Toro 78574, 78575, 78576 Installation Instructions

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Page 1

FormNo.3407-158RevB

48in,52inor60inE-ZVac

2016andAfterGrandstand

ModelNo.78574—SerialNo.400010798andUp

ModelNo.78575—SerialNo.400010798andUp

ModelNo.78576—SerialNo.400010798andUp

™

BlowerandDriveKit

Mower

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

Note:InstallthiskittousewiththeE-ZVacTwinBagger;refertotheOperator’ sManualforthebaggerforsafety,operation, andmaintenanceprocedures.

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3407-158*B

Page 2

Safety

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedormissing.

136-4087

1.Warning—readtheOperator’sManual.4.Cutting/dismembermenthazard,impeller—keepawayfrom

2.Warning—wearhearingprotection.

3.Thrownobjecthazard—donotruntheblowerwithoutthe entirecollectionsysteminstalledandlatched.

movingparts;keepallguardsandcoversinplace.

5.Cutting/dismembermenthazard,impeller—disengagethe PTO,removetheignitionkey,andwaitforallmovingparts tostop.

6.Warning;lossoftraction—donotoperateonlywith counterbalanceweightsinstalled;donotoperateonlywith E-ZVacinstalled;onlyoperatewithbothE-ZVacand counterbalanceweightsinstalled.

decal136-4087

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Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Nopartsrequired

Blowermount1 Bolt(1/2x1-1/2inches) Lockwasher1 Nut(1/2inch) Bolt(3/8x1-1/4inches) Nut(3/8inch) Carriagebolt(3/8x1-1/4inches) Carriagebolt(3/8x1inch) Idlerassembly1 Pulleyassembly1 Blowerassembly1 Belt1 Beltcover1 Knob1

Qty.

Use

–

1 1 1 1 1

Preparethemachine.

Installthepulleyandidlerassemblies.

Installtheblowerassembly,belt,and beltcover.

Page 4

Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.

PreparingtheMachine

NoPartsRequired

Procedure

Performthefollowingproceduretopreparethemachinefor attachingtheblowerandnishingkit.

1.DisengagethePTO ,movethemotion-controlleversto theNEUTRAL-LOCKposition,andsettheparkingbrake.

2.Shutofftheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Repairallbentordamagedareasofmowerdeckand replaceanymissingparts.

4.Cleanthemachineofanydebrisonthedeckorrear partofthemachinetoeaseinstallation.

RemovingtheDischarge ChuteandExistingBeltCover

NoPartsRequired

Procedure

Figure1

1.Dischargechute

2.Nut(5/16inch)5.Spacer

3.Beltcover

2.Removethebeltcover(Figure1).

3.Removethewireform,carriagebolt,and3nuts(3/8 inch)fromthedeck.

Note:Youwillusethesenutstoinstalltheidler assemblyin3InstallingthePulleyandIdlerAssemblies

(page5).

4.Spring

6.Bolt(5/16x7-1/2inches)

g037552

Note:Retainallpartsforwhenyouremovethebagger.

1.Removethebolt(5/16x7-1/2inches)andnut(5/16 inch)securingthedischargechutetothedeck.Remove thechute,spring,andspacer(Figure1).

g037553

Figure2

1.Wireform3.Nut(3/8inch)

2.Carriagebolt(3/8x1inch)

Page 5

InstallingthePulleyandIdler Assemblies

Partsneededforthisprocedure:

1Blowermount

Bolt(1/2x1-1/2inches)

1Lockwasher

Nut(1/2inch)

Bolt(3/8x1-1/4inches)

Nut(3/8inch)

Carriagebolt(3/8x1-1/4inches)

Carriagebolt(3/8x1inch)

1Idlerassembly

1Pulleyassembly

2.Removethenutsfromthespindleintherightdeck pulleyandusethemtoattachthepulleyassemblyto thedeckpulley(Figure3).

Note:Youmayneedtoremovethemowerbeltto relievethetensionoffthedeckpulleywhenyouinstall thepulleyassembly.RefertotheOperator’ sManualfor themachine.

g037507

Figure4

Procedure

1.Installtheblowermounttothedeckusing1bolt(1/2 x1-1/2inches),1lockwasher,1nut(1/2inch),1bolt (3/8x1-1/4inches),and1nut(3/8inch)asshown inFigure3.

Note:Youmayneedtoloosenthe3bafeboltswhen youinstalltheblowermounttoaligntheassemblywith thedeck.Tightentheboltsafterinstallingthemount.

Figure3

1.Nut

2.Pulleyassembly

3.Spindle

3.Usingthe3nutsthatyouremovedpreviously,1 carriagebolt(3/8x1-1/4inches),and2carriagebolts (3/8x1inch),installtheidlerassemblytothemower deck(Figure4).

g194670

1.Nut(3/8inch)5.Bolt(1/2x1-1/2inches)

2.Blowermount6.Lockwasher

3.Bolt(3/8x1-1/4inches)7.Nut(1/2inch)

4.Bafebolt(3)

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Figure5

InstallingtheBlower Assembly,Belt,andBelt Cover

Partsneededforthisprocedure:

1Blowerassembly

1Belt

1Beltcover

1Knob

Procedure

RefertothebaggerOperator’ sManualforthecorrectprocedure toinstalltheblowerassembly ,belt,andbeltcovers.

g037508

1.Carriagebolt(3/8x1-1/4 inches)

2.Idlerassembly

3.Carriagebolt(3/8x1inch)

4.Nut(belowthemower deck)

Page 7

Notes:

Page 8

TheToroWarranty

ALimitedW arranty(seewarrantyperiodsbelow)Contractor

Landscape

Equipment (LCE)

ConditionsandProductsCovered

TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuanttoanagreement betweenthem,jointlypromisetorepairtheT oroProductslistedbelowifdefectivein materialsorworkmanship.

Thefollowingtimeperiodsapplyfromtheoriginaldateofpurchase:

ProductsWarrantyPeriod

21in.Mowers2yearsResidentialUse

1yearCommercialUse

•Engines

Honda–2years

Kawasaki–3years

30in.Mowers2yearsResidentialUse

1yearCommercialUse

•Engines

Mid-SizeWalk-BehindMowers

•Engines

GrandStand

•Engines

ZMaster

•Engines

ZMaster

•Engines ZMaster

•Engines

2000SeriesMowers

3000SeriesMowers

5000SeriesMowers

Mowers

Kawasaki–3years

2years

Kawasaki–3years

5yearsor1,200hours

3years

4yearsor500hours

3years

5yearsor1,200hours 3years 5yearsor1,200hours

KohlerCommand–2years

KohlerEFI–3years

ZMaster

•Engines

ZMaster

•Engines

ZMaster

•Engines

TITANHD1500Series

6000SeriesMowers

7000SeriesMowers

8000SeriesMowers

5yearsor1,200hours

Kawasaki–3years

5yearsor1,200hours

2years

2yearsor1,200hours

2years

4yearsor500Hours

•EnginesToro–4yearsor500hours

TITANHD2500Series

•Engines

TITANHD2000Series

•Engines

Kawasaki–3years

4yearsor750Hours

4yearsor1,000Hours

Kohler–3years

AllMowers

•Battery90daysPartsandLabor

1yearPartsonly

•BeltsandTires90days

•Attachments1year

Residentialusemeansuseoftheproductonthesamelotasyourhome.Useatmorethanone

locationisconsideredcommercialuseandthecommercialwarrantywouldapply.

Whicheveroccursrst.

SomeenginesusedonT oroProductsarewarrantedbytheenginemanufacturer .

OwnerResponsibilities

YoumustmaintainyourT oroProductbyfollowingthemaintenanceprocedures describedintheOperator'sManual.Suchroutinemaintenance,whetherperformedby adealerorbyyou,isatyourexpense.

InstructionsforObtainingW arrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsorworkmanship, followthisprocedure:

1.ContactanyAuthorizedT oroServiceDealertoarrangeserviceattheir dealership.T olocateadealerconvenienttoyou,accessourwebsiteat www.T oro.com.Youmayalsocallthenumberslistedinitem#3tousethe 24-hourT oroDealerlocatorsystem.

2.Bringtheproductandyourproofofpurchase(salesreceipt)totheService Dealer.Thedealerwilldiagnosetheproblemanddetermineifitiscovered underwarranty.

3.IfforanyreasonyouaredissatisedwiththeServiceDealer’sanalysisorwith theassistanceprovided,contactusat:

ToroWarrantyCompany

CustomerCareDepartment,RLCDivision

811 1LyndaleAvenueSouth

Bloomington,MN55420-1 196

888-865-5676(U.S.Customers)

888-865-5691(Canadacustomers)

ItemsandConditionsNotCovered

Thereisnootherexpresswarrantyexceptforspecialemissionsystemcoverage andenginewarrantycoverageonsomeproducts.Thisexpresswarrantydoesnot coverthefollowing:

•Costofregularmaintenanceserviceorparts,suchaslters,fuel,lubricants,oil

changes,sparkplugs,airltersbladesharpeningorwornblades,cable/linkage adjustments,orbrakeandclutchadjustments

•Componentsfailingduetonormalwear

•Anyproductorpartwhichhasbeenalteredormisusedorneglectedorrequires

replacementorrepairduetoaccidentsorlackofpropermaintenance

•Pickupanddeliverycharges

•RepairsorattemptedrepairsbyanyoneotherthananAuthorizedT oroService

Dealer

•Repairsnecessaryduetofailuretofollowrecommendedfuelprocedure(consult

Operator'sManualformoredetails)

–Removingcontaminantsfromthefuelsystemisnotcovered

–Useofoldfuel(morethanonemonthold)orfuelwhichcontainsmorethan

10%ethanolormorethat15%MTBE

–Failuretodrainthefuelsystempriortoanyperiodofnon-useoverone

month

GeneralConditions

AllrepairscoveredbythesewarrantiesmustbeperformedbyanAuthorizedT oro ServiceDealerusingT oroapprovedreplacementparts.

NeitherTheT oroCompanynorToroW arrantyCompanyisliableforindirect, incidentalorconsequentialdamagesinconnectionwiththeuseoftheToro Productscoveredbythiswarranty,includinganycostorexpenseofproviding substituteequipmentorserviceduringreasonableperiodsofmalfunctionor non-usependingcompletionofrepairsunderthiswarranty.

Allimpliedwarrantiesofmerchantability(thattheproductistforordinaryuse) andtnessforuse(thattheproductistforaparticularpurpose)arelimitedto thedurationoftheexpresswarranty .

Somestatesdonotallowexclusionsofincidentalorconsequentialdamages, orlimitationsonhowlonganimpliedwarrantylasts,sotheaboveexclusions andlimitationsmaynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveotherrights whichvaryfromstatetostate.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguaranteepoliciesforyourcountry , province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguaranteeinformation,contacttheT oroimporter.Ifallother remediesfail,youmaycontactusatT oroWarrantyCompany.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer .

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