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78601
Installation Instructions
12 pgs606.56 Kb0
Installation Instructions [es]
12 pgs611.21 Kb0
Installation Instructions [fr]
12 pgs612.67 Kb0
Parts Catalogue
12 pgs422.58 Kb0
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Toro 78601 Installation Instructions

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Page 1
HighFlowHydraulicsKit
GrandStand
ModelNo.78601—SerialNo.400000000andUp
Note:RetaintheseinstructionswiththeOperator’sManualforthemachine.
ThisproductcontainsachemicalorchemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orreproductiveharm.
®
MultiForceMower
Proposition65Warning
CALIFORNIA
FormNo.3415-703RevB
InstallationInstructions
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Y ouareresponsiblefor operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready .Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Safety
SafetyandInstructional Decals
Safetydecalsandinstructionsare easilyvisibletotheoperatorandare locatednearanyareaofpotential danger.Replaceanydecalthatis damagedormissing.
decal93-7814
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts.
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
©2017—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Figure1
Registeratwww.T oro.com.
g214500
decal115-4212
115-4212
1.Hydraulic-uidlevel
2.ReadtheOperator's Manual.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
3.Warning—donottouchthe hotsurface.
*3415-703*B
Page 2
115-4855
1.Hotsurface/burnhazard—wearprotectivegloveswhen handlingthehydrauliccouplersandreadtheOperator's Manualforinformationonhandlinghydrauliccomponents.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
decal115-4855
ProcedureDescription
1
2
3
Qty.
Nopartsrequired
High-owassembly Rearbracket1 Latchpin1 Smallhairpincotter Largehairpincotter1 Frontbracket1 Carriagebolt(3/8x2-3/4inches) Spacer Nut(3/8inch) Carriagebolt(3/8x1-1/4inches) Backplate1
Belt1Routethebelt.
–
1
1
2 2 3 1
Preparethemachine.
Installthehigh-owassembly.
Use
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Important:IfyouareinstallingthiskitontotheGrandstandMultiForceSnowMachine,youalsoneed
toinstallaclutchontothemachine.ContactyourAuthorizedServiceDealer.
2
Page 3
1

PreparingtheMachine

NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.DisengagethePTO,engagetheparkingbrake, andmovethemotion-controlleversoutwardto theNEUTRAL-LOCKposition.
3.Shutofftheengineandremovethekey .
g209230
Figure2
2

InstallingtheHigh-Flow Assembly

Partsneededforthisprocedure:
1
High-owassembly
1Rearbracket
1Latchpin
1
Smallhairpincotter
1Largehairpincotter
1Frontbracket
2
Carriagebolt(3/8x2-3/4inches)
2
Spacer
3
Nut(3/8inch)
1
Carriagebolt(3/8x1-1/4inches)
1Backplate
1.Nut(3/8inch)3.Bolt(3/8x1-1/4inches)
2.Rearbracket
3.Usetheboltsandnutsyoujustremovedto securetherearbracketfromthekitandthefan shroudtothemachineframe(Figure2).T orque to41to49N∙m(30to36ft-lb).
4.Looselyinstallthefrontbracketandbackplate totherighttubeframe,approximately44cm (17-1/4inches)infrontoftherearbracket (Figure3),using1carriagebolt(3/8x1-1/4 inches),2carriagebolts(3/8x2-3/4inches), 2spacers,and3nuts(3/8inch)asshownin (Figure4).
g210668
Figure3
Procedure
Note:Youmayneedasecondpersonorjackstands
toholduptheassemblyasyouinstallittothe machine.
1.Removethemowerdeck;refertotheOperator’s Manualforthemachine.
2.Removethe2bolts(3/8x1-1/4inches)and2 nuts(3/8inch)fromtherightsideofthemachine (Figure2).
Important:Ensurethatthefanshroud
insidetheframedoesnotfallontothe transaxleasyouremovethehardware.
1.44cm(17-1/4inches)
3
Page 4
Figure4
1.Tubeframe5.Spacer
2.Carriagebolt(3/8x1-1/4 inches)
3.Nut(3/8inch)7.Carriagebolt(3/8x2-3/4
4.Backplate
6.Frontbracket
inches)
5.Installthehigh-owassemblyontothefrontand rearbrackets,adjustingthefrontbracketas necessary.Securetheassemblytorearbracket usingthesmallhairpincotterandlatchpin,and secureitonthemountpinofthefrontbracket usingthelargehairpincotter(Figure5).
3

RoutingtheBelt

Partsneededforthisprocedure:
1Belt
Procedure
g209229
Routethebeltaroundthemachineclutchpulleyand idlerpulley(Figure6).
Note:Thebeltcomesfromthefactoryalready
attachedtothehigh-owpumppulley.Usearatchet topullbacktheidlerarmtorelievetensiononthe spring;youdonotneedtoremovethespringfrom theidlerpulley(Figure7)
Figure5
1.Smallhairpincotter
2.Latchpin4.Mountpin
3.Largehairpincotter
g209259
Figure6
Viewbelowthemachine
1.Clutchpulley3.High-owpumppulley
2.Belt4.Idlerpulley
g209503
Figure7
Topview
1.Idlerarm2.Idlerpulley
g214199
6.Torquetheboltsonthefrontandrearbrackets to37to45N∙m(27to33ft-lb).
4
Page 5
Operation

ConnectinganAttachment

Important:DonotengagethemachinePTO
withoutanattachmentconnectedtothehigh-ow assembly.
Important:Checkthehydraulic-uidlevelbefore
engagingtheattachment;refertoCheckingthe
HydraulicFluid(page6).
1.Parkthemachineonalevelsurface,disengage thePTO,engagetheparkingbrake,and movethemotion-controlleversoutwardtothe NEUTRAL-LOCKposition.
2.Shutofftheengineandremovethekey .
3.Connecttheattachmenthosestothehigh-ow assemblyquick-disconnectcouplers(Figure8).
Note:Wipeanydirtandcontaminantsfrom
thecouplersbeforeconnectingthemtothe attachmenthoses.
movethemotion-controlleversoutwardtothe NEUTRAL-LOCKposition.
2.Shutofftheengineandremovethekey .
3.Disconnectanyattachmentsfromthe quick-disconnectcouplers.Coverthecouplers.
4.Removethebelt(Figure6).
5.Removethesmallhairpincotterandlatchpin fromtherearoftheassembly(Figure9).
Figure8
1.Femaleconnector2.Maleconnector
4.Starttheengine.
5.Movetheenginethrottlebetween1/2and3/4 throttleandengagethePTO.
Note:Incoldweather,allowtheattachment
torunforafewminutesbeforeincreasingthe throttletofullthrottle.
6.Ensurethattheattachmentrunssmoothlyprior tooperationundernormalworkconditions.

RemovingtheAssembly

g209503
Figure9
1.Smallhairpincotter
2.Latchpin4.Mountpin
6.Removethelargehairpincotterfromthemount pinonthefrontoftheassembly(Figure9).
g209505
7.Lifttheassemblyoffthefrontandrearbrackets attachedtothemachine.
3.Largehairpincotter
Note:Ifyouareinstallingthemowerdeck,you
donotneedtoremovethebrackets.
8.Ifyouwillbeinstallingabaggertothemachine, removethefrontandrearbrackets(seeFigure
2andFigure4).Installtheboltsandnutsfrom
therearbrackettothesecurethefanshroudto themachine.
Important:Ensurethatthefanshroud
insidetheframedoesnotfallontothe transaxleasyouremovethehardware.
Note:T oinstalltheassemblyonthemachineagain,
referto2InstallingtheHigh-FlowAssembly(page3).
1.Parkthemachineonalevelsurface,disengage thePTO,engagetheparkingbrake,and
5
Page 6
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst75hours
Beforeeachuseordaily
Every100hours
Every250hours
MaintenanceProcedure
•Changethehydraulicuid,lter,andscreentting.
•Checkthehydraulic-uidlevel.
•Cleandebrisfromthecooler.
•Checkthebelt.
•Changethehydraulicuid,lter,andscreentting.

CheckingtheHydraulic Fluid

ServiceInterval:Beforeeachuseordaily
HydraulicFluidType:T oro®HYPR-OIL™500
hydraulicoil
HydraulicFluidCapacity:4.7L(1.25USgallons)
1.Parkthemachineonalevelsurface,disengage thePTO,engagetheparkingbrake,and movethemotion-controlleversoutwardtothe NEUTRAL-LOCKposition.
2.Shutofftheengineandremovethekey.Allow themachinetocool.
3.Removethebreathercapandwipeoffthe dipstickwithacleanrag(Figure10).
4.Insertthedipstickintothetank,butdonotthread thecap;thenremoveitandchecktheuidlevel (Figure10).
Note:Theuidlevelshouldbebetweenthe
upperandlowerlinesonthedipstick.
g209517
Figure10
1.Breathercap2.Fluidlevel
5.Iftheuidlevelislow,addhydraulicuidtothe tankuntilthelevelisbetweentheupperand lowerlinesonthedipstick(Figure10).
6.Installthebreathercap.
6
Page 7

ChangingtheHydraulic Fluid,Filter,andScreen Fitting

ServiceInterval:Aftertherst75hours
Every250hours/Yearly(whichevercomesrst)
1.Parkthemachineonalevelsurface,disengage thePTO,engagetheparkingbrake,and movethemotion-controlleversoutwardtothe NEUTRAL-LOCKposition.
2.Shutofftheengineandremovethekey.Allow themachinetocool.
Hothydraulicuidcancausesevere burns.
Allowthehydraulicuidtocoolbefore performinganymaintenanceonthe hydraulicsystem.
3.Placeadrainpanunderthe90-degreetting (Figure1 1).
Figure12
1.Screentting
7.Installthenewscreenttingtothetank(Figure
12).T orquethettingto79to98N∙m(58to72
ft-lb)
8.Installthetubetothescreenttingandpump (Figure12).
2.Tube
g209573
Figure11
Viewfromtheleftsideoftheassembly
1.90-degreetting2.Hydrauliclter
4.Removethehosefromthettingandallowthe uidtodrain.
5.Installthehosetothetting.
9.Torquetheendsofthetubeto45to56N∙m(33 to41ft-lb).
10.Removethehydrauliclter(Figure1 1).
11.Lubricatethenewltergasketandllthelter withhydraulicuid.
12.Ensurethatthelter-mountingareaisclean andscrewthelteronuntilthegasketcontacts themountingplate;thentightenthelteran additional1/10to1/4turn(Figure11).
13.Fillthehydraulictankwithuid;refertoChecking
theHydraulicFluid(page6).
g209562
14.Starttheengineandletitrunwithanattachment connectedforabout2minutestopurgeairfrom thesystem.
15.Shutofftheengineandcheckforleaks.
6.Removethetubeandscreenttingfromthetank andpump(Figure12).Discardthescreentting.
7
Page 8

ReplacingtheBelt

Hydraulicuidescapingunderpressure canpenetrateskinandcauseinjury. Fluidinjectedintotheskinmustbe surgicallyremovedwithinafewhoursby adoctorfamiliarwiththisformofinjury; otherwise,gangrenemayresult.
•Keepyourbodyandhandsawayfrom pinholeleaksornozzlesthateject high-pressurehydraulicuid.
•Usecardboardorpapertond hydraulicleaks;neveruseyour hands.

CleaningDebrisfromthe HydraulicCooler

ServiceInterval:Beforeeachuseordaily
1.Parkthemachineonalevelsurface,disengage thePTO,engagetheparkingbrake,and movethemotion-controlleversoutwardtothe NEUTRAL-LOCKposition.
2.Shutofftheengineandremovethekey .
3.Removeanydebrisbuildupfromthehydraulic coolerandpumpfanshroud(Figure13).
Note:Youmayusepressurizedairtohelp
removedebristhataredifculttoreach.
ServiceInterval:Every100hours
Signsofawornbeltincludesqueakingwhenthebelt isrotating,afrayedbeltedge,burnmarks,andcracks. Replacethedeckbeltifanyoftheseconditionsare evident.
1.Parkthemachineonalevelsurface,disengage thePTO,engagetheparkingbrake,and movethemotion-controlleversoutwardtothe NEUTRAL-LOCKposition.
2.Shutofftheengineandremovethekey .
3.Removethebeltfromthepulleys(Figure14).
g209259
Figure14
1.Clutchpulley3.High-owpumppulley
2.Belt4.Idlerpulley
4.Installthenewbeltaroundthemachineclutch pulley,idlerpulley,andhigh-owpumppulley (Figure14).
1.Hydrauliccooler
Note:Usecarenottocutortwistthebeltas
youslideitunderthepumppulleyandframe. Youdonotneedtoremovethespringfromthe idlerpulley .
g209576
Figure13
2.Pumpfanshroud
8
Page 9
Notes:
Page 10
Notes:
Page 11
Notes:
Page 12
TheToroWarranty
ALimitedW arranty(seewarrantyperiodsbelow)Contractor
Landscape
Equipment(LCE)
RidingProduct
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,ToroW arrantyCompany ,pursuanttoanagreement betweenthem,jointlypromisetorepairtheT oroProductslistedbelowifdefectivein materialsorworkmanship.
Thefollowingtimeperiodsapplyfromtheoriginaldateofpurchase:
ProductsWarrantyPeriod
GrandStand
•Engines
ZMaster
•Engines ZMaster
•Engines
ZMaster
•Engines
ZMaster
•Engines
ZMaster
•Engines
TITANHD1500Series
3
®
3
®
3
®
3
®
3
®
3
®
3000SeriesMowers
5000SeriesMowers
6000SeriesMowers
7000SeriesMowers
8000SeriesMowers
Mowers
5yearsor1,200hours
3years
5yearsor1,200hours 3years 5yearsor1,200hours
3years
5yearsor1,400hours
3years
4yearsor1,200hours
2years
2years
3years
4yearsor500Hours
2
2
2
2
2
2
•EnginesToro–4yearsor500hours
TITANHD2000Series
•Engines
TITANHD2500Series
•Engines
3
Kohler–3years
4yearsor1000Hours
4yearsor750Hours
3
Kawasaki–3years
2
2
AllMowers
•Battery90daysPartsandLabor
1yearPartsonly
•BeltsandTires90days
•Attachments1year
1
Residentialusemeansuseoftheproductonthesamelotasyourhome.Useatmorethanone
locationisconsideredcommercialuseandthecommercialwarrantywouldapply.
2
Whicheveroccursrst.
3
SomeenginesusedonToroProductsarewarrantedbytheenginemanufacturer.
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenanceprocedures describedintheOperator'sManual.Suchroutinemaintenance,whetherperformedby adealerorbyyou,isatyourexpense.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsorworkmanship, followthisprocedure:
1.ContactanyAuthorizedT oroServiceDealertoarrangeserviceattheir dealership.T olocateadealerconvenienttoyou,accessourwebsiteat www.T oro.com.Youmayalsocallthenumberslistedinitem#3tousethe 24-hourT oroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)totheService Dealer.Thedealerwilldiagnosetheproblemanddetermineifitiscovered underwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’sanalysisorwith theassistanceprovided,contactusat:
ToroWarrantyCompany
CustomerCareDepartment,RLCDivision
811 1LyndaleAvenueSouth
Bloomington,MN55420-1196
888-865-5676(U.S.Customers)
888-865-5691(Canadacustomers)
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystemcoverage andenginewarrantycoverageonsomeproducts.Thisexpresswarrantydoesnot coverthefollowing:
•Costofregularmaintenanceserviceorparts,suchaslters,fuel,lubricants,oil
changes,sparkplugs,airlters,bladesharpeningorwornblades,cable/linkage adjustments,orbrakeandclutchadjustments
•Componentsfailingduetonormalwear
•Anyproductorpartwhichhasbeenaltered,misused,neglected,orrequires
replacementorrepairduetoaccidentsorlackofpropermaintenance
•Pickupanddeliverycharges
•RepairsorattemptedrepairsbyanyoneotherthananAuthorizedToroService
Dealer
•Repairsnecessaryduetofailuretofollowrecommendedfuelprocedure(consult
Operator'sManualformoredetails)
–Removingcontaminantsfromthefuelsystemisnotcovered
–Useofoldfuel(morethanonemonthold)orfuelwhichcontainsmorethan
10%ethanolormorethat15%MTBE
–Failuretodrainthefuelsystempriortoanyperiodofnon-useoverone
month
GeneralConditions
AllrepairscoveredbythesewarrantiesmustbeperformedbyanAuthorizedToro ServiceDealerusingT oroapprovedreplacementparts.
NeitherTheToroCompanynorT oroWarrantyCompanyisliableforindirect, incidentalorconsequentialdamagesinconnectionwiththeuseoftheToro Productscoveredbythiswarranty,includinganycostorexpenseofproviding substituteequipmentorserviceduringreasonableperiodsofmalfunctionor non-usependingcompletionofrepairsunderthiswarranty .
Allimpliedwarrantiesofmerchantability(thattheproductistforordinaryuse) andtnessforuse(thattheproductistforaparticularpurpose)arelimitedto thedurationoftheexpresswarranty .
Somestatesdonotallowexclusionsofincidentalorconsequentialdamages, orlimitationsonhowlonganimpliedwarrantylasts,sotheaboveexclusions andlimitationsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveotherrights whichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtainguaranteepoliciesforyourcountry , province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguaranteeinformation,contacttheT oroimporter.Ifallother remediesfail,youmaycontactusatT oroWarrantyCompany .
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToroDealer.
374-0252RevK
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