Toro 79080 Operator's Manual

WHEEL
HORSE
for
FORM NO. 3319–743
825
Model No. 79080 – 8900001 & Up
Rear Engine Riders
Operator’s Manual
IMPORTANT: Read this manual carefully. It contains information about your
safety and the safety of others. Also become familiar with the controls and their proper use before you operate the product.
Introduction
We want you to be completely satisfied with your new product, so feel free to contact your local Authorized Service Dealer for help with service, genuine replacement parts, or other information you may require.
Whenever you contact your Authorized Service Dealer or the factory, always know the model and serial numbers of your product. These numbers will help the Service Dealer or Service Representative provide exact information about your specific product. You will find the model and serial number plate located in a unique place on the product as shown below
.
The warning system in this manual identifies potential hazards and has special safety messages that help you and others avoid personal injury, even death. DANGER, WARNING and CAUTION are signal words used to identify the level of hazard. However, regardless of the hazard, be extremely careful.
DANGER signals an extreme hazard that will cause serious injury or death if the recommended precautions are not followed.
WARNING signals a hazard that may cause serious injury or death if the recommended precautions are not followed.
CAUTION signals a hazard that may cause minor or moderate injury if the recommended precautions are not followed.
Two other words are also used to highlight information. “Important” calls attention to special mechanical information and “Note” emphasizes general information worthy of special attention.
1
1. Model
For your convenience, write the product model and serial numbers in the space below.
Model No:
Serial No.
and Serial Number Plate
The left and right side of the machine is determined by sitting on the seat in the normal operator’s position.
Printed in USA
Contents
Page
Safety and Instruction Decals 2. Installation 3
Installing the Grass Catcher 4
Removing the Grass Catcher6. . . . . . . . . . .
Operation 7
Emptying the Grass Bags 7 Clearing Obstructions From Bagger 7 Operating and Bagging Tips 7
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Page
Maintenance 9
Inspecting the Bagger Attachment 9
Inspecting the Mower Blades9. . . . . . . . . . .
Caring for the Grass Bags 9 Cleaning the Bagger Attachment 9 Storing the Bagger Attachment 10
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1
Safety
Safety
and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.
ON CHUTE
(Part No. 54–9220)
2
Installation
DESCRIPTION QTY. USE
Side Plate Muf
fler Shield Bolt (1/4”–20 x 5/8”) Locknut (1/4”–20) Washer (1/4”) V–bracket Washer (5/16”) Locknut (3/8”–16) Bolt (5/16”–18 x 5/8”) Locknut (5/16”–18)
Duct Barbed Clip Spacer Fastener Retainer Discharge Chute Wing Nut (1/4”–20)
Muf
fler Deflector
12 12
2 1
5 1 2 2 4 4
1 1 1 1 1 1
1
Assemble and install grass catcher
Install duct and discharge chute
Install muf
fler deflector
3
Installation
Installing
the Grass Catcher
Installing the Muffler Deflector
1. Remove the 4 screws from the muffler deflector
and discard the deflector (Fig. 1).
2. Install the new muffler deflector using the
screws removed in step 1. While installing, ensure that the muffler discharge opening is pointing to the left in the 10 o’clock position.
1
Assembling and Installing the Grass Catcher
1. Install the muffler shield and the side plates to
the bag cover using (12) 1/4”–20 x 5/8” bolts and locknuts (Fig. 2). Also, when installing the side plates, place a 1/4” washer between the bolts and the plastic bag cover.
Note: All bolt heads should be positioned on
the outside.
2. Install the V–bracket studs into the holes in the
bag cover and secure with (2) 3/8”washers and 3/8”–16 locknuts (Fig. 2).
3. Secure the V–bracket further with (4) 5/16”–18 x
5/8” bolts and locknuts (Fig. 2).
1
3
2
1 Muffler
Deflector
Figure 1
2 Screws
5
4
1 Plastic 2
Side Plate
3 Muf
fler Shield
Bag Cover
5
Figure 2
4 V–bracket 5
V–bracket Stud
2
553
4
Installation
4. Insert the lower mounting pin on the V–bracket
into the mounting hole in the hitch (Fig. 3).
5. Insert the upper mounting pins on the V–bracket
into the holes in the mounting bracket on the rider and secure them with the hairpin cotters attached to the V–bracket (Fig. 3).
2
2
1 Lower 2 3 4
Mounting Pin Upper Mounting Pin Mounting Bracket Hitch Hole
1
Figure 3
5
Hairpin Cotter (disassembled and only one shown)
4
554
3
4
5
6
1
5
2
m–3481
Figure 4
3
1 Duct 2 Chute 3 Barbed
Clip
4 Retainer 5
Spacer Fastener
6 Knob
3. Slide the duct into the opening in the grass
catcher.
4. Slide the chute under the deflector on the mower,
inserting the front of the chute into the V–bracket inside of the mower housing (Fig. 5).
5. Install and secure the rear of the chute onto the
mounting pin on the mower housing with a wing nut (Fig. 5).
Assembling and Installing the Chute and Duct
1. Secure the retainer to the duct with the barbed
clip and spacer fastener (Fig. 4).
2. Slide the duct over the end of the chute, aligning
the retainer with the knob on the chute. Pull the retainer over the knob, securing the duct and chute (Fig. 4).
1
1 Chute 2 Wing
Mounting Pin
Nut (1/4”–20) on
2
Figure 5
3
3 Deflector
744
5
Installation
Installing the Grass Bags
1. Slide the grass bag under the bag cover and
position the front edge of the bag rod into the screen support bracket on the bag frame (Fig. 6).
1
m–3403
Figure 6
1 Screen
2. Lift the rear of the bag up to the bag cover.
Support Bracket
Squeeze the bag handles and allow then to snap into the bag frame brackets (Fig. 7).
Removing
POTENTIAL
the Grass Catcher
HAZARD
Sometimes people are tempted to operate
the mower without both grass bags installed on the Twin Bagger or with the discharge chute or duct removed. This exposes you and others to thrown debris and blade contact.
WHAT CAN HAPPEN
You and others may die or be injured
severely if you are hit by thrown debris or cut by the blade.
HOW TO AV
OID THE HAZARD
Always operate the mower with either the
complete grass catcher mounted in place or use the mower to side discharge, making sure that the spring-loaded grass deflector is in the down position.
1. Disconnect the retainer on the duct from the
knob on the chute and pull the duct free from the chute and grass bagger (Fig. 4)
1
1 Bag
2
Handle
1
Figure 7
2
Bag Frame Bracket
3. Repeat steps 1 and 2 for the other bag.
2. Remove the wing nut securing the chute to the
mower and pull the chute out of the mower (Fig. 5).
3. Remove the hairpin cotters securing the grass
bagger to the mounting bracket on the mower. Rock the bagger backward, then pull it free of the mower hitch (Fig. 3).
2
m–3404
4. Store all bagger parts in a convenient place.
6
Operation
To Avoid Personal Injury:
Become familiar with all operating and
safety instructions in the operator’s manual for your mower before using this attachment.
Never r the discharge chute while the engine is running.
emove the duct, bags, bag cover, or
Always shut the engine off before clearing
an obstruction from the bagging system.
Never do maintenance or repairs while the
engine is running.
Emptying
Grass bags can weigh up to 90 lb (41kg) when full. Be careful when lifting or handling a grass bag that is full. To empty the grass bags:
1. Stop the mower, shift to NEUTRAL, and move
the blade control to DISENGAGE (this stops the mower blades). Shut the engine off before you get off the mower.
the Grass Bags
Clearing
Obstructions
From Bagger
1. Stop the mower and shift to NEUTRAL.
2. Raise the mower housing to the highest possible
position and slap the side of the duct near the obstruction.
If the obstruction does not clear, complete the following:
3. Move the blade control to DISENGAGE (this
stops the mower blades). Shut the engine off before you get off the mower.
4. Check the grass bags and empty them if they are
full.
5. Remove and separate the duct and chute from
the bag cover and mower. Using a stick or similar object, carefully remove and clear the obstruction from the mower, duct, chute, and the bag cover.
6. After you remove the obstruction, install the
complete bagger and resume operation.
2. Squeeze the bag handles and swing the bag
down from the bag frame bracket.
3. Compress debris into the bags. With both hands,
pull the bag out from under the bag cover. Empty the bag.
4. Repeat steps 2 and 3 for the other bag.
5. Slide the grass bag under the bag cover and
position the front edge of the bag rod into the screen support bracket on the bag frame (Fig. 6).
6. Lift the rear of the bag up to the bag cover.
Squeeze the bag handles and allow then to snap into the bag frame brackets (Fig. 7).
7. Repeat steps 5 and 6 for the other bag.
Operating
Size
Remember that the mower is longer and wider with this attachment installed. By turning too sharply in confined places you may damage the attachment.
Trimming
Always trim with the left side of the mower. Do not trim with the right side of the mower because you could damage the discharge chute and duct.
Cutting Height
Do not set the mower cutting height too low because long grass surrounding the mower can prevent air
and Bagging T
ips
7
Operation
from getting under the mower and entering the bagging system. If enough air doesn’t get under the mower, the bagging system will plug.
Cutting Frequency
Cut the grass often, especially when it grows rapidly. You will have to cut your grass twice if it gets excessively long (refer to Bagging Long Grass, page 8).
Cutting Technique
For best lawn appearance, be sure to slightly overlap the mower into the previously cut area. This helps reduce the load on the engine and reduces the chance of plugging the bagging system.
Using Bags
Although not required, bags may be inserted into each cloth grass bag as a liner to collect clippings and make disposal more convenient (Fig. 8). If you use a bag liner, remove the filled grass bag and close the top of the liner. Then pull the liner out the grass bag or turn the bag upside down while holding the handle on the bottom of the grass bag (allows liner to slide out).
speed. The bagging system may plug if you drive too fast, causing the engine to slow down with the extra work load.
POTENTIAL HAZARD
As the grass bags fill, extra weight is added
to the back of the mower.
WHAT CAN HAPPEN
If you stop and start suddenly on hills, you
may lose steering control or the mower may tip.
HOW TO AV
OID THE HAZARD
Do not start or stop suddenly when going
uphill or downhill. Avoid uphill starts.
If you do stop the mower when going
uphill, move the blade control to DISENGAGE (stop the mower blades). Then back down the hill using slow reverse speed.
Do not change speeds or stop on slopes.
2
1
1378
Figure 8
1 Cloth
grass bag
2
Bag (liner)
Bagging Speed
Most often you will bag with the tractor throttle in the FAST position and drive in 1st gear, which is the slowest ground speed. However, in extremely dry and dusty grass, you may want to lower throttle speed and shift gear selector to a higher gear to maintain ground
Bagging Long Grass
Excessively long grass is heavy and may not be propelled completely into the grass bags. If this happens, the discharge tube and elbow may plug. To avoid plugging the bagging system, mow the grass at a high height-of-cut, then lower the mower to your normal cutting height and repeat the bagging process.
Bagging W
et Grass
Always try to cut grass when it is dry because your lawn will have a neat appearance. If you must cut wet grass, use the conventional side discharge feature of the mower. Several hours later, when the clippings are dry, install the complete bagger attachment and vacuum up the grass clippings.
Signs of Plugging
As you are bagging, a small amount of grass clippings normally blow out the front of the mower. An excessive amount of clipping blow-out indicates that the bags are full or the system is plugged.
8
Maintenance
Inspecting
the Bagger
Attachment
Inspect the bagger attachment after the first ten hours of operation, and monthly thereafter.
1. Check the duct, chute, and the bag cover.
Replace these parts if they are cracked or broken.
2. Tighten all nuts bolts and screws.
3. Inspect the grass bags for deterioration.
POTENTIAL HAZARD
The grass bag material may tear, wear, and
eventually deteriorate.
WHAT CAN HAPPEN
You or bystanders could be severely injured
by flying debris or thrown objects that may pass through worn or deteriorated grass bags.
HOW TO AV
Frequently check the grass bags for holes,
rips, wear, and other deterioration. Do not wash the grass bags. If the bag has deteriorated, install new grass bags supplied by the manufacturer of this bagger attachment.
Inspecting
OID THE HAZARD
the Mower Blades
Caring
1. Washing the grass bags is not recommended.
2. To prevent rapid deterioration of bag material,
POTENTIAL HAZARD
If you store grass clippings in the grass
bags, under the right conditions, spontaneous combustion (a fire-generating process that occurs without an external source of ignition) could occur.
WHAT CAN HAPPEN
If a fire occurs, property could be damaged
and/or someone could be injured.
HOW TO AV
The cloth grass bags are not storage
containers. Never store grass clippings and debris in the grass bags.
Cleaning
for the Grass Bags
store the bags so they dry completely after each use.
OID THE HAZARD
the Bagger
Attachment
1. After each use, remove and wash the inside and
outside of the bag cover, duct, chute, and the underside of the mower, using water sprayed from a garden hose. Use a mild automotive detergent to remove stubborn dirt.
1. Inspect the mower blades regularly and
whenever a blade strikes a foreign object.
2. If blades are badly worn or damaged, install new
blades. Refer to your mower operator’ for complete blade maintenance.
s manual
IMPORTANT: Do not wash the grass bags.
2. Make sure you remove matted grass from all
parts.
3. After washing let all parts dry thoroughly.
9
Maintenance
Storing
1. Clean the bagger attachment (refer to Cleaning
the Bagger Attachment, page 9).
2. Inspect the bagger attachment for damage (refer
to Inspecting the Bagger Attachment, page 9).
3. Make sure the grass bags are empty and
thoroughly dry.
4. Store the bagger in a clean, dry place, out of
direct sunlight. This protects the plastic parts and extends the life of the bagger. If you must store the bagger outside, cover it with a weatherproof cover.
the Bagger Attachment
10
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