Toro 74923 Z Master 6000, 78924 Z Master 6000 Operator's Manual

FormNo.3400-930RevA
g027403
ZMaster
®
Professional6000
SeriesRidingMower
with52inTURBOFORCE Mower
ModelNo.74923—SerialNo.316000001andUp ModelNo.78924—SerialNo.316000001andUp
®
SideDischarge
Registeratwww.T oro.com. OriginalInstructions(EN)
*3400-930*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadianICES-002
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineonany forest-covered,brush-covered,orgrass-coveredlandunless theengineisequippedwithasparkarrester,asdenedin Section4442,maintainedineffectiveworkingorderorthe engineisconstructed,equipped,andmaintainedforthe preventionofre.
Theenclosed
Engine Owner's Man ual
informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
issuppliedfor
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafety-alertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobeused byresidentialhomeownersorprofessional,hiredoperators. Itisdesignedprimarilyforcuttinggrassonwell-maintained lawnsonresidentialorcommercialproperties.Itisnot designedforcuttingbrushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct safetyandoperationtrainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
©2015—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroMowerSafety..................................................6
SlopeIndicator.......................................................7
SafetyandInstructionalDecals.................................8
ProductOverview.........................................................14
Controls...............................................................14
Specications........................................................15
Operation....................................................................16
AddingFuel...........................................................16
CheckingtheEngine-OilLevel.................................17
BreakinginaNewMachine......................................17
UsingtheRolloverProtectionSystem(ROPS)............17
ThinkSafetyFirst...................................................18
OperatingtheParkingBrake....................................19
OperatingtheMowerBlade-ControlSwitch
(PTO)...............................................................19
OperatingtheThrottle............................................20
OperatingtheIgnitionSwitch..................................20
UsingtheFuel-ShutoffValve...................................20
StartingtheEngine.................................................21
StartingandStoppingtheEngine..............................21
UsingtheSafety-InterlockSystem.............................22
UsingtheMotion-ControlLevers.............................23
DrivingForwardorBackward..................................23
StoppingtheMachine.............................................24
AdjustingtheHeight-of-Cut....................................24
AdjustingtheAnti-ScalpRollers...............................25
AdjustingtheFlowBafeCamLocks........................26
PositionA............................................................26
PositionB.............................................................26
PositioningtheFlowBafe......................................26
PositioningtheSeat................................................27
UnlatchingtheSeat.................................................27
ChangingtheSeatSuspension..................................27
UsingtheDrive-Wheel-ReleaseValves.......................27
UsingtheSideDischarge.........................................28
TransportingtheMachine........................................28
LoadingtheMachine..............................................29
OperatingTips......................................................31
Maintenance.................................................................32
RecommendedMaintenanceSchedule(s)......................32
Lubrication...............................................................33
AddingLightOilorSprayLubrication.......................33
GreasingtheMower...............................................33
LubricatingtheCaster-WheelHubs...........................34
EngineMaintenance..................................................35
ServicingtheAirCleaner.........................................35
ServicingtheEngineOil..........................................36
ServicingtheSparkPlug..........................................39
CheckingtheSparkArrester.....................................40
FuelSystemMaintenance...........................................41
ReplacingtheFuelFilter..........................................41
ServicingtheFuelTank...........................................41
ElectricalSystemMaintenance....................................42
ServicingtheBattery...............................................42
ServicingtheFuses.................................................43
DriveSystemMaintenance.........................................44
CheckingtheSeatBelt.............................................44
CheckingtheRolloverProtectionSystem(ROPS)
Knobs...............................................................44
AdjustingtheTracking............................................44
CheckingtheTirePressure......................................45
CheckingtheWheel-LugNuts..................................45
CheckingtheWheel-HubSlottedNut.......................45
AdjustingtheCaster-PivotBearing............................45
UsingtheClutchShim............................................46
CoolingSystemMaintenance......................................48
CleaningtheEngineScreenandEngine-Oil
Cooler...............................................................48
CleaningtheEngine-CoolingFinsand
Shrouds.............................................................48
CheckingandCleaningtheHydraulic-Unit
Shrouds.............................................................49
BrakeMaintenance....................................................49
AdjustingtheParkingBrake.....................................49
BeltMaintenance......................................................50
InspectingtheBelts................................................50
ReplacingtheMowerBelt........................................50
ReplacingtheHydraulicPump-DriveBelt..................52
ControlsSystemMaintenance.....................................52
AdjustingtheControl-HandlePosition......................52
AdjustingtheMotion-ControlLinkage......................53
AdjustingtheMotion-ControlDamper.....................54
AdjustingtheMotionControlNeutral-Lock
Pivot.................................................................54
HydraulicSystemMaintenance....................................55
ServicingtheHydraulicSystem.................................55
MowerDeckMaintenance...........................................57
LevelingtheMowerDeck........................................57
ServicingtheCuttingBlades.....................................59
RemovingtheMowerDeck.....................................61
ReplacingtheGrassDeector..................................63
Cleaning...................................................................63
CleaningundertheMower.......................................63
DisposingofWaste.................................................63
Storage........................................................................64
CleaningandStoringtheMachine.............................64
Troubleshooting...........................................................65
Schematics...................................................................67
3
Safety
Improperuseormaintenancebytheoperatororownercan resultininjury.Toreducethepotentialforinjury,comply withthesesafetyinstructions,andpayattentiontothe safety-alertsymbol,whichmeansCaution,Warning,or Danger—“personalsafetyinstruction.”Failuretocomply withtheinstructionsmayresultinpersonalinjuryordeath.
Thismachinewasmanufacturedaccordingtotheappropriate regulatorystandardsineffectatthetimeofmanufacture. Modifyingthismachineinanywaymaycauseittobeoutof compliancewiththosestandardsandwiththeinstructionsin thisOperator’ sManual.Modicationstothismachineshould onlybemadebyeitherthemanufactureroranAuthorized ToroDealer.
Thisproductiscapableofamputatinghandsandfeet.Follow allsafetyinstructionstoavoidseriousinjuryordeath.
Theowner/usercanpreventandisresponsibleforaccidents orinjuriesoccurringtopeople,ordamagetoproperty.
Theadditionofattachmentsmadebyothermanufacturers thatdonotmeetAmericanNationalStandardsInstitute certicationwillcausenoncomplianceofthismachine.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromANSIstandard B71.4-2012.
Training
ReadtheOperator'sManualandothertrainingmaterial.
Iftheoperator(s)ormechanic(s)cannotreadthemanual
language,itistheowner'sresponsibilitytoexplainthis materialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof theoperator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeople,ordamageto property.
Preparation
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform thejob.Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.
Wearappropriateclothingincluding:substantial
slip-resistantfootwear,safetyglasses,andhearing protection.Tiebacklonghairanddonotwearjewelry.
Inspecttheareawheretheequipmentisused,andremove
allobjectsthatcanbethrownbythemachine.
Checkthatoperator-presencecontrols,safetyswitches,
andshieldsareattachedandfunctioningproperly.Donot operateunlesstheyarefunctioningproperly.
Operation
Lightningcancausesevereinjuryordeath.Iflightning
isseen,orthunderisheardinthearea,donotoperate themachine;seekshelter.
Donotrunanengineinanenclosedarea.
Operateonlyinwell-litareas,keepingawayfromholes
andhiddenhazards.
Ensurethatalldrivesareinneutralandthattheparking
brakeisengagedbeforestartingengine.Starttheengine onlyfromtheoperator’ sposition.
Makesurethatyouhavegoodfootingwhileusingthis
machine,especiallywhenbackingup.Reducedfooting couldcauseslipping.
Slowdownanduseextracareonhillsides.Besureto
travelsidetosideonhillsides.Turfconditionscanaffect thestabilityofthemachine.Usecautionwhileoperating neardrop-offs.
Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
Donotraisethemowerdeckwiththebladesrunning.
DonotoperatethemachinewithoutthePTOshieldor
otherguardssecurelyinplace.Besurethatallinterlocks areattached,adjustedproperly,andfunctioningproperly.
Donotoperatewiththedischargedeectorraised,
removedoraltered,unlessyouareusingagrasscatcher.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Stoponlevelground,disengagedrives,engagethe
parkingbrake(ifprovided),shutofftheenginebefore leavingtheoperator'spositionforanyreason,including emptyingthecatchersoruncloggingthechute.
Stopequipmentandinspectthebladesafterstriking
objectsorifanabnormalvibrationoccurs.Makethe necessaryrepairsbeforeresumingoperation.
Keepyourhandsandfeetawayfromthecuttingunit.
Lookbehindanddownbeforebackinguptoensurea
clearpath.
Keeppetsandbystandersawayfromanoperating
machine.
4
Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopthebladesifyouare notmowing.
Beawareofthemower-dischargedirectionanddonot
pointitatanyone.
MaintenanceandStorage
Disengagedrives,settheparkingbrake,shutoffthe
engine,andremovethekeyordisconnectspark-plugwire. Waitforallmovementtostopbeforeadjusting,cleaning, orrepairing.
Donotoperatethemowerwhileill,tired,orunderthe
inuenceofalcoholordrugs.
Usecarewhenloadingorunloadingthemachineinto
orfromatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
SafeHandlingofFuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfuelwiththeengine
running.
Allowtheenginetocoolbeforefueling.
Donotfuelthemachineindoors.
Donotstorethemachineorfuelcontainerwherethere
isanopename,spark,orpilotlight,suchasonawater heateroronotherappliances.
Parkthemachineonalevelsurface.
Cleangrassanddebrisfromthecuttingunit,drives,
mufers,andenginetohelppreventres.
Cleanupoilorfuelspills.
Lettheenginecoolbeforestoringthemachine.
Donotstorefuelnearamesordrainfuelindoors.
Donotallowuntrainedpersonneltoservicethemachine.
Usejackstandstosupportcomponentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Disconnectthebatteryorremovethespark-plugwire
beforemakinganyrepairs.Disconnectthenegative terminalrstandthepositiveterminallast.Connectthe positiveterminalrstandnegativelast.
Usecarewhencheckingtheblades.Wraptheblade(s)
orwearthicklypaddedgloves,andusecautionwhen servicingthem.Onlyreplaceblades;donotstraighten orweldthem.
Keepyourhandsandfeetawayfrommovingparts.
Ifpossible,donotmakeadjustmentswiththeengine running.
Donotllcontainersinsideavehicle,onatruck,orona
trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.
Removeequipmentfromthetruckortrailerandfuelit
ontheground.Ifthisisnotpossible,thenaddfuelwith suchequipmentasaportablecontainerratherthanfrom afuel-dispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelock-opendevice.
Ifyouspillfuelonclothing,changeyourclothing
immediately.
Donotoverllthefueltank.Replacethefuelcapand
tightensecurely.
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Hauling
Usecarewhenloadingorunloadingthemachineintoa
traileroratruck.
Usefull-widthrampsforloadingmachineintoatrailer
oratruck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected downandoutwardfromthemachine.
5

ToroMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro productsandothersafetyinformationthatyoumustknow.
Thisproductiscapableofamputatinghandsandfeet,and ofthrowingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecyclinggrass,or, whenequippedwithagrassbagger,forcatchingcutgrass. Anyuseforpurposesotherthanthesecouldprovedangerous totheuserandbystanders.
UsingtheRollover-ProtectionSystem (ROPS)
TheROPSisanintegralandeffectivesafetydevice.Keep
theROPSintheraisedandlockedpositionandusethe seatbeltwhenoperatingthemachine.
LowertheROPStemporarilyonlywhenabsolutely
necessary.DonotweartheseatbeltwhentheROPSis foldeddown.
BeawarethereisnorolloverprotectionwhentheROPS
isinthedownposition.
Service
Donotstorethemachineorafuelcontainerinsidewhere
thereisanopename,suchasnearawaterheateror furnace.
Keepthenutsandboltstight,especiallythe
blade-attachmentbolts.
Neverinterferewiththeintendedfunctionofasafety
deviceorreducetheprotectionprovidedbyasafety device.Checktheirproperoperationregularly.
Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourToroequipment,countonToro genuineparts.Whenitcomestoreliability ,Torodelivers replacementpartsdesignedtotheexactengineering specicationsofourequipment.Forpeaceofmind,insist onTorogenuineparts.
Checkbrakeoperationfrequently.Adjustandserviceas
required.
Becertainthattheseatbeltcanbereleasedquicklyin
theeventofanemergency.
Checktheareatobemowedandneverfolddownthe
ROPSinareaswherethereareslopes,dropoffsorwater.
Checkcarefullyforoverheadclearances(i.e.,branches,
doorways,electricalwires)beforedrivingunderany objectsanddonotcontactthem.
KeeptheROPSinsafeoperatingconditionby
periodicallythoroughlyinspectingfordamageand keepingallmountingfastenerstight.
ReplaceadamagedROPS.Donotrepairorrevise.
DonotremovetheROPS.
AnyalterationstoaROPSmustbeapprovedbythe
manufacturer.
Donotmowslopesgreaterthan15degrees.
6
SlopeIndicator
G011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
58-6520
1.Grease
93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto1 15to149N∙m(85to110 ft-lb).
106–2655
1.Warning-donottouchorapproachmovingbelts;remove theignitionkeyandreadtheinstructionsbeforeservicing orperformingmaintenance.
106-5517
1.Warning–Donottouchthehotsurface.
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
8
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarinthefullyraisedandlockedpositionandwear theseatbelt.Lowertherollbaronlywhenabsolutely necessary;donotwearthetheseatbeltwhentherollbaris down.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
110-2068
1.ReadtheOperator'sManual.
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin place.
114-4466
1.Main,25A
2.PTO,10A
3.Charge,25A
4.Auxiliary,15A
110-2067
115-7445
1.Greasepulleysandspindles
2.Maintenanceinterval—50hours
9
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
116-1716
1.Fuel6.Hourmeter
2.Empty
3.Half
4.Full9.Neutral
5.Battery
7.PTO
8.Parkingbrake
10.Operator-presenceswitch
116-8726
1.ReadtheOperator’sManualforrecommendedhydraulic uid.
116-4858
116-5988
1.Parkingbrake—engaged2.Parking
117-0346
1.Fuelleakhazard—readtheOperator'sManual;donot attempttoremovetherollbar;donotweld,drill,ormodify therollbarinanyway.
117-3848
brake—disengaged
1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine
2.Thrownobjecthazard,mower-donotoperatethemachine withoutthedeector ,dischargecover,orgrasscollection systeminplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts;keepallguardsandshieldsinplace.
10
117-3864
1.ReadtheOperator’s
Manual.
120-5898
1.Choke4.Slow
2.Fast
3.Continuousvariable setting
2.Filltobottomofllerneck; warning—donotoverll thetank.
5.Powertakeoff(PTO), Blade-controlswitch
1.ReadtheOperator’s manual
2.Lock
126-4398
3.Unlock
126-2055
1.Wheel-lugnuttorque129N∙m(95ft-lb)(4x)
2.Wheel-hubnuttorque319N∙m(235ft-lb)
3.ReadandunderstandtheOperator’smanualbefore performinganymaintenance,checktorqueafterrst100 hoursthenevery500hoursthereafter.
11
1.ReadtheOperator's Manual.
2.Heightofcut
127-0326
3.Removethekeyfrom theignitionandreadthe Operator'sManualbefore performingmaintenance orservicingthemachine.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
2.Nore,opename,or smoking.
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe
7.Weareyeprotection;
8.Batteryacidcancause
10.Containslead;donot
distancefromthebattery.
explosivegasescan causeblindnessandother injuries
blindnessorsevereburns.
withwaterandgetmedical helpfast.
discard.
125–9383
1.Checkhydraulicuidevery50operatinghours.3.Checkthetirepressureevery50operatinghours.
2.ReadtheOperator’sManualforinformationonlubricating themachine.
4.ReadtheOperator’sManualbeforeservicingorperforming maintenance.
12
132-0871
1.Warning—readtheOperator’sManual;donotoperatethe machineunlessyouaretrained;wearhearingprotection.
2.Cuttingandpinchinghazard—keephandsandfeetawayfrom movingparts;keepallguardsandshieldsinplace.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen
4.Ramphazard—whenloadingontoatrailer ,donotusedual ramps;onlyuseasingularrampwideenoughforthemachine andthathasaninclinelessthan15degrees;backupthe ramp(inreverse)anddriveforwardofftheramp.
5.Bodilyharmhazard—lookbehindyouwhenmowingin reverse.
water;donotuseonslopesgreaterthan15degrees.
13
ProductOverview
g027333
25
25
10
15
G008951
1
2
3
4
5
6
HourMeter
Thehourmeterrecordsthenumberofhourstheenginehas operated.Itoperateswhentheengineisrunning.Usethese timesforschedulingregularmaintenance(Figure6).
FuelGauge
Thefuelgaugeislocatedwiththehourmeter,andthebars lightupwhentheignitionswitchisintheONposition(Figure
6).
Theindicatorlightappearswhenthefuellevelislow (approximately1gallonremaininginthefueltank).
Safety-InterlockIndicators
Therearesymbolsonthehourmeter,andtheindicatewitha blacktrianglethattheinterlockcomponentisinthecorrect
Figure4
position(Figure6).
1.Height-of-cutdeck-lift pedal
2.Transportlock
3.Parking-brakelever8.Fuelcap
4.Controls
5.Motion-controllevers
6.Rollbar
7.Seatbelt
9.Mowerdeck
10.Casterwheel
Controls
Becomefamiliarwithallthecontrolsbeforeyoustartthe engineandoperatethemachine(Figure4andFigure5).
Battery-IndicatorLight
IftheignitionkeyisturnedtotheONpositionforafew seconds,thebatteryvoltagewillbedisplayedinthearea wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturnedonand whenthechargeisbelowthecorrectoperatinglevel(Figure
6).
Figure6
1.Fuelgauge(bars)4.Safety-interlocksymbols
Figure5
1.PTOswitch
2.Choke
3.Throttlecontrol6.Fuses
4.Hour
5.Ignitionswitch
2.Batterylight
3.Hourmeter
meter/safety-interlock display
ThrottleControl
ThethrottlecontrolisvariablebetweenFastandSlow.
5.Lowfuel-indicatorlight
Choke
Usethechoketostartacoldengine.Pullthechokeknobup toengageit.
14
Blade-ControlSwitch(PTO)
Neutral-LockPosition
Usetheblade-controlswitch(PTO)toengagetheelectric clutchanddrivethemowerblades.Pulltheswitchupto
UsetheNEUTRAL-LOCKpositionwiththesafety-interlock
systemtoengageandtodeterminetheNEUTRALposition. engagethebladesandrelease.Todisengagetheblades, pushtheblade-controlswitch(PTO)downormovea motion-controlleverintotheNEUTRAL-LOCKposition.
Fuel-ShutoffValve
Closethefuel-shutoffvalve(undertheseat)when
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhas3 positions:START,RUN,andOFF.
transportingorstoringthemower.
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
Motion-ControlLevers
Themotion-controlleversareusedtodrivethemachine forward,reverse,andturneitherdirection.
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Width:
52-inchDeck
WithoutDeck
DeectorUp146cm(58inches)
DeectorDown172cm(68inches)
116cm(46inches)
Length:
RollBar-Up
RollBar-Down
Height:
RollBar-UpRollBar-Down
179cm(71inches)119cm(47inches)
Weight:
ModelWeight
74923
78924
52-inchDeck
201cm(79inches)
206cm(81inches)
547kg(1206lb)
520kg(1147lb)
15
Operation

AddingFuel

Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or higher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume isacceptable.EthanolandMTBEarenotthesame. Gasolinewith15%ethanol(E15)byvolumeisnot approvedforuse.Neverusegasolinethatcontains morethan10%ethanolbyvolume,suchasE15 (contains15%ethanol),E20(contains20%ethanol),or E85(containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/orengine damagewhichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanygasoline thatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis6to13 mm(1/4to1/2inch)belowthebottomofthe llerneck.Thisemptyspaceinthetankallows gasolinetoexpand.
DANGER
Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethegasolinevapors.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Alwaysplacegasolinecontainersontheground awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicleor onatruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.
Whenpractical,removegas-poweredequipment fromthetruckortrailerandrefueltheequipment withitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromagasolinedispenser nozzle.
Ifagasolinedispensernozzlemustbeused, keepthenozzleincontactwiththerimofthe fueltankorcontaineropeningatalltimesuntil fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzle,gastank,and conditionerbottleopening.
Avoidcontactwithskin;washoffspillswith soapandwater.
UsingStabilizer/Conditioner
Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwheregasoline fumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Neverbuy morethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaustsystemin placeandinproperworkingcondition.
Useafuelstabilizer/conditionerinthemachinetoprovide thefollowingbenets:
Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank bedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining methanolorethanol.
Addthecorrectamountofgasolinestabilizer/conditioner tothegasoline.
Note:Afuelstabilizer/conditionerismosteffective whenmixedwithfreshgasoline.T ominimizethechance
16
ofvarnishdepositsinthefuelsystem,usefuelstabilizer atalltimes.
FillingtheFuelTank
Note:Donotllthefueltankcompletelyfull.Fillthefuel
tanktothebottomofthellerneck.Theemptyspaceinthe tankallowsthegasolinetoexpand.

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mowerdecks anddrivesystemshavehigherfrictionwhennew,placing additionalloadontheengine.Allow40to50hoursof break-intimefornewmachinestodevelopfullpowerand bestperformance.
1.Parkthemachineonlevelground.
2.Shuttheengineoffandsettheparkingbrake.
3.Cleanaroundthefuel-tankcap.
4.Fillthefueltanktothebottomofthellerneck(Figure
7).
Note:Ensurethatthereisemptyspaceinthetankto allowthegasolinetoexpand

UsingtheRolloverProtection System(ROPS)

WARNING
Toavoidinjuryordeathfromrollover:keeptheroll barinthefullyraisedlockedpositionandusethe seatbelt.
Ensurethattheseatissecuredtothemachine.
WARNING
Thereisnorolloverprotectionwhentherollbaris inthedownposition.
Lowertherollbaronlywhenabsolutely necessary.
Donotweartheseatbeltwhentherollbaris inthedownposition.
Driveslowlyandcarefully.
Figure7

CheckingtheEngine-OilLevel

Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoCheckingthe
Engine-OilLevel(page17).
Raisetherollbarassoonasclearancepermits.
Checkcarefullyforoverheadclearances(i.e., branches,doorways,electricalwires)before drivingunderanyobjectsanddonotcontact them.
Important:Lowertherollbaronlywhenabsolutely necessary.
Important:Ensurethattheseatissecuredtothe machine.
1.Tolowertherollbar,applyforwardpressuretothe upperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90°sotheyare notengaged(Figure8).
3.Lowertherollbartothedownposition(Figure8).
17
DANGER
Operatingthemachineonwetgrassorsteepslopes cancauseslidingandlossofcontrol.
Donotoperateonslopesgreaterthan15degrees.
Reducespeedanduseextremecautionon slopes.
Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancauserollovers, whichmayresultinseriousinjury,death,or drowning.
Donotoperatethemachineneardrop-offs.
DANGER
Operatingthemachinewhiletherollbarisdown mayleadtoseriousinjuryordeathintheeventofa rollover.
Figure8
1.ROPSknob
2.PulltheROPSknobout androtate90degrees
3.Rollbarintheupright position
4.Rollbarinthefolded position
4.Toraisetherollbar,raisetherollbartotheoperate position,rotatetheknobssothattheymovepartially intothegrooves(Figure8).
5.Raisetherollbartothefulluprightpositionwhile pushingontheupperrollbarandthepinswillsnapinto positionwhentheholesalignwiththepins(Figure8).
Important:Alwaysusetheseatbeltwiththeroll barintheraisedposition.
6.Pushontherollbarandensurethatbothpinsare engaged.

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthesafety section.Knowingthisinformationcouldhelpyouor bystandersavoidinjury.
Alwayskeeptherollbarinthefullyraisedand lockedpositionandusetheseatbelt.
Figure9
1.SafeZone—usethe ZMasterhereonslopes lessthan15degreesor atareas.
2.DangerZone—usea walk-behindmowerand/or ahandtrimmeronslopes greaterthan15degrees, neardrop-offsandwater.
3.Water
18
CAUTION
G009027
1
2
g027334
g027335
G008945
G009174
Thismachineproducessoundlevelsinexcessof 85dBAattheoperator’searandcancausehearing lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis machine.
Theuseofprotectiveequipmentforeyes,ears,hands,and feetisrecommended.
Figure10
1.Weareyeprotection.2.Wearhearingprotection.
ReleasingtheParkingBrake
Figure12

OperatingtheMower Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthemower bladesandanypoweredattachments.

OperatingtheParkingBrake

Alwayssettheparkingbrakewhenyoustopthemachineor leaveitunattended.
SettingtheParkingBrake
WARNING
Parkingbrakemaynotholdmachineparkedona slopeandcouldcausepersonalinjuryorproperty damage.
Donotparkonslopesunlesswheelsarechocked orblocked
EngagingtheBlade-ControlSwitch (PTO)
Note:Engagingtheblade-controlswitch(PTO)withthe
throttlepositionathalforlesswillcauseexcessivewearto thedrivebelts.
Figure13
DisengagingtheBlade-ControlSwitch (PTO)
Figure11
Figure14
19

OperatingtheThrottle

G008946
G008959
1
2
START
RUN
STOP
G008947
G008948
1
2

OperatingtheIgnitionSwitch

YoucanmovethethrottlecontrolbetweentheFASTand SLOWpositions(Figure15).
AlwaysusetheFASTpositionwhenturningonthemower deckwiththeblade-controlswitch(PTO).
Figure15
OperatingtheChoke
Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostarttheengine.
2.Pulluponthechokeknobtoengagethechokebefore usingtheignitionswitch(Figure16).
1.TurntheignitionkeytotheSTARTposition(Figure17).
Note:Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformorethan5
secondsatatime.Iftheenginefailstostartallow a15secondcool-downperiodbetweenattempts. Failuretofollowtheseinstructionscanburnout thestartermotor.
Note:Youmayneedmultipleattemptstostartthe enginewhenyoustartitthersttimeafterthefuel systemhasbeenwithoutfuelcompletely.
Figure17
3.Pushdownonthechoketodisengagethechokeafter theenginehasstarted(Figure16).
2.Turntheignitionkeytoshutofftheengine.

UsingtheFuel-ShutoffValve

Thefuel-shutoffvalveislocatedundertheseat.Movethe seatforwardtoaccessit.
Closethefuel-shutoffvalvefortransport,maintenance,and storage.
Ensurethatthefuel-shutoffvalveisopenwhenstartingthe engine.
Figure16
1.Onposition2.Offposition
Figure18
1.Onposition2.Offposition
20

StartingtheEngine

A
B
C
D
E
G
F
H
g032328
START
RUN
STOP
G008947
1.RaisetheROPSupandlockintoplace,sitontheseat, andfastentheseatbelt.
2.MovethemotioncontrolstotheNEUTRAL-LOCK position.
3.Settheparkingbrake;refertoSettingtheParking
Brake(page19).
4.Movetheblade-controlswitch(PTO)totheOFF position(Figure19).
5.MovethethrottlelevermidwaybetweentheSLOWand FASTpositions.
Figure20

StartingandStoppingthe Engine

StoppingtheEngine
CAUTION
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhileitis unattended.
6.TurntheignitionkeytotheSTARTposition(Figure20).
Note:Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformorethan5
secondsatatime.Iftheenginefailstostartallow a15-secondcool-downperiodbetweenattempts. Failuretofollowtheseinstructionscanburnout thestartermotor.
Figure19
Alwaysremovetheignitionkeyandsettheparking brakewhenleavingthemachineunattended,even ifjustforafewminutes.
Lettheengineidleatslowthrottle(turtle)for60seconds beforeturningtheignitionswitchtotheOFFposition.
Note:Additionalstartingcyclesmayberequired whenstartingtheengineforthersttimeafterthefuel systemhasbeenwithoutfuelcompletely.
21
Loading...
+ 47 hidden pages