Toro 78601 Installation Instructions

HighFlowHydraulicsKit
GrandStand
ModelNo.78601—SerialNo.400000000andUp
Note:RetaintheseinstructionswiththeOperator’sManualforthemachine.
ThisproductcontainsachemicalorchemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orreproductiveharm.
®
MultiForceMower
Proposition65Warning
CALIFORNIA
FormNo.3415-703RevB
InstallationInstructions
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Y ouareresponsiblefor operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready .Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Safety
SafetyandInstructional Decals
Safetydecalsandinstructionsare easilyvisibletotheoperatorandare locatednearanyareaofpotential danger.Replaceanydecalthatis damagedormissing.
decal93-7814
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts.
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
©2017—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Figure1
Registeratwww.T oro.com.
g214500
decal115-4212
115-4212
1.Hydraulic-uidlevel
2.ReadtheOperator's Manual.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
3.Warning—donottouchthe hotsurface.
*3415-703*B
115-4855
1.Hotsurface/burnhazard—wearprotectivegloveswhen handlingthehydrauliccouplersandreadtheOperator's Manualforinformationonhandlinghydrauliccomponents.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
decal115-4855
ProcedureDescription
1
2
3
Qty.
Nopartsrequired
High-owassembly Rearbracket1 Latchpin1 Smallhairpincotter Largehairpincotter1 Frontbracket1 Carriagebolt(3/8x2-3/4inches) Spacer Nut(3/8inch) Carriagebolt(3/8x1-1/4inches) Backplate1
Belt1Routethebelt.
1
1
2 2 3 1
Preparethemachine.
Installthehigh-owassembly.
Use
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Important:IfyouareinstallingthiskitontotheGrandstandMultiForceSnowMachine,youalsoneed
toinstallaclutchontothemachine.ContactyourAuthorizedServiceDealer.
2
1

PreparingtheMachine

NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.DisengagethePTO,engagetheparkingbrake, andmovethemotion-controlleversoutwardto theNEUTRAL-LOCKposition.
3.Shutofftheengineandremovethekey .
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Figure2
2

InstallingtheHigh-Flow Assembly

Partsneededforthisprocedure:
1
High-owassembly
1Rearbracket
1Latchpin
1
Smallhairpincotter
1Largehairpincotter
1Frontbracket
2
Carriagebolt(3/8x2-3/4inches)
2
Spacer
3
Nut(3/8inch)
1
Carriagebolt(3/8x1-1/4inches)
1Backplate
1.Nut(3/8inch)3.Bolt(3/8x1-1/4inches)
2.Rearbracket
3.Usetheboltsandnutsyoujustremovedto securetherearbracketfromthekitandthefan shroudtothemachineframe(Figure2).T orque to41to49N∙m(30to36ft-lb).
4.Looselyinstallthefrontbracketandbackplate totherighttubeframe,approximately44cm (17-1/4inches)infrontoftherearbracket (Figure3),using1carriagebolt(3/8x1-1/4 inches),2carriagebolts(3/8x2-3/4inches), 2spacers,and3nuts(3/8inch)asshownin (Figure4).
g210668
Figure3
Procedure
Note:Youmayneedasecondpersonorjackstands
toholduptheassemblyasyouinstallittothe machine.
1.Removethemowerdeck;refertotheOperator’s Manualforthemachine.
2.Removethe2bolts(3/8x1-1/4inches)and2 nuts(3/8inch)fromtherightsideofthemachine (Figure2).
Important:Ensurethatthefanshroud
insidetheframedoesnotfallontothe transaxleasyouremovethehardware.
1.44cm(17-1/4inches)
3
Figure4
1.Tubeframe5.Spacer
2.Carriagebolt(3/8x1-1/4 inches)
3.Nut(3/8inch)7.Carriagebolt(3/8x2-3/4
4.Backplate
6.Frontbracket
inches)
5.Installthehigh-owassemblyontothefrontand rearbrackets,adjustingthefrontbracketas necessary.Securetheassemblytorearbracket usingthesmallhairpincotterandlatchpin,and secureitonthemountpinofthefrontbracket usingthelargehairpincotter(Figure5).
3

RoutingtheBelt

Partsneededforthisprocedure:
1Belt
Procedure
g209229
Routethebeltaroundthemachineclutchpulleyand idlerpulley(Figure6).
Note:Thebeltcomesfromthefactoryalready
attachedtothehigh-owpumppulley.Usearatchet topullbacktheidlerarmtorelievetensiononthe spring;youdonotneedtoremovethespringfrom theidlerpulley(Figure7)
Figure5
1.Smallhairpincotter
2.Latchpin4.Mountpin
3.Largehairpincotter
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Figure6
Viewbelowthemachine
1.Clutchpulley3.High-owpumppulley
2.Belt4.Idlerpulley
g209503
Figure7
Topview
1.Idlerarm2.Idlerpulley
g214199
6.Torquetheboltsonthefrontandrearbrackets to37to45N∙m(27to33ft-lb).
4
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