Toro 78571, 78572, 78573 Installation Instructions

48in,52inor60inE-ZVac™BlowerandDriveKit
ZMaster
ModelNo.78571—SerialNo.312000001andUp
ModelNo.78572—SerialNo.312000001andUp
ModelNo.78573—SerialNo.312000001andUp
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Usethechartbelowtoverifythatallpartshavebeenshipped.
®
2000SeriesMower
FormNo.3373-881RevC
InstallationInstructions
ProcedureDescription
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Nopartsrequired
Nopartsrequired
Pulleyassembly1 Pulleymount1 Locknuts(3/8inch) Bafe Bolt(5/16x7/8inch) Bolt(3/8x7/8inch) Flangenut(5/16inch) Flangenut(3/8inch) Pivotpin1 BlowerAssembly1 Rollpin3/16x7/8inches Beltcoverbracket1 Carriagebolt(1/4x3/4inches) Locknut(1/4inch) Beltcoverbracket1 Carriagebolt(1/4x3/4inches) Locknut(1/4inch) Baggerbelt1 Blowerbeltcover1 Spring
Qty.
Use
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Preparethemower.
Removetheexistingbeltcover,bracket andthedischargechute.
Installthepulleyassembly.
Installthebafe.
Installtheblowerassembly.
Installthenewbeltcoverbracketfor48 and52inchmowers.
Installthenewbeltcoverbracketfor60 inchmowers.
Installthebaggerbelt,spring,andbelt cover.
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PreparingtheMower

NoPartsRequired
Procedure
Performthefollowingproceduretopreparethemowerfor attachingtheblowerandnishingkit.
©2013—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.Toro.com.
1.DisengagethePTO,movethemotioncontrolleversto theneutrallockedposition,andsettheparkingbrake.
2.Stoptheengine,removethekey ,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
3.Repairallbentordamagedareasofthemowerdeck andreplaceanymissingparts.
4.Cleanthemowerofanydebrisonthedeckorrearpart ofthemowertoeaseinstallation.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
*3373-881*C
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RemovingtheExistingBelt Cover,Bracketandthe DischargeChute
NoPartsRequired
Procedure
Note:Cleantheareaaroundthebeltcoverbeforeremoving
it.
1.Lowerthemowerdecktothelowestheight-of-cut position.
Figure2
2.Removetheright-handbeltcover(Figure1).
Figure1
1.Pushtabdown2.Removebeltcover
3.Removetheexistingright-handbeltcoverbracketand savethehardwareforwhenyouremovethebagger andtheblower(Figure2).
1.Right-handbeltcover bracket
2.Washer(onlypresenton 60inchdecks)
4.Removethedischargechuteandsavethehardware.
1.Bolt
2.Spacer
3.Locknut
4.Spring
3.Flangenut
4.Dischargechute
Figure3
5.Springinstalled
6.Dischargechute
7.“J”hookendofthespring
5.Storetherighthandbeltcover,bracketandthe dischargechuteforlateruse.Theseshouldbereusedif thebagger,blowerandthepulleyareremoved.
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6.Installthepulleymountintothespindlepulley(
5).
Figure
3
InstallingthePulleyAssembly
Partsneededforthisprocedure:
1Pulleyassembly
1Pulleymount
3
Locknuts(3/8inch)
Procedure
1.Liftuptheoorpanandremoveitfromtheunit.
2.Insertaratchetintothesquareholeinthedeckidler (Figure4).
3.Rotatethedeckidlerclockwiseandremovethedeck belt(Figure4).
7.Installthethree(blowerpulley)nutssothattheyare ngertight(Figure5).
8.Installthepulleymount/spindlepulleyassemblyonto thedeck(Figure5).
9.Installtheexistingpulleywasherandnutonthepulley spindle(
Note:Torquethenutto136–149N-m(100–110ft-lb)
10.Slidetheblowerpulleyintothepulleymount/spindle pulleyassembly(Figure5).
Note:Reachunderthepulleywithyourngeror screwdrivertoliftthepulleymounttoeaseinstallation ofblowerpulley.
11.Turnthepulley ,lockingitintoposition.
12.Holdtheblowerpulleyintopositionandtightenthe3 nuts,ensuringthatthepulleystayslockedintoposition.
Note:Torquethenutsto41to46N-m±3N-m(30 to34ft-lb).
Figure5).
Figure4
1.Clutchpulley5.Squareholeintheidler
2.Deckbelt6.Idlergreasezerk
3.Springloadedidlerpulley
4.Ratchet
4.Removethenutandwasherontheexistingmower deck(spindle)pulley(Figure5).
5.Removethespindlepulley(
armfortheratchet
7.Beltguide
Figure5).
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