Toro 79104 Operator's Manual

FormNo.3363-855RevA
44inVacuumBagger
forXLSeriesLawnTractors
ModelNo.79104—SerialNo.310000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)
ThisproductcomplieswithallrelevantEuropean
G012353
1
directives,fordetailspleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.
Figure2
1.Safetyalertsymbol
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.
Figure1 illustratesthelocationofthemodelandserialnumbers ontheproduct.
Figure1
1.Locationofthemodelandserialnumbers
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
SafetyandInstructionalDecals.............................3
Setup............................................................................5
1PreparingtheMower.........................................6
2InstallingtheVacuumBaggerontothe
Tractor.............................................................8
3RemovingtheBagger.......................................13
Operation...................................................................18
UsingtheFullBagTester....................................18
EmptyingtheGrassBags....................................18
ClearingObstructionsfromtheBagger...............18
OperatingandBaggingTips...............................18
Maintenance...............................................................20
InspectingtheBaggerAttachment......................20
InspectingtheMowerBlades..............................20
CaringfortheGrassBags...................................20
CleaningtheBaggerAttachment.........................20
Storage.......................................................................21
Writethenumbersinthespaceprovidedbelow:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure2),whichsignalsahazardthatmaycauseserious injuryordeathifyoudonotfollowtherecommended precautions.
©2009—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Safety
Improperuseormaintenancebytheoperatoror ownercanresultininjury.Toreducethepotential forinjury,complywiththesesafetyinstructionsand
thoseinthetractionunit payattentiontothesafetyalertsymbol,which means
Caution
,
W ar ning
safetyinstruction.Failuretocomplywiththe instructionmayresultinpersonalinjuryordeath.
Operator’ s Man ual
,or
Danger
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.
93-7320
1.Crushinghazardofhand—donotremovethewholebaggerfromthemachine;openthebaggertopandthenremovethebag(s) fromthebagger.Donotremovethebaggertopwhenitisclosed;openthebaggertopandthenremoveit.
.Always
—personal
93-7329
1.ReadtheOperator’sManual.
2.Thebagisnotfull.
3.Thebagisfull.
94-4385
1.Cuttinghazardofhand, foot—stayawayfrom movingparts,keepall guardsandshieldsin place.
94-4386
1.Entanglementhazard,belt—stayawayfrommovingparts, keepallguardsandshieldsinplace.
2.Warning—remove theignitionkey beforeperformingany maintenance.
3
110-1868
1.Thrownobjecthazard,mower—keepthedeectorinplace.
2.Thrownobjecthazard—Keepbystandersasafedistance fromthemachine;donotoperatethewithoutdeector, dischargecoverorgrasscollectionsysteminplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts.
4
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
Hi-liftblade Grassbafe,front Grassbafe,rear Carriagebolt(5/16—18x7/8inch) Carriagebolt(5/16—18x1/2inch) Locknut(5/16inch) Thinlocknut(5/16inch) Grassring Bolt(1/4–20x3/4inch) Locknut(1/4inch) Carriagebolt(5/16—18x2-1/2inch)
Latchtube1 Pivotsupport1 Pivotbracket1 Spacertube Carriagebolt(5/16—18x4-1/2inch) Washer(5/16inch) Baggercover1 Indicatorrod1 Handle1 Jamnut(1/4inch) Clips Screw(1/4–20x3/4inch) Locknut(1/4inch) Frameassembly1 Pulley1 Blowerassembly1 Belt1 Blowerbeltcover1 Washer(5/16inch) Locknut(5/16inch) Quick-attachbracket Dischargetube1 Bolt(3/8–16x2inch) Washer2 Spacer Locknut(3/8inch) Hairpincotter1 Grassbags Levelingbrackets2
Qty.
11
Use
3 1 1 7 1
1 1 2 2 1
1 1 2
1 2 2 4
4 2 1
2
2 2
2
Preparethemower.
Installthevacuumbaggerontothe tractor.
3
Nopartsrequired
5
Removethebagger.
1
PreparingtheMower
Partsneededforthisprocedure:
3
Hi-liftblade
1
Grassbafe,front
1
Grassbafe,rear
7
Carriagebolt(5/16—18x7/8inch)
1
Carriagebolt(5/16—18x1/2inch)
11
Locknut(5/16inch)
1
Thinlocknut(5/16inch)
1
Grassring
2
Bolt(1/4–20x3/4inch)
2
Locknut(1/4inch)
1
Carriagebolt(5/16—18x2-1/2inch)
Figure3
1.Left-sidebafe4.Bellevillewasher(concave sidetowarddecksurface)
2.Right-sidebafe5.Locknut(5/16inch)
3.Bolt(5/16x1-1/4inches)6.Slottedhole
Note:Savethehardwareforinstallingthebafes.
DANGER
1Latchtube
1Pivotsupport
1Pivotbracket
1
Spacertube
1
Carriagebolt(5/16—18x4-1/2inch)
2
Washer(5/16inch)
RemovingtheRecyclingBafes
Note:Ifyouhavearecyclingmowerdeck,youmust
removetherecyclingbafestousethevacuumbagger.
1.Thoroughlycleanthemower.
2.Removethelocknutsandwashersfromtheleft-and right-sidebafes(Figure3).Liftthebafesfrom thedeck.
Openholesinthemowerexposesyouandothers tothrowndebris,potentiallycausinginjury.
Donotoperatethemowerwithouthardware mountedinallholesinthemower.
Installhardwareinthemountingholeswhen youremovetherecyclebafe.
3.Install2carriagebolts(3/8–16x3/4inch)fromthe undersideofthemower,2washers(1/2inch),and 2locknuts(3/8inch)inthe2openslottedholesof themowerasshownin
Figure3.
Note:Themowerdeckassemblycomeswithloose hardware.
InstallingtheHi-LiftBlades
Installthehi-liftbladesfromthebaggerinplaceofthe standardblades.RefertoyourmowerOperator’ sManual.
RemovingtheDischargeChute
Removethedischargechuteandmountingbrackets fromthemower(
Figure4).
Note:Saveallpartsandhardwareforinstallingthe dischargechute.
6
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2
3
4
5
6
7
Figure4
G012355
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2
3
4
5
6
7
8
G012356
1
2
3
4
4
5
5
6
7
8
1.Bracket5.Bolt
2.Springhookend
3.Spaceforspring7.Carriagebolt
4.Dischargechute
6.Locknut
InstallingtheGrassBafes
1.Placethefrontgrassbafeinsidethefrontedge ofthemower.Thebafeplateshouldrestonthe frontedgeofthemower.Therighttabonthebafe shouldextend1/8inchoutsideoftherightedgeof themower(
Note:Useaclamptoholdthebafeinplace.
Figure5).
3locknuts(5/16inch)alongthefront.Attheright side,usethecarriagebolt(5/16x1/2inch)andthe thinlocknut(5/16inch)(Figure5).
4.Attachthereargrassbafetothegrassringwith2 carriagebolts(5/16x7/8inch)and2locknuts(5/16 inch)(
1.Reargrassbafe5.Locknut(5/16)
2.Grassring6.Carriagebolt(5/16x2-1/2
3.Latchtube
4.Carriagebolt(5/16x7/8
Figure6).
Figure6
inch)
7.Screw(1/4x3/4inch)
8.Locknut(1/4inch)
inch)
Figure5
1.Frontgrassbafe5.Carriagebolt(5/16x1/2
2.Drillhole(11/32inch)6.Thinlocknut(5/16inch)
3.Carriagebolt(5/16x7/8 inch)
4.Locknut(5/16inch)8.Rightedgeofmower
inch)
7.Righttabonbafe
2.Markwheretheholesinthebafeareandremove theclampandgrassbafe.Drill4holes(11/32inch) (
Figure5).
3.Installthegrassbafeinsidethefrontedgeofthe mowerusing3carriagebolts(5/16x7/8inch)and
5.Installthereargrassbafeandgrassringinsidethe dischargechutearea(Figure6).
6.Securethereargrassbafetothemowerwitha5/16 x7/8inchcarriageboltanda5/16x2-1/2inch carriagebolt(Figure6).
7.Addthelatchtubeabovethedeckandsecureitwith 2locknuts(5/16inch)(
Figure6).
8.Securethegrassringtothemowerwith2bolts(1/4 x3/4inch)and2locknuts(1/4inch)(Figure6).
9.Rotatethebladestoensurethattheydonothitthe bafesorgrassring.
10.Adjustthebafesasrequiredsothatthebladesdo nothit.
InstallingtheBlowerPivotSupport
1.Locatethepivotsupportonthemoweroverthe squareholesnearthedischargeopening(Figure7).
7
Figure7
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1
2
3
4
1.Pivotsupport
2.Carriagebolt(5/16x4-1/2 inch)
3.Spacertube
4.Carriagebolt(5/16x7/8 inch)
5.Locknut(5/16inch)
6.Washer(5/16inch)
7.Pivotbracket
2.Pushtheverticalside(front)ofthepivotsupport againstthefrontofthemowerandclampitsnugly , ensuringthatthetopofthepivotsupportliesat onthetopofthemower.
Note:Saveallpartsandhardware.
2.Removethespindlepulleynut.
3.Blockthebladewithapieceofwoodorsomeother devicetostopitfromturningwhileyouremovethe pulleynut.
4.Threadthenewblowerpulleyontothespindleshaft inplaceofthepulleynut(
Figure8).
Note:Torquethepulleyto50to75ft-lb(68to102 Nm).
3.Securethepivotsupporttothetopofthemower withabolt(5/16x4-1/2inch),spacertube,abolt (5/16x7/8inch),and5/16inchlocknuts(
Figure7).
Note:Threadthebolt(5/16x7/8inch)fromthe undersideofthemower.
4.Securethepivotbrackettothepivotsupportwith 2washers(5/16inch)and2locknuts(5/16inch)
Figure7).
(
InstallingtheBlowerPulleyontothe Mower
1.Removethemowerbeltcoverfromtherightside pulley(
Figure8).
1.Beltcover
2.Nut4.Blowerpulley
Figure8
3.Spindleshaft
8
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