.Baggercover
3.Bolt,1/4x3/4inch
4.Locknut(1/4inch)
Procedure
Thebaggeraddsalotofweighttotherear ofthemachineandmaycauseanunstable conditionwhichcouldresultinalossofcontrol.
Installthefrontweight.
Attachtheweighttothefrontofthetractorwithfour screws(3/8x1-1/2inches)Figure17.
Figure17
1.Frontweight
2.Screw(3/8x1-1/2inches)
12
12
InstallingtheExhaust Deector(forKawasaki enginesonly)
Partsneededforthisprocedure:
1
Deector
1
Selftappingscrew
1.Insertthesolidtabintotheopeningaroundthe exhaustpipefacingupwardstoensureallheatis deectedawayfromtheattachmentandmachine.
2.Insertaselftappingscrewthroughtheholedtabat thebottomofthedeectorandfastentotheguard justbelowtheexhaustopeningintheguard.
Important:Makesurethatdeectorisseated ushagainstthesurfaceoftheguardtoensure allexhaustisdirectedawayfromthemachine.
13
Procedure
Exhaustmanifoldsandtheguardsaround themcanretainheatwellaftertheengine hasbeenstopped.Thesehotsurfacescan causesevereburnsandcanignitecombustible materialscausingseverepersonalinjurytoyou orbystanders.
Allowtheexhaustmanifoldsandtheguards aroundthemtheappropriateamounttimeto coolbeforeperforminganymaintenance.
Installthedeectortothemuferguardasshownin Figure18.
InstallingtheBaggerSupport Assembly
Partsneededforthisprocedure:
1
Supportrod
2
Gusset
4
Spacer
4
Bolt(5/16x2inches)
4
Bolt(1/4x1-3/4inch)
12
Washer(9/32inch)
8
Locknut(1/4inch)
1
Quickattachbracket
1Hairpincotter
2Baggerplate
4
Bolt(1/4x1inch)
Procedure
Figure18
1.Guard,mufer3.Deector,directed outwardsandawayfrom themachine
2.Opening,exhaust4.Selftappingscrew
1.Removethebolts,washers,andnutsholdingtherear supportrodtothetractor.Discardthebolts.Reuse thenutandwashers.
2.Attachthesupportrodandgussetstothetractor withfourbolts(5/16x2inches)andfourspacers andthewashersandlocknutsremovedinthe previousstep(Figure19).
13
Figure19
1.Supportrod8.Quick-attachbracket
2.Gusset
3.Bolt(5/16x2inches)
4.Spacer11.Bolt(1/4x3/4inch)
5.Bolt(1/4x1-3/4inch)12.Locknut(1/4inch)
6.Washer(1/4inch)
7.Locknut(1/4inch)
9.Hairpincotter
10.Baggerplate
13.Existinghardware
14
InstallingtheBagger Assembly
Partsneededforthisprocedure:
1Baggertop
2
GrassBag
Procedure
1.Carefullyliftthebaggertopandslideitontothe quickattachbracket(Figure20).Thebaggertopis easiertoinstalliftwopeopleworktogether.
3.Securetheupperhalfofthegussettotherear supportrodwithfourbolts(1/4x1-3/4inch),eight washers(1/4inch),andfourlocknuts(1/4inch) (Figure19).
4.Slidethebottomofthequick-attachbracketdown intotheholeinthehitchandhookthenotchesover therearsupportrod(Figure19)
5.Slidethehairpincotterthroughtheholeatthe bottomofthequick-attachbracket(Figure19)
6.Attachthebaggerplatestothequick-attachbracket usingfourbolts(1/4x1-3/4inch),fourwashers (1/4inch),andfourlocknuts(1/4inch)(Figure19)
Figure20
1.Baggertop
Ifyouremovethespring-loadedbaggertop whenitisclosed(inthedownposition),thetop maysuddenlyyopenandyouorsomeoneelse maybebruised,pinched,orinjuredinanother way.
Alwaysopen(raise)thebaggertopbeforeyou removeorinstallitonthequick-attachbracket.
2.Installthebagsbyslidingthebagframehooksonto theretainingbrackets(Figure21).
2.Quickattachbracket
14
Figure21
1.Bagframehook
3.Lowerthebaggertopontothebags.Thenpush downonbothbagretainerhandlesuntiltheylockon thebagframe(Figure22).
2.Retainingbracket
15
MountingtheDischargeTube
Partsneededforthisprocedure:
1Dischargechute
Procedure
1.Inserttheupperendofthedischargetubeintothe baggertop.Slidethelowerendofthedischarge tubeintotheblowerdischargeextensionopening (Figure23).
2.Hooktherubberlatchontotheknob(Figure23).
Figure22
1.Baggertop2.Bagretainerhandles
Figure23
1.Blowerdischarge extension
2.Dischargetube4.Knob
3.Rubberlatch
15
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
Toavoidpersonalinjury,followthese procedures:
Becomefamiliarwithalloperatingand safetyinstructionsinthe forthemowerbeforeusingthisattachment.
Neverremovethedischargetube,bags, baggertop,orthechutewhiletheengineis running.
Alwaysshuttheengineoffandwaitforall movingpartstostopbeforeclearingan obstructionfromthebaggingsystem.
Neverdomaintenanceorrepairswhilethe engineisrunning.
Operator’ s Man ual
1.Stopthemower,settheparkingbrake,and disengagethebladecontrolswitch(PTO).Stopthe engineandremovetheignitionkey.
2.Pulluponbothbagretainerhandlesuntilthey unlockfromthebagframe(Figure25).Open(raise) thebaggertop.
Figure25
1.Baggertop2.Bagretainerhandles
UsingtheFullBagTester
Asgrassiscutandblownintothebags,theleftbaglls rst,thentherightbag.Ifyouoverllthebags,grass willeventuallyplugthedischargetubeorelbow .
1.Stopthemachineandapplythebrake.
2.Tocheckifbothbagsarefull,periodicallyraise thefullbagtesterhandle(Figure24).Ifyoufeel resistanceasyouraisethehandle,thebagsmustbe emptiedbecausetheyarefull(Figure24).
Figure24
1.Fullbagtesterhandle
2.Bagfull
3.Compressdebrisintothebags.Withbothhands, liftuponthebagandunhookitfromtheretaining bracket.Emptythebag.Repeattheprocedurefor theotherbag.
4.Installthebagsbyslidingthebagframehooksonto theretainingbrackets(Figure26).
Figure26
1.Bagframehook
2.Retainingbracket
EmptyingtheGrassBags
Becarefulwhenliftingorhandlingagrassbagthatis full.Toemptythegrassbags:
5.Lowerthebaggertopontothebags.Thenpush downonbothbagretainerhandlesuntiltheylock onthebagframe.
16
ClearingObstructionsfrom theBagger
1.Stopthemower,shiftintoneutral,settheparking brake,disengagethebladecontrolswitch,stopthe engine,andremovetheignitionkey.Waitforall movingpartstostop.
2.Checkthegrassbagsandemptythemiftheyarefull.
3.Removeandseparatethedischargetubeandchute fromthebaggertopandmower.Usingastick orsimilarobject,carefullyremoveandclearthe obstructionfromthemower,dischargetube,chute, andthebaggertop.
4.Afteryouremovetheobstruction,installthe completebaggersystemandresumeoperation.
RemovingtheVac-Bagger
Anuncovereddischargeopeningcouldallow thelawnmowertothrowobjectsintheoperator orbystander’sdirectionandresultinserious injury.Also,contactwiththebladecouldoccur.
Figure27
1.Blowerdischarge extension
2.Dischargetube4.Knob
3.Rubberlatch
RemovingtheBagger
1.Raisethebaggertopandremovethegrassbags fromthebagframe(Figure28).
Neveroperatethelawnmowerunlessyouinstall acoverplate,amulchplate,oragrasschute andcatcher.
RemovingtheDischargeTube
1.Unhooktherubberlatchontotheknob(Figure27).
2.Slidethelowerendofthedischargetubeoutofthe blowerdischargeextensionopening(Figure27). Pulltheupperendofthedischargetubeoutofthe baggertop.
Figure28
1.Baggertop2.Bagretainerhandles
Ifyouremovethespring-loadedbaggertop whenitisclosed(inthedownposition),thetop maysuddenlyyopenandyouorsomeoneelse maybebruised,pinched,orinjuredinanother way.
Alwaysopen(raise)thebaggertopbeforeyou removeorinstallitonthequick-attachbracket.
2.Carefullyliftthebaggertopandslideitoffthequick attachbracket(Figure29).Thebaggertopiseasier toremoveiftwopeopleworktogether.
17
1.Baggertop
RemovingtheBeltCovers
Removethetwohandknobsandfourwasherssecuring theblowerbeltcover(Figure31).Retainallpartsfor futureinstallation.
Figure31
1.Mowerbeltcover3.Handknob
2.Washer
Figure29
2.Quickattachbracket
RemovingtheBlowerfromtheMower
3.Removetheplatesandfastenersfromthe quick-attachbracket(Figure30).
Figure30
1.Quick-attachbracket
2.Plate
3.Hairpincotter
1.Openthelatchandswingtheblowerout,away fromthemower.Removetheblowerbeltfromthe idlerandblowerpulleys(Figure32).
Figure32
1.Idlerpulleybracketand pulley
2.Top(wide)sideofbelt againstbottompulley
3.V-sideofbeltintotop pulley
2.Removetheblowerbyliftingthepivotpinoutof thepivotsupport(Figure33).
4.Removethehairpincotterfromtheholeatthe bottomofthequick-attachbracket(Figure30).
5.Slidethebottomofthequick-attachbracketupout oftheholeinthehitch(Figure30).
18
Figure33
1.Pivotpin2.Pivotsupport
RemovingtheBlowerPulleyfromthe Mower
Figure35
1.Beltcover
2.Spindleshaft
RemovingtheBlowerPivotSupport
3.Spindlepulleynut
1.Removethemowerbeltcoverfromtherightside pulley(Figure34).Savethemountinghardware.
2.Unhooktheblowerbeltfromtheblowerpulley (Figure34).Removetheblowerbeltpulley.
Figure34
1.Beltcover
2.Blowerbelt
3.Blowerpulley
4.Screw(existing)
5.Screw(1/4x1/2inch)
3.Installthespindlepulleynutoverthespindleand torqueto50to75ft-lb(68to102Nm)(Figure35).
1.Removethemowerfromthetractor;refertothe tractorOperator’sManualforinstructions.
2.Removethepivotsupportandpivotbracketfrom themower(Figure36).Retainallpartsforfuture installation.
Figure36
1.Pivotsupport
2.Carriagebolt(5/16x4-1/2 inch)
3.Spacertube
4.Carriagebolt(5/16x7/8 inch)
5.Locknut(5/16inch)
6.Washer(5/16inch)
7.Pivotbracket
4.Installtheoldbeltcoverusingtheexistinghardware (Figure35).
InstallingtheStandard-liftBlades
Installthestandard-liftbladesforsidedischargingin placeofthehi-liftblades;refertotheCuttingBlade sectionintheOperator’sManual.
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Note:Thehi-liftbladesareusedwiththeRecycler® bafes.
RemovingtheGrassBafes
Openholesinthemowerexposeyouandothers tothrowndebriswhichcouldcauseinjury.
Neveroperatethemowerwithouthardware mountedinallholesinthemower.
Installhardwareinmountingholeswhen theanybafeisremoved.
Removethereargrassbafeandgrassringfromthe insideofthedischargechutearea(Figure37).Retainall partsforfutureinstallation.
InstalltheDischargeChute
Withoutthegrassdeector,dischargecover, orcompletegrasscatcherassemblymounted inplace,youandothersareexposedtoblade contactandthrowndebris.Contactwiththe rotatingmowerblade(s)andthrowndebriswill causeinjuryordeath.
Neverremovethegrassdeectorfrom themowerbecausethegrassdeector routesmaterialdowntowardtheturf.Ifthe grassdeectoriseverdamaged,replaceit immediately.
Neverputyourhandsorfeetunderthe mower.
Nevertrytoclearthedischargeareaor mowerbladesunlessyoumovetheblade controlswitch(PTO)toOffandrotatethe ignitionkeytoOff.Alsoremovethekeyand pullthewireoffofthesparkplug(s).
Figure37
1.Reargrassbafe5.Locknut(5/16inch)
2.Grassring6.Carriagebolt(5/16x2-1/2
3.Latchtube
4.Carriagebolt(5/16x7/8 inch)
inch)
7.Screw(1/4x3/4inch)
8.Locknut(1/4inch)
Note:Installhardwaretolltheholesinthemower.
InstallingtheRecycler®Bafes
RubberDeectors
1.Installthemountingbracketsontothemowerwith carriagebolts(5/16x5/8inch)andlocknuts(5/16 inch)asshowninFigure38.
2.Installthedischargechuteontothemower (Figure38)inbetweenthemountingbrackets.
IfyouwanttousetheRecycler®bafesinthemower deck,youmustinstallthethosebafes;refertothe InstallationInstructionsinyourRecycler®Kit.
20
Figure38
1.Mountbracket,discharge chute
2.Spring,hookedendsdown
3.Spacer8.Carriagebolt(5/16x5/8
4.Dischargechute,bracket
5.Dischargechute
6.Bolt
7.Locknut
inch)
9.Locknut(5/16inch)
3.Alignthedischargechutewiththeholesinthe bracketsandthespringandspacerinthespace betweenthebracketsandabovethedeector (Figure38).
4.Placethespringandspacersothatthehooked endsofthespringarepointingdown,withoneend contactingonthemowerdeckandtheotherover thedeector(Figure38).
5.Securethedeectortothemowerbracketwith thebolt.Theboltshouldpassthroughthegrass deector,spring,spacer,andbrackets.Securethe assemblywiththelocknut(Figure38).
Note:Itmaybehelpfultopressdownnearthe endoftheboltwitha9/16inchopenendwrench toaligntheboltwiththesecondholeonthemower bracketandgrassdeector.
6.Liftthedischargechuteandcheckthatitisspring loadedandpivotsfreelytothefulldownposition.
Important:Thedischargechutemustbe springloadedinthedownposition.Liftthe deectoruptotestthatitsnapstothefulldown position.
MetalDeectors
1.Installthemountingbracketsontothemowerwith carriagebolts(5/16x5/8inch)andlocknuts(5/16 inch)asshowninFigure39.
2.Alignthedischargechutebracketoverthesprings andmowermountingbrackets(Figure39).
Figure39
1.Mountbracket,discharge chute
2.Spring,hookedendsdown
3.Dischargechute,bracket
4.Dischargechute
5.Bolt
6.Locknut
7.Carriagebolt(5/16x5/8 inch)
8.Locknut(5/16inch)
3.Alignthedischargechutebracketswiththeholesin thebracketsandthespringsinthespacebetween thebracketsandabovethedeector(Figure39).
4.Placethespringssoendsofthespringsarepointing down,withoneendcontactingonthemowerdeck andtheotheroverthedeector(Figure39).
5.Securethedeectortothemowerbracketswith thebolts.Theboltsshouldpassthroughthegrass deectorbrackets,springs,andmountbrackets. Securetheassemblywiththelocknuts(Figure39).
6.Liftthedischargechuteandcheckthatitisspring loadedandpivotsfreelytothefulldownposition.
Important:Thedischargechutemustbe springloadedinthedownposition.Liftthe deectoruptotestthatitsnapstothefulldown position.
MountingtheMower
1.Installthemowerontothemachine;referto Operator’sManualforinstructions.
2.Replacetheleftsidemowerlevelingbracket(hole) withtheslottedlevelingbracket(Figure40).Secure itwiththeexistingwashersandhairpincotters.
21
Note:Savethe(hole)levelingbracketforusewhen theblowerisinstalled.
Figure40
1.Holelevelingbracket2.Washerandhairpincotter
BaggingSpeed
Mostoftenyouwillbagwiththemowerthrottlein theFastpositionanddriveatanormalgroundspeed. However,inextremelydryanddustygrass,youmay wanttoslightlyreducethethrottlespeedandincrease thegroundspeedofthemower.Thebaggingsystem mayplugifyoudrivetoofastandtheenginespeed getstooslow .Onhillsitmaybenecessarytoslowthe mowergroundspeed.Thishelpsmaintaintheengine speedandbaggingefciency.Mowdownhillwhenever possible.
3.Checkthemowerlevelfront-to-rearand side-to-side;refertotheOperator’sManualfor instructions.
OperatingTips
TipsforBagging
Size
Rememberthatthemowerislongerandwiderwiththis attachmentinstalled.Byturningtoosharplyinconned placesyoumaydamagetheattachment.
Trimming
Alwaystrimwiththeleftsideofthemower.Donot trimwiththerightsideofthemowerbecauseyoucould damagethebagger’schuteanddischargetube.
CuttingHeight
Donotsetthemowercuttingheighttoolowbecause longgrasssurroundingthemowercanpreventairfrom gettingunderthemowerandenteringthebagging system.Ifenoughairdoesn’tgetunderthemower,the baggingsystemwillplug.
CuttingFrequency
Cutthegrassoften,especiallywhenitgrowsrapidly. Youwillhavetocutyourgrasstwiceifitgetsexcessively long.
Asthebaggerlls,extraweightisaddedto thebackofthemachine.Ifyoustopandstart suddenlyonhills,youmaylosesteeringcontrol orthemachinemaytip.
Donotstartorstopsuddenlywhengoing uphillordownhill.Avoiduphillstarts.
Ifyoudostopthemachinewhengoing uphill,disengagethebladecontrolswitch. Thenbackdownthehillusingaslowspeed.
Donotchangespeedsorstoponslopes.
BaggingLongGrass
BaggingLongGrassExcessivelylonggrassisheavyand maynotbepropelledcompletelyintothegrassbags.If thishappens,thedischargetubeandchutemayplug. Toavoidpluggingthebaggingsystem,mowthegrass atahighheightofcut,thenlowerthemowertoyour normalcuttingheightandrepeatthebaggingprocess.
BaggingWetGrass
Alwaystrytocutgrasswhenitisdrybecauseyour lawnwillhaveaneatappearance.Ifyoumustcutwet grass,usetheconventionalsidedischargefeatureofthe mower.Severalhourslater,whentheclippingsaredry, installthecompletebaggerattachmentandvacuumup thegrassclippings.
SignsofPlugging
CuttingTechnique
Forbestlawnappearance,besuretoslightlyoverlap themowerintothepreviouslycutarea.Thishelps reducetheloadontheengineandreducesthechance ofpluggingthechuteanddischargetube.
Asyouarebagging,asmallamountofgrassclippings normallyblowoutthefrontofthemower.Anexcessive amountofclippingsblowingoutindicatesthatthebags arefullorthesystemisplugged.
22
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst10hours
Beforeeachuseordaily
Beforestorage
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriously injureyouorotherbystanders.
Removethekeyfromtheignitionanddisconnectthewirefromthesparkplugbeforeyoudoany maintenance.Setthewireasidesothatitdoesnotaccidentallycontactthesparkplug.
Debrisbuiltupintheenginecompartment,ifnotremoved,couldbeignitedbyahotengine.Arein theenginecompartmentcanburnyouandothersandcandamageproperty.
Beforeusingandwhiletheengineiscool,checkfordebrisintheenginecompartment.
MaintenanceProcedure
•Inspectthebagger
•Cleanthebagger
•Inspectthebagger
•Cleanthebagger
Keepthemachinefreeofgrass,leaves,orotherdebrisbuild-up.
Cleanupoilorfuelspillageandfuelsoakeddebris.
Allowthemachinetocoolbeforestoring.
InspectingtheBagger Attachment
ServiceInterval:Aftertherst10hours
Beforestorage
Inspectthebaggerattachmentaftertherst10hoursof operation,andmonthlythereafter.
1.Checkthechute,dischargetube,andthebaggertop. Replacethesepartsiftheyarecrackedorbroken.
2.Tightenallnuts,bolts,andscrews.
3.Inspectthegrassbagsfordeterioration.
Youorbystanderscouldbeseverelyinjuredby yingdebrisorthrownobjectsthatmaypass throughtorn,worn,ordeterioratedgrassbags.
Frequentlycheckthegrassbagsforholes, rips,wear,andotherdeterioration.
Donotwashthegrassbags.
Ifthebaghasdeteriorated,installnewgrass bagssuppliedbythemanufacturerofthis baggerattachment.
InspectingtheMowerBlades
Inspectthemowerbladesregularlyandwhenevera bladestrikesaforeignobject.
23
Ifthebladesarebadlywornordamaged,installnew blades.RefertoyourmowerormowerOperator’ sManual forcompleteblademaintenance.
Storage
StoringtheBaggerAttachment
CaringfortheGrassBags
Washingthegrassbagsisnotrecommended.
Topreventrapiddeteriorationofthebagmaterial,store thebagswheretheywilldrycompletelyaftereachuse.
CleaningtheBagger Attachment
ServiceInterval:Beforeeachuseordaily
Beforestorage
1.Aftereachuse,removeandwashtheinsideand outsideofthebaggertop,dischargetube,chute,and theundersideofthemower,usingwatersprayed fromagardenhose.Useamildautomotivedetergent toremovestubborndirt.
2.Makesureyouremovemattedgrassfromallparts.
3.Afterwashing,letallofthepartsdrythoroughly .Do notwashthegrassbags.
1.Cleanthebaggerattachment;refertoCleaningthe BaggerAttachment.
2.Inspectthebaggerattachmentfordamage;referto InspectingtheBaggerAttachment.
3.Makesurethegrassbagsareemptyandthoroughly dry.
4.Storethebaggerinaclean,dryplace,outofdirect sunlight.Thisprotectstheplasticpartsandextends thelifeofthebagger.Ifyoumuststorethebagger outside,coveritwithaweatherproofcover.
24
Notes:
25
Notes:
26
Notes:
27
Consumer
TimeCutter
ZX
A Three-Year Full Warranty (Limited Warranty for Commercial Use)
The Toro Total Coverage Guarantee
Conditions and Products Covered
The Toro Company and its afliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to repair any Toro Product used for normal residential purposes* if defective in materials or workmanship. The following time periods apply from the date of purchase:
Products Warranty Period
All TimeCutter ZX Mowers and Attachments All Batteries 1 year full warranty
This warranty covers both the cost of parts and labor, and transportation within a fteen mile radius of the servicing dealer.
This warranty applies to all consumer TimeCutter ZX Mowers and their attachments.
* Normal residential purposes means use of the product on the same lot as your home. Use at more than one location is considered commercial use, and the commercial use warranty would apply.
3 year full warranty
Limited Warranty for Commercial Use
Toro Consumer Products and attachments used for commercial, institutional, or rental use are warranted against defects in materials or workmanship for the following time periods from the date of purchase:
Products Warranty Period Air Cooled Gas Engines 90 day limited warranty All other items 30 day limited warranty
Instructions for Obtaining Warranty Service
If you think that your Toro Product contains a defect in materials or workmanship, follow this procedure:
1. Contact any Toro Authorized or Master Service Dealer to arrange service at their dealership. To locate a dealer convenient to you, refer to the Yellow Pages of your telephone directory (look under “Lawn Mowers") or access our website at www.Toro.com. U.S. Customers may also call toll free: 866-216-6029 to use our 24-hour Toro dealer locator system.
2. Bring the product and your proof of purchase (sales receipt) to the Service Dealer.
If for any reason you are dissatised with the Service Dealer’s analysis or with the assistance provided, contact us at:
Customer Care Department, Consumer Division Toro Warranty Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196 Toll Free: 866-216-6029 (U.S. customers) Toll Free: 866-216-6030 (Canada customers)
Owner Responsibilities
You must maintain your Toro Product by following the maintenance procedures described in the Operator’s Manual . Such routine maintenance, whether performed by a dealer or by you, is at your expense.
Items and Conditions Not Covered
There is no other express warranty except for special emission system coverage on some products. This express warranty does not cover:
Cost of regular maintenance service or parts, such as lters,
fuel, lubricants, tune-up parts, blade sharpening, brake and clutch adjustments.
Any product or part which has been altered or misused
or required replacement or repair due to normal wear, accidents, or lack of proper maintenance.
Repairs necessary due to improper fuel, contaminants in the
fuel system, or failure to properly prepare the fuel system prior to any period of non-use over three months.
Pickup and delivery charges for distances beyond a fteen
mile radius from an Authorized Toro Service Dealer.
General Conditions
All repairs covered by this warranty must be performed by an Authorized Toro Service Dealer using Toro approved replacement parts.
Repair by an Authorized Toro Service Dealer is your sole remedy under this warranty.
Neither The Toro Company nor Toro Warranty Company is liable for indirect, incidental or consequential damages in connection with the use of the Toro Products covered by this warranty, including any cost or expense of providing substitute equipment or service during reasonable periods of malfunction or non-use pending completion of repairs under this warranty.
Some states do not allow exclusions of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you.
This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.
Countries Other than the United States or Canada
Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatised with your Distributor’s service or have difculty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.
374-0073 Rev B
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