Toro 78574, 78575, 78576 Installation Instructions

FormNo.3407-158RevB

48in,52inor60inE-ZVac

2016andAfterGrandstand

ModelNo.78574—SerialNo.400010798andUp

ModelNo.78575—SerialNo.400010798andUp

ModelNo.78576—SerialNo.400010798andUp

®

™

BlowerandDriveKit

Mower

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

Note:InstallthiskittousewiththeE-ZVacTwinBagger;refertotheOperator’ sManualforthebaggerforsafety,operation,
andmaintenanceprocedures.

©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3407-158*B

Safety

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedormissing.

136-4087

1.Warning—readtheOperator’sManual.4.Cutting/dismembermenthazard,impeller—keepawayfrom

2.Warning—wearhearingprotection.

3.Thrownobjecthazard—donotruntheblowerwithoutthe
entirecollectionsysteminstalledandlatched.

movingparts;keepallguardsandcoversinplace.

5.Cutting/dismembermenthazard,impeller—disengagethe
PTO,removetheignitionkey,andwaitforallmovingparts
tostop.

6.Warning;lossoftraction—donotoperateonlywith
counterbalanceweightsinstalled;donotoperateonlywith
E-ZVacinstalled;onlyoperatewithbothE-ZVacand
counterbalanceweightsinstalled.

decal136-4087

2

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

3

4

Nopartsrequired

Blowermount1
Bolt(1/2x1-1/2inches)
Lockwasher1
Nut(1/2inch)
Bolt(3/8x1-1/4inches)
Nut(3/8inch)
Carriagebolt(3/8x1-1/4inches)
Carriagebolt(3/8x1inch)
Idlerassembly1
Pulleyassembly1
Blowerassembly1
Belt1
Beltcover1
Knob1

Qty.

Use

–

1

1
1
1
1
1

Preparethemachine.

Installthepulleyandidlerassemblies.

Installtheblowerassembly,belt,and
beltcover.

3

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

1

PreparingtheMachine

NoPartsRequired

Procedure

Performthefollowingproceduretopreparethemachinefor
attachingtheblowerandnishingkit.

1.DisengagethePTO ,movethemotion-controlleversto
theNEUTRAL-LOCKposition,andsettheparkingbrake.

2.Shutofftheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.

3.Repairallbentordamagedareasofmowerdeckand
replaceanymissingparts.

4.Cleanthemachineofanydebrisonthedeckorrear
partofthemachinetoeaseinstallation.

2

RemovingtheDischarge ChuteandExistingBeltCover

NoPartsRequired

Procedure

Figure1

1.Dischargechute

2.Nut(5/16inch)5.Spacer

3.Beltcover

2.Removethebeltcover(Figure1).

3.Removethewireform,carriagebolt,and3nuts(3/8
inch)fromthedeck.

Note:Youwillusethesenutstoinstalltheidler
assemblyin3InstallingthePulleyandIdlerAssemblies

(page5).

4.Spring

6.Bolt(5/16x7-1/2inches)

g037552

Note:Retainallpartsforwhenyouremovethebagger.

1.Removethebolt(5/16x7-1/2inches)andnut(5/16
inch)securingthedischargechutetothedeck.Remove
thechute,spring,andspacer(Figure1).

g037553

Figure2

1.Wireform3.Nut(3/8inch)

2.Carriagebolt(3/8x1inch)

4

3

InstallingthePulleyandIdler Assemblies

Partsneededforthisprocedure:

1Blowermount

1

Bolt(1/2x1-1/2inches)

1Lockwasher

1

Nut(1/2inch)

1

Bolt(3/8x1-1/4inches)

1

Nut(3/8inch)

1

Carriagebolt(3/8x1-1/4inches)

1

Carriagebolt(3/8x1inch)

1Idlerassembly

1Pulleyassembly

2.Removethenutsfromthespindleintherightdeck
pulleyandusethemtoattachthepulleyassemblyto
thedeckpulley(Figure3).

Note:Youmayneedtoremovethemowerbeltto
relievethetensionoffthedeckpulleywhenyouinstall
thepulleyassembly.RefertotheOperator’ sManualfor
themachine.

g037507

Figure4

Procedure

1.Installtheblowermounttothedeckusing1bolt(1/2
x1-1/2inches),1lockwasher,1nut(1/2inch),1bolt
(3/8x1-1/4inches),and1nut(3/8inch)asshown
inFigure3.

Note:Youmayneedtoloosenthe3bafeboltswhen
youinstalltheblowermounttoaligntheassemblywith
thedeck.Tightentheboltsafterinstallingthemount.

Figure3

1.Nut

2.Pulleyassembly

3.Spindle

3.Usingthe3nutsthatyouremovedpreviously,1
carriagebolt(3/8x1-1/4inches),and2carriagebolts
(3/8x1inch),installtheidlerassemblytothemower
deck(Figure4).

g194670

1.Nut(3/8inch)5.Bolt(1/2x1-1/2inches)

2.Blowermount6.Lockwasher

3.Bolt(3/8x1-1/4inches)7.Nut(1/2inch)

4.Bafebolt(3)

5

Figure5

4

InstallingtheBlower Assembly,Belt,andBelt Cover

Partsneededforthisprocedure:

1Blowerassembly

1Belt

1Beltcover

1Knob

Procedure

RefertothebaggerOperator’ sManualforthecorrectprocedure
toinstalltheblowerassembly ,belt,andbeltcovers.

g037508

1.Carriagebolt(3/8x1-1/4
inches)

2.Idlerassembly

3.Carriagebolt(3/8x1inch)

4.Nut(belowthemower
deck)

6

Notes:

TheToroWarranty

ALimitedW arranty(seewarrantyperiodsbelow)Contractor

Landscape

Equipment
(LCE)

ConditionsandProductsCovered

TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuanttoanagreement
betweenthem,jointlypromisetorepairtheT oroProductslistedbelowifdefectivein
materialsorworkmanship.

Thefollowingtimeperiodsapplyfromtheoriginaldateofpurchase:

ProductsWarrantyPeriod

21in.Mowers2yearsResidentialUse

1

1yearCommercialUse

3

•Engines

Honda–2years

Kawasaki–3years

30in.Mowers2yearsResidentialUse

1

1yearCommercialUse

3

•Engines

Mid-SizeWalk-BehindMowers

3

•Engines

GrandStand

3

•Engines

®

ZMaster

•Engines

ZMaster

•Engines
ZMaster

•Engines

®

®

3

3

3

2000SeriesMowers

3000SeriesMowers

5000SeriesMowers

®

Mowers

Kawasaki–3years

2years

Kawasaki–3years

5yearsor1,200hours

3years

4yearsor500hours

3years

5yearsor1,200hours
3years
5yearsor1,200hours

KohlerCommand–2years

2

2

2

2

KohlerEFI–3years

ZMaster

•Engines

ZMaster

•Engines

ZMaster

•Engines

TITANHD1500Series

®

3

®

3

®

3

6000SeriesMowers

7000SeriesMowers

8000SeriesMowers

5yearsor1,200hours

Kawasaki–3years

5yearsor1,200hours

2years

2yearsor1,200hours

2years

4yearsor500Hours

2

2

2

2

•EnginesToro–4yearsor500hours

TITANHD2500Series

•Engines

TITANHD2000Series

•Engines

3

Kawasaki–3years

4yearsor750Hours

4yearsor1,000Hours

3

Kohler–3years

2

2

AllMowers

•Battery90daysPartsandLabor

1yearPartsonly

•BeltsandTires90days

•Attachments1year

1

Residentialusemeansuseoftheproductonthesamelotasyourhome.Useatmorethanone

locationisconsideredcommercialuseandthecommercialwarrantywouldapply.

2

Whicheveroccursrst.

3

SomeenginesusedonT oroProductsarewarrantedbytheenginemanufacturer .

OwnerResponsibilities

YoumustmaintainyourT oroProductbyfollowingthemaintenanceprocedures
describedintheOperator'sManual.Suchroutinemaintenance,whetherperformedby
adealerorbyyou,isatyourexpense.

InstructionsforObtainingW arrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsorworkmanship,
followthisprocedure:

1.ContactanyAuthorizedT oroServiceDealertoarrangeserviceattheir
dealership.T olocateadealerconvenienttoyou,accessourwebsiteat
www.T oro.com.Youmayalsocallthenumberslistedinitem#3tousethe
24-hourT oroDealerlocatorsystem.

2.Bringtheproductandyourproofofpurchase(salesreceipt)totheService
Dealer.Thedealerwilldiagnosetheproblemanddetermineifitiscovered
underwarranty.

3.IfforanyreasonyouaredissatisedwiththeServiceDealer’sanalysisorwith
theassistanceprovided,contactusat:

ToroWarrantyCompany

CustomerCareDepartment,RLCDivision

811 1LyndaleAvenueSouth

Bloomington,MN55420-1 196

888-865-5676(U.S.Customers)

888-865-5691(Canadacustomers)

ItemsandConditionsNotCovered

Thereisnootherexpresswarrantyexceptforspecialemissionsystemcoverage
andenginewarrantycoverageonsomeproducts.Thisexpresswarrantydoesnot
coverthefollowing:

•Costofregularmaintenanceserviceorparts,suchaslters,fuel,lubricants,oil

changes,sparkplugs,airltersbladesharpeningorwornblades,cable/linkage
adjustments,orbrakeandclutchadjustments

•Componentsfailingduetonormalwear

•Anyproductorpartwhichhasbeenalteredormisusedorneglectedorrequires

replacementorrepairduetoaccidentsorlackofpropermaintenance

•Pickupanddeliverycharges

•RepairsorattemptedrepairsbyanyoneotherthananAuthorizedT oroService

Dealer

•Repairsnecessaryduetofailuretofollowrecommendedfuelprocedure(consult

Operator'sManualformoredetails)

–Removingcontaminantsfromthefuelsystemisnotcovered

–Useofoldfuel(morethanonemonthold)orfuelwhichcontainsmorethan

10%ethanolormorethat15%MTBE

–Failuretodrainthefuelsystempriortoanyperiodofnon-useoverone

month

GeneralConditions

AllrepairscoveredbythesewarrantiesmustbeperformedbyanAuthorizedT oro
ServiceDealerusingT oroapprovedreplacementparts.

NeitherTheT oroCompanynorToroW arrantyCompanyisliableforindirect,
incidentalorconsequentialdamagesinconnectionwiththeuseoftheToro
Productscoveredbythiswarranty,includinganycostorexpenseofproviding
substituteequipmentorserviceduringreasonableperiodsofmalfunctionor
non-usependingcompletionofrepairsunderthiswarranty.

Allimpliedwarrantiesofmerchantability(thattheproductistforordinaryuse)
andtnessforuse(thattheproductistforaparticularpurpose)arelimitedto
thedurationoftheexpresswarranty .

Somestatesdonotallowexclusionsofincidentalorconsequentialdamages,
orlimitationsonhowlonganimpliedwarrantylasts,sotheaboveexclusions
andlimitationsmaynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveotherrights
whichvaryfromstatetostate.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguaranteepoliciesforyourcountry ,
province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguaranteeinformation,contacttheT oroimporter.Ifallother
remediesfail,youmaycontactusatT oroWarrantyCompany.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer .

374-0252RevI