Toro 74141, 74141TE, 74142TE, 74143, 74145 Setup Instructions

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Page 1

ZMaster

RidingMower

ForAllZMaster

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

FormNo.3375-555RevC

RidingMowers

SetupInstructions

ProcedureDescription

1 2 3 4 5 6

13 14

Rearwheels(Woodencrateonly)

Nopartsrequired

J-bolt2 Wingnut2 Hold-downclamp1 Clamp Wingnut(1/4inch) Batteryhold-down2

Nopartsrequired

Seat Seatplate(xedseatsonly) Flangenuts(3/8inch)—xedseatsonly Spacers(3/8inch)—xedseatsonly Flangenuts(3/8inch)—tiltingseatsonly Longspacers(tilting,deluxeseatsonly) Shortspacers(tilting,deluxeseatsonly)

Nopartsrequired

Right-controllever1 Left-controllever Bolt(3/8x1inch)—2areassembled Nut(3/8inch)—2areassembled Carriagebolt(3/8x1-1/2inches) Flangelocknut(3/8inch) Air-cleanercap1 Hoseclamp1

Qty.

Use

–

1 2

–

1 1 8 4 4 2 4

–

1 4 4 1 1

Removethemachinefromacrate.

Addfueltothemachine.

Checktheengine-oillevel.

Checkthetirepressure.

Checkthewheellugnuttorque.

Checkthegrassdeector.

Installabattery(Dieselmachinesonly).

Installabattery(Gasolinemachines only).

Chargethebattery.

Installtheseat(Internationalmachines usinggasolineonly).

Checktheseatbelt(International machinesusinggasolineonly).

Installthemotion-controllevers (Internationalmachinesusinggasoline only).

Installthelift-assistpedal(International machinesusinggasolineonly).

Installtheair-cleanercap(International machinesusinggasolineonly).

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

*3375-555*C

Page 2

ProcedureDescription

15 16

Bolt(1/2x3-1/4inch) Locknut(1/2inch)

Roll-OverProtectionSystem(ROPS)Kit

Rollbar,rightsection1 Rollbar,leftsection Rollbar,centersection1 Bolt(3/8x1inch) Curvedwasher Flangenut(3/8inch) Bolt(1/2x3–1/4inch) Flangenut(1/2inch)

Number2general-purposelithium-base ormolybdenum-basegrease.(Purchase separately.)

1tube

Qty.

Use

1 1

8 8 8 2 2

InstalltheROPShardware(LPG machinesonly).

InstalltheROPS(International machinesusinggasolineonly).

InstalltheROPS(Dieselmachines only).

Checkthemachineforgrease.

Nopartsrequired

Operator'sManual EngineOwner'sManual Registrationcard1 Operator-trainingmaterial Key2

RemovingtheMachinefroma Crate

Partsneededforthisprocedure:

Rearwheels(Woodencrateonly)

RemovingaMachinefromaMetalCrate

–

1 1

Removetheshippingstraps.

Checkthemachinebeforedeliveryto thecustomer(Allmachines).

Deliveringthemachinetothecustomer (Allmachines).

Figure1

GasolineMachineShown

Ifremovingthemachinefromametalcrate,refertothe Dealer/DistributorPortalforfurtherinformation.

RemovingtheMachinefromaWooden Crate

1.Removethescrewsholdingtherightangleretaining platetothecrate.

Figure2

DieselMachineShown

Page 3

2.Raisethebackofthemachineupandsupportitwith jack-stands.

Figure3

GasolineMachineShown

Figure6

GasolineMachineShown

Figure7

DieselMachineShown

Figure4

DieselMachineShown

3.Removethewheelnutsfrombothsidesofthevehicle andremovetherightangleretainingplate.Discardthe screwsandretainingplate.

Figure5

DieselMachineShown

4.Mountthewheelswiththevalvestemtotheoutside andsecurethemwiththewheelnutspreviously removed.

5.Torquethewheelnutsto95ft-lb(128N-m).

6.Removethejackstands.

AddingFueltotheMachine

NoPartsRequired

AddingFueltoMachines

Addfueltothemachinebeforestartingit.Refertoyour Operator’sManualforthecorrectfuelandprocedure.

AddingFueltoLiquidPropaneGas (LPG)PoweredMachines

CAUTION

Undernocircumstancesshouldyoullpropane tanksbeyond80%capacity.

Ifyouuseanoverlledtank,itmayresult inthereleaseofhighlyconcentratedand extremely-ammableliquidpropane.Refertothe Safetysectionofthe

1.RemovetheLPG-fueltankfromthefrontofthe.

2.Havethetanklledbytrainedandqualiedpersonnel.

Operator's Man ual

Page 4

3.Cutthetiessecuringthetankbracketsandmovethem

G013619

g030557

outoftheway.

4.Alignthecenterholeoverthemountingpinthatpoints straightupontheasshowninFigure8.

Figure8

1.Tankcollar

2.Mountingpin

3.Centerhole

8.CheckforleaksasdescribedintheSafetysectionof theOperator'sManual.

CheckingtheEngine-OilLevel

NoPartsRequired

Procedure

Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoServicingthe Engine-OilLevelintheOperator'sManual.

CheckingtheTirePressure

Important:IfyoudonotinstalltheLPGtank

correctly,thevalvesandgaugesmaynotfunction properly.

5.Latchthebracketsandensurethatthetankissecurely fastenedtothemachine.

6.Carefullyconnectthefuelhose.Makesurethehoseis notkinked.

7.Slowlyopenthefuelvalvetoequalizethepressurein thetank.Ifyouopenthefuelvalvetooquickly,the pressurereliefvalveisequippedwithabackpressure checkvalvethatwillshutoffthefuelsupply.Ifthis happens,closethefuelvalvecompletelyandwaitve seconds.Slowlyopenthefuelvalve.

Figure9

NoPartsRequired

Procedure

Pressure:13psi(90kPa)

Note:Checkthetirepressurebeforestartingthemachine. RefertoyourOperator’sManualforthecorrecttiretype, correctairpressureneeded,andprocedure.

CheckingtheWheelLugNut Torque

NoPartsRequired

Procedure

Beforeyoustarttheengineandusethemachine,checkthe wheellugnuttorque;refertoCheckingtheWheelLugNuts intheOperator'sManual

1.LPGfuelhoseconnection tting

2.Tankvalve

3.Fuelgauge

Page 5

G021 181

CheckingtheGrassDeector

NoPartsRequired

Procedure

Ifthereareplastictiesholdingthegrassdeectorup,remove themandlowerthedeectorintoplace.

WARNING

Anuncovereddischargeopeningcouldallowthe machinetothrowobjectsintheoperator'sor bystander'sdirectionandresultinseriousinjuryor death.Also,contactwiththebladecouldoccur.

Neveroperatethelawnmowerunlessyouinstalla coverplate,amulchplate,grassdeectororbagger.

1.Makesurethatoneendofthespringisinstalledbehind thedeckedgebeforeinstallingtheboltasshownin

Figure10.

2.Placetheotherendofthespringaroundgrassdeector (Figure10).

InstallingaBattery(Diesel MachinesOnly)

Partsneededforthisprocedure:

2J-bolt

2Wingnut

1Hold-downclamp

Procedure

Important:Thisprocedureonlyappliestomachines

thatdonotcomewithabatteryinstalled.

Purchasea12Vbatteryandinstallitintothemachine.The enginerequiresaminimumof540CCA.

Usethehardwareincludedtoinstallthenewbattery.Referto InstallingtheBatteryintheOperator'sManual.

Important:Thegrassdeectormustbefreeto

rotatewithdownwardtension.Liftthedeectorup tothefullopenpositionandensurethatitrotates freely,withoutbindingintothefulldownposition.

Figure10

1.GrassDeector3.Endofspring

2.Spring

4.Deckedge

InstallingaBattery(Gasoline MachinesOnly)

Partsneededforthisprocedure:

Clamp

Wingnut(1/4inch)

2Batteryhold-down

Procedure

Important:Thisprocedureappliesonlytomachines

thatdonotcomewithabatteryinstalled.

1.Purchasea12Vbattery.

Modelswitha29hpengineandbelowrequireabattery withaminimumof260CCA.

Modelswitha30hpengineandhigherrequireabattery withaminimumof340CCA.

2.Locatethebattery-mountinghardwareandinstallit intothemachine.RefertoInstallingtheBatteryinthe

Operator'sManual.

Page 6

ChargingtheBattery

NoPartsRequired

Procedure

WARNING

Chargingthebatteryproducesgassesthatcan explodeandcauseseriousinjury.

•Keepcigarettes,sparksandamesawayfrom thebattery .

•Makesuretheignitionswitchisoff.

•Ventilatewhenchargingorusingthebatteryin anenclosedspace.

Important:Donotrunthemachinewiththebattery disconnected;electricaldamagemayoccurtothe engine.

Chargethebattery.RefertotheOperator'sManualfor instructions.

InstallingtheSeat (InternationalMachines UsingGasolineOnly)

Partsneededforthisprocedure:

Seat

Seatplate(xedseatsonly)

Flangenuts(3/8inch)—xedseatsonly

Spacers(3/8inch)—xedseatsonly

Flangenuts(3/8inch)—tiltingseatsonly

Longspacers(tilting,deluxeseatsonly)

Shortspacers(tilting,deluxeseatsonly)

InstallingtheSeatonModelswitha FixedSeat

1.Removethehydraulic-unitshroudfromthemachine.

Figure11

Figure12

1.Hydraulic-unitshroud2.Bolts

2.Removethe4nutsholdingtheseatplatetothe machine.Discardthesenuts,theyareusedforshipping only.

Page 7

Figure13

g030558

3.Securetheseatplatetotheseatwith4spacersand4 angenuts(3/8inch).

Figure14

4.Plugtheharnessconnectorintotheseatswitchlocated undertheseattowardsthefront.

5.Installtheseattothemachineframewith4angenuts (3/8inch).

Figure15

1.Harnessconnector2.Flangenuts

InstallingtheSeatonModelswitha TiltingSeat

1.Tilttheseatframeup.

2.Fordeluxeseatsonly,installthespacersasshownin

Figure16.

Figure16

Formachineswithadeluxeseatonly

1.Deluxeseat

2.Longspacer

3.Seatframe

4.Shortspacers

3.Installtheseattotheseatframewith4angenuts(3/8 inch)—Figure17.

Page 8

4.Plugtheharnessconnectorintotheseatswitchlocated

g014862

undertheseattowardsthefront.

Figure17

1.Seatswitch

2.Flangenuts

3.Harnessconnector

CheckingtheSeatBelt (InternationalMachinesUsing GasolineOnly)

NoPartsRequired

Procedure

Important:Ensurethebolttorqueissetbetween49

to61ft-lb(67to83N-m).

Checktheseatbeltangleandtheseatbeltbolttorquebefore operating.

1.Sideofseat

2.Seatbeltbolt,Settorque between49to61ft-lb(67 to83N-m)

InstallingtheMotion-Control Levers(InternationalMachines UsingGasolineOnly)

Partsneededforthisprocedure:

1Right-controllever

Left-controllever

Bolt(3/8x1inch)—2areassembled

Nut(3/8inch)—2areassembled

Figure18

3.47degrees

1.Checktheangleoftheseatbeltcomparedtothe bottomoftheseat.Theangleneedstobe47degrees. See(Figure18)

2.Ifneeded,settheseatbelttothecorrectangle.

3.Checkandsetthebolttorquebetween49to61ft-lb (67to83N-m).

Procedure

1.Rotatethemotion-controlleverstotheupright position.

2.Looselyinstallthecontrolleversontheinsideofthe posts,using4boltsand4nuts.

Note:Installthecontrolleversinthetopandmiddle holesforthehighpositionorthemiddleandbottom holesforthelowposition,asdesired.

Page 9

Figure19

1 2

g016346

1.Bolt(3/8x1inch)3.Controllever

2.Handle

4.Nut(3/8inch)

InstallingtheLift-AssistPedal (InternationalMachinesUsing GasolineOnly)

Partsneededforthisprocedure:

Carriagebolt(3/8x1-1/2inches)

Flangelocknut(3/8inch)

Procedure

3.Raisetheleversandalignthemtogetherintheneutral positionandtightenthebolts.

Figure20

1.Ifneeded,loosentheexistingboltandnutforthe lift-assistpedal.

2.Rotatethelift-assistpedaltothecorrectposition andinstallthecarriagebolt(3/8x1-1/2inches)and locknut(3/8inch)(Figure21).Tightenbothbolts.

Note:Ifthemachineisnotproperlytracking,referto AdjustingtheTrackinginyourOperator'sManual.

Figure21

1.Lift-assistpedal3.Carriagebolt(3/8x1-1/2 inches)

2.Flangelocknut(3/8inch)

Page 10

InstallingtheAir-CleanerCap (InternationalMachinesUsing GasolineOnly)

Partsneededforthisprocedure:

1Air-cleanercap

1Hoseclamp

Procedure

Note:Notallunitscomewithaheavydutyaircleaner.This

procedureonlyappliestomodelsthathaveaheavydutyair cleaner.

1.Removetheplasticplugortapecoveringtheaircleaner.

Figure23

3.Installtheair-cleanercapontotheaircleanerand secureitwiththehoseclamp.

Figure22

2.Installthehoseclampontotheair-cleanercap.

Figure24

Page 11

G013506

2 3

InstallingtheROPSHardware (LPGMachinesOnly)

Partsneededforthisprocedure:

Bolt(1/2x3-1/4inch)

Locknut(1/2inch)

Procedure

Installthebolt(1/2x3-1/4inch)andlocknut(1/2inch) intotheopenholeintheRoll-OverProtectionSystem (ROPS)—Figure25.Thiswillpreventtherollbarfrom hittingthecylinderwhenloweredtothedownposition.

InstallingtheROPS (InternationalMachines UsingGasolineOnly)

Partsneededforthisprocedure:

Roll-OverProtectionSystem(ROPS)Kit

Procedure

InstalltheRoll-OverProtectionSystem(ROPS)Kit.Follow theinstructionsincludedwiththeROPSKit.

InstallingtheROPS(Diesel MachinesOnly)

1.Locknut(1/2inch)3.Bolt(1/2x3-1/4inch)

2.ROPS

Figure25

Partsneededforthisprocedure:

1Rollbar,rightsection

Rollbar,leftsection

1Rollbar,centersection

Bolt(3/8x1inch)

Curvedwasher

Flangenut(3/8inch)

Bolt(1/2x3–1/4inch)

Flangenut(1/2inch)

Procedure

1.Looselyinstalltherightandleftrollbarsectiontothe frame,with8bolts(3/8x1inch),8curvedwashers, and8angenuts(3/8inch).

Note:Installthecurvedwasherconetowardthebolt head.

Page 12

Figure26

g030555

2.Installthelanyardclipsontothelongbolts(1/2x 3-1/4inch).

Note:Makesurethebenttabpointstowardthehead ofthebolt.

Figure27

3.Lightlyoiltheendsofthecenterrollbarsection.

4.Looselyinstallthecenterrollbarsectionusing2bolts (1/2x3-1/4inch)and2angenuts(1/2inch).

Note:Installtheboltsfromtheoutsideoftherollbar.

Note:Installthelanyardtaborientedasshownin

Figure28andpointingforward.

Figure28

5.Raisetherollbarintotheuprightpositionandsecure itwiththepinsandhairpincotterpinsfastenedtothe lanyards.

Figure29

6.Torqueallofthelowerfasteners,attachedtothe machineframe,to30ft-lb(40.7N-m).

7.Tightenthecenterroll-barbolts(1/2x3-1/4inch)so itrotatesfreelywithsomeresistance.

Note:Nomorethanonethreadshouldbeexposed outsidethenut.

Page 13

g030083

RemovingtheShippingStraps

NoPartsRequired

Procedure

Figure30

CheckingtheMachinefor Grease

Partsneededforthisprocedure:

Note:ThisprocedureisonlyformachineswithaMyRide

suspensionsystem.

WARNING

Thespringsarecompressedbytheshippingstraps. Whenthestrapsarecut,theseatwillraiseup quicklybyapproximately8.9cm(3-1/2inches).

Note:Ensurethestrapsareremovedbeforeoperatingthe machine.

™

1tube

Procedure

Beforeyouusethemachine,checkthemachineforgrease; refertoLubricationintheOperator'sManual.

Number2general-purposelithium-baseor molybdenum-basegrease.(Purchaseseparately.)

Figure31

Page 14

CheckingtheMachineBeforeDeliverytotheCustomer(All Machines)

NoPartsRequired

Procedure

Beforedeliveringthemachinetothecustomer,ensurethatyouperformorhaveperformedtheprocedureslistedinthe followingtableandinitialeachwhennished.RefertotheOperator'sManualforinstructionsonperformingtheseprocedures.

Initial

Checkthetirepressure.

Checkthelevelofthemachine.

Checkthatallspindlesaregreased.

Checktheengine-oillevel.

Checkthehydraulic-uidlevel.

CheckROPSissecure.

Onliquidcooledmachines,checkthelevelofthecoolantintheradiatorandoverowbottle.

Checktheadjustmentoftheparkingbrake.

Ensurethatthemachinetrackscorrectly;refertotheOperator'sManualfortheadjustmentprocedure.

Checkthesafetyinterlocksystem;refertotheOperator'sManual.

EnsurethatthePTOworks.

Checkallfastenersthatyouinstalledtoensurethattheyaretight.

Whenyounishsettingupthemachine,signanddateinthespaceprovidedbelow:

Signature:

CheckProcedure

Date:

Page 15

DeliveringtheMachinetotheCustomer(AllMachines)

Partsneededforthisprocedure:

Operator'sManual

EngineOwner'sManual

1Registrationcard

Operator-trainingmaterial

2Key

Procedure

Atdelivery,llinthemodelandserialnumber,completetheitemslistedinthefollowingtable,andinitialeachwhennished.

ModelNo.

SerialNo.

Page 16

DealerInitial

CustomerInitialCheckProcedure

Showthecustomerwherethefollowingfeaturesarelocatedandhowtheyfunction:

•

Fueltank

•

Oilllcap/Oildipstick

•

Sparkplug(s)

•

Engine-oillter

•

Engine-oildrain

•

Fuelgauge,valveandhose

•

Airlter

•

Radiatorcoolant(ifapplicable)

•

Hydraulic-uidreservoir

•

Hydrauliclter

•

Battery

•

Ignitionswitch

•

Throttlelever

•

Choke(ifapplicable)

•

Powertakeoffswitch(PTO)

•

Motion-controllevers

•

Parkingbrake

•

Height-of-cut

•

Lift-assistlever(ifapplicable)

•

ZStand®(ifapplicable)

•

Adjustableseat

•

Hydraulic-bypassvalves

•

RolloverProtectionSystem(ROPS)

•

Deck-owbafe

RefertotheOperator'sManualtopointoutsafetyprocedures,operation,and maintenanceprocedures.

ReviewthewarrantystatementasshownintheOperator'sManual.

Describethepostsaleserviceproceduresforyourstore.

Assistthecustomerinllingoutandmailingtheregistrationcardorregisteronlineat www.T oro.com

MakesurethatthecustomerreceivestheOperator'sManual,EngineOwner'sManual, SetUpInstructions,andoperatortrainingmaterial.

MakesurethecustomerknowsthePartsCatalogisavailableatwww.T oro.com.

Assistthecustomerinloadingthemachine.

Note:Whenyou,thedealerrepresentative,havenisheddeliveringthemachinetothecustomer,signanddateinthespace providebelowandkeepacopyofthispagefordealerrecords.Also,thedealermustremindthecustomertouseafull-width trailerramptoloadthemachine.

Signature:

Signature:Date:

Date: